MANUAL SC20 CORKEN-Español
MANUAL SC20 CORKEN-Español
Installation, Operation
& Maintenance Manual
SC-Series Multistage Side Channel Pumps
Warning: (1) Periodic inspection and maintenance of Corken products is essential. (2) Inspection, maintenance and installation of Corken
products must be made only by experienced, trained and qualified personnel. (3) Maintenance, use and installation of Corken products must
comply with Corken instructions, applicable laws and safety standards (such as NFPA Pamphlet 58 for LP-Gas and ANSI K61.1-1972 for
Ahydrous Ammonia). (4) Transfer of toxic, dangerous, flammable or explosive substances using Corken products is at user’s risk and
equipment should be operated only by qualified personnel according to applicable laws and safety standards.
Warning
Install, use and maintain this equipment according to Corken’s instructions and all applicable federal, state, local laws
and codes. Periodic inspection and maintenance is essential.
Parts subject to wear or abuse, such as mechanical seals, blades, piston rings, packing and other parts showing
signs of abuse are not covered by this limited warranty. Also, equipment, parts and accessories not manufactured by
Corken but furnished with Corken products are not covered by this limited warranty and purchaser must look to the
original manufacturer’s warranty, if any. This limited warranty is void if the Corken product has been altered or
repaired without the consent of Corken.
All implied warranties, including any implied warranty of merchantability or fitness for a particular purpose, are
expressly negated to the extent permitted by law and shall in no event extend beyond the expressed warranty period.
Corken disclaims any liability for consequential damages due to breach of any written or implied warranty on Corken
products. Transfer of toxic, dangerous, flammable or explosive substances using Corken products is at the user’s risk.
Such substances should be handled by experienced, trained personnel in compliance with governmental and
industrial safety standards.
The model and serial numbers are shown on the nameplate of the unit. Record this information for future reference.
Model no.
Serial no.
Date purchased
Date installed
Purchased from
Installed by
2
Table of Contents
Principle of Side Channel Operation............................................................................................................................... 5
Exclusive Features of Your Side Channel Pump............................................................................................................. 6
Installation........................................................................................................................................................................ 6
Piping........................................................................................................................................................................... 7
External By-Pass Valve................................................................................................................................................ 8
Noise Considerations................................................................................................................................................... 8
Start up........................................................................................................................................................................ 8
Motor........................................................................................................................................................................ 8
High Temperature Pumps for Temperatures of 250°F (120°C) and More................................................................9
Operation........................................................................................................................................................................ 9
Shaft Seal.................................................................................................................................................................... 9
Cooling of the Shaft Seal Housing............................................................................................................................... 9
Heating of the Shaft Seal Housing............................................................................................................................... 9
Operation as a Boiler Feed Pump................................................................................................................................ 9
Coupling..................................................................................................................................................................... 10
Shutdown...................................................................................................................................................................... 10
Maintenance.................................................................................................................................................................. 10
Bearings..................................................................................................................................................................... 10
Mechanical Seal......................................................................................................................................................... 10
Single-Acting Mechanical Seals................................................................................................................................. 10
Double-Acting Mechanical Seals............................................................................................................................... 10
Coupling...................................................................................................................................................................... 11
Drive/Auxiliary Equipment............................................................................................................................................. 11
Standby Pumps........................................................................................................................................................... 11
Disassembly and Assembly Instructions for Mechanically Sealed Model......................................................................11
Disassembly of the Pump............................................................................................................................................. 11
Mechanical Seal.......................................................................................................................................................... 11
Torque Values Chart................................................................................................................................................... 12
Assembly of the Pump............................................................................................................................................... 12
Disassembly and Assembly Instructions for the Magnetic Drive Model........................................................................12
Motor Repair................................................................................................................................................................. 17
Spare Parts Stock......................................................................................................................................................... 17
Recommended Spare Parts Stock............................................................................................................................. 17
Service.......................................................................................................................................................................... 17
Parts Details for SC10 Series........................................................................................................................................ 18
Parts Details for SC20 Series........................................................................................................................................ 19
Parts Details for SC30 Series........................................................................................................................................ 20
Parts Details for SC40 Series........................................................................................................................................ 21
Parts Details for SC50 Series........................................................................................................................................ 22
Parts Details for SC60 Series........................................................................................................................................ 23
Piping Tips.................................................................................................................................................................... 24
Appendix A
Model Number & Materials Selection for SC Models................................................................................................. 26
Model Number & Materials Selection for SCM Models..............................................................................................27
Appendix B
Technical Specifications............................................................................................................................................. 28
Appendix C
Performance Curves.................................................................................................................................................. 29
Appendix D
Outline Dimensions for SC Models............................................................................................................................ 32
Outline Dimensions for SCM Models......................................................................................................................... 33
Appendix E
Troubleshooting Guide............................................................................................................................................... 34
Principle of Side Channel to the liquid through the exchange of momentum, thus
allowing the pump to build pressure.
