The RSS is a directional drilling technology that allows continuous rotation while steering the drill bit, overcoming limitations of steerable motors which require stopping rotation to change trajectory. RSS systems are more complex and expensive than conventional motors but enable better rates of penetration, hole cleaning, and quality in extended-reach wells. RSS can either point the bit, using a bent housing inside the drill collar, or push the bit using hydraulic or mechanical forces to achieve the desired wellbore path. Maximum build rates of 6 to 8 degrees per 100 feet can be expected.
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Rotary Steerable Systems
The RSS is a directional drilling technology that allows continuous rotation while steering the drill bit, overcoming limitations of steerable motors which require stopping rotation to change trajectory. RSS systems are more complex and expensive than conventional motors but enable better rates of penetration, hole cleaning, and quality in extended-reach wells. RSS can either point the bit, using a bent housing inside the drill collar, or push the bit using hydraulic or mechanical forces to achieve the desired wellbore path. Maximum build rates of 6 to 8 degrees per 100 feet can be expected.
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c The RSS is an evolution in directional-drilling technology that overcomes the drawbacks
in steerable motors and in conventional rotary assemblies. To initiate a change in the
wellbore trajectory with steerable motors, the drilling rotation is halted in such a position that the bend in the motor points in the direction of the new trajectory. This mode, known as the sliding mode, typically creates higher frictional forces on the drillstring. In extreme ERD, the frictional force builds to the point at which no axial weight is available to overcome the drag of the drillstring against the wellbore, and, thus, further drilling is not possible. To overcome this limitation in steerable motor assemblies, the RSS was developed in the early 1990s to respondto this need from ERD. The first RSS was used in BP plc¶s Wytch Farm (U.K.) extendedreachwells. RSSs allow continuous rotation of the drillstring while steering the bit. Thus, they have better penetration rate, in general, than the conventional steerable motor assemblies. Other benefitsinclude better hole cleaning, lower torque and drag, and better hole quality. RSSs are much more complex mechanically and electronically and are, therefore, more expensive to run compared to conventional steerable motor systems. This economic penalty tends to limit their use to highly demanding extended-reach wells or the very complex profiles associated with designer wells. Additionally, the technology is still very new. As a result, the current generation of systems (2002) is climbing a very steep learning curve in regard to run length,performance, and mechanical reliability. There are two steering concepts in the RSSņpoint the bit and push the bit. The point-thebit system uses the same principle employed in the bent-housing motor systems. In RSSs, the bent housing is contained inside the collar, so it can be oriented to the desired direction during drillstring rotation.Point-the-bit systems claim to allow the use of a long-gauge bit to reduce holespiraling and drill a straighter wellbore.The push-the-bit system uses the principle of applying side force to the bit, pushing it against the borehole wall to achieve the desired trajectory.The force can be hydraulic pressureor in the form of mechanical forces.In general,either a point-the-bit or a push-the-bit RSS allows the operator to expect a maximum build rateof approximately 6 to 8°/100 ft for the 8½-in.-hole-sized tool.
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