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MANUAL SC20 CORKEN-Español

Manual de instalación, operación y mantenimiento Bombas de canal lateral multietapa serie SC

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100% found this document useful (1 vote)
316 views

MANUAL SC20 CORKEN-Español

Manual de instalación, operación y mantenimiento Bombas de canal lateral multietapa serie SC

Uploaded by

bettygamo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 51

IP 350A

Installation, Operation
& Maintenance Manual
SC-Series Multistage Side Channel Pumps

Mechanically Sealed Model

Magnetic Drive Model

Warning: (1) Periodic inspection and maintenance of Corken products is essential. (2) Inspection, maintenance and installation of Corken
products must be made only by experienced, trained and qualified personnel. (3) Maintenance, use and installation of Corken products must
comply with Corken instructions, applicable laws and safety standards (such as NFPA Pamphlet 58 for LP-Gas and ANSI K61.1-1972 for
Ahydrous Ammonia). (4) Transfer of toxic, dangerous, flammable or explosive substances using Corken products is at user’s risk and
equipment should be operated only by qualified personnel according to applicable laws and safety standards.
Warning
Install, use and maintain this equipment according to Corken’s instructions and all applicable federal, state, local laws
and codes. Periodic inspection and maintenance is essential.

Corken One Year Limited Warranty


Corken, Inc. warrants that its products will be free from defects in material and workmanship for a period of 12 months
following date of purchase from Corken. Corken products which fail within the warranty period due to defects in
material or workmanship will be repaired or replaced at Corken’s option, when returned, freight prepaid to CORKEN,
INC., 3805
N.W. 36th Street, Oklahoma City, Oklahoma 73112.

Parts subject to wear or abuse, such as mechanical seals, blades, piston rings, packing and other parts showing
signs of abuse are not covered by this limited warranty. Also, equipment, parts and accessories not manufactured by
Corken but furnished with Corken products are not covered by this limited warranty and purchaser must look to the
original manufacturer’s warranty, if any. This limited warranty is void if the Corken product has been altered or
repaired without the consent of Corken.

All implied warranties, including any implied warranty of merchantability or fitness for a particular purpose, are
expressly negated to the extent permitted by law and shall in no event extend beyond the expressed warranty period.

Corken disclaims any liability for consequential damages due to breach of any written or implied warranty on Corken
products. Transfer of toxic, dangerous, flammable or explosive substances using Corken products is at the user’s risk.
Such substances should be handled by experienced, trained personnel in compliance with governmental and
industrial safety standards.

Important notes relating to the European Union (EU) Machinery


Directive
Pumps delivered without electric motors are not considered as machines in the EU Machinery Directive. These pumps
will be delivered with a Declaration of Incorporation. The fabricator of the machinery must assure and declare full
compliance with this Directive before the machine in which the pump will be incorporated, or of which it is a part, is put
into service.

Contacting the Factory


Before you contact the factory, note the model number and serial number of your pump. The serial number directs us
to a file containing all information on material specifications and test data applying to your specific pump. When
ordering parts, the Corken service manual or Operations, Installation and Maintenance manual should be consulted
for the proper part numbers. ALWAYS INCLUDE THE MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING
PARTS.

The model and serial numbers are shown on the nameplate of the unit. Record this information for future reference.

Model no.

Serial no.

Date purchased

Date installed

Purchased from

Installed by

2
Table of Contents
Principle of Side Channel Operation............................................................................................................................... 5
Exclusive Features of Your Side Channel Pump............................................................................................................. 6
Installation........................................................................................................................................................................ 6
Piping........................................................................................................................................................................... 7
External By-Pass Valve................................................................................................................................................ 8
Noise Considerations................................................................................................................................................... 8
Start up........................................................................................................................................................................ 8
Motor........................................................................................................................................................................ 8
High Temperature Pumps for Temperatures of 250°F (120°C) and More................................................................9
Operation........................................................................................................................................................................ 9
Shaft Seal.................................................................................................................................................................... 9
Cooling of the Shaft Seal Housing............................................................................................................................... 9
Heating of the Shaft Seal Housing............................................................................................................................... 9
Operation as a Boiler Feed Pump................................................................................................................................ 9
Coupling..................................................................................................................................................................... 10
Shutdown...................................................................................................................................................................... 10
Maintenance.................................................................................................................................................................. 10
Bearings..................................................................................................................................................................... 10
Mechanical Seal......................................................................................................................................................... 10
Single-Acting Mechanical Seals................................................................................................................................. 10
Double-Acting Mechanical Seals............................................................................................................................... 10
Coupling...................................................................................................................................................................... 11
Drive/Auxiliary Equipment............................................................................................................................................. 11
Standby Pumps........................................................................................................................................................... 11
Disassembly and Assembly Instructions for Mechanically Sealed Model......................................................................11
Disassembly of the Pump............................................................................................................................................. 11
Mechanical Seal.......................................................................................................................................................... 11
Torque Values Chart................................................................................................................................................... 12
Assembly of the Pump............................................................................................................................................... 12
Disassembly and Assembly Instructions for the Magnetic Drive Model........................................................................12
Motor Repair................................................................................................................................................................. 17
Spare Parts Stock......................................................................................................................................................... 17
Recommended Spare Parts Stock............................................................................................................................. 17
Service.......................................................................................................................................................................... 17
Parts Details for SC10 Series........................................................................................................................................ 18
Parts Details for SC20 Series........................................................................................................................................ 19
Parts Details for SC30 Series........................................................................................................................................ 20
Parts Details for SC40 Series........................................................................................................................................ 21
Parts Details for SC50 Series........................................................................................................................................ 22
Parts Details for SC60 Series........................................................................................................................................ 23
Piping Tips.................................................................................................................................................................... 24
Appendix A
Model Number & Materials Selection for SC Models................................................................................................. 26
Model Number & Materials Selection for SCM Models..............................................................................................27
Appendix B
Technical Specifications............................................................................................................................................. 28
Appendix C
Performance Curves.................................................................................................................................................. 29
Appendix D
Outline Dimensions for SC Models............................................................................................................................ 32
Outline Dimensions for SCM Models......................................................................................................................... 33
Appendix E
Troubleshooting Guide............................................................................................................................................... 34

Table of Contents (continued)


Appendix F
Stage Arrangement.................................................................................................................................................... 36
Appendix G
Extended Storage Procedures for Mechanically Sealed Model..................................................................................37
Appendix H
Magnetic Drive Technical Specifications.................................................................................................................... 37
Magnetic Drive Material Specifications...................................................................................................................... 37
Magnetic Drive Cautions............................................................................................................................................ 37
Magnetic Drive Storage Procedures........................................................................................................................... 37

Principle of Side Channel to the liquid through the exchange of momentum, thus
allowing the pump to build pressure.
Operation The side channel leads directly to the outlet port (F). At
The design of the side channel pump allows for the the outlet port, the main channel ends and a smaller
transfer of liquid-gas mixtures with up to 50% vapor; minichannel
therefore eliminating possible air or vapor locking that (G) begins. At the point where the mini-channel ends,
can occur in other pump designs. A special suction there is a small secondary discharge port (H) level with
impeller lowers the NPSH requirement for the pump. the base of the impeller blades.

The side-channel pump design is similar to a As the liquid is forced to the periphery through centrifugal
regenerative turbine in that the impeller makes action due to its density, the vapor within the liquid stream
regenerative passes through the liquid. However, the tends to remain at the base of the impeller blades since it
actual design of the impeller and casing as well as the has a much lower density. The main portion of liquid and
principles of operation differ greatly. The side-channel possibly some vapor, depending on the mix, is
pump has a channel only in the discharge stage casing discharged through the outlet port. A small portion of the
(A) and a flat surface which is flush with the impeller on liquid flow follows the mini-channel and eventually is
the suction stage casing (B). A star-shaped impeller (C) forced into the area between the impeller blades. The
is keyed to the shaft and is axially balanced through remaining vapor which was not drawn through the outlet
equalization holes (D) in the hub of the impeller. port resides at the base of the impeller blades. At the end
of the minichannel, as the liquid is forced into the area
The liquid or liquid/vapor mixture enters each stage of the between the blades, the area between and around the
pump through the inlet port (E). Once the pump is initially impeller blade is reduced. The liquid between the
filled with liquid, the pump will provide a siphoning effect blades displaces and thus compresses the remaining
at the inlet port. The effect is similar to what happens in vapor at the base of the impeller blades. The compressed
water ring pumps. The water remaining in the pump vapor is then forced through the secondary discharge
casing forms a type of water ring with a free surface. A port where it combines with the liquid discharged through
venturi effect is created by the rotation of the impeller and the outlet port as it is pulled into the next stage or
the free surface of the water, thus pulling the liquid into discharged from the pump. Thus entrained vapor is
the casing. moved through each stage of the pump.

After the liquid is pulled through the inlet port, it is forced to the Each subsequent stage operates under the same
outer periphery of the impeller blade by centrifugal action. It is principle. The number of stages can be varied to meet
through this centrifugal action that the liquid is accelerated the required discharge head. When multiple stages are
and forced into the side channel. The liquid then flows along required, the relative positions of the stage outlet ports
the semicircular contour of the side channel from the outermost are radially staggered to balance shaft loads.
point to the innermost point until once again it is accelerated by
the impeller blade. The liquid moves several times between the
impeller and the side channel. Thus the rotating impeller
makes several regenerative passes until the liquid reaches the
outlet port. The speed of the impeller along with the centrifugal
action impart energy

G
It Description
e
m
A Discharge Stage Casing
Liquid-vapor
mixture

A Vapor Liquid

Exclusive Features Of Your Corken are 100% flush. They should be approximately 0.08 to
0.12 inches or 2–3 mm apart (see Figure 2).
Side Channel Pump
The Corken SC pump line utilizes an integral centrifugal
impeller, multi-stage impellers in series and side channel Parallel < 0.015 inch (0.381 mm)
design to allow for the following features:

b1
a1
• High differential pressure capacity at relatively low flow

• Self-priming capability

b
• Low NPSH requirements a 0.079-0.118
(2-3 mm)
• Pumping of up to 50% entrained vapor without cavitation
Angular < 0.060 inch (1.524 mm)
• Non-pulsating flow a = a1 and b = b1

• Multiple sealing options, including magnetic drive, as Figure 2


well as multiple materials options providing maximum
flexibility for a wide range of industrial applications.
Never mount couplings using force (e.g. blows with a
• Modular design minimizes the need for spare parts hammer). After completing the foundation and connecting
and makes assembly and disassembly easier. the piping, check alignment of the coupling once more
and realign, if required.
Installation WARNING: Couplings are aligned at the factory but
should be checked after installation and before start up.
Transportation
The pump must be transported as illustrated in Figure 1. Misalignment may occur due to handling and installation.
DO NOT lift the unit by the eye rings on the motor.
A protective guard needs to be installed to prevent
someone coming into contact with the coupling during
operation.