Operation The side channel leads directly to the outlet port (F). At
The design of the side channel pump allows for the the outlet port, the main channel ends and a smaller
transfer of liquid-gas mixtures with up to 50% vapor; minichannel
therefore eliminating possible air or vapor locking that (G) begins. At the point where the mini-channel ends,
can occur in other pump designs. A special suction there is a small secondary discharge port (H) level with
impeller lowers the NPSH requirement for the pump. the base of the impeller blades.
The side-channel pump design is similar to a As the liquid is forced to the periphery through centrifugal
regenerative turbine in that the impeller makes action due to its density, the vapor within the liquid stream
regenerative passes through the liquid. However, the tends to remain at the base of the impeller blades since it
actual design of the impeller and casing as well as the has a much lower density. The main portion of liquid and
principles of operation differ greatly. The side-channel possibly some vapor, depending on the mix, is
pump has a channel only in the discharge stage casing discharged through the outlet port. A small portion of the
(A) and a flat surface which is flush with the impeller on liquid flow follows the mini-channel and eventually is
the suction stage casing (B). A star-shaped impeller (C) forced into the area between the impeller blades. The
is keyed to the shaft and is axially balanced through remaining vapor which was not drawn through the outlet
equalization holes (D) in the hub of the impeller. port resides at the base of the impeller blades. At the end
of the minichannel, as the liquid is forced into the area
The liquid or liquid/vapor mixture enters each stage of the between the blades, the area between and around the
pump through the inlet port (E). Once the pump is initially impeller blade is reduced. The liquid between the
filled with liquid, the pump will provide a siphoning effect blades displaces and thus compresses the remaining
at the inlet port. The effect is similar to what happens in vapor at the base of the impeller blades. The compressed
water ring pumps. The water remaining in the pump vapor is then forced through the secondary discharge
casing forms a type of water ring with a free surface. A port where it combines with the liquid discharged through
venturi effect is created by the rotation of the impeller and the outlet port as it is pulled into the next stage or
the free surface of the water, thus pulling the liquid into discharged from the pump. Thus entrained vapor is
the casing. moved through each stage of the pump.
After the liquid is pulled through the inlet port, it is forced to the Each subsequent stage operates under the same
outer periphery of the impeller blade by centrifugal action. It is principle. The number of stages can be varied to meet
through this centrifugal action that the liquid is accelerated the required discharge head. When multiple stages are
and forced into the side channel. The liquid then flows along required, the relative positions of the stage outlet ports
the semicircular contour of the side channel from the outermost are radially staggered to balance shaft loads.
point to the innermost point until once again it is accelerated by
the impeller blade. The liquid moves several times between the
impeller and the side channel. Thus the rotating impeller
makes several regenerative passes until the liquid reaches the
outlet port. The speed of the impeller along with the centrifugal
action impart energy
G
It Description
e
m
A Discharge Stage Casing
Liquid-vapor
mixture
A Vapor Liquid
Exclusive Features Of Your Corken are 100% flush. They should be approximately 0.08 to
0.12 inches or 2–3 mm apart (see Figure 2).
Side Channel Pump
The Corken SC pump line utilizes an integral centrifugal
impeller, multi-stage impellers in series and side channel Parallel < 0.015 inch (0.381 mm)
design to allow for the following features:
b1
a1
• High differential pressure capacity at relatively low flow
• Self-priming capability
b
• Low NPSH requirements a 0.079-0.118
(2-3 mm)
• Pumping of up to 50% entrained vapor without cavitation
Angular < 0.060 inch (1.524 mm)
• Non-pulsating flow a = a1 and b = b1
Suction line:
To ensure disturbance-free continuous operation, the
Figure 3 inflow conditions of the plant have to be adjusted to the
suction requirements of the pump (NPSHR).
With higher delivery heads (i.e. > 65 ft. or 19.8 m), long
pipelines, parallel operation and/or backpressure from The maximum suction lift is 23 ft. (7.0 m) for water (cold).
the plant (system pressure), use a back flow check valve Please keep in mind that fluids with a low vapor pressure
on the discharge side to prevent reverse flow of the liquid also have a smaller suction lift.
through the pump when it is shut down (see Figure 4).
Pay close attention to the suction head or NPSH-value of
liquids pumped at or near their boiling point, because
flashing could occur and cause the pump to cavitate,
Balance which in turn, could severely damage the internal parts.
line
The decisive factors for determining the NPSH R available are
temperature, vapor pressure, density, suction head and pipe
Check valve loss (See Appendix C to find the NPSHR of your
application).
