D1.02 Project Management SMS
D1.02 Project Management SMS
SECTION I INTRODUCTION
FOREWORD BY VICE PRESIDENT PM 01
SECTION I INTRODUCTION
Project Management Department’s health and safety shall be integral with Project
Management business strategies and of equal importance to all other elements of our business
activities. The Project Management Admin Area Safety Management System (SMS) articulates
the elements, processes, responsibilities, expected behaviors, and minimum standards
necessary to meet the Corporate SMS expectations. This Safety Management System is fully
aligned with the requirements of Saudi Aramco’s Corporate SMS Manual and the principles
underpinning the Saudi Aramco’s Loss Prevention Policy.
The primary objective of this document is to provide guidance to Project Management
Department Managers in setting forth the minimum requirements within their responsible areas
that will ensure the safety of personnel and the public, and the protection of property and
environment. To meet this objective, together we need to:
Utilize the SMS to visibly lead in safety, firmly implement, and establish the core processes
within each PM Department.
Ensure compliance with Saudi Aramco requirements applicable to the design, construction,
maintenance of facilities and equipment and decommissioning were applicable.
Establish and maintain high standards of health and safety through leadership excellence.
Maintain and transfer positive attitudes towards health and safety, walk the talk and lead by
example.
Set health and safety as a priority at work, at home, while driving, at leisure time, etc.
Establish effective accountability for all levels of PM personnel, from the top to the bottom,
provide appropriate resources to ensure safety, establish, communicate and enforce
standards, administrative control systems, provide adequate and effective communications
and training, and promote active participation by every employee.
Target the promotion of the SA safety culture off-the-job and in our community.
Periodically review, at least annually, our performance to ensure that we maintain our focus
at all times to deliver high standards of performance, effectiveness, safety, and
accomplishment.
All personnel within Project Management, associated venders, suppliers, and contractors are
responsible and accountable for their safety behavior. Through application of this SMS, we not
only send the message of our serious commitment, but provide the framework on which the
right behavior can be promoted and regulated. In implementation of this Safety management
system, we shall move closer to fulfilling our individual responsibilities for meeting objectives
and expectations of the Loss Prevention Policy.
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The following list summarizes each element. All 11 Elements are equally important to an
effective, comprehensive safety management system.
Element 4 – Competency and Training: - Presents competency and training requirements for
staff to perform their work in compliance with standards for loss prevention covering safety,
health, the environment, quality, and production.
Element 5 – Asset Integrity: - Describes life cycle management processes for the integrity of
the company’s widely varied assets – the hardware side of loss prevention.
Element 6 – Safe Operations: - Reflects the various steps, programs, and processes to
achieve world-class safe operations - Primarily the behavioral safety of loss prevention.
Element 9 – Incident Reporting Awareness and Analysis: - Outlines incident reporting and
investigation requirements for analysis and improvement.
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“Contractors” is defined as all personnel not under the direct contractual supervision of Saudi
Aramco, such as, but not limited to: Program Management Contractors (PMC),
design/construction contractors and their subcontractors, vendors, suppliers, etc.
ACRONYMS
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ELEMENT 3 - COMMUNICATIONS
PURPOSE
To effectively communicate loss prevention issues, goals, and objectives to all PM personnel,
including contractors, vendors, suppliers, and other parties working with or for PM
COMMUNICATIONS GOALS
1. Safety Communications Plan – Annual safety communications plan shall be established. This
plan shall include, but not be limited to:
a. What information is communicated (e.g., ongoing/emerging risks)
b. Who receives the information
c. Who communicates the information
d. How the information is communicated (e.g., formal, informal)
e. When the information is communicated
f. Measures to assess how effectively information is communicated
2. Communication Interfaces – All parties, internal and external, that shall be included in the safety
communications plan shall be identified.
3. Loss Prevention Information –The following loss prevention information shall be included:
a. Annual safety KPIs,
b. (b) Hazards and risks,
c. (c) Leading and lagging indicators,
d. (d) Lessons learned, and
e. Incident reports.
4. Theme Campaigns –Safety theme campaigns, if deemed appropriate shall be conducted.
Theme campaign topics can include, but not be limited to:
a. Incident trends,
b. Incident lessons learned,
c. Changes in Saudi Aramco safety practices and policies, and
d. Annual campaigns sponsored by Saudi Aramco.
