ANTYCIP

Dédiée au monde de l’innovation !

Page 1
 Training Scheddule
• Antycip Presentation

• Cabletest Presentation

• What the MPT does ?

• Hardware training

• Software training

• Your application

Page 2
 ANTYCIP

• French company created in 1984

• 4 Activities

• EU structure

• 56 Peoples (27 are involved in Support)

• CA 2006 16MEuros ( 40% export )

Page 3
 Présence Européenne
• France

• Espagne

• UK

• Italie

• Allemagne

• Suède

Page 4
Equipement & Test activity

• Created in 1992
• 3 sites ( Argenteuil, Verrière et
Barcelone)
• Team of 14 peoples
• Market : harnesses and electronic and
microelectronic
• Our offer : Products and Services

Page 5
 CMS

Ovens RX INSPECTION CONSOMMABLES & TOOLINGS

Page 6
 TEST

FLYING PROBES TEST IN SITU A/D POWER TEST ACCOUSTICAL TEST

Page 7
 HARNESSES
CUTTING AND STRIPPING CRIPPING HARNESSES TESTERS SOLDERING
MARKING MACHINE

Page 8
 Some references

• ALCATEL • PHILIPS
• ALSTOM • SAGEM
• BOSCH • ST
• DENSO • THALES
• LABINAL • VALEO
• MOTOROLA • MATRA
• SIEMENS • MAGNETI MARELLI
• SCHNEIDER • BOMBARDIER

Page 9
 A global service

• Demo
• Bench marking
• Trainings on site
• Training products and technics
• Diagnostic
• Hot line
• Maintenance hardware and software

Page 10
Corporate Profile

Page 11
 Agenda

• CableTest Systems

• Application Areas

• Key Customers

• Product Line

• Summary

Page 12
 CableTest Systems

• High Voltage Experts

– 50+ man-years experience in senior
engineering & management team

• More than 1,500 systems installed

worldwide and growing

• 12,500 Square Feet of Manufacturing

• Multi-lingual technical support

• 40 Employees

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 Applications

• Aerospace
• Automotive
• Electronics/Computers
• Medical
• Military
• Telecom
• Transportation

Page 14
Serving Global Leaders Since 1981

General Dynamics

MATRA

Page 15
 Technical Leadership in
Test Measurement

• Horizon Harness Testers

• MPT Wiring Analyzers

• Cord Testers

• Integrated Systems

• Custom Software & Test Fixtures

Page 16
 Horizon1500 Family
• Portable, TCL programmable unit

• Up to 1,024 test points

• Mass HiPot capability

• 300+ Standard adaptors

• Test capabilities include

– Programmable or Fixed 1A
– Low Voltage
– 1500 VDC
– 1067 VAC

Page 17
 Horizon1500 Functional Testing

• Evaluate continuity, isolation and breakdown in complex wiring

systems
• Components can include:
– Capacitors – Diodes
– Inductors – Relays
– Resistors – Switches

Page 18
 Horizon Ruggedized Series
• Meets military standards for transit vibration, shock
and weather resistance

• Assigned NATO Stock Number and US military ID

• Capable of battery-powered operation

• 35” x 17” x 15”; under 30 Kg

• 256 test points

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 MPT Family
• Up to 30,000 test points
• Switchpoints individually addressable and latchable
• Mixed high and low voltage energization
• Floating ground measurement
• Mass HiPot capability
• Test capabilities:
– Programmable or Fixed 5A
– Low Voltage
– 5000 VDC
– 3500 VAC

Page 20
Wizard Assisted Operations

Page 21
Simplified Operator’s GUI

Page 22
 MPT Distributed HV Testing

• High-voltage testing of large, high point-count

military, aerospace, & transportation equipment

• Examples include commercial aircraft, nuclear

submarines, satellites & trains

• Multiple bus architecture allows for modular

distribution of high & low voltage test points

• Remote ‘smart’ probe enables easy access

to the Product Under Test

Page 23
 MPT Backplane Test Systems

• Test systems up to 30,000 points

• ‘Custom’ design based on client’s application

• Paddle card interface supplied by CableTest

• Mixed high and low voltage switching

• Used by Nortel, Fujitsu & Alcatel

Page 24
 MPT Bulk Wire Test Systems
• ‘Custom’ design based on client’s application

