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Plastcon - Platic Waste Converted Into A Resource - The Process Explained - Flowdiagram With Pie Chart

Plastic waste can be converted into a resource through a 9-step pyrolysis process. The plastic is first shredded, sorted, densified, and then heated in a reactor to vaporize it. The vapors are condensed to produce crude oil, gas, and carbon black. The crude oil can be refined into fuel for heating, ships, and trucks. The gas can power the pyrolysis system. The carbon black can color new plastics or be used in asphalt production, converting plastic waste into useful energy and material resources.
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0% found this document useful (0 votes)
113 views

Plastcon - Platic Waste Converted Into A Resource - The Process Explained - Flowdiagram With Pie Chart

Plastic waste can be converted into a resource through a 9-step pyrolysis process. The plastic is first shredded, sorted, densified, and then heated in a reactor to vaporize it. The vapors are condensed to produce crude oil, gas, and carbon black. The crude oil can be refined into fuel for heating, ships, and trucks. The gas can power the pyrolysis system. The carbon black can color new plastics or be used in asphalt production, converting plastic waste into useful energy and material resources.
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– Plastic waste converted into a resource

7. Refining
Through the distillation column,
the crude oil is refined
3. Sorting
The plastic feedstock
goes through a sorting
mechanism that removes
pollution like glass, metal
2. Shredder
and/or organic materials
The plastic is cut
into small pieces

What do we convert
the plastic into?

80% oil which can be used for


heating or as fuel for ships and
trucks. Of this, 60% is MDO,
25% is naphtha and 15% is HFO.

15% gas which can be re­circulated


to power the system itself.
It consists of a mix of methane,
1. Plastic waste 4. Densifier 5. Pyrolysis 6. Condensation 8. Final product 9. New energy ethane and propane.
Plastic waste from both The plastic is heated up to 250°C A reactor vapourises the mass The vapours are con- The plastic waste has been converted into The oil from the pyrolysis process
5% carbon black (dust) which can be
industry and households can (482°F) and melted into a coherent at 400-700°C (752-1292°F) in densed and liquefied 3 things: oil (MDO, naphtha and HFO), gas can be used for heating or as fuel used to colour new plastic materials
be processed in Plastcon mass, decreasing its volume with 80% an oxygen-free environment into crude oil and carbon black (dust) for ships and trucks and in asphalt production.

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