5. Communication Processes –The following processes as a minimum shall be used to internally
and externally communicate essential safety management system information to all levels of the
department:
a. Safe Operations Committee (SOC)
b. Department/division/unit safety meetings
c. Job Explanation Job X Meetings and Pre-Construction Kick-Off Meetings (Element 7)
d. Safety suggestions (Element 11)
e. Lessons learned
f. Safety recognition programs (Element 11).
6. Annual management review shall be conducted to:
a. Evaluate the effectiveness of the “Communications” element and any corresponding
processes and procedures to ensure the continually changing needs of all department levels
b. Review the previous year’s identified action items to verify closure (Element 11).
P3.01 Safe Operations Committee (SOC)
P3.02 Safety Meetings
P3.03 Safety Communications
P3.04 Project Management Safety Files
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PURPOSE
To develop and implement training programs and processes that; 1) provide PM personnel with
initial and ongoing training to competently perform their job duties and responsibilities; 2)
provide personnel with initial and ongoing safety training in Saudi Aramco rules, standards, and
specific topics and 3) provide contractors with appropriate safety information to train their
employees to work safely on Saudi Aramco property.
2. Training Plan –An annual training plan shall be developed to address job competencies and
loss prevention. The plan shall specify the appropriate staff and training resources needed.
Workloads shall be covered to allow nominated personnel to attend scheduled training
sessions. Nominated personnel shall attend scheduled training sessions.
3. New and Transferred Personnel – All new and transferred department personnel shall be
qualified and physically and mentally fit to safely carry out new job assignment duties and
responsibilities. Where necessary, a pre-placement medical examination shall be given to
new or transferred personnel to ensure fitness for the job.
4. Effective Training – The department manager shall assess training needs and provide
effective, relevant, and measurable training for their employees to meet the performance
skills and knowledge requirements necessary for performing specific jobs and tasks.
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i. Driver Training – Training to evaluate personnel to verify that they are physically capable and
are competent to operate a vehicle.
6. Refresher Training – Safety refresher training shall be included in the department annual
training plan and cover such topics as emergency response plans and procedures and
evacuation.
7. Training Records – All safety and competency training shall be documented. Training
documentation shall be kept in the personnel files.
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d. Materials of construction
e. Inspection results
f. Spare parts data package.
6. Facility Construction –The following shall be ensured prior to, and during, construction:
a. Establishment of minimum required loss prevention bid requirements during an internal
pre-bid review with Contracting Department
b. Communication and documentation of Company loss prevention expectations at all Pre-
Bid Award Job Explanation (Job X) meetings (Element 7) and Pre-Construction Kick-Off
meetings (Element 7)
c. Evaluation of contractors and suppliers for technical competence, industry reputation,
and loss prevention practices and performance (Element 7)
d. Preparation of Hazard Identification Plans (HIPs) by the department and contractor and
reviewed by department site personnel prior to contractor mobilization to begin work
(Element 7)
e. Monitoring of PM personnel, contractors, and equipment to ensure that safe work
practices are being followed during all work activities (Element 6)
f. Verification through a Company approved contractor quality assurance program that re-
work is minimized, components comply with design requirements, and that components
are installed safely and correctly.
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PURPOSE
To establish safe work behavior for PM department personnel that will help to eliminate or
reduce unsafe acts and raise safety behavioral standards.
2. Establish Behavioral Standards – All established safety rules shall be applied as the
minimum standards and procedures required and shall demonstrate such by their own
actions (Element 1).
5. Maintain Behavioral Safety Standards –Safe behaviors and minimum standards shall be
maintained through such methods as:
a. Behavioral observations (Element 1)
b. Audits and reviews
c. Observation/review of operating procedures
d. Job Safety Analysis (JSA) by contractors
e. Formal/informal inspections (Element 1 and Element 5)
f. Strict housekeeping requirements.
6. Review for Improvement –Safe operations progress shall be measured and evaluated using
leading and lagging indicators. Timely reporting of motor vehicle collision (MVC) incidents
shall be established to assist in the measurement and improvement (Element 9).