• Test bundled wire spools up to 10 km

• High Voltage Test Systems beyond 3.5kV

• Max. 10KV conductor to conductor

• Max. 20KV core to sheath

• ‘Mass HiPot’ reduces test time

Page 25
 Cord Testers

• Model 180 and CCM-II

• Specified equipment by HP
and IBM

• HiPot tests up to 6000VAC

• Options:
– Acceptance branding
– Skin testing
– Up to 8 conductors

Page 26
 Total Client Satisfaction

• On-site Product Demonstrations

• Customer Training and Service

• System Integration

• Application Specific Programming

• Telephone, on-line and on-site technical support

• Custom power sources, wiring adapters, cabling

and fixtures

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CableTest Family

Page 28
Page 29
 What the MPT does?
does?

• Continuity (Short test)

• Insulation (Open test)

• Components

• Lamp/relay energization and measure

• Attenuation/phase shift/ timer

• Interface with other sources or DMM

• Dielectric and Insulation HV ( 10KVDC/6KVAC)

Page 30
 Hardware

• Overview of the system

• The outside Architecture

• The inside architecture

• Questions about the hardware

Page 31
 Connexion to Host PC

• Connect the Tester to the

SmartCom box:

– The smartcom box is connected to

host pc or laptop via

• PCMCIA I/O board

• PCI I/O board

Page 32
MPT 1000 Hardware Topography

Rear View Front View

Page 33
MPT 5000L Hardware Topography

Page 34
 MPT 1000 Block Diagram
Back plane Other MUX Switch Cards
MSR (LV)

HVAC (AC)
Bus Main
MUX36L7-15
HVDC (DC) MUX-MUX
MUX8
MUX8
DMM

HVAC6KV
LCR (ACS)
Bus Front
HCS2
HCS ( HC) (HC2)
Bus Ext
Bus Aux MPT Hardware
Architecture
Page 35
 Low voltage Measurement board

• MPT-MSR
– On board current stimulus’: 10uA, 100uA, 1mA, 100mA

– Voltage limit: 5V

– Capacitance Measurement

– Resistance Measurement

– Digital I/O

– Temperature Sensor
 MPT multiplexer for switchcards
MPT MUX-MUX

• The Mux-Mux Board interconnect the bus of each power

supply and measurement board with the selected
switchcards.

• The Mux-Mux board can also make DC voltage

measurements

• The Mux-Mux board is the core of CableTest MPT tester

 MPT Switch Card

•MUX-024, 5000VDC, 3500VAC, 3A, 24 points •MUX-036L 2 slots, 3500 VDC, 3000 VAC, 7A, 36
on connector Positronic points on connector Positronic

Page 38
 Available Switching Cards
•Total Number of •Connector Type •Buffered for
•Voltage/Current Limit
Test Points (Quantity) Mass Hipot

