HIMax ®

Digital Input Module

Manual

X-DI 32 51
All HIMA products mentioned in this manual are protected by the HIMA trademark. Unless otherwise noted,
this also applies to other manufacturers and their respective products referred to herein.
HIMax®, HIMatrix®, SILworX®, XMR®, HICore® and FlexSILon® are registered trademarks of
HIMA Paul Hildebrandt GmbH.
All technical specifications and notes in this manual have been written with great care and effective quality
assurance measures have been implemented to ensure their validity. For questions, please contact HIMA
directly. HIMA appreciates any suggestion on which information should be included in the manual.
Equipment subject to change without notice. HIMA also reserves the right to modify the written material
without prior notice.
For further information, refer to the HIMA DVD and our website http://www.hima.de and
http://www.hima.com.

© Copyright 2016, HIMA Paul Hildebrandt GmbH

All rights reserved

Contact
HIMA contact details:
HIMA Paul Hildebrandt GmbH
P.O. Box 1261
68777 Brühl, Germany
Phone: +49 6202 709-0
Fax: +49 6202 709-107
E-mail: [email protected]

Original document Description

HI 801 172 D, Rev. 8.00 (1631) English translation of the German original document

HI 801 173 E Rev. 8.00 (1638)

X-DI 32 51 Table of Contents

Table of Contents
1 Introduction 5
1.1 Structure and Use of this Manual 5
1.2 Target Audience 5
1.3 Writing Conventions 6
1.3.1 Safety Notices 6
1.3.2 Operating Tips 7
2 Safety 8
2.1 Intended Use 8
2.1.1 Environmental Conditions 8
2.1.2 ESD Protective Measures 8
2.2 Residual Risk 8
2.3 Safety Precautions 8
3 Product Description 9
3.1 Safety Function 9
3.1.1 Reaction in the Event of a Fault 9
3.2 Scope of Delivery 9
3.3 Type Label 10
3.4 Structure 11
3.4.1 Block Diagram 11
3.4.2 Indicators 12
3.4.3 Module Status Indicators 13
3.4.4 System Bus Indicators 14
3.4.5 I/O Indicators 14
3.5 Product Data 15
3.6 Connector Boards 17
3.6.1 Mechanical Coding of Connector Boards 17
3.6.2 Coding of X-CB 015 5X Connector Boards 18
3.6.3 Connector Boards with Screw Terminals 19
3.6.4 Terminal Assignment for Connector Boards with Screw Terminals 20
3.6.5 Connector Boards with Cable Plug 22
3.6.6 Pin Assignment for Connector Boards with Cable Plug 23
3.7 System Cables 26
3.7.1 System Cable X-CA 001 26
3.7.2 System Cable X-CA 015 27
3.7.3 Cable Plug Coding 28
4 Start-Up 29
4.1 Mounting 29
4.1.1 Wiring Inputs Not in Use 29
4.2 Mounting and Removing the Module 30
4.2.1 Mounting a Connector Board 30
4.2.2 Mounting and Removing the Module 32

HI 801 173 E Rev. 8.00 Page 3 of 54

Table of Contents X-DI 32 51

4.3 Configuring the Module in SILworX 34

4.3.1 Tab Module 35
4.3.2 Tab I/O Submodule DI32_51 36
4.3.3 Tab I/O Submodule DI32_51: Channels 37
4.3.4 Description of Submodule Status [DWORD] 38
4.3.5 Description of Diagnostic Status [DWORD] 39
4.4 Connection Variants 40
4.4.1 Input Wiring 40
4.4.2 Wiring Transmitters via Field Termination Assembly 43
5 Operation 44
5.1 Handling 44
5.2 Diagnosis 44
6 Maintenance 45
6.1 Maintenance Measures 45
6.1.1 Loading the Operating System 45
7 Decommissioning 46
8 Transpor t 47
9 Disposal 48
Appendix 49
Glossary 49
Index of Figures 50
Index of Tables 51
Index 52

Page 4 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 1 Introduction

1 Introduction
The present manual describes the technical characteristics of the module and its use. It
provides information on how to install, start up and configure the module in SILworX.

1.1 Structure and Use of this Manual

The content of this manual is part of the hardware description of the HIMax programmable
electronic system.
This manual is organized in the following main chapters:
 Introduction
 Safety
 Product description
 Start-up
 Operation
 Maintenance
 Decommissioning
 Transport
 Disposal

Additionally, the following documents must be taken into account:

Document Content Document no.
HIMax system manual Hardware description of the HI 801 001 E
HIMax system
HIMax safety manual Safety functions of the HIMax HI 801 003 E
system
Communication manual Description of communication HI 801 101 E
and protocols
SILworX online help (OLH) Instructions on how to use -
SILworX
SILworX first steps manual Introduction to SILworX HI 801 103 E
Table 1: Additional Valid Manuals

The latest manuals can be downloaded from the HIMA website at www.hima.de and
www.hima.com. The revision index on the footer can be used to compare the current version of
existing manuals with the Internet edition.

1.2 Target Audience

This document addresses system planners, configuration engineers, programmers of
automation devices and personnel authorized to implement, operate and maintain the plants
and systems. Specialized knowledge of safety-related automation systems is required.

HI 801 173 E Rev. 8.00 Page 5 of 54

1 Introduction X-DI 32 51

1.3 Writing Conventions

To ensure improved readability and comprehensibility, the following writing conventions are
used in this document:
Bold To highlight important parts.
Names of buttons, menu functions and tabs that can be clicked and used
in the programming tool.
Italics For parameters and system variables.
Courier Literal user inputs.
RUN Operating states are designated by capitals.
Chapter 1.2.3 Cross-references are hyperlinks even if they are not particularly marked.
When the cursor hovers over a hyperlink, it changes its shape. Click the
hyperlink to jump to the corresponding position.

Safety notices and operating tips are particularly marked.

1.3.1 Safety Notices

Safety notices must be strictly observed to ensure the lowest possible risk.
The safety notices are represented as described below.
 Signal word: warning, caution, notice.
 Type and source of risk.
 Consequences arising from non-observance.
 Risk prevention.

The signal words have the following meanings:

 Warning indicates hazardous situations which, if not avoided, could result in death or serious
injury.
 Caution indicates hazardous situations which, if not avoided, could result in minor or modest
injury.
 Notice indicates a hazardous situation which, if not avoided, could result in property damage.

SIGNAL WORD
Type and source of risk!
Consequences arising from non-observance.
Risk prevention.

NOTICE
Type and source of damage!
Damage prevention.

Page 6 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 1 Introduction

1.3.2 Operating Tips

Additional information is structured as presented in the following example:

The text for additional information is located here.

i
Useful tips and tricks appear as follows:

TIP The tip text is located here.

HI 801 173 E Rev. 8.00 Page 7 of 54

2 Safety X-DI 32 51

2 Safety
All safety information, notices and instructions specified in this document must be strictly
observed. The product may only be used if all guidelines and safety instructions are adhered to.
The product is operated with SELV or PELV. No imminent risk results from the product itself.
The use in the Ex zone is only permitted if additional measures are taken.