7. Vehicle Safety – Vehicle safety program shall be established. It shall include, but not be
limited to, the following minimum components:
a. Accountability – All drivers shall be held responsible for the safe operation of their
vehicles, operating it in accordance with published Saudi Arab Government (SAG) laws
and Company rules. This responsibility also includes the walk-around inspection prior to
each use and a daily inspection of basic equipment and supplies assigned to the vehicle.
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b. Establishing Standards – Standards shall be set which include, but are not limited to,
verification of valid SAG private driving licenses; behavioral rules prior to driving a
vehicle; and rules on appropriate usage of vehicles (i.e., obeying posted speed limits
and traffic signs).
c. Communicating Standards – All drivers of Company and/or SMP vehicles shall attend
and pass the Saudi Aramco Driver Improvement Program (DIP) or its follow-up Driver
Improvement Refresher Seminar (DIRS) (Element 4) they shall receive ongoing training
through safety meetings (Element 3) or other vehicle training programs as necessary;
and literature based on theme campaigns shall also be made available (See Element 4).
d. Maintaining Standards –Set of guidelines shall be established for employee driving
behavior to be observed, evaluated, and documented prior to receiving final approval to
operate a vehicle.
e. Reviewing for Improvement – All MVCs, no matter how minor, shall be reported and
investigated for corrective action (Element 9) lessons learned shall be distributed within
the department.
8. Industrial Hygiene – The following proven and cost effective three (3) step approach shall be
used for protecting department personnel from industrial hygiene hazards and occupational
health exposures:
a. Recognition – Saudi Aramco Chemical Hazard Bulletins (CHBs) or the manufacturer’s
Material Safety Data Sheets (MSDSs) shall be obtained, reviewed, and communicated
to department personnel prior to beginning a specific work activity,
b. Evaluation – individual sampling and area monitoring shall be conducted by the
Environmental Protection Department at the request of the department, and
c. Control – by use of engineering controls (exposures eliminated or minimized through the
design and/or operating parameter changes), administrative controls (procedural
changes, location and proximity, education work assignments, substitutions, breaks,
personnel rotations), or PPE controls (used as a last resort to protect workers but only
after engineering and administrative controls have been implemented and found to be
inadequate).
9. Environmental Impact – Environmentally sound operations that include avoiding spills and
leaks, reducing waste, using energy efficiently, and recycling and reusing materials shall be
conducted. Saudi Aramco Engineering Procedure (SAEP) No. 32 Environmental
Performance Assessment (EPA) Program shall be the guiding document on assessing the
above-mentioned environmental management activities.
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PURPOSE
To establish minimum safety management program standards for contractors; establish
minimum materials procurement program standards for vendors and suppliers; and evaluate
other operations adjacent to Project Management (PM) activities where control of safety
standards is not under the authority of Saudi Aramco or Project Management.
NOTE: A general safety orientation shall be presented for contractors working in offices,
on grassroots projects or on any other projects where the Saudi Aramco proponent
owner does not conduct the general safety orientation
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5. Resources for all emergency response plans clearly defined and made available.
Resources include:
a. PM personnel - numbers, experience, skills, and competencies
b. Facilities – command center and control rooms, hospitals and first aid centers,
accommodation and welfare arrangements for responders, secure storage for
equipment, alternate offices/buildings/equipment
c. Equipment – all equipment identified for the emergency, specific maintenance and
replacement equipment, and testing of communications equipment
7. Drills and exercises shall be conducted to test all levels of the emergency plan against
realistic objectives and scenarios, with a mixture of the following:
a. Announced and unannounced drills
b. Technical exercises enabling teams to practice without pressure
c. Tabletop drills enabling the interfaces between different parts of the plan to be tested
and PM personnel to understand their roles and planning assumptions
d. Low-intensity mobilization of response teams to practice deployment
e. Full-site mobilization of a manor scenario response, including mutual aid
f. Full mobilization up to and including crisis management response, including government
agency and media interfaces
g. Perform critiques and follow-up on corrective actions.
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Contractors shall also be held accountable and responsible for incident reporting. Contracts
shall contain the specific provisions stating that contractors shall abide by all Company
requirements, including incident reporting.
8. An annual management review shall be conducted to:
a. Evaluate the effectiveness of the “Incident Reporting and Investigation” element and any
corresponding processes and procedures to ensure they meet the continually changing
needs of all levels of the department
b. Review the previous year’s identified action items to verify closure (See Element 11).