•MUX
MUX--200S •200 •5V / 100mA •DB50 (4) •N/A

•MUX
MUX--200DB •200 •500VDC / 2A •DB50 (4) •NO

•MUX
MUX--150CH •150 •1500VDC / 1000VAC / 2.5A •Champ (3) •NO

•MUX
MUX--150DB •150 •1500VDC / 1000VAC / 2.5A •DB50 (3) •NO

•MUX
MUX--150ZB •150 •1500VDC / 1000VAC / 2.5A •ZIF (1) •NO

•MUX
MUX--150ZT •150 •1500VDC / 1000VAC / 2.5A •ZIF (1) •NO

•MUX
MUX--072 •72 •2000VDC / 1500VAC / 3A •Positronic (2) •YES

•MUX
MUX--080 •80 •2000VDC / 1500VAC / 3A •Positronic (2) •YES

•MUX
MUX--120 •120 •2000VDC / 1500VAC / 3A •Positronic (3) •NO

•MUX
MUX--036L •36 •3500VDC / 3000VAC / 10A •Positronic (3) •NO

•MUX
MUX--024 •24 •5000VDC / 3500VAC / 3A •Positronic (2) •YES

•MUX
MUX--036 •36 •5000VDC / 3500VAC / 3A •Positronic (3) •NO

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 ACHV Sources

•Maximum •Cabinet
•Current Limit
Voltage Compatibility

•HVAC
HVAC--1000 •1000VAC •35mA •ALL

•HVAC
HVAC--1500 •1500VAC •35mA •ALL

•HVAC
HVAC--2000 •2000VAC •35mA •ALL

•HVAC
HVAC--2500 •2500VAC •35mA •ALL

•HVAC
HVAC--3000 •3000VAC •25mA •ALL

•HVAC
HVAC--3500 •3500VAC •25mA •ALL

MPT-HW1
 DCHV Sources

•Maximum •Cabinet
•Current Limit
Voltage Compatibility

•HVDC
HVDC--0500 •500VDC •5mA •ALL

•HVDC
HVDC--1000 •1000VDC •5mA •ALL

•HVDC
HVDC--1500 •1500VDC •5mA •ALL

•HVDC
HVDC--2000 •2000VDC •5mA •ALL

•HVDC
HVDC--3000 •3000VDC •5mA •ALL

•HVDC
HVDC--5000 •5000VDC •60mA •MPT1000(T)

Page 41
MPT-HW1
 Support External Meters
External meters can be wired directly into our DMM (Digital
Multi Meter) bus or LCR bus for 2 wire & 4 wire situated in
back of the tester
Easy communication done via serial port and driven by simple
software command.

•SRS LCR Bridge (715, 720)

•HP LCR (HP-3478a)
•HP DMM (HP-3440)
•Keithley DMM (2001)

Page 42
 Test Point Architecture
Standard Bufferized
Test Test

TP1 TP1

Com MUX Boards Com

Architecture

Page 43
 Bus Architecture input
MSR ( CONT/INS)
HVDC 2000 BUS
HVAC 6000
MAIN

HCDC 96V 5A BUS

(for functional)
AUX

MUX200 MUX120 MUXXX

Page 44
Bus Architecture output
Bus AUX Bus MAIN

A B C D A B C D
A B C D

TP1
MUX Boards
Architecture TP2

TP3

TP4
TPX

Page 45
 Software
• How to create a program with a
knowngood product?

• How to launch a program

• How to create a net list

• How to write a test list ?

• Make your program by your own

• Overview of the software

• Questions and answers

Page 46
 The NetList
• Connector: The mating connector to the
product under test (PUT). Each connector on your
product must have a unique label (E.g. J1, J2,
J3,… etc.) (See Naming Conventions in the MPT
Command Reference for labeling limitations).

• Pin name: The connector pin at the

product under test. Each pin on each connector
must have a unique label (alpha or numeric).

• Test point: The test point at the front face

switching (The absolute address: 1 to the max
number of test points available).

• Net: A unique number for each set

of shorted test points.

• Order : The order the pin occurs in the

Net.

• Type: Simplex, Kelvin or component

connection

Page 47
 The Net List - Component
• Simplex: Type = 1, for basic resistor measurement 2 wires

• Kelvin: Type = 2, for accurate resistor measurement

also named 4 wires

• Components :
» Type = 100 Resistors

» Type = 200 Capacitors (non-electrolytic)

» Type = 250 Capacitors ( electrolytic)

» Type = 300 Diodes unidirectionnal

» Type = 350 Diodes bidirectionnal

Page 48
 Net List - Schematic
Remote

Switching
Daisy Chain Cable
Unit

MPT
Interface
CableTest

WCI

Your Product :

Ex :TRAIN

Interface

Your Interface in the NETLIST correspond to : Your Product in the NETLIST correspond to :

COLUMN COLUMN

CONNECTOR, Pin Name, Test Point NET, ORDER, TYPE

Page 49
 Auto-learn

• The system have the capability to

auto-learn a product.