2.1 Intended Use

HIMax components are designed for assembling safety-related controller systems.
When using the components in the HIMax system, comply with the following general
requirements.

2.1.1 Environmental Conditions

All the environmental conditions specified in this manual must be observed when operating the
HIMax system. The environmental requirements are listed in the product data.

2.1.2 ESD Protective Measures

Only personnel with knowledge of ESD protective measures may modify or extend the system
or replace components.

NOTICE
Damage to the HIMax system due to electrostatic discharge!
 When performing the work, make sure that the workspace is free of static, and wear
an ESD wrist strap.
 If not used, ensure that the components are protected from electrostatic discharge,
e.g., by storing them in their packaging.

2.2 Residual Risk

No imminent risk results from a HIMA system itself.
Residual risk may result from:
 Faults related to engineering.
 Faults in the user program.
 Faults related to the wiring.

2.3 Safety Precautions

Observe all local safety requirements and use the protective equipment required on site.

Page 8 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 3 Product Description

3 Product Description
The X-DI 32 51 is a digital NonSIL input module and it is intended for use in the programmable
electronic system (PES) HIMax.
The module can be inserted into any of the base plate slots with the exception of the slots
reserved for system bus modules. For more information, refer to the system manual
(HI 801 001 E).
The module is used to evaluate up to 32 digital input signals.
It can be operated with safety-related modules and other NonSIL modules within one base
plate. Safety-related and NonSIL modules may not be wired redundantly.
The module is interference-free. In particular, this includes EMC, electrical safety,
communication to the X-SB and X-CPU modules and the user program.
Module and connector boards are mechanically coded, see Chapter 3.6.1. Coding prevents
installation of improper I/O modules.
Refer to the HIMax safety manual (HI 801 003 E) for more information on the standards used to
test and certify the modules and the HIMax system.

3.1 Safety Function

The module does not perform any safety-related functions.
The module evaluates the digital input signals and provides them to the user program.
The parameters and status for this module must not be used for safety functions.

3.1.1 Reaction in the Event of a Fault

If a fault occurs, the assigned input variables transmit the initial value to the user program.
The initial values must be set to 0 to ensure that the input variables transmit the value 0 to the
user program if a fault occurs.
The module activates the Error LED on the front plate.

3.2 Scope of Delivery

The module must be installed on a suitable connector board to be able to operate. If a field
termination assembly (FTA) is used, a system cable is required to connect the connector board
to the FTA. Connector boards, system cables and FTAs are not included within the scope of
delivery.
The connector boards are described in Chapter 3.6, the system cables are described in
Chapter 3.7. The FTAs are described in separate manuals.

HI 801 173 E Rev. 8.00 Page 9 of 54

3 Product Description X-DI 32 51

3.3 Type Label

The type label specifies the following important details:
 Product name
 Mark of conformity
 Bar code (2D or 1D code)
 Part number (Part-No.)
 Hardware revision index (HW-Rev.)
 Operating system revision index (OS-Rev.)
 Supply voltage (Power)
 Ex specifications (if applicable)
 Production year (Prod-Year:)

Figure 1: Sample Type Label

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X-DI 32 51 3 Product Description

3.4 Structure
The module has 32 digital inputs (24 V) for digital signals, mechanical contact switching devices
(contact makers) and proximity switches (2-wire or 3-wire). For detecting a high level on the
digital input, the voltage and current thresholds must be exceeded (see Table 7).
The eight short-circuit-proof supplies feed four supply outputs each (S1+ to S8+). One supply
output is assigned to each digital input.
The processor system within the I/O module controls and monitors the I/O level. The data and
states of the I/O module are provided to the processor modules via the redundant system bus.
The system bus has a redundant structure for reasons of availability. Redundancy is only
ensured if both system bus modules are inserted in the base plates and configured in SILworX.
The module is equipped with LEDs to indicate the status of the digital inputs, see Chapter 3.4.2.

3.4.1 Block Diagram

The following block diagram illustrates the structure of the module.

Field zone: proximity switches and switching Processor system

devices System busses
Interface

Figure 2: Block Diagram

HI 801 173 E Rev. 8.00 Page 11 of 54

3 Product Description X-DI 32 51

3.4.2 Indicators
The following figure shows the LED indicators for the module.

Figure 3: Indicators

The LEDs indicate the operating state of the module.

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X-DI 32 51 3 Product Description

The LEDs on the module are divided into three groups:

 Module status indicators (Run, Error, Stop, Init)
 System bus indicators (A, B)
 I/O indicators (DI 1...32, Field)

When the supply voltage is switched on, an LED test is performed and all LEDs are briefly lit.
Definition of blinking frequencies
The following table defines the blinking frequencies of the LEDs:
Definition Blinking frequencies
Blinking1 Long (600 ms) on, long (600 ms) off.
Blinking2 Short (200 ms) on, short (200 ms) off, short (200 ms) on, long (600 ms) off.
Blinking-x Ethernet communication: Blinking synchronously with data transfer.
Table 2: Blinking Frequencies of LEDs

3.4.3 Module Status Indicators

These LEDs are located on the front plate, on the upper part of the module.
LED Color Status Description
Run Green On Module in RUN, normal operation.
Blinking1 Module state
STOP / LOADING OS
Off Module not in RUN,
observe the other status LEDs.
Error Red On System warning, for example:
 No license for additional functions (communication
protocols), test mode.
 Temperature warning.
Blinking1 System error, for example:
 Internal module faults detected by self-tests, e.g.,
hardware or voltage supply faults.
 Fault while loading the operating system.
Off No errors detected.
Stop Yellow On Module state
STOP / VALID CONFIGURATION
Blinking1 Module state
STOP / INVALID CONFIGURATION or
STOP / LOADING OS
Off Module not in STOP,
observe the other status LEDs.
Init Yellow On Module state: INIT.
Blinking1 Module state
LOCKED or
STOP / LOADING OS
Off Module is in none of the states described,
observe the other status LEDs.
Table 3: Module Status Indicators

HI 801 173 E Rev. 8.00 Page 13 of 54

3 Product Description X-DI 32 51

3.4.4 System Bus Indicators

The system bus LEDs are labeled Sys Bus.
LED Color Status Description
A Green On Physical and logical connection to the system bus
module in slot 1.
Blinking1 No physical connection to the system bus module in
slot 1.
Yellow Blinking1 The physical connection to the system bus module in
slot 1 has been established.
No connection to a (redundant) processor module
running in system operation.
B Green On Physical and logical connection to the system bus
module in slot 2.
Blinking1 No physical connection to the system bus module in
slot 2.
Yellow Blinking1 The physical connection to the system bus module in
slot 2 has been established.
No connection to a (redundant) processor module
running in system operation.
A+B Off Off Neither physical nor logical connection to the system
bus modules in slot 1 and slot 2.
Table 4: System Bus Indicators