P9.01 Incident Reporting and Investigation
P9.02 Incident Trend Analysis
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PURPOSE
To establish minimum PM safety management program standards for promoting and educating
PM personnel about off-the-job safety.
3. Programs, Processes, Procedures and Standards to be utilized for Off-the-Job Safety are
attached and found in other elements mentioned above.
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PURPOSE:
To establish minimum standards for review of the Project Management Safety Management
System Program (PMSMSP) based on the overall PMSMSP objectives and expectations of
each element, and to identify performance improvement areas.
NOTE: PM departments who are facility owners shall also be required to develop additional
processes and/or procedures to ensure continuous improvement for those facilities (Element 5).
3. Recognition and motivational programs - The Saudi Aramco Innovation Program is the
official method for recognizing and motivating employee participation in departmental loss
prevention efforts. Lessons learned shall be apart of the existing PM Lessons Learned
program.
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No of PM
01 Leadership And Accountability Date
Pages Files
Processes
P1.01 Organizational Performance Evaluation 2 1/2008
P1.02 Personnel Performance Measurement 2 1/2008
P1.03 Project Management Personnel Involvement 3 1/2008
Documents
D1.01 Kickoff Meeting Notes 8 10/2005
D1.02 Project Management Loss Prevention Program (PMLPP) 1 5/2008
Logs, List and Forms
L1.01 SA Safety Health Environment Reference Table 1 5/2008 1.2
L1.02 SA Motor Vehicle Assignments 1 5/2008 1.5
L1.03 SMP Contractors Contact List 1 1/2008
L1.04 Unsafe Driving Practice (UDPW) List 1 5/2008 1.3
L1.05 Lists of Engineering Contractors – (GES, IK-PMS) 1 6/2008
Reporting Documents
R1.01 Contractor Project Safety Index Report 1 5/2008 1.3
R1.02 Monthly Manpower-Equipment Stats 1 5/2008
R1.03 Monthly Project Update (SOC) Action Item Report Format 1 5/2008
SA General Instructions
GI 0000.003 Job Design, Job Description, and Job Evaluation 16 6/2005
GI 0002.600 Plant / Unit Acceptance after T&I Shutdown 7 1/2006
GI 0002.710 Mechanical Completion \& Performance Acceptance of
34 7/2002
Facilities
GI 0002.716 Land Use Permit Procedures 19 3/2003
GI 0005.002 Loss Prevention Policy Implementation 3 2/2006
GI 0005.007 Company Safety Incentive Program 5 1/2007
GI 0150.000 Implementing Health Aspects of LP Policy of
6 9/2007
Environmental Protection Policy
GI 0155.003 Form 3208 – “Request For Medical Treatment of Injury or
5 2/2005
Occupational Illness”
Loss Prevention Documents
LP Recommended Safety KPIs 5 1/2007
LP CSM Construction Safety Manual 460 2/1993
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No of File
02 Risk Assessment And Management Date
Pages No
Processes
P2.01 Qualitative Risk Assessment 4 1/2008
P2.02 Quantitative Risk Assessment 4 1/2008
SA General Instructions
GI 0002.714 Environmental Conservation Policy Implementation 8 6/2005
GI 0150.100 Hazardous Materials Communication Program (HAZCOM) 8 6/2005
GI 0150.110 Periodic Occupational Physical Examination Programs 4 6/2006
GI 0405.002 Custody Transfer of Natural Gas & Ethane 7
GI 0430.001 Waste Management 16 1/2001
GI 1021.000 Street And Road Closure; Excavation: Reinstatement and
37 1/2005
Traffic Controls
GI 0005.005 Signposting to Saudi Aramco Facilities 14 2/2005
SA Engineering Standards, Practices and Reports
QAP-01 Quality Procedure Manual 6 6/2008