Piping 10D
Figure 5
With suction lift operation, place the suction strainer at
least 6 inches below the minimum liquid level as shown • Improperly installed coupling
in Figure 3.
• Other apparatus in the same room (e.g. heating system, water
With positive suction operation from a tank under main, taps or valves. Flowing water always produces noise (e.g.
vacuum, it is advisable to place a vacuum balance line in water hammer). The velocity of the water should be kept as low as
the piping as shown in Figure 4. possible: between 3 and 7 feet per second (0.9 and 2 m), at the
most 10 feet per second (3 m). Further possibilities of reducing
To maintain the self-priming feature of the pump, it must the flow velocity and thereby limiting quantity of out flowing water
be filled with liquid at all times. are generously dimensioned pipelines and the use of regulators
and other devices.
Discharge line:
If the pump is the source of most of the noise, the following
The discharge pipe should be sized so that its diameter is
measures will reduce the noise level:
at least as large as the cross-section of the pump discharge
flange. • Place the pump on rubber cushions (buffers).
External By-Pass Valve
The Corken side channel pump is not equipped with an
internal relief valve, therefore it is essential that some
type of external by-pass or hydrostatic relief valve be
installed in the discharge side of the system as close to
the pump as possible. The by-pass valve, while acting as
a relief, also guards against excessive differential
pressures in the pumping system to protect the pump,
piping, and system components. Corken recommends
using our B166 by-pass valve, for flows up to 40 gpm
(151.4 L/min), and pressures up to 225 psid (15.5 bar d),
as it has the added benefit of a vapor eliminator that
prevents vapor lock upon start up. This is especially
helpful when pumping liquefied gases, such as propane
or ammonia. Consult Corken for more details.
Noise Considerations
A certain amount of noise during the operation of self-
priming centrifugal pumps cannot be avoided.
Nevertheless our patented pump has a very low noise
level owing to the speed of operation and its special
design features. Depending on the pump size, the noise
level of our pumps range between 60 and 80 dBA.
However, the reason for the noise is not always to be
found in the pump. Other possible sources of noise are
as follows:
• If necessary, place pump (not motor!) The bearings are sealed and do not require lubricating
inside a sound- proof enclosure. and are ready for operation.
Start up Motor
FIII the pump with the liquid to be pumped and Check the operating voltage and speed of the motor.
vent it by means of the vent ports on the
flanges. Pumps with balanced or un-balanced The speed of the 50 Hz model is 1450 RPM and the
mechanical seal construction must be vented speed of the 60 Hz model is 1750 RPM or 1150 RPM.
too, by means of threaded seal housing plugs. NOTE: The minimum speed of a side channel pump is
Venting is also necessary In case of positive 900 RPM and the maximum is 1800 RPM.
suction and for hot liquids. This Is only done
once and could, for example, take place before Use a motor overload protection switch!
connecting up the piping. For all subsequent
startups the pump will take up suction operation Check the direction of rotation of the motor by switching
automatically. the motor on and then off again immediately. The
direction of rotation of the pump is indicated on the pump
The pump must be supplied with liquid at all casing.
times and must never run dry! Mechanical
seals are destroyed with only a few seconds Never run the pump against the specified direction of
of dry running. rotation!
The power requirement increases with The electrical connections are to be made by an
increasing head and decreasing flow rate. Never authorized electrician and in compliance with local
run the pump with the suction and/ or discharge regulations, in particular in respect to the safety measures
line closed! Dead heading the pump can cause to be performed.
impeller teeth to bend or break and can lead to
shaft deflection. Switch the pump on with the shutoff valves open.
The valves incorporated in the suction line must also be
open! Tighten the tie bolts of the casing opposite the drive side,
but only so much that the pump feet can still move in the
Close bypass line. direction of the longitudinal pump axis. We recommend that
you use a support sleeve (see Figure 6).
Once the pump has reached full speed (rated speed
indication on the rating plate), adjust the delivery head by
slowly closing the valve on the discharge side.
Operation Figure 6
Shaft Seal
Figure 8
Mechanical seals do not require maintenance and do not
leak during operation. On pumps with double-acting Operation as a Boiler Feed Pump
mechanical seals, the sealing chamber is to be wetted
When the pump is employed as a boiler feed pump, care
with sealing liquid. The pressure of the sealing/purging
must be taken that it is not run at a lower operating
liquid is to be kept at between 15 to 30 psi (1–2 bar)
pressure than specified. lf the feed tank is operated at a
above the pressure at the discharge nozzle of the pump.
lower operating pressure for any length of time, the
During the initial starting phase (approximately 50
pump discharge pressure must be reduced to the normal
hours) the temperature of the mechanical seal is to be
operating pressure of the tank by means of a hand-
monitored. It should never exceed the temperature of the
operated shutoff valve and a pressure gauge fitted at the
liquid to be pumped by more than approximately 59°F
discharge nozzle of the pump casing.