For liquids in excess of 250°F (120°C) and below -40°F


(-40°C), the pump has to be fitted with a support sleeve
on the side opposite the drive side to account for thermal
expansion.

Fit the pump with a pressure gauge on both suction and


discharge sides.

Install a throttle valve on the discharge side in order to


maintain the exact delivery head (see rating plate).
Figure 1

Performance of the side channel pump depends on the


clearance between each impeller and stage casing
(between
0.006 and 0.007 inches or 0.152–0.178 mm wide). Due to
the narrow clearances the pump is not suitable for
delivery of liquids containing solids with a grain size
larger than 100 mesh. In all cases a strainer must be
installed on the suction side, to prevent foreign matter
from damaging the impellers and casings. Place the
pump and driver evenly and free from stresses onto the
base plate. Leave flange covers in place until the piping
is connected. If the motor is not pre- installed with the
pump, the set must be aligned at installation. To do
this, make sure the two coupling halves
Make sure the pump is always filled with the pumping Do not use the pump or it’s mounting as an anchorage
liquid to maintain the self-priming feature. Use a back point for pipelines. Connect all pipes making sure that no
flow check valve to stop reverse flow when operating with forces/ moments resulting from the system can be
suction lift (see Figure 3). transmitted to the pump or driver. Any stresses resulting
from temperature fluctuations must be minimized.

Check valve At a temperature in excess of 250°F (120°C), suction and


discharge lines are to be fitted with compensators or
expansion joints to account for thermal expansion.

Make sure all pipes are completely clean before startup.


Gaskets must be perfectly flush with the inside walls.
Check all connections for leakage.
Below liquid line
Do not use small angle bends in the suction or discharge lines.

Suction line:
To ensure disturbance-free continuous operation, the
Figure 3 inflow conditions of the plant have to be adjusted to the
suction requirements of the pump (NPSHR).
With higher delivery heads (i.e. > 65 ft. or 19.8 m), long
pipelines, parallel operation and/or backpressure from The maximum suction lift is 23 ft. (7.0 m) for water (cold).
the plant (system pressure), use a back flow check valve Please keep in mind that fluids with a low vapor pressure
on the discharge side to prevent reverse flow of the liquid also have a smaller suction lift.
through the pump when it is shut down (see Figure 4).
Pay close attention to the suction head or NPSH-value of
liquids pumped at or near their boiling point, because
flashing could occur and cause the pump to cavitate,
Balance which in turn, could severely damage the internal parts.
line
The decisive factors for determining the NPSH R available are
temperature, vapor pressure, density, suction head and pipe
Check valve loss (See Appendix C to find the NPSHR of your
application).

EXCEPTION: SC operating with suction lift:

The suction and discharge lines are to be the same


diameter. Provide a steadying distance before the pump
with a length measuring 10 times the pipe diameter (see
Figure 5).

Figure 4 and s for leakage. Check the pump for


After completing installation of the pump, check all piping connection freedom of movement. It should be
possible to rotate the shaft of smaller sized pumps by
hand. Check the operating safety of the entire pumping Connecting eccentric pipe
plant on the basis of the applicable accident prevention
regulations (electrical connections, coupling guard etc.).
Steadying distance

Piping 10D

All pumps come filled with an anti-rust agent that will


have to be removed before connecting the pump to the
piping. Dispose of this fluid according to local regulations.

The direction of flow through the pump is indicated by Always point


eccentric reducers
arrows on the pump casing. downward

Figure 5
With suction lift operation, place the suction strainer at
least 6 inches below the minimum liquid level as shown • Improperly installed coupling
in Figure 3.
• Other apparatus in the same room (e.g. heating system, water
With positive suction operation from a tank under main, taps or valves. Flowing water always produces noise (e.g.
vacuum, it is advisable to place a vacuum balance line in water hammer). The velocity of the water should be kept as low as
the piping as shown in Figure 4. possible: between 3 and 7 feet per second (0.9 and 2 m), at the
most 10 feet per second (3 m). Further possibilities of reducing
To maintain the self-priming feature of the pump, it must the flow velocity and thereby limiting quantity of out flowing water
be filled with liquid at all times. are generously dimensioned pipelines and the use of regulators
and other devices.
Discharge line:
If the pump is the source of most of the noise, the following
The discharge pipe should be sized so that its diameter is
measures will reduce the noise level:
at least as large as the cross-section of the pump discharge
flange. • Place the pump on rubber cushions (buffers).
External By-Pass Valve
The Corken side channel pump is not equipped with an
internal relief valve, therefore it is essential that some
type of external by-pass or hydrostatic relief valve be
installed in the discharge side of the system as close to
the pump as possible. The by-pass valve, while acting as
a relief, also guards against excessive differential
pressures in the pumping system to protect the pump,
piping, and system components. Corken recommends
using our B166 by-pass valve, for flows up to 40 gpm
(151.4 L/min), and pressures up to 225 psid (15.5 bar d),
as it has the added benefit of a vapor eliminator that
prevents vapor lock upon start up. This is especially
helpful when pumping liquefied gases, such as propane
or ammonia. Consult Corken for more details.

Noise Considerations
A certain amount of noise during the operation of self-
priming centrifugal pumps cannot be avoided.
Nevertheless our patented pump has a very low noise
level owing to the speed of operation and its special
design features. Depending on the pump size, the noise
level of our pumps range between 60 and 80 dBA.
However, the reason for the noise is not always to be
found in the pump. Other possible sources of noise are
as follows:

• Driver, motor or engine


• Insert a rubber connecting piece between the
pump and piping both in the suction and the Open all shutoff valves in the suction and discharge lines!
discharge line.
If the unit is fitted with a bypass line, see that it is closed
• Pipelines should not be in direct contact with for suction lift operation, with positive suction operation it
walls, ceilings or floors. may remain open.

• If necessary, place pump (not motor!) The bearings are sealed and do not require lubricating
inside a sound- proof enclosure. and are ready for operation.

Start up Motor
FIII the pump with the liquid to be pumped and Check the operating voltage and speed of the motor.
vent it by means of the vent ports on the
flanges. Pumps with balanced or un-balanced The speed of the 50 Hz model is 1450 RPM and the
mechanical seal construction must be vented speed of the 60 Hz model is 1750 RPM or 1150 RPM.
too, by means of threaded seal housing plugs. NOTE: The minimum speed of a side channel pump is
Venting is also necessary In case of positive 900 RPM and the maximum is 1800 RPM.
suction and for hot liquids. This Is only done
once and could, for example, take place before Use a motor overload protection switch!
connecting up the piping. For all subsequent
startups the pump will take up suction operation Check the direction of rotation of the motor by switching
automatically. the motor on and then off again immediately. The
direction of rotation of the pump is indicated on the pump
The pump must be supplied with liquid at all casing.
times and must never run dry! Mechanical
seals are destroyed with only a few seconds Never run the pump against the specified direction of
of dry running. rotation!

The power requirement increases with The electrical connections are to be made by an
increasing head and decreasing flow rate. Never authorized electrician and in compliance with local
run the pump with the suction and/ or discharge regulations, in particular in respect to the safety measures
line closed! Dead heading the pump can cause to be performed.
impeller teeth to bend or break and can lead to
shaft deflection. Switch the pump on with the shutoff valves open.
The valves incorporated in the suction line must also be
open! Tighten the tie bolts of the casing opposite the drive side,
but only so much that the pump feet can still move in the
Close bypass line. direction of the longitudinal pump axis. We recommend that
you use a support sleeve (see Figure 6).
Once the pump has reached full speed (rated speed
indication on the rating plate), adjust the delivery head by
slowly closing the valve on the discharge side.

The time required for suction to start depends on the


length of the suction line and will take several seconds at
first startup. If the suction line is fitted with a foot or non-
return valve, delivery will start immediately the second
time the unit is switched to the on position.

High Temperature Pumps for Temperatures of 250°F


(120°C) and More
If the pump is to be used for delivering hot liquid, make
sure the pump is not affected by thermal shock. Shocks
of this nature in a cold pump are only permissible without
additional protective measures for a temperature of 250°F
(120°C), maximum. After a thermal shock, check for free
rotation of the pump by manually turning the coupling.
Wait between one and two minutes until the pump has
heated up. The hot pump can now be switched on.
Cooling of the Shaft Seal Housing Figure 7

Cooling of the shaft seal housing is required when the


Heating of the Shaft Seal Housing
temperature of the liquid to be pumped exceeds 250°F
(120°C). The cooling water requirement depends on When pumping liquids that tend to become crystalline in
the temperature of the pumping liquid and on the pump the temperature range of pump operation or form
size: it is about 0.50 gpm (1.9 L/min) at maximum 145 incrustations or sticky deposits on the shaft seal, we
psi (10 bar). The cooling liquid enters the housing in recommend wetting of the shaft seal housing with a
the upper section of the pump foot, whereas it drains heating liquid from an external source. The heating liquid
off diagonally across on the opposite side (see Figure enters in the bottom section of the pump foot, whereas it
7). drains off diagonally across in the upper section of the
foot (see Figure 8). The heating liquid quantity depends
on the pump size and the size of the temperature
difference and amounts to approximately 0.50 gpm (1.9
L/min) at a maximum of 145 psi (10 bar).