QMSM Quality Management Manual 24 1/2008
SABP G-012 A User Guide to Roof Cause Analysis Guidelines and
7 1/2007
Procedures
SAEP-32 Environmental Performance Assessment (EPA) Program 11 6/2003
SAER 5437 Guidelines for Conducting HAZOP Studies Assessment
13 5/2007
(EPA) Program
SAER-5437 Saudi Aramco HAZOP Guidelines 92 1/1998
SAES Page E_Standards Web Site 331 7/2005
SAES S-007 Solid Waste Landfill Standard 15 12/2004
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No of File
03 Communications Date
Pages No
Processes
P3.01 Safe Operations Committee (SOC) 2 1/2008
P3.02 Safety Meetings 2 1/2008
P3.03 Safety Communications 1 1/2008
P3.04 Project Management Safety Files 3 6/2008
Logs, List and Forms
L3.01 Meeting Attendance Sheet 1 7/2008 3.3
L3.02 Filing Index 2 7/2008 3.1
SA E-Documents and Forms
SA 3715 Safety Meeting Record 1 5/2008 3.3
No of File
04 Competency And Training Date
Pages No
Processes
P4.01 New Or Transferred Employee Safety Orientation Training 2 1/2008
P4.02 Contractor Employee Safety Orientation Training 1 1/2008
P4.03 Visitor Safety Orientation Training 1 1/2008
P4.04 Driver Certification 2 1/2008
P4.05 Safe Driving Contract 2 1/2008
P4.06 Safety Training Needs Analysis 2 1/2008
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Documents
D4.01 General Safety Orientations 108 5/2008 4.6
D4.02 General Safety Rules 1 5/2008
D4.03 New or Transferred Personnel Safety Orientation 4 11/2005
D4.04 Safety Management Facility Safety Orientation Guide 7 1/2007
D4.05 Training & Competency Matrix 2 5/2008 4.2
Logs, List and Forms
L4.01 Monthly Equipment Operator Certification Log 1 5/2008 4.7
L4.02 Contractors Riggers Certification Log 1 5/2008 4.7
L4.03 Safety Officer Exam 3 5/2008 4.7
L4.04 Monthly Division Safety Officer Information Log 1 5/2008 4.2
L4.05 Division Safety Officers Test Log 1 5/2008 4.3
L4.06 Division Safety Staff Training Database 1 5/2008 4.2
L4.07 Monthly Scaffold Personnel Records 1 5/2008 4.3
L4.08 Contractors Welders Certification Log 1 5/2008 4.3
L4.09 Contractors Work Permit Test Log 1 5/2008 4.3
Reporting Documents
R4.01 PM Crane Operator-Rigger Status Report 1 5/2008 4.3
Loss Prevention Documents
No of File
05 Asset Integrity Date
Pages No
Processes
P5.01 Design Standards Review 1 1/2008
P5.02 Facility-Equipment Safety Inspection 2 1/2008
Loss Prevention Documents
SA 8037 Land Use Permit 1 3/2003 5.1
No of File
6 Safe Operations Date
Pages No
Processes
P6.01 Safety Behavior Observation 3 1/2008
P6.02 Driver Observation 1 1/2008
P6.03 Personal Protection Equipment Selection & Use 2 1/2008
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No of File
07 Contractor Suppliers and Others Date
Pages No
Processes
P7.01 Job Explanation Meetings 2 1/2008
P7.02 Pre-Construction Kick-off Meetings 2 1/2008
P7.03 Hazard Identification Plan Review 2 1/2008
P7.04 Contractor Pre-Bid Award-Selection 1 1/2008
P7.05 Material Procurement 1 1/2008
P7.06 Contractor General Safety Orientation Training 2 1/2008
P7.07 Contractor Performance Monitoring 2 1/2008
P7.08 Contractor Incident Reporting and Investigation 2 1/2008
P7.09 Contractor Safety Management Program Post-Job Evaluation 2 1/2008
Documents
D7.01 Schedule “D” 19
Logs, List and Forms
L1.01 Job Explanation (Job X) Meeting Safety Checklist 12 10/2005
Loss Prevention Documents
LP Contractor Safety Pre-Qualification Guide 19 7/2008
SA General Instructions
GI 0002.100 Work Permit System 7 9/2006
GI 0002.718 Contractor Sites Allotment Procedure 12 2/2005
GI 0006.030 Traffic and Vehicle Safety 17 4/2008