3.4.5 I/O Indicators

The LEDs of the I/O indicators are labeled Channel.
LED Color Status Description
DI 1…32 Yellow On The related channel is active (energized).
Blinking2 Channel fault.
Off The related channel is inactive (de-energized).
Field Red Blinking2 Without function.
Off
Table 5: I/O Indicators

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X-DI 32 51 3 Product Description

3.5 Product Data

General
Supply Voltage 24 VDC, -15...+20 %, rp ≤ 5 %,
SELV, PELV
Maximum supply voltage 30 VDC
Current consumption 250 mA at 24 VDC (without channels and supplies).
max. 1.5 A (in case of short-circuit of the supplies).
Module cycle time 2 ms
Protection class Protection class III in accordance with IEC/EN 61131-2.
Ambient temperature 0...+60 °C
Storage temperature -40...+85 °C
Humidity max. 95 % relative humidity, non-condensing.
Pollution Pollution degree II in accordance with IEC/EN 61131-2.
Altitude < 2000 m
Degree of protection IP20
Dimensions (H x W x D) in mm 310 x 29.2 x 230
Weight approx. 1 kg
Table 6: Product Data

Depth: 230 mm Height: 310 mm

Width: 29.2 mm

Figure 4: Views

HI 801 173 E Rev. 8.00 Page 15 of 54

3 Product Description X-DI 32 51

Digital inputs
Number of inputs (number of channels) 32 unipolar with reference pole DI- / L-,
Non-galvanically separated from one another.
Type of input Current sinking logic, 24 VDC, type 3 in accordance
with IEC 61131-2.
Rated input voltage 0...24 V
Input voltage operating range -3...30 V (current limited to approx. 2.5 mA).
Voltage range low level -3...5 V
Voltage range high level 11...30 V
Switching point Typ. 9.3 V ± 0.4 V (2.1 mA ± 0.15 mA).
Table 7: Specifications for Digital Inputs

Supply
Number of sources 8, with 4 outputs each.
Output voltage for supply Supply voltage - 2.5 VDC.
Output current for supply 100 mA for each group.
Short-circuit-proof.
Assignment of the supply outputs
For supplying, the supply output assigned to the input must be used!
Supply S1+ DI1+…DI4+
Supply S2+ DI5+…DI8+
Supply S3+ DI9+…DI12+
Supply S4+ DI13+…DI16+
Supply S5+ DI17+…DI20+
Supply S6+ DI21+…DI24+
Supply S7+ DI25+…DI28+
Supply S8+ DI29+…DI32+
Table 8: Product Data for Supply

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X-DI 32 51 3 Product Description

3.6 Connector Boards

A connector board connects the module to the field zone. Module and connector board form
together a functional unit. Insert the connector board into the appropriate slot prior to mounting
the module.

The following connector boards are available for the module:

Connector board Description
X-CB 015 51 Mono connector board with screw terminals.
X-CB 015 52 Redundant connector board with screw terminals.
X-CB 015 53 Mono connector board with cable plug.
X-CB 015 54 Redundant connector board with cable plug.
Table 9: Available Connector Boards

3.6.1 Mechanical Coding of Connector Boards

I/O modules and connector boards are mechanically coded starting from hardware revision
index (HW-Rev.) 00. Coding avoids installation of improper I/O modules thus preventing
negative effects on redundant modules and field zone.
A part from that, improper equipment has no effect on the HIMax system since only I/O modules
properly configured in SILworX can enter the RUN state.
I/O modules and the corresponding connector boards have a mechanical coding in form of
wedges. The coding wedges in the female connector of the connector board match with the
male connector recesses of the I/O module plug, see Figure 5.
Coded I/O modules can only be plugged in to the corresponding connector boards.

HI 801 173 E Rev. 8.00 Page 17 of 54

3 Product Description X-DI 32 51

Male connector recess Coding wedge

Prepared male connector recess Guideway for coding wedge

Figure 5: Coding Example

Coded I/O modules can be plugged in to uncoded connector boards. Uncoded I/O modules
cannot be plugged in to coded connector boards.

3.6.2 Coding of X-CB 015 5X Connector Boards

The following table specified the position of the coding wedges on the I/O module plug:
a7 a13 a20 a26 c7 c13 c20 c26
X X X X
Table 10: Position of Coding Wedges

Page 18 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 3 Product Description

3.6.3 Connector Boards with Screw Terminals

Mono Redundant
X-CB 015 51 X-CB 015 52

X-CB X-CB
015 51 015 52

2
L1+ L1- L2+ L2- L1+ L1- L2+ L2-

01a 02a 01a 02a

01b 02b 3 01b 02b
03a 04a 03a 04a
03b 04b 03b 04b
201 202 201 202
05a 06a 05a 06a
05b 06b 05b 06b
07a 08a 07a 08a
07b 08b 07b 08b
203 204 203 204
09a 10a 09a 10a
09b 10b 09b 10b
11a 12a 11a 12a
11b 12b 11b 12b
205 206 205 206
13a 14a 13a 14a
13b 14b 13b 14b
15a 16a 15a 16a
15b 16b 15b 16b
207 208 207 208
17a 18a 17a 18a
17b 18b 17b 18b
19a 20a 19a 20a
19b 20b 19b 20b
209 210 209 210
21a 22a 21a 22a
21b 22b 21b 22b
23a 24a 23a 24a
23b 24b 23b 24b
211 212 211 212
25a 26a 25a 26a
25b 26b 25b 26b
27a 28a 27a 28a
27b 28b 27b 28b
213 214 213 214
29a 30a 29a 30a
29b 30b 29b 30b
31a 32a 31a 32a
31b 32b 31b 32b
215 216 215 216

I/O module plug Connection to the field zone (screw

External supply connection, terminal connector block)
not required for X-DI 32 51

Figure 6: Connector Boards with Screw Terminals

HI 801 173 E Rev. 8.00 Page 19 of 54

3 Product Description X-DI 32 51

3.6.4 Terminal Assignment for Connector Boards with Screw Terminals

Pin no. Designation Signal Pin no. Designation Signal
1 01a S1+ 1 02a S1+
2 01b DI1+ 2 02b DI2+
3 03a S1+ 3 04a S1+
4 03b DI3+ 4 04b DI4+
5 201 DI- 5 202 DI-
6 05a S2+ 6 06a S2+
7 05b DI5+ 7 06b DI6+
8 07a S2+ 8 08a S2+
9 07b DI7+ 9 08b DI8+
10 203 DI- 10 204 DI-
Pin no. Designation Signal Pin no. Designation Signal
1 09a S3+ 1 10a S3+
2 09b DI9+ 2 10b DI10+
3 11a S3+ 3 12a S3+
4 11b DI11+ 4 12b DI12+
5 205 DI- 5 206 DI-
6 13a S4+ 6 14a S4+
7 13b DI13+ 7 14b DI14+
8 15a S4+ 8 16a S4+
9 15b DI15+ 9 16b DI16+
10 207 DI- 10 208 DI-
Pin no. Designation Signal Pin no. Designation Signal
1 17a S5+ 1 18a S5+
2 17b DI17+ 2 18b DI18+
3 19a S5+ 3 20a S5+
4 19b DI19+ 4 20b DI20+
5 209 DI- 5 210 DI-
6 21a S6+ 6 22a S6+
7 21b DI21+ 7 22b DI22+
8 23a S6+ 8 24a S6+
9 23b DI23+ 9 24b DI24+
10 211 DI- 10 212 DI-
Pin no. Designation Signal Pin no. Designation Signal
1 25a S7+ 1 26a S7+
2 25b DI25+ 2 26b DI26+
3 27a S7+ 3 28a S7+
4 27b DI27+ 4 28b DI28+
5 213 DI- 5 214 DI-
6 29a S8+ 6 30a S8+
7 29b DI29+ 7 30b DI30+
8 31a S8+ 8 32a S8+
9 31b DI31+ 9 32b DI 32+
10 215 DI- 10 216 DI-
Table 11: Terminal Assignment for Connector Boards with Screw Terminals