Operation Figure 6

Shaft Seal
Figure 8
Mechanical seals do not require maintenance and do not
leak during operation. On pumps with double-acting Operation as a Boiler Feed Pump
mechanical seals, the sealing chamber is to be wetted
When the pump is employed as a boiler feed pump, care
with sealing liquid. The pressure of the sealing/purging
must be taken that it is not run at a lower operating
liquid is to be kept at between 15 to 30 psi (1–2 bar)
pressure than specified. lf the feed tank is operated at a
above the pressure at the discharge nozzle of the pump.
lower operating pressure for any length of time, the
During the initial starting phase (approximately 50
pump discharge pressure must be reduced to the normal
hours) the temperature of the mechanical seal is to be
operating pressure of the tank by means of a hand-
monitored. It should never exceed the temperature of the
operated shutoff valve and a pressure gauge fitted at the
liquid to be pumped by more than approximately 59°F
discharge nozzle of the pump casing.
(15°C); its maximum temperature is 176°F (80°C).
Coupling Flushing the seal
As soon as the flexible elements of the shaft connection
show signs of wear (abrasion), these parts have to be
replaced. Verify the alignment of the shaft ends. Used to flush the seal

Shutdown
1. Do not close the shut off valve on the discharge side
until the pump has come to a complete standstill.

2. Switch off the driver.


3. The shutoff valve can remain open if back check
valves are installed. Figure 9

4. The shut off valve on the suction side is to be closed


both during prolonged standstill of the pump or it fhere Double-Acting Mechanical Seals
is an overpressure on the suction side (positive
Double-acting mechanical seals require sealing liquid to
suction).
function properly. The purpose of this liquid is to dissipate
the friction heat and keep the product from entering the
5. Shut down all auxiliary facilities (cooling liquid, etc.).
sealing clearance. The sealing liquid fills the space
The shaft seal on the pumps pumping liquid under
between the two mechanical seal assemblies—one on
vacuum has to remain wetted by the sealing liquid
the product side and the other in contact with the
during shutdown.
atmosphere.
6. If there is a danger of frost, protect the pump, cooling
Any liquid can serve as a sealing medium as long as the
circuit, etc. against freezing or drain off the liquid.
corrosion-resistance of the parts that come in contact
with it are taken into consideration. The sealing liquid
Maintenance must not contain any solid particles or be liable to form
deposits and it should have a high boiling point as well as
Bearings good thermal conductivity properties. Clean water of low
The pump requires only very little maintenance once it hardness meets these requirements to a high degree.
has been started up. The external antifriction bearings The sealing liquid pressure should exceed the pressure
are also maintenance-free and filled with grease for the of the medium to be sealed by 15 to 30 psi (1–2 bar).
life of the bearing. It is not necessary to re-grease the
closed bearings. If the pump is operated according to the The outlet temperature should at the most be
specified duty data and these instructions. the first approximately 140°F (60°C), or remain 104°F (40°C)
bearing change is only necessary after approximately below the boiling point of the sealing liquid at normal
8,000 to 10,000 hours of operation, and can last longer in pressure. To prevent the possible formation of gas
cases of flooded suction and/or a self lubricating liquid. bubbles, place the sealing liquid inlet at the bottom
The internal carbon bearings are then replaced as well. connection of the discharge casing and the outlet at the
shaft seal housing (see Figure 10 ).
Mechanical Seal
Mechanical seals do not leak or require maintenance.
However, make sure they never run dry during operation View from the driver
and that the operating conditions remain within the set
limits of the mechanical seal in question. In the event of
leakage, the mechanical seal cannot be re-tightened. In
this case we recommend dismantling the mechanical seal
and checking the rotating ring, the shaft, the o-ring and
the counter ring.

Single-Acting Mechanical Seals


This type of single mechanical seal offers the possibility
of internal flushing through a borehole in the casing (see
Figure 9). In addition, the pump can be fitted with an
external circulation pipe. This is fixed onto the shaft seal
casing at the position of the threaded plug. This plug
serves also for venting of the shaft seal chamber. Figure 9
Make absolutely sure to wet the mechanical seals with whether the motor shaft is still in alignment with the pump
sealing liquid prior to start up. With low operating shaft. This check is to be performed after approximately
pressures, the water main is all that is required to 1000 hours of operation. Check the rubber coupling buffers
establish a sealing pressure system. For higher installed in the coupling used for this pump. In case of
pressures we recommend a sealing pressure system heavy wear the motor will no longer be in alignment with the
incorporating a gravity circuit, which is suitable for an pump. This normally results in bearing damage.
operating pressure of up to 435 psi (30 bar).
Drive/Auxiliary Equipment
Coupling The manufacturers operating instructions are applicable.
The coupling is used as a point of reference to check
Standby Pumps gasket and take care not to damage it. Always use new
Put the pump into operation regularly once a week for a stage gaskets when practical.
short peroid of time to make sure it remains ready for
operation and to avoid, among other things, the possible 4. Flatten the lock washer on the shaft nut.
formation of corrosion.
5. Loosen the shaft nut. The nut has left hand threads
and must be turned clock-wise to remove. Then
Disassembly and Assembly remove the lock washer.

Instructions for Mechanically 6. Remove the NPSH suction impeller and shaft key.
Sealed Models This impeller should pull off with little resistance.
Remove the shaft sleeve.
During the term of warranty the pump may only be
7. Remove the NPSH suction casing.
dismantled by Corken, Inc. or by one of the authorized
workshops. 8. Remove the suction stage casing.

Disassembly of the Pump 9. Remove the stage impeller. This is a free-floating


After the term of warranty has ended, the pump should impeller, but will take more resistance to remove than
only be dismantled by adequately trained personnel. the NPSH impeller. If prying is necessary be very
Before dismantlng, mark the individual casing careful not to damage any parts. Then remove the
components so they can be reassembled in the correct shaft key.
order and orientation in relation to each other. To repair
the pump, it must be disconnected from driver, baseplate 10. Remove the discharge stage casing.
and piping and follow the steps listed below.
11. Repeat steps 9–11 until all stages have been removed.
1. Although pump stage casings and impellers are
interchangeable it is good practice to consecutively 12. To re-assemble complete steps in reverse order.
number all stages and draw a straight line down the
length of the pump. The stages are set in a specific NOTE: When re-ordering stage gaskets for the pump
position (either 120° or 180° apart) and must be refer to the fourth digit in the model number. This
reassembled in the same position (see Appendix G). indicates the number of stages. For example, an
SC15WC2AG12 pump would have five stages. Add
2. It is best to work on the pump with it in the vertical one to this number and multiply by two. For example,
position. With the drive end facing down, put the feet in a five stage pump would use twelve stage gaskets
a vise to assist in doing this. The pump can be (5+1x2=12).
disassembled from the suction or drive end. Typically it
is done from the suction end to avoid disrupting the Mechanical Seal
mechanical seal. The mechanical seal in the pump is maintenance free. If
leakage is detected over a longer period of time, the
3. With suction flange upward, loosen the six tie rod bolts mechanical seal must be replaced. To do this, the pump
and remove the suction flange. Note the green casing does not necessarily have to be removed from the
baseplate, nor does the piping have to be dismantled.

To fit a new mechanical seal, proceed as follows:

Be sure the unit is secured, can not be switched on, and


the inlet and discharge valves are closed.

It is not required to remove the pump from the baseplate


or to disassemble piping. The design enables the
mechanical seal to be replaced while the pump is still
installed. The motor, however, must be removed from the
baseplate.

1. On the pump side, remove the coupling half, loosen


the two flat head screws and remove the bearing
cover.

2. Remove the retainer ring.


bearing bracket.
3. Remove the four hexagonal screws that secure the
4. Pull the bearing bracket together with the roller bearing components before disassembly. Pay special attention to the
away from the shaft. NOTE: the bearing is pressed on following:
the shaft and therefore will be hard to remove by hand.
It is recommended that a puller be used to aid in this 1. Parts that are to be used again must be cleaned well.
task.
2. Remaining bits of gasket must be removed and new gasket
5. Strip off the thrower. used.

6. Remove the four hexagonal nuts from the studs and


pull the seal housing with the stationary seat, which is
inside it, away from the casing seat.

7. Remove the mechanical seal from the shaft.

Important: When removing or installing the mechanical


seal, make sure that the o-ring is not damaged by the
grooves on the shaft.

8. After replacing the mechanical seal, re-assemble the


pump in reverse order.

Torque Values
Assembly of the
Pump

Tie Bolts
Model Series Torque
ft• (N•
lb m)
SC/SCM10 2 (31)
3
SC/SCM20, SC/SCM30 2 (39)
9
SC/SCM40 3 (48)
5
SC/SCM50 4 (60)
4
SC/SCM60 8 (10
0 8)

Shaft Bolt
Model Series Torque
ft• (N•
lb m)
SC/SCM10 3 (48)
5
All others 5 (75)
5

The pump is re-assembled in reverse order and in


accordance with the identification marks made on the
3. When mounting the impellers, slide these
along the shaft until they about on the stage
casing shrouds.

4. Tighten the tie bolts with a torque wrench.

5. After completing pump reassembly, it should


be possible to rotate the pump shaft easily by
hand.

6. The individual stage casing assemblies


have been staggered in relation to each
other to better absorb the radial forces of the
pump. It is, therefore, of great importance
to reassemble these stage casing
assemblies in their original, staggered,
position in relation to each other.

Disassembly and Assembly


Instructions for Magnetic Drive
Models
After the term of warranty has ended, the pump
should only be dismantled by adequately
trained personnel. Before dismantlng, mark the
individual casing components so they can be
reassembled in the correct order and
orientation in relation to each other. To repair
the pump, it must be disconnected from driver,
baseplate and piping and follow the steps listed
below.