(15°C); its maximum temperature is 176°F (80°C).
Coupling Flushing the seal
As soon as the flexible elements of the shaft connection
show signs of wear (abrasion), these parts have to be
replaced. Verify the alignment of the shaft ends. Used to flush the seal
Shutdown
1. Do not close the shut off valve on the discharge side
until the pump has come to a complete standstill.
Instructions for Mechanically 6. Remove the NPSH suction impeller and shaft key.
Sealed Models This impeller should pull off with little resistance.
Remove the shaft sleeve.
During the term of warranty the pump may only be
7. Remove the NPSH suction casing.
dismantled by Corken, Inc. or by one of the authorized
workshops. 8. Remove the suction stage casing.
Torque Values
Assembly of the
Pump
Tie Bolts
Model Series Torque
ft• (N•
lb m)
SC/SCM10 2 (31)
3
SC/SCM20, SC/SCM30 2 (39)
9
SC/SCM40 3 (48)
5
SC/SCM50 4 (60)
4
SC/SCM60 8 (10
0 8)
Shaft Bolt
Model Series Torque
ft• (N•
lb m)
SC/SCM10 3 (48)
5
All others 5 (75)
5
1 2 8 9 10 11
8
3 4 5 6 7
Step 2 - Assemble Magnetic Coupling with
Bearing Unit
a. Place outer magnet housing on the bearing assembly Ref.N Description Q
and tighten using four screws. Note the location of the o. t
1/4” NPT hole and make sure it is facing the top left of y
the pump. 1 Bolt 1
2 Washer 1
b. Assemble the rotor adapter plate to outer magnetic
3 Outer mag drive 1
drive rotor. The outer mag drive rotor also uses
helicoils. 4 Rotor adapter 1
plate
c. Place outer magnetic rotor assembly into the magnetic 5 Cap screw 4
housing and align with key in shaft. Secure with 6 Magnetic housing 1
washer and screw. Hold the lower shaft so it does not
turn when tightening the screw.
1 2 3 4 5 6 7
Step 3 - Assemble Shaft with Magnetic Bearing Unit
a. Insert helicoil into the mag end of the pump shaft.
b. Place the shaft in a vise, mag end up and insert the
small dowel pin.
c. Place the thrust bearing on shaft, making sure to align the
notch on the dowel pin.
Ref.N Description Q
d. Attach sleeve-bearing housing to adapter plate using 5 o. ty
bolts. High-pressure pumps have two bearings and low- 1 Pump shaft 1
pressure pumps have one bearing. If your pump has two
2 Key 1
bearings protect the lower bearing from the underneath side
so it will not fall out. 3 Adapter ring 1
4 Gasket 1
e. Apply a small amount of Vaseline to the bearing face
and insert the pump shaft into the adapter plate and 5 Shaft sleelve 1
place vertically in the vise. 6 Sleeve bearing 1
3 4 5 6 7 8 9 10 11 12 13 14
1 2
Step 4 - Assemble shaft unit with bearing unit Ref.N Description Q
a. Return the magnet housing to the vise and secure it o. t
vertically. Next lower the shaft assembly into the casing y
and tighten using 8 screws. This completes the 1 Adapter ring 1
magnetic end of the pump. 2 Magnetic 1
1 2 3
9
Step 6 - Assemble NPSH end to pump unit Ref.N Description Q
a. The last stage you will install is the NPSH stage and o. t
impeller. This impeller looks like a centrifugal impeller. Also y
install steel sleeve bushing. 1 Nut 6
2 Washer 6
b. Secure to shaft using washer and nut. Please note
that this is a left-handed thread and screws on 3 Tie bolt 6
backwards. Torque to the prescribed value and bend 4 Suction casing 1
washer up to lock the nut. NOTE: In some cases the 5 NPT plug 1
magnets might de-couple while torqueing. At this point
6 Shaft nut 1
the nut is tight enough and should not be torqued
further. 7 Lock washer 1
8 Suction impeller 1
c. Install the suction flange using a green gasket. Suction impeller
9 shaft sleeve 1
d. Install the six tie bolts and snug up the nuts.
10 Stage gasket 1
e. Lay the pump horizontally on a flat surface and make 11 Suction impeller 1
sure the flanges and feet are level. Tighten the six tie casing
bolt nuts evenly using a star pattern. 12 Suction impeller 1
sleeve
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2. Stage gasket
4. Optional parts:
Impeller
NPSH bushing
Service
During the term of warranty the pumps may only be
dismantled by an authorized workshop. Therefore, if
service is required send your pump(s) to the nearest
authorized service agent. Contact the factory for a
listing in your area. This service is still available after
the warranty term has expired.
