Machine Design Examination 5

1. The ability of metals to stand loads without breaking down:

A. Strain B. Stress C. Elasticity D. Strength
2. Which of the following is not classification of iron ore:
A. Siderite B. Hematite C. Sulfurite D. Magnetite
3. Ferrous metals contain a relatively large amount of:
A. Manganese B. Carbon C. Sulfur D. Phosphorus
4. Which of the following metal is easy to chisel?
A. Alloy steel B. Manganese steel C. Stainless steel D. Cast iron
5. The ability of material or metal to resist being crushed is:
A. Fatigue strength B. Bending strength C. Torsional strength D. Compressive strength
6. Which of the following is not part of the headstock?
A. Anvil B. Spindle C. Motor D. Back pressure
7. Which of the following is not used to temper steel?
A. Oil bath B. Brine/Salt bath C. Steam bath D. Water bath
8. Which of the following is not a kind of cast iron?
A. Gray iron B. White iron C. Malleable iron D. Lead iron
9. A machinery operation whereby the tool rotates while the feed is stationary.
A. Shaping B. Milling C. Turning D. Reaming
10. What process does not belong to the group?
A. Brazing B. Soldering C. Hardening D. Resistance welding
11. Which tool does not belong to the group?
A. Vice group B. Feeler gage C. Torque wrench D. Adjustable wrench
12. Which of the following metals is non-magnetic?
A. Manganese steel B. Cast steel C. Alloy steel D. Cast iron
13. One important skill that operators of machine tools must have is an understanding of measurement which
demands:
A. Speed B. Precision C. Sociobility D. Neatness
14. Which of the following is not part of a lathe machine?
A. Fan B. Carriage C. Headstock D. Tailstock
15. The machine which can flatten surface on a horizontal, vertical or angular plane is:
A. Drilling machine B. Shaper machine C. Power saw D. Lathe machine
16. Which of the following is not the work of a mechanist?
A. Reboring B. Overhauling C. Grinding D. Boring
17. The area of the machine shop whose metal is being melted to form a new shape is the:
A. Foundry area B. Tool and die C. Welding area D. Mass production area
18. A machine used in testing steel generally strike the specimen with an energy from 220 to 265 ft-lb.
A. Izod test B. Charpy test C. Rockwell test D. Test. Blocks
19. An iron in which most of the carbon is chemically combined with the iron :
A. Cast iron B. Gray iron C. White iron D. Malleable iron
20. Through how many degrees must an involute cam turn in order to raise its follower 3 inches if the diameter of
the base circle is 5 inches?