1. Although pump stage casings and


impellers are interchangeable it is good
practice to consecutively number all stages
and draw a straight line down the length of
the pump. The stages are set in a specific
position (either 120° or 180° apart) and must
be reassembled in the same position (see
Appendix G).

2. It is best to work on the pump with it in the


vertical position. With the drive end facing
down, put the feet in a vise to assist in doing
this. The pump can be disassembled from
the suction or drive end.

3. See Appendix H for cautions on operating


safety and handling of the magnetic drive
coupling.
Step 1 - Assemble the Bearing Unit
a. Start with the small drive shaft. Using a press install the
sealed ball bearing on the drive side first. (Note: the two ball
bearings are interchangeable.) Secure to shaft us- ing the Ref. Description Q
retainer clip. No. t
b. Place the shaft and bearing assembly into the bearing y
housing and install the bearing cap using 3 screws. 1 Retainer clip 1
2 Bearing casing 1
c. Flip the bearing housing over and install the other ball
bearing using a press. Secure using the retainer clip. 3 Front support 1
NOTE: To disassemble the bearing housing assembly foot
remove the bearing cap, both retainer rings and press 4 Cap screw 1
the shaft out of the bearing housing from the drive 5 Key 1
side first.
6 Driving shaft 1
d. Once the bearing assembly is complete, place in a 7 Woodruff key 1
vise drive side down. Make sure a helicoil is in the 8 Ball bearing 2
end of the shaft.
9 Retainer clip 1
e. Insert the shaft key and test fit the outer rotor adapter 10 Bearing cap 1
plate, and then remove plate.

1 2 8 9 10 11
8

3 4 5 6 7
Step 2 - Assemble Magnetic Coupling with
Bearing Unit
a. Place outer magnet housing on the bearing assembly Ref.N Description Q
and tighten using four screws. Note the location of the o. t
1/4” NPT hole and make sure it is facing the top left of y
the pump. 1 Bolt 1
2 Washer 1
b. Assemble the rotor adapter plate to outer magnetic
3 Outer mag drive 1
drive rotor. The outer mag drive rotor also uses
helicoils. 4 Rotor adapter 1
plate
c. Place outer magnetic rotor assembly into the magnetic 5 Cap screw 4
housing and align with key in shaft. Secure with 6 Magnetic housing 1
washer and screw. Hold the lower shaft so it does not
turn when tightening the screw.

1 2 3 4 5 6 7
Step 3 - Assemble Shaft with Magnetic Bearing Unit
a. Insert helicoil into the mag end of the pump shaft.
b. Place the shaft in a vise, mag end up and insert the
small dowel pin.
c. Place the thrust bearing on shaft, making sure to align the
notch on the dowel pin.
Ref.N Description Q
d. Attach sleeve-bearing housing to adapter plate using 5 o. ty
bolts. High-pressure pumps have two bearings and low- 1 Pump shaft 1
pressure pumps have one bearing. If your pump has two
2 Key 1
bearings protect the lower bearing from the underneath side
so it will not fall out. 3 Adapter ring 1
4 Gasket 1
e. Apply a small amount of Vaseline to the bearing face
and insert the pump shaft into the adapter plate and 5 Shaft sleelve 1
place vertically in the vise. 6 Sleeve bearing 1

f. Slide the long carbon or steel (depending on model) 7 Cap screw 5


shaft sleeve on to the shaft and insert the non-metallic 8 Thrust bearing 1
key into the shaft. 9 Inner mag drive 1
g. Slide the inner magnetic drive rotor on to the shaft and 10 Cap screw 4
secure using the washer and bolt that has the hole 11 Washer 1
drilled through it. Torque to prescribed value. 12 Hex head screw 1
h. Insert the separation chamber gasket on the adapter w/hole
ring and install the separation chamber. CAUTION: 13 Separation chamber 1
Chamber will resist at first and then slam onto the 14 Cap screw 1
plate. Secure using 16 screws.

3 4 5 6 7 8 9 10 11 12 13 14

1 2
Step 4 - Assemble shaft unit with bearing unit Ref.N Description Q
a. Return the magnet housing to the vise and secure it o. t
vertically. Next lower the shaft assembly into the casing y
and tighten using 8 screws. This completes the 1 Adapter ring 1
magnetic end of the pump. 2 Magnetic 1

1 2 3

Step 5 - Assemble hydraulic parts with


magnetic bearing unit
a. Place the smaller gray gasket onto the mag assembly Ref.N Description Qty
and install the discharge casing. o.
1 Suction stage casing as
b. Install the green stage gasket and discharge stage req
casing. Make sure the notch on the outside of the 2 Impeller as
casing is correctly positioned. req
3 Discharge stage as
c. Install the half moon key and impeller. The impeller
casing req
should slide easily onto the key.
4 Stage bushing as
d. Install another green stage gasket and the suction req
stage casing, again noting the location of the outer 5 Stage gasket as
casing notch. req
6 Discharge casing 1
e. Repeat steps a. through d. until all stages of the pump
are assembled.
1 2 3 4 5 6 7 8

9
Step 6 - Assemble NPSH end to pump unit Ref.N Description Q
a. The last stage you will install is the NPSH stage and o. t
impeller. This impeller looks like a centrifugal impeller. Also y
install steel sleeve bushing. 1 Nut 6
2 Washer 6
b. Secure to shaft using washer and nut. Please note
that this is a left-handed thread and screws on 3 Tie bolt 6
backwards. Torque to the prescribed value and bend 4 Suction casing 1
washer up to lock the nut. NOTE: In some cases the 5 NPT plug 1
magnets might de-couple while torqueing. At this point
6 Shaft nut 1
the nut is tight enough and should not be torqued
further. 7 Lock washer 1
8 Suction impeller 1
c. Install the suction flange using a green gasket. Suction impeller
9 shaft sleeve 1
d. Install the six tie bolts and snug up the nuts.
10 Stage gasket 1
e. Lay the pump horizontally on a flat surface and make 11 Suction impeller 1
sure the flanges and feet are level. Tighten the six tie casing
bolt nuts evenly using a star pattern. 12 Suction impeller 1
sleeve

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Motor Repair 3. Ball bearing and stage bushing


Repairs to electrical components must only be performed
by an authorized electrician.

Spare Parts Stock


Please always quote the following information when
ordering spare parts:

Model number and serial number that is listed on the


nameplate.

Recommended Spare Parts Stock


We recommend the following spare parts per pump.
Critical applications should stock more or have a standby
pump.

1. Seal assembly and seal housing gasket

2. Stage gasket
4. Optional parts:

Suction and discharge casing

Impeller

NPSH bushing

Service
During the term of warranty the pumps may only be
dismantled by an authorized workshop. Therefore, if
service is required send your pump(s) to the nearest
authorized service agent. Contact the factory for a
listing in your area. This service is still available after
the warranty term has expired.
Part Details for SC10 Series

1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional seals
are shown
below.3
31-A1
1-
Double Unbalanced Seal B

31-C

Buffer fluid connection Double


for double seal configuration Cooling connection Balanced
(1/4" straight connection) used with cooling option Seal
(1/8" straight connection) 31-D
Ite Part No. Description Ite Part No. Description
m m
1 5742 Suction casing with plug, cast iron 12 5887 Shaft assembly, three stage, stainless
5600 Suction casing with plug, ductile iron 5886 Shaft assembly, four stage, iron
5741 Suction casing with plug, stainless 5684 Shaft assembly, four stage, stainless
2 5660 Suction impeller, bronze 5885 Shaft assembly, five stage, iron
5703 Suction impeller, stainless 5884 Shaft assembly, five stage, stainless
3 5604 Stage gasket 5883 Shaft assembly, six stage, iron
4 5919 Suction impeller shaft sleeve 5882 Shaft assembly, six stage, stainless
5 5702 Suction impeller sleeve bearing 5881 Shaft assembly, seven stage, iron
6 5701 Suction impeller case, cast iron 5880 Shaft assembly, seven stage, stainless
5762 Suction impeller case, ductile iron 5879 Shaft assembly, eight stage, iron
5679 Suction impeller case, stainless 5878 Shaft assembly, eight stage, stainless
7 N/A First stage suction case, cast iron 13 5754 Discharge case, cast iron
N/A First stage suction case, ductile 5753 Discharge case, ductile iron
N/A First stage suction case, stainless 5752 Discharge case, stainless
8 5602 Impeller, brass 14 2-2049A Discharge case O-ring (high temperature only)
5640 Impeller, steel 15 2-2086A Foot O-ring (high temperature only)
5681 Impeller, stainless 16 5835 Foot, standard models
9 5721 Stage imp. sleeve bearing, 5834 Foot, high temperature models
5648 bronze Stage imp. sleeve 17 5923 Seal housing, iron
5724 bearing, carbon 5924 Seal housing, stainless
Stage imp. sleeve bearing, high 18 5902 Bearing bracket
5991 temperature (prior to and including s/n: 19 5649 Spacer sleeve
9701448/1) Stage imp. sleeve bearing, 20 5603 Ball bearing, standard
high temperature 5725 Ball bearing, high temperature
(After s/n: 9701448/1)
10 5814 Discharge stage case, cast
iron, bronze bearing 21 5650 Retainer ring
5699 Discharge stage case, cast 22 5651 Bearing cover
iron, carbon bearing 23 Consult Cover screw
F.
Discharge stage case, ductile iron,
5813 24 5935 Bearing bracket screw
bronze bearing 25 5933 Seal housing hex nut
5812 Discharge stage case, ductile iron, 26 5932 Stud bolt
carbon bearing 27 5661 Seal housing gasket
5683 Discharge stage case, stainless steel, 28 5662 Seal locator ring (unbalanced only)
carbon bearing 29 5978-XA Seal locator sleeve with O-ring (balanced only)
Consult High temperature models 30 Consult Tie rod
F. F.
11 5700 Suction stage case, cast iron 31 Mechanical seal
5674 Suction stage case, ductile iron a) single unbalanced 5605-XA_ _2
5682 Suction stage case, stainless b) single balanced 5605-XB_ _2
Consult Suction stage case, high temperature c) double unbalanced 5605-XC_ _2
F.
d) double balanced 5605-XD_ _2
12 5868 Shaft assembly, one stage, iron
5890 Shaft assembly, one stage, stainless 2
Refer to the 9th and 10th digit of the pump model number.
5889 Shaft assembly, two stage, iron
5722 Shaft assembly, two stage, stainless
5888 Shaft assembly, three stage, iron
Part Details for SC20 Series