Page 20 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 3 Product Description

Cable plugs attached to the connector board pin headers are used to connect to the field zone
and to external power supplies.
The cable plugs feature the following properties:
Connection to the field zone
Cable plugs 8 pieces, with 10 poles.
Wire cross-section 0.2…1.5 mm2 (single-wire).
0.2…1.5 mm2 (finely stranded).
2
0.2…1.5 mm (with wire end ferrule).
Stripping length 6 mm
Screwdriver Slotted 0.4 x 2.5 mm
Tightening torque 0.2…0.25 Nm
Table 12: Cable Plug Properties

HI 801 173 E Rev. 8.00 Page 21 of 54

3 Product Description X-DI 32 51

3.6.5 Connector Boards with Cable Plug

Mono Redundant
X-CB 015 53 X-CB 015 54

X-CB X-CB
015 53 015 54

2
L1+ L1- L2+ L2- L1+ L1- L2+ L2-

cba cba

I/O module plug Connection to the field zone

External supply connection, (cable plug in row 32)
not required for X-DI 32 51 Coding for cable plugs
Connection to the field zone
(cable plug in row 1)

Figure 7: Connector Boards with Cable Plug

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X-DI 32 51 3 Product Description

3.6.6 Pin Assignment for Connector Boards with Cable Plug

HIMA provides ready-made system cables for use with these connector boards, see
Chapter 3.7. The cable plug and the connector boards are coded.

Connector pin assignment!

i The following table describes the connector pin assignment of the system cable plug.

Wire color coding complying with IEC 60304. The color abbreviations used are in accordance
with IEC 60757.
The following table applies to system cables X-CA 001:
c b a
Row
Signal Color Signal Color Signal Color
1)
1 DI32+ YEBU Reserved RD
1)
2 DI31+ GNBU Reserved BU
3 DI30+ YEPK Reserved PK 1)
4 DI29+ PKGN Reserved GY 1)
5 DI28+ YEGY
6 DI27+ GYGN
7 DI26+ BNBK
8 DI25+ WHBK
9 DI24+ BNRD
10 DI23+ WHRD
11 DI22+ BNBU
12 DI21+ WHBU
13 DI20+ PKBN
14 DI19+ WHPK
15 DI18+ GYBN
16 DI17+ WHGY
17 DI16+ YEBN DI- YE 1)
18 DI15+ WHYE DI- GN 1)
19 DI14+ BNGN DI- BN 1)
20 DI13+ WHGN DI- WH 1)
21 DI12+ RDBU DI- RDBK
22 DI11+ GYPK DI- BUBK
23 DI10+ VT DI- PKBK
24 DI9+ BK DI- GYBK
25 DI8+ RD S8+ PKRD
26 DI7+ BU S7+ GYRD
27 DI6+ PK S6+ PKBU
28 DI5+ GY S5+ GYBU
29 DI4+ YE S4+ YEBK
30 DI3+ GN S3+ GNBK
31 DI2+ BN S2+ YERD
32 DI1+ WH S1+ GNRD
1)
For repeated wire color coding: Additional orange ring.
Table 13: Pin Assignment for the System Cable Plug

HI 801 173 E Rev. 8.00 Page 23 of 54

3 Product Description X-DI 32 51

The following table applies to system cables X-CA 015:

c b a
Row
Signal Color Signal Color Signal Color
1 DI32+ WHPK 1)
2 DI31+ WHGY 1)
3 DI30+ WHYE 1)
4 DI29+ WHGN 1)
5 DI28+ GYPK 1)
6 DI27+ BK 1)
7 DI26+ BU 1)
1)
8 DI25+ GY
9 DI24+ GN 1)
10 DI23+ WH 1)
11 DI22+ BUBK
12 DI21+ GYBK
13 DI20+ GYRD
14 DI19+ GYBU
15 DI18+ GNBK
16 DI17+ GNRD
17 DI16+ GNBU
18 DI15+ PKGN
19 DI14+ GYGN
20 DI13+ WHBK
21 DI12+ WHRD
22 DI11+ WHBU
23 DI10+ WHPK
24 DI9+ WHGY
25 DI8+ WHYE S8+ (a25)
26 DI7+ WHGN S7+ (a26)
27 DI6+ GYPK S6+ (a27)
28 DI5+ BK S5+ (a28) See
29 DI4+ BU S4+ (a29) Table 15
30 DI3+ GY S3+ (a30)
31 DI2+ GN S2+ (a31)
32 DI1+ WH S1+ (a32)
1)
For repeated wire color coding: Additional orange ring.
Table 14: Pin Assignment for the Cable Plugs of System Cable X-CA 015

In the cable plug, the signals S+ are combined in groups of four wires, see Table 15.

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X-DI 32 51 3 Product Description

Row Signal Color

1)
a25 (S8+) S8+ PKBN
S8+ GYBN 1)
S8+ YEBN 1)
S8+ BNGN 1)
a26 (S7+) S7+ RDBU 1)
S7+ VT 1)
S7+ RD 1)
S7+ PK 1)
a27 (S6+) S6+ YE 1)
1)
S6+ BN
S6+ RDBK
S6+ PKBK
a28 (S5+) S5+ PKRD
S5+ PKBU
S5+ YEBK
S5+ YERD
a29 (S4+) S4+ YEBU
S4+ YEPK
S4+ YEGY
S4+ BNBK
a30 (S3+) S3+ BNRD
S3+ BNBU
S3+ PKBN
S3+ GYBN
a31 (S2+) S2+ YEBN
S2+ BNGN
S2+ RDBU
S2+ VT
a32 (S1+) S1+ RD
S1+ PK
S1+ YE
S1+ BN
1)
For repeated wire color coding: Additional orange ring.
Table 15: Each S+ Used with Four Wires

HI 801 173 E Rev. 8.00 Page 25 of 54

3 Product Description X-DI 32 51

3.7 System Cables

The system cables are used to wire the connector boards with the field zone via field
termination assemblies. Depending on the type of connector board, several different types of
system cables are available. System cable X-CA 015 with reduced number of wires and open
wire ends is available for applications with passive 2-wire proximity switches and passive
mechanical contact switching devices.