A. 58.7 degrees B. 180 degrees C. 64.4 degrees D. 68.79 degrees
21. The space between the adjacent teeth :
A. Tooth B. Flank C. Backlash D. Width
22. An iron has physical properties closely resembling those of mild steel:
A. Malleable cast iron B. Malleable iron C. White iron D. Gray iron
23. Gear used to transmit power between shafts axis of which it intersect:
A. Spur gears B. Bevel gears C. Helical gears D. Straight bevel gears
24. An important accessories of milling machines :
A. Milling machine vise B. Cutters C. Ram D. Vertical milling attachment
25. They are usually the steel or steel casting:
 A. Mild steel B. Carbon steel C. Fire box steel D. Drop-forge-dies
26. The cheapest and the most abundant engineering material.
A. Aluminum B. Steel C. Cast iron D. Babbitts
27. Milling machine accessories are used to hold milling cutter in the milling machine :
A. Spindle-nose tooling B. Milling machine cise C. Vertical milling attachment D. Milling machine
arbors
28. The size of an equal-length fillet weld shall be based on the length of the largest:
A. Isosceles right triangle B. Square C. Right triangle D. Rectangle
29. If gears cannot connect parallel shafts, they are called:
A. Cycloidal gears B. Helical gears C. Spur gears D. Tooted gears
30. The path traced by a point moving at a fixed distance from an axis and with a uniform motion to the axis and a
point moving such a path:
A. Helical motion B. Spherical motion C. Translational D. Path of a point
31. The maximum stress which is reached during a tension test:
A. Stress B. Elasticity C. Strain D. Tensile strength
32. The frustums of two cones are used in a manner to permit a variation of velocity ratio between two parallel
shafts:
A. Evans friction cones B. Bevel cones C. Spherical cones D. Friction gearing
33. Weld-metal impact specimen shall be taken across the weld with one face substantially parallel to and within:
A. 3/4" B. 1/32" C. 1/4" D. 1/16"
34. A joint between two overlapping members in which the overlapped edge of one members is welded with a fillet
weld:
A. A single welded lap joint C. A single-welded lap joint with backing
B. Double-welded lap joint D. Tack weld
35. Imparts of reciprocating motion to a single-point cutting tool:
A. Dividing head B. Slotting attachment C. Circular pitch D. Circular milling attachment
36. The follower reciprocates or oscillates in a plane perpendicular to the axis of rotation of the cam.
A. Radial cam B. Cylindrical cam C. Cam curves D. Tangential cam
37. Strength of a material is that of a stress intensity determined by considering the maximum test loading to act
over the original area of the test specimens:
A. Yield point B. Ultimate strength C. Breaking strength D. Elastic strength
38. The follower reciprocates or oscillates in a plane parallel to the axis of the rotation:
A. Cam curves B. Cylindrical cam C. Tangential cam D. Radial cam
39. A test pipe used for coiling in sizes 2 inches.
A. Flaring B. Crush C. Flange D. Bend
40. An alloy of tin, copper, antimony, or sometimes lead:
A. Gold B. Babbitt C. Aluminum D. Cast iron
41. A weld place in a groove between two abutting members:
A. Full-fillet weld B. Tack weld C. Butt weld D. Fillet weld
42. A weld of approximately triangular cross-section that join two surfaces at approximately right angles as in lap
joint, tee-joint, corner joint.
A. Single welded lap joint B. Fillet weld C. Tack weld D. Butt weld
43. A corrosion occurs within or adjacent to a crevice formed by contact with another piece of the same or another
metal.
A. Pitting B. Galvanic C. Erosion D. Crevice
44. Wheels are sometimes used for the transmission of high power when an approximately constant velocity ratio is
desired:
A. Bevel cones B. Friction gearing C. Spur friction wheels D. Evans friction wheels
45. Gearing in which motion or power that is transmitted depends upon the friction between the surfaces in
contact:
A. Bevel gears B. Spur friction wheels C. Evans friction cones D. Friction gearing
46. A bevel gears of the same size mounted on a shaft at 90 degrees:
A. Crown gears B. Spur gears C. Angular gears D. Miter gears
47. A fillet weld whose size is equal to the thickness of the thinner joint member:
A. Butt joint B. Butt weld C. Tack weld D. Full-fillet weld
48. The ratio of stress to the corresponding strain below the proportional limit:
A. Stress-strain diagram B. Gage method C. Modulus of elasticity D. Tensile strength
49. The shearing strain of a block of metal, 3 inches high is subject to a shearing high force which distorts the top
surface through a distance of 0.0036 inch:
A. 0.0015 rad B. 0.008 rad C. 0.0010 rad D. 0.0012 rad
50. Determine the number of teeth in a driver of two spur gears mesh which has a velocity ratio of 0.75. The driven
gear has 36 teeth:
A. 50 B. 46 C. 26 D. 48
51. Within the elastic limit, the stress is proportional to strain.
A. Hooke's Law B. Modulus of Elasticity C. Offset Ratio D. Buckingham's Principle
52. The corrosion of iron or iron-base-alloys:
A. Rusting B. Crazing C. Chalking D. Fritting
53. Steel containing large amounts of mild nickel and chromium :
A. Carbon steel B. Stainless steel C. Alloy steel D. Cat steel
54. It refers to any layer or deposit of extraneous material on the heat-transfer-surface :
A. Low line B. Pressure drop C. Fouling D. Scaling
55. The total amount of permanent extension of the extension of the gage length measured after the specimen has
fractured and is expressed as percentage increase of the original gage length:
A. Elongation B. Strain C. Stress D. Elastic limit
56. It is used to enable milling machine to take climb milling cuts:
A. Helical driving mechanism B. Spindle C. Read out D. Backlash eliminator
57. A weld made to hold the parts of a weldment in proper alignment until the final welds are made:
A. Butt weld B. Tack weld C. Fillet weld D. Full-fillet weld
58. The change in length per unit original length is:
A. Strain B. Stress C. Deformation D. Elastic Modulus
59. The temperature above which the alloy is liquid and will run :
A. Melting point B. Fow point C. Pour point D. Liquids
60. The cone formed by elements which are perpendicular to the elements of the pitch cone at the large end:
A. Cone distance B. Back cone C. Root cone D. Cone center
61. A machine used for the testing of very thin steel or surface layers:
A. Charpy test B. Izod test C. Description test D. Rockwell test
62. A gear is one in which angle is 90 degrees that is the pitch cone has become a plane.
A. Crown gear B. Angular gear C. Miter gear D. Spiral gear
63. The deterioration of organic coating characterized as completely :
A. Chalking B. Rusting C. Chocking D. Fritting
64. Is a form of correction that develop on a highly localized areas on a metal surfaces :
A. Crevice B. Erosion C. Galvanic D. Spitting
65. Test is designed primarily for application to electric-welded tubing for detection of lack of penetration or
overlaps resulting from flash removal in the weld.
A. Butt weld B. Paste C. Lap weld D. Double butt weld
66. Have the same thermal and minimum film thickness limitation as sleeve bearing.
A. Ball bearing B. Roller bearing C. Thrust bearing D. Oil bearing
67. An oil storage roof formed to approximately the surface of a right cone, supported only at its periphery :
A. Self-supporting umbrella roof C. Supported cone roof
B. Self-supporting dome roof D. Self-supporting cone roof
68. Test sometimes referred to as an upsetting test:
A. Bend B. Flaring C. Flange D. Crush
69. What load P which cause a total deformation of 0.036 inch of a steel rock which has a cross-section area of 4
squared in. and length of 6 ft.
A. 55,000 lb B. 40,000 lb C. 60,000 lb D. 50,000 lb
70. An oil storage tank roof formed to approximately spherical surface, supported only at its periphery.
 A. Self-supporting umbrella roof C. Self-supporting
B. Self-supporting dome roof D. Supporting cone roof
71. The unit of deformation is called:
A. Torsion B. Strain C. Stress D. Shear
72. A circle bounding the bottom of the teeth :
A. Addendum circle B. Addendum cylinder C. Pitch circle D. Dedendum circle
73. A 3"diameter short shaft carrying 2 pulleys close to the bearings transmit how much horsepower if the shafts
makes 280 rpm.
A. 199 Hp B. 198 Hp C. 200 Hp D. 210 Hp
74. A cylindrical tank with 10 in. inside diameter contains oxygen gas at 2500 psi. Calculate the required wall
thickness in (mm) under stress of 28,00 psi.
A. 11.44 mm B. 11.34 mm C. 10.6 mm D. 10.3 mm
75. The minimum clearance allowed for meshing spur gears with a circular pitch of 0.1571 and diametral pitch of 20.
The spur gear have 25 teeth.