Part Details for SC10 Series
1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional seals
are shown
below.3
31-A1
1-
Double Unbalanced Seal B
31-C
1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional
seals are
shown3 below.
31-A1
1-
Double Unbalanced Seal B
31-C
1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional seals
are shown
below.3
31-A1
1-
Double Unbalanced Seal B
31-C
1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional
seals are
shown3 below.
31-A1
1-
Double Unbalanced Seal B
31-C
1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional seals
are shown
below.3
31-A1
1-
Double Unbalanced Seal B
31-C
1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional
seals are
shown3 below.
31-A1
1-
Double Unbalanced Seal B
31-C
5955
Consult
F.
11 5656 Suction stage case, cast iron 28 5971 Seal locator ring (unbalanced only)
5625 Suction stage case, ductile iron 29 5975- Seal locator sleeve with O-ring (balanced only)
XA
5958 Suction stage case, stainless
30 Consul Tie rod
t F.
Consult Suction stage case, high temperature 31 Mechanical seal
12 F. 5950 Shaft assembly, one stage, iron a) single unbalanced 5630-XA_ _2
5949 Shaft assembly, one stage, b) single balanced 5630-XB_ _2
5948 stainless Shaft assembly, two c) double unbalanced 5630-XC_ _2
5947 stage, iron d) double balanced 5630-XD_
5946 Shaft assembly, two stage, _2 2Refer to the 9th and 10th digit of the pump model
stainless Shaft assembly, three number.
stage, iron
Piping Tips
1 No 2 Yes!
!
OUTLET
OUTLET
IN IN
LE LE
T T
CORKEN CORKEN
Do not use restricted inlet line! Use inlet line larger than pump
suction nozzle. Same size nozzle
OK on short runs.
Pressure drop caused by restriction in suction line will cause vaporization and cavitation.
3 No 4 Yes!
!
OUTLET
OUTLET
IN IN
LE LE
T T
CORKEN CORKEN
Concentric Reducer Eccentric Reducer
An eccentric reducer should always be used when reducing into any pump inlet where vapor might be encountered
in the pumpage. The flat upper portion of the reducer prevents an accumulation of vapor thatcould interfere with
pumping action.
5 No! 6 Yes!
O TLET
NL NL
ET ET
Low spots in bypass line can collect liquid which prevents normal vapor passage for priming purposes just like the P
trap in the drain of a kitchen sink. This is not a problem for bypass lines where vapor elimination is not required.
Piping Tips
Never locate pump above level
7 Yes 8 No! of liquid feeding pump.
Product must be able to flow
by gravity into pump.
OUTLET
NL
ET
CORKEN
OUTLET
NL
ET
CORKEN
Since liquefied gases boil when drawn into a pump by its own suction, the pump must be fed by gravity flow to give
stable, trouble-free operation.
9 No! 1 Yes!
0
No! Yes!
2
Do not pipe bypass Always pipe bypass back to
line back into
tank! Make sure bypass line
suction piping!
Heat building in is
recirculated large enough to
products causes
O T ET
NL
ET
handle full pump flow
flashing of liquid to
without excessive pressure
O T ET
NL
build-up. Note
This is why the bypass relief valves which are built into many CORKEN
positive displacement pumps that bypass line must be capable of bypassing full
should not be used for normal bypass action when handling pump capacity without excessive pressure build-
liquefied gases. The internal valve should be considered to be a
up. High
back-up safety relief in addition to a back-to-tank bypass valve
and should be set to relieve at a pressure 10 to 20 psi higher pressure rise can cause bypass valve to chatter
than the working bypass. Some built-in bypass valves have the and vibrate.
capability of being piped back-to-tank so check with the pump
manufacturer.
Appendix A
Model Number & Materials Selection Guide for Mechanical Seal
Model
S 2 A C 2 B D 2 4
C 5
1 2 3 4 5 6 7 8
1 Basic Model (first number indicates series while second number indicates number of stages)
2 Flange and Ports
A–300 lb. ANSI compatible flanges/NPT tapped gauge and drain ports (available for all models except 10 series) D–
DIN flanges/straight thread gauge ports
W–DIN flange with weld neck compatible flanges included with the pump/NPT tapped gauge and drain ports
(available for 10 series only)
3 Sleeve Bearing Material
B–Bronze (available for all models except 60 series) (only available in pumps with bronze impellers)
C–Carbon (all models)
4 Temperature Option
2–Standard for temperatures below 250°F (120°C).
3–Option for temperatures between 250°F (120°C) and 430°F (220°C). Also can be used as heating option for low temperature
applications.
Note: This option requires cooling water be supplied to pump.