Identical cable plugs

Figure 8: System Cable with Cable Plug on Both Sides

3.7.1 System Cable X-CA 001

System cable X-CA 001 is used to connect the X-CB 015 03/04 connector board to one field
termination assembly.
General
Cable LIYY-TP 34 x 2 x 0.25 mm².
Wire Finely stranded.
Average outer diameter (d) approx. 15.2 mm
max. 20 mm for all types of system cables.
Minimum bending radius
Fixed installation 5xd
Flexible application 10 x d
Burning behavior Flame-retardant and self-extinguishing in
accordance with IEC 60332-1-2, IEC 60332-2-2.
Color coding Based on DIN 47100, see Table 13.
Table 16: Cable Data X-CA 001

Page 26 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 3 Product Description

The system cable is available in the following standard length:

System Cable Description Length Weight
X-CA 001 01 8 Coded cable plugs on both 8m 3.75 kg
X-CA 001 01 15 sides. 15 m 7 kg
X-CA 001 01 30 30 m 14 kg
Table 17: Available Standard System Cables X-CA 001

3.7.2 System Cable X-CA 015

System cable X-CA 015 can only be used for connection of passive 2-wire proximity switches
and passive mechanical contact switching devices. System cable X-CA 015 is implemented with
a reduced number of wires and open wire ends. The open wire ends must be connected to
terminals.
The system cable is available as standard type (X-CA 015 02) and as halogen-free, UL/CSA
certified type (X-CA 015 04) in the following standard lengths:
System Cable Description Length Weight
X-CA 015 02 5 Cable plug coded on one 5m 1.75 kg
X-CA 015 02 8 side, with open wire ends. 8m 2.75 kg
X-CA 015 02 15 15 m 5.25 kg
X-CA 015 02 30 30 m 10.5 kg
X-CA 015 04 5 Cable plug coded on one 5m 1.50 kg
X-CA 015 04 8 side, with open wire ends, 8m 2.75 kg
X-CA 015 04 15 halogen-free. 15 m 4.50 kg
X-CA 015 04 30 30 m 9.0 kg
Table 18: Available Standard System Cables X-CA 015

X-CA 015 02
Cable LIYY-TP 32 x 2 x 0.25 mm²
Wire Finely stranded.
Average outer diameter (d) approx. 16.3 mm,
max. 20 mm for all types of system cables
Minimum bending radius
Fixed installation 5xd
Flexible application 10 x d
Burning behavior Flame-retardant and self-extinguishing in
accordance with IEC 60332-1-2, IEC 60332-2-2
Color coding Based on DIN 47100, see Table 14.
Table 19: Cable Data X-CA 015 02

HI 801 173 E Rev. 8.00 Page 27 of 54

3 Product Description X-DI 32 51

X-CA 015 04
Cable LIHH-TP 32 x 2 x 0.25 mm².
Wire Finely stranded.
Average outer diameter (d) approx. 15.0 mm,
max. 20 mm for all types of system cables.
Minimum bending radius
Fixed installation 5xd
Flexible application 10 x d
Burning behavior Flame-retardant in accordance with
IEC 60332-1-2, IEC 60332-2-2.
IEC 61034-1/-2 (smoke density).
UL c/us 758/1581 CSA FT2.
UL c/us 20549/10493.
Halogen-free In accordance with IEC 60754-1.
Color coding Based on DIN 47100, see Table 14.
Table 20: Cable Data X-CA 015 04

3.7.3 Cable Plug Coding

The cable plugs are equipped with three coding pins. Therefore, cable plugs only match
connector boards and FTAs encoded accordingly, see Figure 7.

Page 28 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 4 Start-Up

4 Start-Up
This chapter describes how to install, configure and connect the module. For more information,
refer to the HIMax system manual (HI 801 001 E).

4.1 Mounting
Observe the following points when mounting the module:
 Only operate the module with the appropriate fan components. For more information, see the
system manual (HI 801 001 E).
 Only operate the module with the suitable connector board. For more information, see
Chapter 3.6.
 The module, included its connected components, must be installed to ensure compliance
with the requirements for degree of protection IP20 or better in accordance with
EN 60529:1991 + A1:2000.

NOTICE
Damage due to incorrect wiring!
Failure to comply with these instructions can damage the electronic components.
Observe the following points.

 Plugs and terminals connected to the field zone.

- Take the appropriate earthing measures when connecting the plugs and terminals to the
field zone.
- An unshielded cable may be used for connecting the proximity switches and switching
devices to the digital inputs.
- If shielded cables are used, connect the shielding on both sides. On the module side, the
shielding must be connected to the cable shield rail (use SK 20 shield connection
terminal block or similar).
- When using stranded wires, HIMA recommends fastening ferrules to the wire ends. The
terminals must be suitable for fastening the cross-sections of the cables in use.
 If the supply is used, utilize the voltage output used for the assigned input, see Table 8.
HIMA recommends using the supply of the module.
If an external current source is malfunctioning, the measurement input on the module can be
overloaded and damaged. If an external current source is used, the switching thresholds
must be checked after a non-transient overload occurred at the measuring inputs.
 The inputs can be interconnected redundantly using the corresponding connector boards,
see Chapters 3.6 and 4.4.

4.1.1 Wiring Inputs Not in Use

Inputs that are not being used may stay open and need not be terminated. To prevent short-
circuits and sparks in the field zone, never connect a wire to a connector board if it is open on
the field side.

HI 801 173 E Rev. 8.00 Page 29 of 54

4 Start-Up X-DI 32 51

4.2 Mounting and Removing the Module

When replacing an existing module or mounting a new one, follow the instructions given in this
chapter.
When removing the module, the connector board remains in the HIMax base plate. This saves
additional wiring effort since all field terminals are connected via the connector board of the
module.

4.2.1 Mounting a Connector Board

Tools and utilities:
 Screwdriver, cross PH 1 or slotted 0.8 x 4.0 mm
 Matching connector board

To install the connector board

1. Insert the connector board into the guiding rail with the groove facing upwards (see following
drawing). Fit the groove into the guiding rail pin.
2. Place the connector board on the cable shield rail.
3. Secure the captive screws to the base plate. First screw in the lower screws than the upper
ones.

To remove the connector board

1. Release the captive screws from the base plate.
2. Carefully lift the lower section of the connector board from the cable shield rail.
3. Remove the connector board from the guiding rail.

Figure 9: Example of how to Insert the Mono Connector Board

Page 30 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 4 Start-Up

Figure 10: Example of how to Secure the Mono Connector Board with Captive Screws

These instructions also apply for redundant connector boards. The number of used slots varies
i in accordance with the connector board type. The number of captive screws depends on the
connector board type.

HI 801 173 E Rev. 8.00 Page 31 of 54

4 Start-Up X-DI 32 51

4.2.2 Mounting and Removing the Module

This chapter describes how to mount and remove the HIMax module. A module can be mounted
and removed while the HIMax system is operating.

NOTICE
Damage to bus and power sockets due to module jamming!
Failure to observe this can damage the controller.
Always insert the module in the base plate carefully.