1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional
seals are
shown3 below.
31-A1
1-
Double Unbalanced Seal B

31-C

Buffer fluid connection Double


for double seal configuration Cooling connection Balanced
(1/4" straight connection) used with cooling option Seal
(1/8" straight connection) 31-D
Item Part No. Description Item Part No. Description
1 5707 Suction casing with plug, cast iron 1 5873 Shaft assembly, three stage, stainless
5740 Suction casing with plug, ductile 2 5872 Shaft assembly, four stage, iron
5739 iron Suction casing with plug, 5871 Shaft assembly, four stage,
stainless 5713 stainless Shaft assembly, five
2 5720 Suction impeller, bronze 5870 stage, iron Shaft assembly, five
5733 Suction impeller, stainless 5644 stage, stainless Shaft assembly,
3 5615 Stage gasket 5869 six stage, iron
4 5695 Suction impeller shaft sleeve 5867 Shaft assembly, six stage, stainless
5 5694 Suction impeller sleeve bearing 5866 Shaft assembly, seven stage, iron
6 5712 Suction impeller case, cast iron 5865 Shaft assembly, seven stage,
5761 Suction impeller case, ductile iron 5864 stainless Shaft assembly, eight
5760 Suction impeller case, stainless stage, iron
Shaft assembly, eight stage, stainless
7 5716 First stage suction case, cast iron 13 5751 Discharge case, cast iron
5784 First stage suction case, ductile 5750 Discharge case, ductile iron
5783 First stage suction case, 5749 Discharge case, stainless
stainless
8 5613 Impeller, brass 14 2-2060A Discharge case O-ring (high temperature only)
5643 Impeller, steel 15 2-2131A Foot O-ring (high temperature only)
5731 Impeller, 1 5645 Foot, standard models
stainless 6 5763 Foot, high temperature models
9 5766 Stage imp. sleeve bearing,
5696 bronze Stage imp. sleeve 17 5925 Seal housing, iron
5730 bearing, carbon 5764 Seal housing,
Stage imp. sleeve bearing, high stainless
5994 temperature (prior to and including s/n: 18 5901 Bearing bracket
9701448/1) Stage imp. sleeve bearing, 19 5718 Spacer sleeve
high temperature 2 5614 Ball bearing, standard
(after s/n: 9701448/1) 0 5687 Ball bearing, high temperature
10 5811 Discharge stage case, cast iron,
bronze bearing 21 5717 Retainer ring
5715 Discharge stage case, cast iron, 22 5899 Bearing cover
carbon bearing 23 Consult Cover screw
F.
5810 Discharge stage case, ductile iron,
24 5934 Bearing bracket screw
bronze bearing
25 5933 Seal housing hex nut
5809 Discharge stage case, ductile iron, 26 5931 Stud bolt
carbon bearing 27 5642 Seal housing gasket
5808 Discharge stage case, stainless 28 5708 Seal locator ring (unbalanced only)
steel, carbon bearing 29 5719-XA Seal locator sleeve with O-ring (balanced only)
Consult High temperature models 30 Consult Tie rod
F. F.
11 5714 Suction stage case, cast iron 31 Mechanical seal
5792 Suction stage case, ductile iron a) single unbalanced 5616-XA_ _2
5791 Suction stage case, stainless b) single balanced 5616-XB_ _2
Consult Suction stage case, high temperature c) double unbalanced 5616-XC_ _2
F. d) double balanced 5616-
12 5877 Shaft assembly, one stage, iron
XD_ _2 2Refer to the 9th and 10th digit of the pump
5732 Shaft assembly, one stage,
model number.
5876 stainless Shaft assembly, two
5875 stage, iron Shaft assembly, two
5874 stage, stainless
Shaft assembly, three stage, iron
Part Details for SC30 Series

1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional seals
are shown
below.3
31-A1
1-
Double Unbalanced Seal B

31-C

Buffer fluid connection Double


for double seal configuration Cooling connection Balanced
(1/4" straight connection) used with cooling option Seal
(1/8" straight connection) 31-D
Ite Part No. Description Ite Part No. Description
m m
1 5707 Suction casing with plug, cast iron 12 5873 Shaft assembly, three stage,
5740 Suction casing with plug, ductile iron 5872 stainless Shaft assembly, four
5739 Suction casing with plug, stainless 5871 stage, iron
2 5720 Suction impeller, bronze 5713 Shaft assembly, four stage,
5733 Suction impeller, stainless 5870 stainless Shaft assembly, five
3 5615 Stage gasket 5644 stage, iron Shaft assembly, five
4 5695 Suction impeller shaft sleeve 5869 stage, stainless Shaft assembly,
5 5694 Suction impeller sleeve bearing 5867 six stage, iron
6 5712 Suction impeller case, cast iron 5866 Shaft assembly, six stage, stainless
5761 Suction impeller case, ductile 5865 Shaft assembly, seven stage, iron
5760 iron 5864 Shaft assembly, seven stage,
Suction impeller case, stainless stainless Shaft assembly, eight
stage, iron
Shaft assembly, eight stage, stainless
7 5716 First stage suction case, cast 13 5751 Discharge case, cast iron
5784 iron First stage suction case, 5750 Discharge case, ductile iron
5783 ductile 5749 Discharge case, stainless
First stage suction case, stainless
8 5613 Impeller, 14 2- Discharge case O-ring (high temperature only)
5643 brass 2060A
5731 Impeller, 15 2- Foot O-ring (high temperature only)
steel 2131A
Impeller, stainless 16 5645 Foot, standard models
9 5766 Stage imp. sleeve bearing, bronze 5763 Foot, high temperature models
5696 Stage imp. sleeve bearing, carbon 17 5925 Seal housing, iron
5730 Stage imp. sleeve bearing, high 5764 Seal housing, stainless
temp. (prior to aind including s/n: 18 5901 Bearing bracket
5994 9701448/1) Stage imp. sleeve 19 5718 Spacer sleeve
bearing, high temp. 20 5614 Ball bearing, standard
(after s/n: 9701448/1) 5687 Ball bearing, high temperature
10 5807 Discharge stage case, cast iron,
bronze bearing 21 5717 Retainer ring
5806 Discharge stage case, cast iron, 22 5899 Bearing cover
carbon bearing 23 Consult Cover screw
F.
5805 Discharge stage case, ductile
24 5934 Bearing bracket screw
iron, bronze bearing
25 5933 Seal housing hex nut
5804 Discharge stage case, ductile 26 5931 Stud bolt
iron, carbon bearing 27 5642 Seal housing gasket
5803 Discharge stage case, stainless steel, 28 5708 Seal locator ring (unbalanced only)
carbon bearing 29 5719- Seal locator sleeve with O-ring (balanced only)
Consult High temperature models XA
F. 30 Consult Tie rod
F.
11 5714 Suction stage case, cast iron 31 Mechanical seal
5792 Suction stage case, ductile iron a) single unbalanced 5616-XA_ _2
5791 Suction stage case, stainless b) single balanced 5616-XB_ _2
Consult Suction stage case, high temperature c) double unbalanced 5616-XC_ _2
F. d) double balanced 5616-XD_ _2
12 5877 Shaft assembly, one stage, iron 2
Refer to the 9th and 10th digit of the pump model number.
5732 Shaft assembly, one stage,
5876 stainless Shaft assembly, two
5875 stage, iron Shaft assembly, two
5874 stage, stainless
Shaft assembly, three stage, iron
Part Details for SC40 Series

1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional
seals are
shown3 below.
31-A1
1-
Double Unbalanced Seal B

31-C

Buffer fluid connection Double


for double seal configuration Cooling connection Balanced
(1/4" straight connection) used with cooling option Seal
(1/8" straight connection) 31-D
Ite Part No. Description Ite Part No. Description
m m
1 5738 Suction casing with plug, cast iron 12 5858 Shaft assembly, three stage, stainless
5737 Suction casing with plug, ductile iron 5857 Shaft assembly, four stage, iron
5736 Suction casing with plug, stainless 5856 Shaft assembly, four stage, stainless
2 5903 Suction impeller, bronze 5727 Shaft assembly, five stage, iron
5894 Suction impeller, stainless 5855 Shaft assembly, five stage, stainless
3 5666 Stage gasket 5669 Shaft assembly, six stage, iron
4 5695 Suction impeller shaft sleeve 5854 Shaft assembly, six stage, stainless
5 5694 Suction impeller sleeve bearing 5853 Shaft assembly, seven stage, iron
6 5759 Suction impeller case, cast iron 5852 Shaft assembly, seven stage, stainless
5758 Suction impeller case, ductile iron 5851 Shaft assembly, eight stage, iron
5756 Suction impeller case, stainless 5850 Shaft assembly, eight stage, stainless
7 N/A First stage suction case, cast iron 13 5748 Discharge case, cast iron
N/A First stage suction case, ductile 5747 Discharge case, ductile iron
N/A First stage suction case, stainless 5746 Discharge case, stainless
8 5667 Impeller, brass 14 2-2060A Discharge case O-ring (high temperature only)
5891 Impeller, steel 15 2-2131A Foot O-ring (high temperature only)
5892 Impeller, 1 5833 Foot, standard models
stainless 6 5832 Foot, high temperature models
9 5668 Stage imp. sleeve bearing, bronze
5726 Stage imp. sleeve bearing, carbon 17 5926 Seal housing, iron
5922 Stage imp. sleeve bearing, high 5927 Seal housing, stainless
temp. (prior to and including s/n: 18 5728 Bearing bracket
5993 9701448/1) Stage imp. sleeve 19 5917 Spacer sleeve
bearing, high temp. 2 5729 Ball bearing, standard
(after s/n: 9701448/1) 0 5768 Ball bearing, high temperature
10 5802 Discharge stage case, cast iron,
bronze bearing 21 5910 Retainer ring
5801 Discharge stage case, cast iron, 22 5898 Bearing cover
carbon bearing 23 Consult Cover screw
F.
Discharge stage case, ductile iron,
5800 24 5934 Bearing bracket screw
bronze bearing
25 5933 Seal housing hex nut
5799 Discharge stage case, ductile iron, 26 5932 Stud bolt
carbon bearing 27 5642 Seal housing gasket
5798 Discharge stage case, stainless steel, 28 5973 Seal locator ring (unbalanced only)
carbon bearing 29 5977- Seal locator sleeve with O-ring (balanced only)
High temperature models XA
Consult 30 Consult Tie rod
F. F.
11 5790 Suction stage case, cast iron 31 Mechanical seal
5789 Suction stage case, ductile iron a) single unbalanced 5670-XA_ _2
5788 Suction stage case, stainless b) single balanced 5670-XB_ _2
Consult Suction stage case, high temperature c) double unbalanced 5670-XC_ _2
F.
12 5863 Shaft assembly, one stage, iron d) double balanced 5670-XD_ _2
5862 Shaft assembly, one stage, stainless 2
Refer to the 9th and 10th digit of the pump model number.
5861 Shaft assembly, two stage, iron
5860 Shaft assembly, two stage, stainless
5859 Shaft assembly, three stage, iron
Part Details for SC50 Series