5 Seal Type
A–Single Unbalanced (discharge pressure from pump must be less than 230 psig, 16 bar) B–
Single Balanced (good for pressures exceeding 230 psig, 16 bar)
C–Double Unbalanced (discharge pressure from pump must be less than 230 psig, 16 bar) D–
Double Balanced (good for pressures exceeding 230 psig, 16 bar)
E– Quench Unbalanced (discharge pressure from pump must be less than 230 psig ,16 bar) G–
Quench Balanced (good for pressures exceeding 230 psig, 16 bar)
6 O-ring Material B–
Neoprene®1 D–
Viton®1 E–Teflon®1
G–Ethylene Propylene
7 Seal Face / Seal Seat
1–Carbon Graphite/Aluminum Oxide (standard for unbalanced single seals and all double seals) 2–
Aluminum Oxide/Carbon Graphite (standard for single balanced seals)
3–Silicon Carbide/Carbon Graphite (standard for high temp option) 4–
Silicon Carbide/Silicon Carbide
1L–Silicon Carbide/Carbon Graphite (unbalanced single seal - LPG only) (pressures below 230 psig, 16 bar) 2L–
Carbon Graphite/Silicon Carbide (balanced single seal - LPG only) (pressures below 580 psig)
3L–Carbon Graphite/Silicon Carbide (balanced single seal - LPG only) (pressures below 360 psig)
8 Material- Case/Impeller
1–Ductile Iron/Bronze
2–Ductile Iron/Steel
3–Stainless Steel/Stainless Steel 4–
Cast Iron/Bronze
5–Cast Iron/Steel
Neoprene®, Viton®, and Teflon® are registered trademarks of the Dupont Company.
1
Appendix A
Model Number & Materials Selection Guide for Magnetic Drive
Model
SCM 26 A C 2 S2 G V 24 3
1
2 3 4 5 6 7 8 9
1 Basic Model (first number indicates series while the second number indicates number of stages)
2 Flange and Ports
A–300 Lb. ANSI compatible flanges/NPT tapped gauge and drain ports (available for all models except10 series) D–
DIN flanges/straight thread gauge ports
W–DIN flange with weld neck compatible flanges included with the pump/NPT tapped gauge and drain ports (available for 10
series only)
3 Sleeve Bearing Material
B–Bronze (only available in pumps with bronze impellers) C–
Carbon (all models)
4 Temperature Option
2–Standard for temperatures below 250°F (120°C).
3–Option for temperatures between 250°F (120°C) and 390°F (200°C). Also can be used as heating option for low temperature
applications.
5 Bearing Material (magnetic coupling)
S2–Silicon Carbide (pressureless sintered)
6 Ball Bearing Lubrication
O–Oil
G–Grease (standard)
7 Separation Canister Material
V–Stainless Steel H–
Hastelloy
8 Magnetic Coupling Size
12–1.1 Hp (10-30 Series)
14–2.6 Hp (10-30 Series)
16–3.8 Hp (10-30 Series)
22–2.6 Hp (20-50 Series)
24–7.6 Hp (20-50 Series)
26–11.3 Hp (20-50 Series)
36–16.8 Hp (40-50 Series)
38–28.5 Hp (40-50 Series)
9 Material for
Case/Impeller 1–
Ductile Iron/Bronze
2–Ductile Iron/Steel
3–Stainless Steel/Stainless Steel
4–Cast Iron/Bronze
5–Cast Iron/Steel
Appendix B—Technical Specifications
Series number 10 20 30 40 50 60
Number of stages 1 to 8
Inlet
flange 1-1/2 2-1/2 2-1/2 3 (80) 4 4 (100)
inches (40) (65) (65) (100)
(mm)
Outlet
flange 3/4 (20) 1-1/4 1-1/4 1-1/2 2 2-1/2
inches (32) (32) (40) (50) (65)
(mm)
Maximum RPM 1750
Minimum RPM 900
Maxium working
580 (40)
pressure psi (bar)
Differential range 50–690 65–1050 30–820 30–805 30–950 30–1150
head feet (m) (15–210) (20–320) (10–250) (10–245) (10–290) (10–350)
Minimum
-40° (-
temperature °F 40°)
(°C)
Maximum
428°
temperature °F (220°)
(°C)
NPSHR 1.6–13 2–3.3 1.6–6.6 1.3–8.2 1.3–12 4.6–8.2
range feet (.5–4) (.6–1) (.5–2) (.4–2.5) (.4–3.5) (1.4–2.5)
(m)
Maximum viscocity
1050
SSU (cSt) (230)
Maximum
50%
proportion
of gas allowable
Appendix C—Performance Curves @ 1750 RPM
Head Meters
1200 366
1100 335
1000 305
900 274
800 244
Head Feet
700 213
600 183
500 152