Tools and utilities

 Screwdriver, slotted 0.8 x 4.0 mm
 Screwdriver, slotted 1.2 x 8.0 mm

Installation
1. Open the cover plate on the fan rack:
 Move the locks to the open position.
 Lift the cover plate and insert it into the fan rack.
2. Insert the top of the module into the hook-in rail, see .
3. Swivel the lower edge of the module towards the base plate and apply light pressure to snap
it into place, see .
4. Tighten the screws, see .
5. Pull the cover plate out of the fan rack and close it.
6. Lock the cover plate.

Removal
1. Open the cover plate on the fan rack:
 Move the locks to the open position.
 Lift the cover plate and insert it into the fan rack.
2. Release the screw .
3. Swivel the lower edge of the module away from the base plate. Lift and apply light pressure
to remove the module from the hook-in rail, see and .
4. Pull the cover plate out of the fan rack and close it.
5. Lock the cover plate.

Page 32 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 4 Start-Up

Inserting and removing a module Securing and releasing a module

Swiveling the module in and out

Figure 11: Mounting and Removing a Module

If the HIMax system is operating, do not open the cover plate of the fan rack for more than a
i few minutes (< 10 min) since this affects the forced cooling.

HI 801 173 E Rev. 8.00 Page 33 of 54

4 Start-Up X-DI 32 51

4.3 Configuring the Module in SILworX

The module is configured in the Hardware Editor of the SILworX programming tool.
Observe the following points when configuring the module:
 To diagnose the module and channels, both the statuses and the measured value can be
evaluated within the user program. For more information on the statuses and parameters,
refer to the tables starting with Chapter 4.3.1.
 If a redundancy group is created, its configuration is defined in the tabs. The tabs specific to
the redundancy group differ from those of the individual modules, see the following tables.

To evaluate the statuses in the user program, the system parameters are assigned global
variables. Perform this step in the Hardware Editor using the module's detail view.
The following tables present the statuses and parameters for the module in the same order
given in the SILworX Hardware Editor.

TIP A scientific calculator such as the Windows® calculator with the corresponding view can be
used to convert hexadecimal values to bit strings.

Page 34 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 4 Start-Up

4.3.1 Tab Module

The Module tab contains the following system parameters for the module:
System parameters Data type R/W Description
Name --- W Module name.
Spare Module BOOL W Activated: The module missing in the redundancy group is
not considered as a fault.
Deactivated: The module missing in the redundancy group
is considered as a fault.
Default setting: Deactivated
It is only displayed in the redundancy group tab!
Noise Blanking BOOL W Noise blanking performed by processor module allowed
(activated/deactivated).
Default setting: Activated.
The processor modules defers the reaction to detected
transient faults until the safety time has expired. The user
program retains its last valid process value.
Refer to the system manual (HI 801 001 E) for more details
on noise blanking.
System parameters Data type R/W Description
The following statuses and parameters can be assigned global variables and used in the user program.
Module OK BOOL R TRUE:
Mono operation: No module faults.
Redundant operation: At least one of the redundant
modules has no module fault (OR logic).
FALSE:
Module fault.
Channel fault (no external faults).
The module is not plugged in.
Observe the Module Status parameter!
Module Status DWORD R Status of the module
Coding Description
0x00000001 Module fault. 1)
0x00000002 Temperature threshold 1 exceeded.
0x00000004 Temperature threshold 2 exceeded.
0x00000008 Incorrect temperature value.
0x00000010 Voltage on L1+ is defective.
0x00000020 Voltage on L2+ is defective.
0x00000040 Internal voltage is defective.
0x80000000 No connection to the module. 1)
1)
These faults affect the Module OK status and need
not be separately evaluated in the user program.
Timestamp [µs] DWORD R Microsecond fraction of the timestamp.
Point in time at which the digital inputs were measured.
Timestamp [s] DWORD R Second fraction of the timestamp.
Point in time at which the digital inputs were measured.
Table 21: Tab Module in the Hardware Editor

HI 801 173 E Rev. 8.00 Page 35 of 54

4 Start-Up X-DI 32 51

4.3.2 Tab I/O Submodule DI32_51

The I/O Submodule DI32_51 tab contains the following system parameters:
System parameters Data type R/W Description
This parameter cannot be changed.
Name --- W Module name.
System parameters Data type R/W Description
The following statuses and parameters can be assigned global variables and used in the user program.
Background Test Error BOOL R TRUE: Background test is faulty.
FALSE: Background test is free of faults.
Diagnostic Request DINT W To request a diagnostic value, the appropriate ID must be
sent to the module using the parameter Diagnostic
Request (for coding details, see Chapter 4.3.5).
Diagnostic Response DINT R As soon as Diagnostic Response returns the ID of
Diagnostic Request (for coding details, see Chapter 4.3.5),
Diagnostic Status contains the diagnostic value requested.
Diagnostic Status DWORD R Requested diagnostic value in accordance with Diagnostic
Response.
The IDs of Diagnostic Request and Diagnostic Response
can be evaluated in the user program. Diagnostic Status
only contains the requested diagnostic value when both
Diagnostic Request and Diagnostic Response have the
same ID.
Restart on Error BOOL W Using the parameter Restart on Error, each I/O module
that has switched off permanently due to faults can be
forced to re-adopt the RUN state. To do this, set the
Restart on Error parameter FALSE to TRUE.
The I/O module performs a complete self-test and only
enters the RUN state if no faults are detected.
Default setting: FALSE.
Submodule OK BOOL R TRUE: No submodule fault,
no channel faults.
FALSE: Submodule fault,
channel fault (external faults included).
Submodule Status DWORD R Bit-coded submodule status.
(For coding details, see Chapter 4.3.4).
Supply 1 OK BOOL R The supplies are monitored for undervoltage.
TRUE: The supply is faultless.
FALSE: The supply is faulty.
Supply 2 OK BOOL R Such as Supply 1 OK.
Supply 3 OK BOOL R Such as Supply 1 OK.
Supply 4 OK BOOL R Such as Supply 1 OK.
Supply 5 OK BOOL R Such as Supply 1 OK.
Supply 6 OK BOOL R Such as Supply 1 OK.
Supply 7 OK BOOL R Such as Supply 1 OK.
Supply 8 OK BOOL R Such as Supply 1 OK.
Table 22: Tab I/O Submodule DI32_51 in the Hardware Editor

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X-DI 32 51 4 Start-Up

4.3.3 Tab I/O Submodule DI32_51: Channels

The I/O Submodule DI32_51: Channels tab contains the following system parameters for each
digital input.
Global variables can be assigned to the system parameters with -> and used in the user
program. The value without -> must be directly entered.
System parameters Data type R/W Description
Channel no. --- R Channel number, preset and not changeable.
-> Channel Value BOOL R Boolean value of the digital input LOW or HIGH.
[BOOL]
-> Channel OK BOOL R TRUE: Faultless channel.
[BOOL] The channel value is valid.
FALSE: Faulty channel.
The input value is set to FALSE.
T on [µs] UDINT W Time on delay
The module only indicates a level change from LOW to
HIGH if the HIGH level is present for longer than the
configured time ton.