A. 0.007855 B. 0.007558 C. 0.008578 D. 0.007585
76. SAE steel that responds to heat treatment :
A. SAE 1060 B. SAE 1117 C. SAE 1030 D. SAE 1020
77. Which of the following materials to be utilized to reduce cost in the manufacturing of large worm gears?
A. Bending moment B. Load of the beam C. Tensile strength of the beam D. Slope of the beam
78. Which of the following materials to be utilized to reduce cost in the manufacturing of large worm gears?
A. Alloyed aluminum C. Cast iron rim with bronze spider
B. Bronze rim with cast iron spider D. All of these
79. It is hardening treatment whereby a cast metal is being heated to a very high temperature then suddenly
subjected to rapid cooling to improve hardenability or wear resistance is called :
A. Normalizing B. Tempering C. Annealing D. Quenching
80. Determine the estimated weight of an A-36 steel plates size 3/16 x 6' x 20'.
A. 919 lbs B. 1012 lbs C. 829 lbs D. 735 lbs
81. The length of arc between the two sides of a gear tooth on a pitch circle:
A. Circular thickness B. Axial plane C. Helix angle D. Chordal curves
82. Split pulley made of separate section bolted together at the rim, the maximum speed should be limited to about
__________ % of the maximum speed of solid pulley.
A. 65 to 75% B. 45 to 50% C. 55 to 60% D. 80 to 90%
83. Killed steel is very much associated with :
A. Manganese B. Sulphur C. Phosphorus D. Silicon
84. Determine the estimated weight of an A-36 steel plate of size 1/2 x 4 x 8.
A. 280 kg B. 332 kg C. 301 kg D. 297 kg
85. A type of welding whereby a wire or powder from the nozzle of a spray gun is fused by a gas flame, arc or
plasma jet and the molten particles are projected in a form of a spray by means of compressed air or gas.
A. Electro-slug building B. Electo-beam welding C. Plasma-arc D. Metal spray welding
86. Heating of metal above the critical temperature and then cooling slowly usually in the furnace to reduce
hardness and improve the machinability is called:
A. Normalizing B. Annealing C. Tempering D. Quenching
87. Accident prevention is:
A. An association of employers, organization and individuals
B. The foreman's responsibility just as much as production
C. The responsibility of top management
D. A job of a safety director
88. Major component of bronze casting :
A. Copper B. Manganese C. Zinc D. Lead
89. Commonly utilized / cheapest shaft material available in the market with carbon content of 0.28 to 0.34%.
A. SAE 4132 B. SAE 4320 C. SAE 1030 D. SAE 4130
90. Alloy steel known for its resistance to corrosion, abrasion and wear that is usually ideal for mill grinding of ore in
cement and concentrator application. It is usually combined with molybdenum to increase the depth hardening.
 A. Manganese chromium C. Chorome-nickel-moly steel
B. Chromium-moly steel D. Manganese- moly steel
91. Split pulley or pulley made of separate sections bolted together at the rim, the maximum speed should be
limited to about ______% of the maximum speed of solid pulley.
A. 65 to 75% B. 45 to 50% C. 55 to 60% D. 80 to 90%
92. Major component of bronze casting is:
A. Copper B. Manganese C. Zinc D. Lead
93. Galvanized steel plate is:
A. Aluminum B. Tin C. Zinc D. Manganese
94. What heat treatment process can cast steel materials of high chrome, high manganese, etc. type steel be
subjected for the purpose of machining process?
A. Annealing B. Tempering C. Normalizing D. Quenching
95. Cast alloy steel for very high temperature application :
A. Manganese-nickel steel casting C. Chrome-nickel steel casting
B. High chrome steel casting D. High manganese casting
96. Flexible material used to seal pressurized fluids, normally under dynamic condition :
A. Nylon B. Seal C. Teflon D. Packing
97. A type of gear tooth cut inside cylinder or ring:
A. Rack gear B. Ring gear C. Miter gear D. Internal gear
98. It has molybdenum alloy except :
A. SAE 43xx B. SAE 41xx C. SAE 6xxx D. SAE 5xxx
99. To prevent leakage in dynamic seal:
A. Gasket B. Seals C. Felts D. Packings
100. Which of the following elements when large quantity is harmful to the ferrous metal?
A. Sulfur B. Silicon C. Zinc D. Aluminum