400 20 50 60 122
300 30 40 91
10
200 61
100 30
0 0
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
(0)
(38) (76) (114 (151) (189) (227) (265) (303) (341) (379) (416) (454) (492) (530) (568) (606) (644) (681) (719)
)
GPM (L /min)
(kW)
30 22.4
Power Required (hp)
25 18.6
20 14.9
15 11.2
40
10 7.5
20 30
5 3.7
10
0 0
0 10 20 30 40 50 60 70
(0) (38) (76) (114) (151) (189) (2 (265)
27
GPM (L /min) )
(kW)
120 89.5
Power Required (hp)
110 82.0
100 74.6
10
90 67.1
80 59.7
70 52.2
20
60 44.7
60
50 37.3
40 30
30 22.4
50 14.9
20
10 7.5
30
0 0
70 80 90 100 110 120 130 140 150 160 170 180 190
(265) (303 (341 (379 (416 (454 (492 (530 (568 (606 (644 (681 (719)
) ) ) ) ) ) ) ) ) ) )
GPM (L /min)
40
NPSHR Meters
14 4.3
12 3.7
NPSHR Feet
10 3.0
8 2.4
6 1.8
4 1.2
50
2 0.6
0 0
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
(0)
(38) (76) (114 (151) (189) (227) (265) (303) (341) (379) (416) (454) (492) (530) (568) (606) (644) (681) (719)
)
GPM (L /min)
29
60
Appendix C—Performance Curves @ 1450 RPM
Head Meters
1200 366
1100 335
1000 305
900 274
Head Feet
800 244
700 213
600 183
500 152
400 50 60 122
20
300 10 30 40 91
200 61
100 30
0 0
0 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 148 160
(0) (30) (61 (91 (121 (151 (182 (212 (242 (273 (303 (333 (363 (394 (424 (454 (485 (515 (560 (606)
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
GPM (L /min)
(kW)
25 18.6
Power Required (hp)
20 14.9
15 11.2
10 7.5
40
20 30
5 3.7
10
0
0
0
(0) 10 20 30 40 50
(38) (76) (114) (151) (189)
GPM (L /min)
(kW)
100 74.6
Power Required (hp)
90 67.1
80 59.7
70 52.2
60 44.7
10
50 37.3
40 30
30 22.4
20
20 50 60 15
10 10
0 0
30
) ) ) ) ) )
GPM (L /min)
NPSHR Meters
8 2.4
7 2.1
NPSHR Feet
6 1.8
50
5 1.5
4 1.2
3 0.9
2 0.6
1 0.3
0 0
0 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 148 160
(0) (30) (61 (91 (121 (151 (182 (212 (242 (273 (303 (333 (363 (394 (424 (454 (485 (515 (560 (606)
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
60
GPM (L /min)
Appendix C—Performance Curves @ 1150 RPM
Head Meters
700 213
600 183
500 152
Head Feet
400 122
300 91
20 50
200 60 61
10 30 40
100 30
0 0
1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 10 11 11 12 125
5 0 5 0
(4) (19 (38 (57 (76 (95 (114 (132 (151 (170 (189 (208 (227 (246 (265 (284 (303 (322 (341 (360 (379 (397 (416 (435 (454 (473)
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
GPM (L /min)
(kW)
10 7.5
Power Required (hp)
9
8
5.6
7
6
5 3.7
4
40
3 2.2
2 20 30
1 10
0 0
0 10 20 30 40
(0) (38) (76) (114) (151)
GPM (L
/min)
(kW)
45 33.6
Power Required (hp)
40 30
35 26.1
30 22.4
25 18.6
20 14.9
60
15 11.2
10 50 7.5
5 3.7
0 0
4 50 5 6 6 7 7 80 8 9 9 1 1 1 1 1 12
5 5 0 5 0 5 5 0 5 0 0 1 1 2 5
0 5 0 5 0
( (18 (20 ( (24 (26 (2 (30 ( (3 (3 (3 (3 (4 (4 ( (47
1 9) 8) 2 6) 5) 8 3) 3 4 6 7 9 1 3 4 3)
7 2 4) 2 1) 0) 9) 7) 6) 5) 5
0 7 2 4
) ) ) )
GPM (L /min)
NPSHR Meters
5 1.5
NPSHR Feet
4 1.2
3 0.9
10 60
2 20 0.6
50
40
1 0.3
30
0 0
1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 10 11 11 12 12
5 0 5 0 5
(4) (19 ) (38 ) (57 ) (76 ) (95) (11 4) (132 ) (151 ) (170 ) (189) (208 ) (227 ) (246 ) (265)
31
(284) (303) (322) (341 ) (360 ) (379 ) (397) (416 ) (435 ) (454) (473 )
GPM (L /min)
32
Appendix D—Outline Dimensions for SC Pumps
A Inlet B Outlet
(300 lb. ANSI Flanges) (300 lb. ANSI Flanges)
C D K
E
F L
M
N
O
P
H J
Q
Serie n Outle
l t D E G J K L M N O P Q
s
e B*
t
A
*
1- 3/4 6.7 4. 5.9 3. 3.9 0.3 0.5 4. 5.5
SC1
1/2 3 45 94 4 9 1
0
3
40 20 7 25 5 4 11 15 10 10 10 13 10 14
3 0 0 0 5 0
SC2 2- 1- 7.9 5.2 7.2 5.2 4.4 0.5 0.5 5.3 6.6
0 1/2 1/4 8 8 0 5 9
and
30 6 32 21 40 6 19 13 18 13 12 13 4 13 17
5 0 4 5 2 5 0
SC4 3 1- 7.6 5. 7.8 5.5 5.2 0.5 0.5 6. 7.