The time on delay cannot extended by more than the cycle

time of the module. This also results in a delayed
evaluation of the -> Channel Value [BOOL] parameter.
Range of values: 0…(231-1)
Granularity: 1000 µs, e.g., 0, 1000, 2000...
Default setting: 0
T off [µs] UDINT W Time off delay.
The module only indicates a level change from HIGH to
LOW if the LOW level is present for longer than the
configured time toff.

The time off delay cannot extended by more than the cycle
time of the module. This also results in a delayed
evaluation of the -> Channel Value [BOOL] parameter.
Range of values: 0…(231-1)
Granularity: 1000 µs, e.g., 0, 1000, 2000...
Default setting: 0
Test Suppression [µs] UDINT W The digital input module can filter out external test
impulses (set from HIGH to LOW for a short time) that last
for the duration of tPulse < tSuppression.
The suppression time tSuppression can be configured by the
user.
The highest suppression time configured for a channel
applies to all channels on the module if the suppression
time set for the channels is greater than 0.
Notice that the duration of the I/O cycle and thus that of the
CPU cycle is extended.
Range of values 0...500 µs
Default setting: 0 (deactivated for this channel)

HI 801 173 E Rev. 8.00 Page 37 of 54

4 Start-Up X-DI 32 51

System parameters Data type R/W Description

Redund. BOOL W Requirement: The redundant module must be configured.
Activated: Activate the channel redundancy for this
channel.
Deactivated: Deactivate the channel redundancy for this
channel.
Default setting: Deactivated.
Redundancy Value BYTE W Setting for determining the redundancy value.
 And.
 Or.
Default setting: Or.
It is only displayed in the redundancy group tab!
Table 23: Tab I/O Submodule DI32_51: Channels in the Hardware Editor

4.3.4 Description of Submodule Status [DWORD]

The following table specifies the coding of the Submodule Status parameter:
Coding Description
0x00000001 Fault in hardware unit (submodule).
0x04000000 Internal error.
0x08000000
0x10000000
0x20000000
0x40000000
0x80000000
Table 24: Coding of Submodule Status [DWORD]

Page 38 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 4 Start-Up

4.3.5 Description of Diagnostic Status [DWORD]

The following table specifies the coding of the Diagnostic Status parameter:
ID Description
0 Diagnostic values are indicated consecutively.
100 Bit-coded temperature status.
0 = normal.
Bit0 = 1 : Temperature threshold 1 has been exceeded.
Bit1 = 1 : Temperature threshold 2 has been exceeded.
Bit2 = 1 : Fault in temperature measurement.
101 Measured temperature (10 000 digits/ °C).
200 Bit-coded voltage status.
0 = normal.
Bit0 = 1 : L1+ (24 V) is faulty.
Bit1 = 1 : L2+ (24 V) is faulty.
201 Not used!
202
203
300 Comparator 24 V undervoltage (BOOL).
1001…1032 Status of the channels 1...32.
Coding Description
0x0001 Fault occurred in hardware unit (submodule).
0x0002 Channel fault due to internal fault.
0x1000 Internal error.
0x2000
0x4000
0x8000
2001…2008 Fault status of the power sources 1...8 (supplies).
Coding Description
0x8000 Internal error.
Table 25: Coding of Diagnostic Status [DWORD]

HI 801 173 E Rev. 8.00 Page 39 of 54

4 Start-Up X-DI 32 51

4.4 Connection Variants

This chapter describes the technically proper wiring of the module. The connection variants
specified here are permitted.

4.4.1 Input Wiring

The inputs are wired via connector boards. Special connector boards are available for
redundantly wiring the modules, see Chapter 3.6.
The supply is decoupled using diodes. This ensures that the supplies of two modules can
supply one proximity switch if the modules are redundant to one another.

Connector boards X-CB 015 51 (with screw terminals) or X-CB 015 53 (with cable plug) can be
used to perform the wiring such as described in Figure 12, Figure 13, Figure 14 and Figure 15.

X-CB 015 5X

S+
1

DI+
2
X-DI 32 51

Transmitter supply Digital input

Figure 12: Wiring with Mechanical Contact or 2-Wire Proximity Switch

X-CB 015 5X

S+
1

DI+
2

DI-
X-DI 32 51

Transmitter supply Digital input

Figure 13: Wiring with 3-Wire Proximity Switch

Page 40 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 4 Start-Up

X-CB 015 5X

DI+
+
1
-
DI-
X-DI 32 51

Digital input

Figure 14: Wiring of a Digital Signal Source with Galvanically Separated Supply

When interconnecting a digital signal source with a non-galvanically separated supply to an

input module, connect the signal source ground to the L- of the HIMax system.

X-CB 015 5X

DI+
L+
1
DI- L-

X-DI 32 51

Digital input

Figure 15: Wiring of a Digital Signal Source with Non-Galvanically Separated Supply

NOTICE
Overcurrent due to incorrect wiring!
Failure to comply with these instructions can damage the electronic components.
Do not connect the ground of a digital signal source with a non-galvanically separated
supply to the DI- of the input module.

HI 801 173 E Rev. 8.00 Page 41 of 54

4 Start-Up X-DI 32 51

When redundantly wired as specified in Figure 16, Figure 17 and Figure 18, the input modules
are inserted in the base plate next to each other and on a common connector board.
Connector boards X-CB 015 52 (with screw terminals) or X-CB 015 54 (with cable plug) can be
used.

X-CB 015 5X

S+ 1

DI+ 2
X-DI 32 51

S+ 1

DI+
2
X-DI 32 51

Transmitter supply Digital input

Figure 16: Redundant Wiring with Mechanical Contact or 2-Wire Proximity Switch

X-CB 015 5X

S+ 1

DI+
2

DI- X-DI 32 51

S+
1

DI+
2

DI- X-DI 32 51

Transmitter supply Digital input

Figure 17: Redundant Wiring with 3-Wire Proximity Switch

Page 42 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 4 Start-Up

X-CB 015 5X
DI+
+
1
-
DI-
X-DI 32 51

DI+

1
DI-
X-DI 32 51

Digital input

Figure 18: Redundant Wiring of a Digital Signal Source with Galvanically Separated Supply

4.4.2 Wiring Transmitters via Field Termination Assembly

Contact makers and transmitters are connected via the X-FTA 001 01 as described in
Figure 19.
For further information, refer to the X-FTA 001 01 manual (HI 801 115 E).
The X-CB 015 53 connector board is used.

X-FTA 001 01 X-CB 015 53

C1 S1+
2

B1 DI1+
3

C32 S8+
2
B32 DI32+
A32 DI- 3

X-DI 32 51

System cable with cable plug Digital input

Transmitter supply

Figure 19: Connection via Field Termination Assembly

HI 801 173 E Rev. 8.00 Page 43 of 54

5 Operation X-DI 32 51

5 Operation
The module runs within a HIMax base plate and does not require any specific monitoring.

5.1 Handling
Direct handling of the module is not foreseen.
The module is operated from within the PADT, e.g., for forcing the digital inputs. For more
details, refer to the SILworX documentation.