– You can use a know-good product to

create a new netlist.

– The system is able to autodetect the

different points linked together and place
them in the CSV file.

– To use this command you have only to

set the continuity treshold (and
eventually a dweel).

Page 50
 TEST program = TESTLIST
• Measurement / Stimulus Settings
– LV (MSR vs HCS)
– HV (AC or DC)

• Operator Input
– Hard code product data or prompt user to input

• Printing / Reporting
– Formated in lot of file, CSV, CDA, or DBF

• Compiling the Run List

– Select Compile from the pull down menu of the embedded text editor.

Page 51
 Test List : Sample Test Program

MaxCommandErrors(0);

Setting SetPrintLog(on, all, con);

SetConductor(LV, Pass < 1 Ohms, I = Auto);
Conductor(all);
If (passed) {
Start Test SetHipot(DC, V = 500 Volts, Dwell = .1 s);
HiPotDC(all);
}

Select and press F1 for Detail

Works for all command

Page 52
 TESTLIST command details

• MaxCommandErrors(0);
– 1 to 65000 Number of commands that can fail before program
aborts. 1 to 65000

– MCE(0); = off. (Default)

–
The number of Command errors does not equal to the number

of Test errors. If your program runs the command conductor(all);,
and there are 5 opens in your product, Test errors equal 5, but
command errors equal 1

Page 53
 TESTLIST command details

• SetPrintLog(on, all, con);

– Turns on or off the displaying, printing and logging of all data.

• Con = send result to the console (monitor)

– Could be send to other output, printer (PRN) , Exel file (CSV)

–
Data logged to the Result File or Console are temporary! Each

subsequent test will overwrite results.

Page 54
 Test settings

• Setconductor = The type of the test needed

• LV = LV is the instrument used for the test

it could be also HC for low voltage test.

• Pass < 5 Ohm = This values is the criteria of the test,

also named the PASS/FAIL values

• I = 100 mA = This is the current used during the test

Page 55
 Test lauching

• Conductor = This is the type of the test needed

• ALL = Is the list of the point needed to be tested.

All is the command used to test all the
points of the netlist.
You can also use a NET name, a
TESPOINT name , a GROUPNAME , or a
CONNECTOR+PIN name.

Page 56
 TESTLIST command details

To launch a tests you should have to create two lines , the first line is for
the test setting , the second line is to set the point which have to be
tested.

• Exemple : Thoses two lines are able to launch a continuity test

– Setconductor (LV , Pass < 5 ohm, I = 100 mA )

– Conductor(ALL)

Page 57
 Basic MPT commands
• Low voltages tests:

– Low voltage insulation test

• Setinsulation( Lv, pass > 4 Kohm , I = 100 mA );

• Insulator(ALL);

– Low voltage continuity test

• Setcontinuity(Lv , pass < 5 ohm , I = 100 mA );

• continuity(ALL);

Page 58
 Basic MPT commands

– Low voltage insulation and continuity test

• Setconductor(Lv , pass < 5 ohm , I = 100 mA );

• conductor(ALL);

Page 59
 Basic MPT commands

• Components tests:

– SetResistance (5V, Pass = 120 Ohm, 160 Ohm, I = Auto);

– Resistor (J1.1,J1.2);

– SetCAP(Pass = 1000 pF, 1400 pF, I = Auto);

– Capacitance(J1.1,J1.2);

– SetDiode(I=100 mA, Min=200 mV, Max=1000 mV, Rev=4 V, Leak < 10 uA);

– Diode (Both, J1.1, J1.2);

 MASSHIPOT
•The mass hipot command is used to save time during High Voltage testing :

•Mass Hipot with a good Product

•This product have 15 net, in linear mode with a dwell = 60sec , the system
need 16 minuts to test.