0 1/ 8 59 7 0 9 9 1 68
2 0
8 40 19 45 8 24 42 20 14 13 15 15 15 19
0 5 0 0 2 5 5
SC5 4 2 9.3 6. 9.2 6. 6.3 0.7 0.5 6. 8.
0 3 26 5 50 0 9 6 46
9
100 50 237 50 10 28 15 23 16 16 18 15 17 21
9 5 5 0 0 5
SC6 4 2- 1 6. 9.2 7. 7.0 0.7 0.5 7. 9.
1/ 0. 77 5 09 9 9 9 6 65
0
2 3 8
100 65 26 65 10 32 72 23 18 18 20 15 19 24
2 5 0 0 5 5
**These dimensions are available in metric only. U.S. couplings must be machined before use.
Dimensions shown in grey area are millimeters while non-shaded areas are inches.
Appendix D—Outline Dimensions for SCM Pumps
B
Outlet
C D E
1.97" (50 mm)
H P J
K T
L Q 0.55" 4.33" 5.51"
M R
(14 mm) (110 mm) (140 mm)
NOTE:
SCM10 series will be equipped with weld neck companion flanges on inlet and outlet.
For pumps containing four to eight stages, a middle foot is required. For dimensions see the chart on page 34.
Serie In In
s l l D2 E F G H J K L M N P2
e e
t t
A B
1 1
1 0. 14.33 5. 3. 3. 1. 0. 0. 4. 5. 1. 11.54
SCM . 7 9 9 9 9 3 5 1 5 7
10 5 5 1 4 4 3 9 1 3 1 3
C
Number of
Seri
stages
33
1 2 3 4 5 6 7 8
7.6 9.0 10. 11. 13. 14. 15. 17.
es 8 2 35 69 03 37 71 05
195 229 263 297 331 365 399 433
SCM
10
8.3 9.9 11.54 13.11 14.69 16. 17. 19.
SCM20 & 9 6 26 83 41
30 213 253 293 333 373 413 453 493
10. 12. 14.88 17.05 19.21 21. 23. 25.
SCM40 55 72 38 54 71
268 323 378 433 488 543 598 653
12. 14. 17.91 20.87 23.82 26. 29. 32.
SCM50 01 96 77 72 68
305 380 455 530 605 680 755 830
Dimensions shown in grey area are millimeters while non-shaded areas are inches.
34
Appendix D—Outline Dimensions for SCM Pumps (continued)
Dimensions for Extra Foot on SCM Series Pumps (for stages 4-8
only)
Pum SCM1 SCM SCM SCM4 SCM5
ps 0 20 30 0 0
Coupling 12,14, 12,14,16 12,14,16 22,24, 22,24,
sizes 16 26 26
Dimension 22,24,26 22,24,26
36,38 36,38
6.69 7.87 7.87 7.87 7.87
Q
1 200 200 200 200
7
0
5.51 6.69 6.69 6.69 6.69
R
1 170 170 170 170
4
0
1.81 0.79 0.79 1.81 1.81
S
3 20 20 30 30
0
0.51 0.51 0.51 0.59 0.59
T
1 13 13 15 15
3
Number
of
Stages Stage One Stage Two Stage Three Stage Four Stage Five Stage Six Stage Seven Stage Eight
One
Two
Three
Four
Five
Six
Seven
Eight
Materials
Samarium-Cobalt
Cautions
Warning! Strong magnetic fields present. Only
trained personnel may operate and/or repair equipment.
No pacemakers within 6.5 ft (2 m).
No loose metal objects within 2 ft (0.61 m).
No magnetic media (credit cards, film, disks, etc.)
within 3 ft (1 m).
Coupling must be stopped and unit de-pressurized
before any work may be done on the pump.
Use a 100 mesh strainer on the suction side to
prevent abrasives entering the pump.
Storage
Area must be as follows:
Dust free
Moderately ventilated
Temperature controlled: 59–77°F (15–25°C)
65% or less relative humidity
A nitrogen pad, or blanket, is recommended
Corken, Inc. • A Unit of IDEX Corporation
or e-mail us at [email protected]