5.2 Diagnosis
LEDs on the front side of the module indicate the module state, see Chapter 3.4.2.
The diagnostic history of the module can also be read using SILworX. Chapter 4.3.4 and
Chapter 4.3.5 describe the most important module-specific diagnostic messages.

If a module is plugged in to a base plate, it generates diagnostic messages during its

i initialization phase indicating faults such as incorrect voltage values.
These messages only indicate a module fault if they occur after the system starts operation.

Page 44 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 6 Maintenance

6 Maintenance
Defective modules must be replaced with a faultless module of the same type or with an
approved replacement model.
Only the manufacturer is authorized to repair the module.
When replacing modules, observe the instructions specified in the system manual
(HI 801 001 E).

6.1 Maintenance Measures

6.1.1 Loading the Operating System
HIMA is continuously improving the operating system of the module. HIMA recommends using
system downtimes to load the current version of the operating system into the module.
For detailed instructions on how to load the operating system, see the HIMax system manual
and the online help. The module must be in STOP to be able to load an operating system.

The current version of the module in use is displayed in the SILworX Control Panel. The type
i label specifies the version when the module is delivered, see Chapter 3.3.

HI 801 173 E Rev. 8.00 Page 45 of 54

7 Decommissioning X-DI 32 51

7 Decommissioning
To decommission the module, remove it from the base plate. For more information, see
Mounting and Removing the Module.

Page 46 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 8 Transport

8 Transport
To avoid mechanical damage, the components must be transported in packaging.
Always store the components in their original product packaging. This packaging also provides
protection against electrostatic discharge (ESD). Notice that the product packaging alone is not
suitable for transport.

HI 801 173 E Rev. 8.00 Page 47 of 54

9 Disposal X-DI 32 51

9 Disposal
Industrial customers are responsible for correctly disposing of decommissioned hardware. Upon
request, a disposal agreement can be arranged with HIMA.
All materials must be disposed of in an ecologically sound manner.

Page 48 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 Appendix

Appendix

Glossary
Term Description
AI Analog input
AO Analog output
ARP Address resolution protocol, network protocol for assigning the network addresses to
hardware addresses
COM Communication module
CRC Cyclic redundancy check
DI Digital input
DO Digital output
EMC Electromagnetic compatibility
EN European norm
ESD Electrostatic discharge
FB Fieldbus
FBD Function block diagrams
HW Hardware
ICMP Internet control message protocol, network protocol for status or error messages
IEC International electrotechnical commission
Interference-free Inputs are designed for interference-free operation and can be used in circuits with
safety functions
MAC Media access control address, hardware address of one network connection
PADT Programming and debugging tool (in accordance with IEC 61131-3), PC with SILworX
PE Protective earth
PELV Protective extra low voltage
PES Programmable electronic system
R Read, the variable is read out
R/W Read/Write, column title for system variable type
Rack ID Base plate identification (number)
rP Peak value of a total AC component
SB System bus (module)
SC/OC Short-circuit/open-circuit
SELV Safety extra low voltage
SFF Safe failure fraction, portion of faults that can be safely controlled
SIL Safety integrity level (in accordance with IEC 61508)
SILworX Programming tool
SNTP Simple network time protocol (RFC 1769)
SRS System.Rack.Slot, addressing of a module
SW Software
TMO Timeout
W Write, the variable receives a value, e.g., from the user program
WD Watchdog, device for monitoring the system's correct operation Signal for fault-free
process
WDT Watchdog time

HI 801 173 E Rev. 8.00 Page 49 of 54

Appendix X-DI 32 51

Index of Figures
Figure 1: Sample Type Label 10
Figure 2: Block Diagram 11
Figure 3: Indicators 12
Figure 4: Views 15
Figure 5: Coding Example 18
Figure 6: Connector Boards with Screw Terminals 19
Figure 7: Connector Boards with Cable Plug 22
Figure 8: System Cable with Cable Plug on Both Sides 26
Figure 9: Example of how to Insert the Mono Connector Board 30
Figure 10: Example of how to Secure the Mono Connector Board with Captive Screws 31
Figure 11: Mounting and Removing a Module 33
Figure 12: Wiring with Mechanical Contact or 2-Wire Proximity Switch 40
Figure 13: Wiring with 3-Wire Proximity Switch 40
Figure 14: Wiring of a Digital Signal Source with Galvanically Separated Supply 41
Figure 15: Wiring of a Digital Signal Source with Non-Galvanically Separated Supply 41
Figure 16: Redundant Wiring with Mechanical Contact or 2-Wire Proximity Switch 42
Figure 17: Redundant Wiring with 3-Wire Proximity Switch 42
Figure 18: Redundant Wiring of a Digital Signal Source with Galvanically Separated Supply 43
Figure 19: Connection via Field Termination Assembly 43

Page 50 of 54 HI 801 173 E Rev. 8.00

X-DI 32 51 Appendix

Index of Tables
Table 1: Additional Valid Manuals 5
Table 2: Blinking Frequencies of LEDs 13
Table 3: Module Status Indicators 13
Table 4: System Bus Indicators 14
Table 5: I/O Indicators 14
Table 6: Product Data 15
Table 7: Specifications for Digital Inputs 16
Table 8: Product Data for Supply 16
Table 9: Available Connector Boards 17
Table 10: Position of Coding Wedges 18
Table 11: Terminal Assignment for Connector Boards with Screw Terminals 20
Table 12: Cable Plug Properties 21
Table 13: Pin Assignment for the System Cable Plug 23
Table 14: Pin Assignment for the Cable Plugs of System Cable X-CA 015 24
Table 15: Each S+ Used with Four Wires 25
Table 16: Cable Data X-CA 001 26
Table 17: Available Standard System Cables X-CA 001 27
Table 18: Available Standard System Cables X-CA 015 27
Table 19: Cable Data X-CA 015 02 27
Table 20: Cable Data X-CA 015 04 28
Table 21: Tab Module in the Hardware Editor 35
Table 22: Tab I/O Submodule DI32_51 in the Hardware Editor 36
Table 23: Tab I/O Submodule DI32_51: Channels in the Hardware Editor 38
Table 24: Coding of Submodule Status [DWORD] 38
Table 25: Coding of Diagnostic Status [DWORD] 39

HI 801 173 E Rev. 8.00 Page 51 of 54

Appendix X-DI 32 51

Index
Block diagram ............................................ 11 System bus indicators ............................ 14
Connection variant ..................................... 40 Module status indicators ............................ 13
Connector board ........................................ 17 Safety function ............................................. 9
with cable plug........................................ 22 Specifications
with screw terminals ............................... 19 Inputs ..................................................... 16
Diagnosis ................................................... 44 Module ................................................... 15
I/O indicators .......................................... 14 Proximity switch supply .......................... 16

Page 52 of 54 HI 801 173 E Rev. 8.00

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