1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional seals
are shown
below.3
31-A1
1-
Double Unbalanced Seal B

31-C

Buffer fluid connection Double


for double seal configuration Cooling connection Balanced
(1/4" straight connection) used with cooling option Seal
(1/8" straight connection) 31-D
Ite Part Description Ite Part No. Description
m No. m
1 N/A Suction casing with plug, cast iron 12 5844 Shaft assembly, three stage, stainless
5735 Suction casing with plug, ductile iron 5843 Shaft assembly, four stage, iron
5734 Suction casing with plug, stainless 5842 Shaft assembly, four stage, stainless
2 5893 Suction impeller, bronze 5841 Shaft assembly, five stage, iron
5689 Suction impeller, stainless 5840 Shaft assembly, five stage, stainless
3 5622 Stage gasket 5839 Shaft assembly, six stage, iron
4 5918 Suction impeller shaft sleeve 5838 Shaft assembly, six stage, stainless
5 5767 Suction impeller sleeve bearing 5671 Shaft assembly, seven stage, iron
6 N/A Suction impeller case, cast iron 5837 Shaft assembly, seven stage, stainless
5757 Suction impeller case, ductile iron 5836 Shaft assembly, eight stage, iron
5686 Suction impeller case, stainless 5828 Shaft assembly, eight stage, stainless
7 N/A First stage suction case, cast iron 13 5745 Discharge case, cast iron
N/A First stage suction case, ductile 5744 Discharge case, ductile iron
N/A First stage suction case, stainless 5743 Discharge case, stainless
8 5663 Impeller, brass 14 2-2066A Discharge case O-ring (high temperature only)
5620 Impeller, steel 15 2-2131A Foot O-ring (high temperature only)
5688 Impeller, 16 5831 Foot, standard models
stainless 5830 Foot, high temperature models
9 5920 Stage imp. sleeve bearing, bronze
5755 Stage imp. sleeve bearing, carbon 17 5928 Seal housing, iron
5921 Stage imp. sleeve bearing, high 5929 Seal housing,
temp. (prior to and including s/n: stainless
5992 9701448/1) Stage imp. sleeve 18 5900 Bearing bracket
bearing, high temp. 19 5916 Spacer sleeve
(after s/n: 9701448/1) 20 5621 Ball bearing, standard
10 5797 Discharge stage case, cast iron, 5692 Ball bearing, high temperature
bronze bearing 21 5911 Retainer ring
5796 Discharge stage case, cast iron, 22 5897 Bearing cover
carbon bearing 23 Consult Cover screw
Discharge stage case, ductile iron, F.
5795 24 5934 Bearing bracket screw
bronze bearing
25 5933 Seal housing hex nut
Discharge stage case, ductile iron,
5794 26 5932 Stud bolt
carbon bearing 27 5654 Seal housing gasket
5793 Discharge stage case, stainless steel, 28 5972 Seal locator ring (unbalanced only)
carbon bearing 29 5976-XA Seal locator sleeve with O-ring (balanced only)
Consult High temperature models 30 Consult Tie rod
F. F.
11 5787 Suction stage case, cast iron 31 Mechanical seal
5786 Suction stage case, ductile iron a) single unbalanced 5623-XA_ _2
5785 Suction stage case, stainless b) single balanced 5623-XB_ _2
Consult Suction stage case, high temperature c) double unbalanced 5623-XC_ _2
F.
d) double balanced 5623-
12 5849 Shaft assy, one stage, iron
5848 Shaft assy, one stage, stainless XD_ _2 2Refer to the 9th and 10th digit of the pump model
5847 Shaft assy, two stage, iron number.
5846 Shaft assy, two stage, stainless
5845 Shaft assy, three stage, iron
Part Details for SC60 Series

1 Illustration
to the left
contains
single
unbalanced
Single
seal (part
Balanced Seal
#31-A).
Optional
seals are
shown3 below.
31-A1
1-
Double Unbalanced Seal B

31-C

Buffer fluid connection Double


for double seal configuration Cooling connection Balanced
(1/4" straight connection) used with cooling option Seal
(1/8" straight connection) 31-D
Ite Part No. Description Ite Part Description
m m No.
1 5967 Suction casing with plug, cast iron 12 5945 Shaft assembly, three stage,
5966 Suction casing with plug, ductile 5631 stainless Shaft assembly, four
5965 iron Suction casing with plug, 5943 stage, iron
stainless 5942 Shaft assembly, four stage,
2 5968 Suction impeller, bronze 5941 stainless Shaft assembly, five
5969 Suction impeller, stainless 5632 stage, iron Shaft assembly, five
3 5629 Stage gasket 5939 stage, stainless Shaft assembly,
4 N/A Suction impeller shaft sleeve 5938 six stage, iron
5 5673 Suction impeller sleeve bearing 5937 Shaft assembly, six stage, stainless
6 5959 Suction impeller case, cast iron 5633 Shaft assembly, seven stage, iron
5960 Suction impeller case, ductile iron 5936 Shaft assembly, seven stage,
5961 Suction impeller case, stainless stainless Shaft assembly, eight
stage, iron
Shaft assembly, eight stage, stainless
7 N First stage suction case, cast iron 13 5964 Discharge case, cast
/ First stage suction case, ductile 5963 iron Discharge case,
A First stage suction case, stainless 5962 ductile iron
Discharge case, stainless
N
/
A
N/A
8 5970 Impeller, 14 Consul Discharge case O-ring (high temperature only)
5627 brass t F.
5953 Impeller, 15 Consul Foot O-ring (high temperature only)
t F.
steel
16 5951 Foot, standard models
Impeller, stainless Consul Foot, high temperature models
9 N/A Stage imp. sleeve bearing, bronze t F.
5672 Stage imp. sleeve bearing, carbon 17 5979 Seal housing, iron
Consult Stage imp. sleeve bearing, high 5980 Seal housing, stainless
F. temperature
10 N/ Discharge stage case, cast iron, 18 5940 Bearing bracket
bronze bearing 19 N/A Spacer sleeve
A Discharge stage case, cast iron, 20 5628 Ball bearing, standard
carbon bearing Consul Ball bearing, high temperature
Discharge stage case, ductile iron, t F.
5
21 5912 Retainer ring
bronze bearing
22 5944 Bearing cover
9 Discharge stage case, ductile iron,
23 Consul Cover screw
carbon bearing t F.
5 Discharge stage case, stainless steel, 24 Consul Bearing bracket screw
carbon bearing t F.
High temperature models 25 5933 Seal housing hex nut
7 26 5930 Stud bolt
27 5658 Seal housing gasket
N/

5955

Consult
F.
11 5656 Suction stage case, cast iron 28 5971 Seal locator ring (unbalanced only)
5625 Suction stage case, ductile iron 29 5975- Seal locator sleeve with O-ring (balanced only)
XA
5958 Suction stage case, stainless
30 Consul Tie rod
t F.
Consult Suction stage case, high temperature 31 Mechanical seal
12 F. 5950 Shaft assembly, one stage, iron a) single unbalanced 5630-XA_ _2
5949 Shaft assembly, one stage, b) single balanced 5630-XB_ _2
5948 stainless Shaft assembly, two c) double unbalanced 5630-XC_ _2
5947 stage, iron d) double balanced 5630-XD_
5946 Shaft assembly, two stage, _2 2Refer to the 9th and 10th digit of the pump model
stainless Shaft assembly, three number.
stage, iron
Piping Tips

1 No 2 Yes!
!

OUTLET

OUTLET
IN IN
LE LE
T T

CORKEN CORKEN
Do not use restricted inlet line! Use inlet line larger than pump
suction nozzle. Same size nozzle
OK on short runs.

Pressure drop caused by restriction in suction line will cause vaporization and cavitation.

3 No 4 Yes!
!
OUTLET

OUTLET
IN IN
LE LE
T T

CORKEN CORKEN
Concentric Reducer Eccentric Reducer

An eccentric reducer should always be used when reducing into any pump inlet where vapor might be encountered
in the pumpage. The flat upper portion of the reducer prevents an accumulation of vapor thatcould interfere with
pumping action.

5 No! 6 Yes!
O TLET

NL NL
ET ET

Do not allow bypass line to CORKEN


Keep return line level CORKEN

have low spot. or go up toward tank!

Low spots in bypass line can collect liquid which prevents normal vapor passage for priming purposes just like the P
trap in the drain of a kitchen sink. This is not a problem for bypass lines where vapor elimination is not required.
Piping Tips
Never locate pump above level
7 Yes 8 No! of liquid feeding pump.
Product must be able to flow
by gravity into pump.

