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Engine Generator Set Inspection Checklist

This document is an inspection checklist for an engine generator set located at facility LPU2. It contains sections for collecting customer and equipment data, performing a visual and mechanical inspection, and conducting various electrical tests, including insulation resistance, polarization index, and load tests at percentages of the generator's rating. The inspection and tests are intended to verify that the generator set is in good working condition and meets manufacturers' specifications.

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ban-mrw Companies
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© © All Rights Reserved
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Download as DOCX, PDF, TXT or read online on Scribd
222 views

Engine Generator Set Inspection Checklist

This document is an inspection checklist for an engine generator set located at facility LPU2. It contains sections for collecting customer and equipment data, performing a visual and mechanical inspection, and conducting various electrical tests, including insulation resistance, polarization index, and load tests at percentages of the generator's rating. The inspection and tests are intended to verify that the generator set is in good working condition and meets manufacturers' specifications.

Uploaded by

ban-mrw Companies
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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ENGINE GENERATOR SET INSPECTION CHECKLIST

SECTION A – CUSTOMER DATA


1. FACILITY: 2. LOCATION: 3. JOB NUMBER:
LPU2 GIFT NA
4. EQUIPMENT: 5. CIRCUIT DESIGNATION: 6. DATE:
15 Feb. 2021
7. TEST EQUIPMENT TYPE/BRAND AND CALIBRATION DATE 8. TESTED BY:
KARAR HAIDER
SECTION B – EQUIPMENT DATA
9. MANUFACTURER: 10. STYLES/S.O. 11. VOLTAGE RATING 12. KW RATING
13. CIRCUIT BREAKER SIZE/INTERRUPTING RATING 14. WET BULB TEMP. 15. DRY BULB TEMP.
SECTION C – VISUAL AND ELECTRICAL/MECHANICAL INSPECTION
16. CHECK POINT COND* NOTES CHECK POINT COND* NOTES
EXTERIOR OF EQUIPMENT EQUIPMENT IDENTIFICATION
COMPLETENESS OF ASSEMBLY BRACING
EQUIPMENT ROTATION PROPER PHASE
CONNECTIONS
CHECK OIL LEVEL REFERENCE DRAWING
CHECK FUEL LEVEL WORKING CLEARANCE
PROPER EQUIPMENT ANCHORAGE
GROUNDING
CHECK METERS/GAUGES ALL FILTERS AND VENTS
CLEAR
TIGHTNESS OF BOLTED CHECK EQUIPMENT
CONNECTIONS ENVIRONMENTAL
CLASSIFICATION
VERIFY GOVERNOR AND CHECK FOR PROVISIONS OF
REGULATOR SPILL CONTAINER
CHECK VIBRATION CONTROL SYSTEM
CHECK BATTERIES CHECK FUEL FILTER
CHECK RADIATOR FLUID CHECK ALARM INDICATORS:
PROPER COLOR FOR EACH
FUNCTION
PROPER SYSTEM GROUND
SECTION D – ELECTRICAL TESTS
A-GRD B-GRD C-GRD A-B B-C C-A
17. INSULATION RESISTANCE
POLARIZATION INDEX
RATIO = 10 MIN. /1 MIN.
DC OVERPOTENTIAL TEST
18. NOTES:
1- PERFORM 5 MEASUREMENTS AT ONE-MINUTE INTERVALS.
2- DC HIPOT MEASUREMENTS SHOULD BEGIN AT 20% OF MAXIMUM TEST VOLTAGE AND
INCREASE IN EQUAL INTERVALS.
MAX DC TEST VOLTAGE = R (2X NAMEPLATE RATING) X 1.6
WHERE R = .8 FOR DC TEST ON INSULATION
WHERE R = .6 FOR DC TEST AFTER SERVICE
(TEST MEASUREMENTS SHOULD NOT EXCEED MANUFACTURER’S RECOMMENDATION)
19. MEASUREMENT
DESCRIPTION
VOLTAGE CURRENT**
A-N B-N C-N A-B B-C C-A A B C N G

21. LOAD TESTS AS PERCENTAGE OF GENERATOR RATING


A-N NO LOAD 25 % 75% 100% 110% (PRIME ENGINE ONLY)
B-N
C-N
A-B
B-C
C-A
A
B
C
N
G
22. NOTES:
1- VOLTAGE MEASUREMENT TO BE MADE AFTER GENERATOR IS STARTED AND CONNECTED TO
LOAD (CAN USE LOAD BANK).
2- DURING COMMISSIONING OF GENERATOR SETS OR ANY EQUIPMENT, A REPRESENTATIVE OF
THE MANUFACTURING COMPANY OR SUPPLIER MUST BE PRESENT TO WITNESS AND/OR
PERFORM THE TESTS.
3- ENGINE GENERATOR TESTING IS A VERY INTENSIVE PROCESS AND REQUIRES 10-TO-14-HOUR
DAY DEPENDING ON THE EQUIPMENT BEING COMMISSIONED. SUPPLIER/MANUFACTURER
NORMALLY SUPPLY GENERATOR TESTING LOAD REQUIREMENTS.
4- VERIFY ALL SYSTEM CHECK POINTS DURING LOAD CHANGE AND RECORD PER SPECIFIED
REQUIREMENTS AND/OR EQUIPMENT MANUFACTURER.
5- PERFORM AND RECORD ENGINE MANUFACTURER’S RECOMMENDED CHECKS AND
INSPECTIONS.
*CONDITION: A=ACCEPTABLE; R=NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT; C=CORRECTED; NA
NOT APPLICABLE.
**NOTE VALUE AND PHASING

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