•With the same net number and dwell=60sec, the system need 5 minuts to
test
Page 61
 MASSHIPOT

•Mass Hipot with a bad product

Page 62
 Basic MPT commands

• High Voltage test commands:

• AC TEST:

– SetHiPot(AC, V = 1500 Volts, leakage < 1 mA, Dwell = 10 S, N = ON);

– ACRampUpRate(500);

– HiPotAC(All);
 Basic MPT commands

• DC TEST:

– SetHiPot( DC, V = 500 Volts, R > 1 MOhm, Dwell = 1 S, Adaptive

= 0, RampUpRate = 250 );

– HiPotDC(All);
 Basic MPT commands

• Adaptive time

SETTING

CURRENT

VOLTAGE

Adaptive time
DWELL TIME
RAMP-UP TIME
 Basic MPT commands

• ACS Tests : ACS is used for special 6Kv power supply

only

– SetHiPot(ACS, V = 1000 Volts, I<100 mA, I>1mA, Dwell = 60 S,

RampUpRate= 100, N = ON);

– HiPotACS(ALL);
 Other MPT COMMANDS

• HCS commands :

– SetPS(V = 15 Volts, I = 1.5 Amps, HOT);

– PowerOn(1,2);

– PowerOff();

– PSR();

– PSI();

– PSV();
 Other MPT COMMANDS

• Create a MENU:

Menu (‘’Label1, Label2, Label3’’);

Menuitem(3)

If(passed) {goto Test1;}

Menuitem(2)

If(passed) {goto Test2;}

Menuitem(1)

If(passed) {goto Test3;}

Operator screen

Page 69
 Operator screen

• The operator screen is a simplified interface, to be used

by operators.
– On this screen you can only open a test program and
launch it.

– It is possible can also set two parameters:

• Debug LV: The test hold on any low voltage error

and open a windowswith the values of the error

• Stop on error: The test will be paused on any error

Page 70
 Exercise 1

• Create a NETLIST with 2 points linked :

J1 J2

1 1

2 2

3 3

4 4

Page 71
 Correction
Connector Pin Test point Net Order Group Type
J1 1 1 1 1 1
J1 2 2 2 1 1
J1 3 3 3 1 1
J1 4 4 4 1 1
J2 1 5 5 1 1
J2 2 6 6 1 1
J2 3 7 7 1 1
J2 4 8 1 2 1

Page 72
 Exercise 2

• Create a NETLIST with different nets:

J1 J2

1 A1

2 A2

3 A3

4 A4

Page 73
 Correction
Test
Connector Pin Net Order Group Type
point
J1 1 1 1 1 1
J1 2 2 2 1 1
J1 3 3 2 2 1
J1 4 4 1 2 1
J2 A1 5 1 3 1
J2 A2 6 3 1 1
J2 A3 7 3 2 1
J2 A4 8 1 4 1

Page 74
 Exercise 3

• Create a NETLIST with component (diode):

J1 J2

1 1

2 2

3 3

4 4

Page 75
 Correction:
Test
Connector Pin Net Order Group Type
point
J1 1 1 1 1 1
J1 2 2 3 1 1
J1 3 3 4 1 1
J1 4 4 2 2 1
J2 1 5 1 1 1
J2 2 6 5 1 1
J2 3 7 6 1 1
J2 4 8 2 2 1
J2 1 0 J1 4 D1 300
Page 76
 Exercise 4

• Create netlist with few components :

J1 J2

1 1

2 2

3 3

4 4

Page 77
 Correction
Test
Connector Pin Net Order Group Type
point
J1 1 1 1 1 1
J1 2 2 2 1 1
J1 3 3 3 1 1
J1 4 4 4 1 1
J2 1 5 1 2 1
J2 2 6 5 1 1
J2 3 7 3 2 1
J2 4 8 3 3 1
J1 2 0 J2 2 D1 300
J2 1 0 J1 3 C1 200

Page 78
 Exercices 5

• Create a NETLIST with Kelvin measurement:

J1 J2

R1
1 1

2 2

3 3

4 4

Page 79
 Correction

Test
Connector Pin Net Order Group Type
point
J1 1 1 1 1 R1 2
J1 3 3 2 1 1
J1 4 4 3 1 1
J2 1 5 4 1 R1 2
J2 3 7 5 1 1
J2 4 8 6 1 1
J1 1 0 J2 1 R1 100