OUTLET
NL
ET

CORKEN

OUTLET
NL
ET

CORKEN

Always locate pump below tank


level ...the lower the better!

Since liquefied gases boil when drawn into a pump by its own suction, the pump must be fed by gravity flow to give
stable, trouble-free operation.

9 No! 1 Yes!
0

Back Check Valve


Positive closure of back
check valve prevents proper
vapor return for pump priming.

No! Yes!
2
Do not pipe bypass Always pipe bypass back to
line back into
tank! Make sure bypass line
suction piping!
Heat building in is
recirculated large enough to
products causes
O T ET

NL
ET
handle full pump flow
flashing of liquid to
without excessive pressure
O T ET

NL

vapor with CORKEN ET

build-up. Note
This is why the bypass relief valves which are built into many CORKEN

positive displacement pumps that bypass line must be capable of bypassing full
should not be used for normal bypass action when handling pump capacity without excessive pressure build-
liquefied gases. The internal valve should be considered to be a
up. High
back-up safety relief in addition to a back-to-tank bypass valve
and should be set to relieve at a pressure 10 to 20 psi higher pressure rise can cause bypass valve to chatter
than the working bypass. Some built-in bypass valves have the and vibrate.
capability of being piped back-to-tank so check with the pump
manufacturer.
Appendix A
Model Number & Materials Selection Guide for Mechanical Seal
Model
S 2 A C 2 B D 2 4
C 5
1 2 3 4 5 6 7 8

1 Basic Model (first number indicates series while second number indicates number of stages)
2 Flange and Ports
A–300 lb. ANSI compatible flanges/NPT tapped gauge and drain ports (available for all models except 10 series) D–
DIN flanges/straight thread gauge ports
W–DIN flange with weld neck compatible flanges included with the pump/NPT tapped gauge and drain ports
(available for 10 series only)
3 Sleeve Bearing Material
B–Bronze (available for all models except 60 series) (only available in pumps with bronze impellers)
C–Carbon (all models)
4 Temperature Option
2–Standard for temperatures below 250°F (120°C).
3–Option for temperatures between 250°F (120°C) and 430°F (220°C). Also can be used as heating option for low temperature
applications.
Note: This option requires cooling water be supplied to pump.
5 Seal Type
A–Single Unbalanced (discharge pressure from pump must be less than 230 psig, 16 bar) B–
Single Balanced (good for pressures exceeding 230 psig, 16 bar)
C–Double Unbalanced (discharge pressure from pump must be less than 230 psig, 16 bar) D–
Double Balanced (good for pressures exceeding 230 psig, 16 bar)
E– Quench Unbalanced (discharge pressure from pump must be less than 230 psig ,16 bar) G–
Quench Balanced (good for pressures exceeding 230 psig, 16 bar)
6 O-ring Material B–
Neoprene®1 D–
Viton®1 E–Teflon®1
G–Ethylene Propylene
7 Seal Face / Seal Seat
1–Carbon Graphite/Aluminum Oxide (standard for unbalanced single seals and all double seals) 2–
Aluminum Oxide/Carbon Graphite (standard for single balanced seals)
3–Silicon Carbide/Carbon Graphite (standard for high temp option) 4–
Silicon Carbide/Silicon Carbide
1L–Silicon Carbide/Carbon Graphite (unbalanced single seal - LPG only) (pressures below 230 psig, 16 bar) 2L–
Carbon Graphite/Silicon Carbide (balanced single seal - LPG only) (pressures below 580 psig)
3L–Carbon Graphite/Silicon Carbide (balanced single seal - LPG only) (pressures below 360 psig)
8 Material- Case/Impeller
1–Ductile Iron/Bronze
2–Ductile Iron/Steel
3–Stainless Steel/Stainless Steel 4–
Cast Iron/Bronze
5–Cast Iron/Steel
Neoprene®, Viton®, and Teflon® are registered trademarks of the Dupont Company.
1
Appendix A
Model Number & Materials Selection Guide for Magnetic Drive
Model
SCM 26 A C 2 S2 G V 24 3
1

2 3 4 5 6 7 8 9
1 Basic Model (first number indicates series while the second number indicates number of stages)
2 Flange and Ports
A–300 Lb. ANSI compatible flanges/NPT tapped gauge and drain ports (available for all models except10 series) D–
DIN flanges/straight thread gauge ports
W–DIN flange with weld neck compatible flanges included with the pump/NPT tapped gauge and drain ports (available for 10
series only)
3 Sleeve Bearing Material
B–Bronze (only available in pumps with bronze impellers) C–
Carbon (all models)
4 Temperature Option
2–Standard for temperatures below 250°F (120°C).
3–Option for temperatures between 250°F (120°C) and 390°F (200°C). Also can be used as heating option for low temperature
applications.
5 Bearing Material (magnetic coupling)
S2–Silicon Carbide (pressureless sintered)
6 Ball Bearing Lubrication
O–Oil
G–Grease (standard)
7 Separation Canister Material
V–Stainless Steel H–
Hastelloy
8 Magnetic Coupling Size
12–1.1 Hp (10-30 Series)
14–2.6 Hp (10-30 Series)
16–3.8 Hp (10-30 Series)
22–2.6 Hp (20-50 Series)
24–7.6 Hp (20-50 Series)
26–11.3 Hp (20-50 Series)
36–16.8 Hp (40-50 Series)
38–28.5 Hp (40-50 Series)
9 Material for
Case/Impeller 1–
Ductile Iron/Bronze
2–Ductile Iron/Steel
3–Stainless Steel/Stainless Steel
4–Cast Iron/Bronze
5–Cast Iron/Steel
Appendix B—Technical Specifications

Series number 10 20 30 40 50 60
Number of stages 1 to 8
Inlet
flange 1-1/2 2-1/2 2-1/2 3 (80) 4 4 (100)
inches (40) (65) (65) (100)
(mm)
Outlet
flange 3/4 (20) 1-1/4 1-1/4 1-1/2 2 2-1/2
inches (32) (32) (40) (50) (65)
(mm)
Maximum RPM 1750
Minimum RPM 900
Maxium working
580 (40)
pressure psi (bar)
Differential range 50–690 65–1050 30–820 30–805 30–950 30–1150
head feet (m) (15–210) (20–320) (10–250) (10–245) (10–290) (10–350)
Minimum
-40° (-
temperature °F 40°)
(°C)
Maximum
428°
temperature °F (220°)
(°C)
NPSHR 1.6–13 2–3.3 1.6–6.6 1.3–8.2 1.3–12 4.6–8.2
range feet (.5–4) (.6–1) (.5–2) (.4–2.5) (.4–3.5) (1.4–2.5)
(m)
Maximum viscocity
1050
SSU (cSt) (230)
Maximum
50%
proportion
of gas allowable
Appendix C—Performance Curves @ 1750 RPM

Head Meters
1200 366
1100 335
1000 305
900 274
800 244
Head Feet

700 213
600 183
500 152
400 20 50 60 122
300 30 40 91
10
200 61
100 30
0 0
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
(0)
(38) (76) (114 (151) (189) (227) (265) (303) (341) (379) (416) (454) (492) (530) (568) (606) (644) (681) (719)
)
GPM (L /min)

(kW)
30 22.4
Power Required (hp)

25 18.6

20 14.9

15 11.2
40
10 7.5
20 30
5 3.7
10
0 0
0 10 20 30 40 50 60 70
(0) (38) (76) (114) (151) (189) (2 (265)
27
GPM (L /min) )

(kW)
120 89.5
Power Required (hp)

110 82.0
100 74.6
10

90 67.1
80 59.7
70 52.2
20

60 44.7
60
50 37.3
40 30
30 22.4
50 14.9
20
10 7.5
30

0 0
70 80 90 100 110 120 130 140 150 160 170 180 190
(265) (303 (341 (379 (416 (454 (492 (530 (568 (606 (644 (681 (719)
) ) ) ) ) ) ) ) ) ) )

GPM (L /min)
40

NPSHR Meters
14 4.3
12 3.7
NPSHR Feet

10 3.0
8 2.4
6 1.8
4 1.2
50

2 0.6
0 0
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
(0)
(38) (76) (114 (151) (189) (227) (265) (303) (341) (379) (416) (454) (492) (530) (568) (606) (644) (681) (719)
)

GPM (L /min)

29
60
Appendix C—Performance Curves @ 1450 RPM

Head Meters
1200 366
1100 335
1000 305
900 274
Head Feet

800 244
700 213
600 183
500 152
400 50 60 122
20
300 10 30 40 91
200 61
100 30
0 0
0 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 148 160
(0) (30) (61 (91 (121 (151 (182 (212 (242 (273 (303 (333 (363 (394 (424 (454 (485 (515 (560 (606)
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )

GPM (L /min)

(kW)
25 18.6
Power Required (hp)

20 14.9

15 11.2

10 7.5
40
20 30
5 3.7
10
0
0
0
(0) 10 20 30 40 50
(38) (76) (114) (151) (189)

GPM (L /min)

(kW)
100 74.6
Power Required (hp)

90 67.1
80 59.7
70 52.2
60 44.7
10

50 37.3
40 30
30 22.4
20

20 50 60 15
10 10
0 0
30

4 50 6 7 80 90 100 1 1 130 1 150


0 0 0 1 2 4
0 0 0
( (189) ( ( (303) (341) (379) ( ( (492) ( (568)
1 2 2 4 4 5
5 2 6 1 5 3
1 7 5 6 4 0
40

) ) ) ) ) )
GPM (L /min)

NPSHR Meters
8 2.4
7 2.1
NPSHR Feet

6 1.8
50

5 1.5
4 1.2
3 0.9
2 0.6
1 0.3
0 0
0 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 148 160
(0) (30) (61 (91 (121 (151 (182 (212 (242 (273 (303 (333 (363 (394 (424 (454 (485 (515 (560 (606)
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
60
GPM (L /min)
Appendix C—Performance Curves @ 1150 RPM