GI 0007.025 Heavy Equipment Operator Testing And Certification 7 7/2007
SA E-Documents and Forms
SA 5806 Supplemental Manpower Form 1 8/2004 7.1
SA Engineering Standards, Practices and Reports
SAES B-054 Access, Egress, and Materials Handling for Plant Facilities 14 3/2006
No of File
08 Emergency Preparedness Date
Pages No
Processes
P8.01 Emergency Plan Development 2 1/2008
P8.02 Emergency Drill Planning & Critique 2 1/2008
P8.03 Emergency Notification 1 1/2008
Documents
D8.01 Division Emergency Response Plan Sample 11 5/2008
D8.02 Division Emergency Response Plan Format 2 5/2008 8.1
D8.03 Off-Road Safe Driving Techniques & First Aid 35 6/2008
D8.04 Remote Area Search and Rescue Procedure 12 6/2008
D8.05 Remote Travel Emergency Contact Manual 16 6/2008
D8.06 Journey Management Program 13 6/2008
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No of File
09 Incident Reporting and Analysis Date
Pages No
Processes
P9.01 Incident Reporting and Investigation 4 1/2008
P9.02 Incident Trend Analysis 2 1/2008
Documents
D9.01 Incident Reporting Procedure 14 7/2005
D9.02 Motor Vehicle Collision Guidelines 1 7/2005
D9.03 One-Page Supervisor Guide To Injury Investigation 1 7/2005 9.1
Logs, List and Forms
L9.01 Department Incident Prevention Bulletin (IPB) Log 1 11/2005 9.2
L9.02 Division Incident Prevention Bulletin (IPB) Log 1 11/2005 9.2
L9.03 Division Near Miss Incident Bulletin Log 1 11/2005 9.2
Reporting Documents
R9.01 Department Incident Prevention Bulletin (IPB) 1 11/2005 9.2/3
R9.02 Division Incident Prevention Bulletin (IPB) 1 11/2005 9.2/3
R9.03 Division Near Miss Incident Bulletin 1 11/2005 9.2/3
R9.04 MVC Report Contractor 2 9/2005 9.3
R9.05 MVC/Injury Reporting Packet For SA Employees & SMP 1 8/2005 9.2
R9.06 Preliminary Incident Report (PIR) 1 9/2005 9.2/3
SA General Instructions
GI 0002.104 Offshore Oil Spill Reporting Procedures 11 10/2004
GI 0006.001 Notification Requirement For Incidents (Including Fires) 6 2/2005
GI 0006.004 Near Miss Reporting Process 5 12/2006
GI 0006.005 Reporting, Investigation And Recording Of
14 1/2007
Injuries/Occupational Illnesses
GI 0006.029 Reporting And Recording Of Motor Vehicle Accidents 16 2/2007
GI 0006_007 Reporting Of Contractor On-Job Injuries/Occupational
10 7/2007
Illnesses
GI 0007.026 Cranes And Heavy Equipment Accident Reporting
7 11/1993
Procedures
GI 1787.000 Report Of Fire, Emergency, Or False Alarm 13 9/1999
PM SMS.doc Page 31 of 34
SAUDI ARABIAN OIL COMPANY (SAUDI ARAMCO) PM SMS
ISSUE DATE REPLACES
ISSUING ORGANIZATION: PROJECT MANAGEMENT 06/2008 NEW
APPROVAL PAGE NUMBER
No of File
10 Community Awareness and Off the Job Safety Date
Pages No
No of File
11 Continuous Improvement Date
Pages No
Processes
P11.01 External Benchmarking 1 1/2008
P11.02 Safety Suggestion 1 1/2008
P11.03 External Safety Reviews 3 1/2008
P11.04 Safety Recognition & Motivation 1 1/2008
Logs, List and Forms
L11.01 Reporting SMS Improvements Form 1 7/2008
Reporting Documents
R11.01 Monthly Safety Statistics 1 5/2008 11.1
R11.02 Contractor Statistic Reports 1 5/2008 11.1
R11.03 Balance Score Card Calculations 1 5/2008 11.1
SA General Instructions
GI 0005.007 Company Safety Incentive Program 5 1/2007
GI 0006.011 Quarterly Safety Inspections 2 6/2002
GI 0289.000 Audit Communication/Reporting Procedures
GI 0006_006 Loss Prevention Compliance Reviews 5 2/2005
Loss Prevention Documents 10 2/1996
LP Alerts LP Safety Bulletin Alert Page 1 1/2007 11.3
LP ESARP LP Exceptional Safety Achievement Recognition Program 1 1/2006 11.4
PM SMS.doc Page 32 of 34