Head Meters
700 213

600 183

500 152
Head Feet

400 122

300 91
20 50
200 60 61
10 30 40
100 30

0 0
1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 10 11 11 12 125
5 0 5 0
(4) (19 (38 (57 (76 (95 (114 (132 (151 (170 (189 (208 (227 (246 (265 (284 (303 (322 (341 (360 (379 (397 (416 (435 (454 (473)
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )

GPM (L /min)

(kW)
10 7.5
Power Required (hp)

9
8
5.6
7
6
5 3.7
4
40
3 2.2
2 20 30
1 10

0 0
0 10 20 30 40
(0) (38) (76) (114) (151)

GPM (L
/min)

(kW)
45 33.6
Power Required (hp)

40 30
35 26.1
30 22.4
25 18.6

20 14.9
60
15 11.2
10 50 7.5
5 3.7
0 0
4 50 5 6 6 7 7 80 8 9 9 1 1 1 1 1 12
5 5 0 5 0 5 5 0 5 0 0 1 1 2 5
0 5 0 5 0
( (18 (20 ( (24 (26 (2 (30 ( (3 (3 (3 (3 (4 (4 ( (47
1 9) 8) 2 6) 5) 8 3) 3 4 6 7 9 1 3 4 3)
7 2 4) 2 1) 0) 9) 7) 6) 5) 5
0 7 2 4
) ) ) )
GPM (L /min)

NPSHR Meters
5 1.5
NPSHR Feet

4 1.2

3 0.9
10 60
2 20 0.6
50
40
1 0.3
30
0 0
1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 10 11 11 12 12
5 0 5 0 5
(4) (19 ) (38 ) (57 ) (76 ) (95) (11 4) (132 ) (151 ) (170 ) (189) (208 ) (227 ) (246 ) (265)

31
(284) (303) (322) (341 ) (360 ) (379 ) (397) (416 ) (435 ) (454) (473 )

GPM (L /min)

32
Appendix D—Outline Dimensions for SC Pumps
A Inlet B Outlet
(300 lb. ANSI Flanges) (300 lb. ANSI Flanges)

C D K

E
F L

M
N

O
P
H J
Q

1.7" (43.2 mm)

(SC10 series only)


1.9" (48.3 mm)
SC10 series will be equipped with
weld neck companion flanges on inlet and outlet.

Serie n Outle
l t D E G J K L M N O P Q
s
e B*
t

A
*
1- 3/4 6.7 4. 5.9 3. 3.9 0.3 0.5 4. 5.5
SC1
1/2 3 45 94 4 9 1
0
3
40 20 7 25 5 4 11 15 10 10 10 13 10 14
3 0 0 0 5 0
SC2 2- 1- 7.9 5.2 7.2 5.2 4.4 0.5 0.5 5.3 6.6
0 1/2 1/4 8 8 0 5 9
and
30 6 32 21 40 6 19 13 18 13 12 13 4 13 17
5 0 4 5 2 5 0
SC4 3 1- 7.6 5. 7.8 5.5 5.2 0.5 0.5 6. 7.
0 1/ 8 59 7 0 9 9 1 68
2 0
8 40 19 45 8 24 42 20 14 13 15 15 15 19
0 5 0 0 2 5 5
SC5 4 2 9.3 6. 9.2 6. 6.3 0.7 0.5 6. 8.
0 3 26 5 50 0 9 6 46
9
100 50 237 50 10 28 15 23 16 16 18 15 17 21
9 5 5 0 0 5
SC6 4 2- 1 6. 9.2 7. 7.0 0.7 0.5 7. 9.
1/ 0. 77 5 09 9 9 9 6 65
0
2 3 8
100 65 26 65 10 32 72 23 18 18 20 15 19 24
2 5 0 0 5 5
**These dimensions are available in metric only. U.S. couplings must be machined before use.

1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8 Stage


Serie C H C H C H C H C H C H C H C H
s
7. 8. 9. 9.3 10. 14. 11. 12. 13. 13. 14. 4.7 15 16. 17. 17.
SC1
68 03 02 7 35 65 69 05 03 39 37 2 .7 06 05 40
0 19 20 22 23 26 372 29 306 33 340 365 37 399 408 43 44
5 4 9 8 3 7 4 3 2
SC2 8. 8. 9. 10. 11. 12. 13. 13. 14. 15. 16. 16. 17. 18. 19. 19.
0 39 94 96 5 54 09 1 66 69 24 26 8 83 39 4 96
and 21 22 25 26 29 307 33 347 37 387 413 42 453 467 49 50
30 3 7 3 7 3 3 3 7 3 7
10. 10. 2. 12. 14. 14. 17. 16. 19. 18. 21. 21. 23. 23. 26. 25.
SC4 55 20 7 36 88 53 05 69 2 86 38 02 54 19 89 35
0 2
26 25 32 31 37 369 43 424 48 479 543 53 598 589 65 64
8 9 3 4 8 3 8 4 3 4
SC5 12. 17 18. 21. 23. 24. 26. 32. 32.
0 0 .9 23 18 82 13 77 68 99
30 31 38 38 45 463 53 538 60 613 680 68 755 763 83 83
5 3 0 8 5 0 5 8 0 8
SC6 13. 13. 16. 7.4 20. 20. 23. 24. 27. 28. 31. 31. 34. 35. 38. 38.
0 3 90 85 4 39 98 94 53 48 07 02 6 57 16 1 70
33 35 42 44 51 533 60 623 69 713 788 80 878 893 96 98
8 3 8 3 8 8 8 3 8 3

Dimensions shown in grey area are millimeters while non-shaded areas are inches.
Appendix D—Outline Dimensions for SCM Pumps
B
Outlet
C D E
1.97" (50 mm)

1.10" (28 mm)


A F
Inlet

0.39" (10 mm)0.31" (8 mm)G


4.13"
(105 mm)

H P J

K T
L Q 0.55" 4.33" 5.51"
M R
(14 mm) (110 mm) (140 mm)

N S 2.17" (55 mm)

NOTE:
SCM10 series will be equipped with weld neck companion flanges on inlet and outlet.
For pumps containing four to eight stages, a middle foot is required. For dimensions see the chart on page 34.

Serie In In
s l l D2 E F G H J K L M N P2
e e
t t
A B
1 1

1 0. 14.33 5. 3. 3. 1. 0. 0. 4. 5. 1. 11.54
SCM . 7 9 9 9 9 3 5 1 5 7
10 5 5 1 4 4 3 9 1 3 1 3

SCM 2 1. 13.97 / 7. 5. 4. 2. 0. 0. 5. 6. 1. 11.85 /


20 . 2 14.76 2 2 4 0 5 5 3 6 8 12.64
and 5 5 8 0 1 9 1 5 1 9 9
30
3
40 1
20 14.09
364 / 7.
150 5.
100 5.
100 2.
49 0.
10 0.
13 6.
105 7.
140 2.
44 11.10
293 /
SCM 5 15.16 8 5 2 4 5 5 1 6 1 12.17
40 7 1 0 8 9 9 0 8 7
65 32 355 / 375 185 132 112 53 13 14 135 170 48 301 / 321
4 2 14.56 / 9. 6. 6. 2. 0. 0. 6. 8. 2. 11.54 /
SCM 80 40 358 / 385
15.35 200
2 140
5 132
3 63
8 15
6 15
5 155
8 195
6 55
1 282 / 309
12.44
50 5 0 0 3 3 9 9 6 3
100 50 370 / 390 235 165 160 72 16 15 175 220 54 296 / 316
1
Inlet and outlet flanges are per DIN spec (PN40 DIN 2501). Flanges can be drilled per ANSI for 300 lb flanges, except for SC10 series.
2
Depends on the magnetic coupling selected.

C
Number of
Seri
stages
33
1 2 3 4 5 6 7 8
7.6 9.0 10. 11. 13. 14. 15. 17.
es 8 2 35 69 03 37 71 05
195 229 263 297 331 365 399 433
SCM

10
8.3 9.9 11.54 13.11 14.69 16. 17. 19.
SCM20 & 9 6 26 83 41
30 213 253 293 333 373 413 453 493
10. 12. 14.88 17.05 19.21 21. 23. 25.
SCM40 55 72 38 54 71
268 323 378 433 488 543 598 653
12. 14. 17.91 20.87 23.82 26. 29. 32.
SCM50 01 96 77 72 68
305 380 455 530 605 680 755 830

Dimensions shown in grey area are millimeters while non-shaded areas are inches.

34
Appendix D—Outline Dimensions for SCM Pumps (continued)
Dimensions for Extra Foot on SCM Series Pumps (for stages 4-8
only)
Pum SCM1 SCM SCM SCM4 SCM5
ps 0 20 30 0 0
Coupling 12,14, 12,14,16 12,14,16 22,24, 22,24,
sizes 16 26 26
Dimension 22,24,26 22,24,26
36,38 36,38
6.69 7.87 7.87 7.87 7.87
Q
1 200 200 200 200
7
0
5.51 6.69 6.69 6.69 6.69
R
1 170 170 170 170
4
0
1.81 0.79 0.79 1.81 1.81
S
3 20 20 30 30
0
0.51 0.51 0.51 0.59 0.59
T
1 13 13 15 15
3

Appendix E—Troubleshooting Guide


In diagnosing pump and “system” troubles, the following information is essential:

1. Pump model and serial number 6. Pressure at pump’s discharge port


2. Horsepower and RPM of electric motor 7. Pressure in the storage tank
3. Product specific gravity 8. Pressure in the tank being filled
4. Product temperature 9. Size and length of the discharge pipe and hose
5. Pressure at pump’s suction port

Problem Cause What To Do


Low capacity Pump speed too Check the RPM of the electric motor.
low Wrong electric
motor
High differential pressure Remove the restrictions in the discharge
piping/ hose, or increase their sizes.
Vapor lock Regenerative turbine pumps “vapor- lock”
when reaching their maximum differential
pressure capability. See above for high
differential pressure.
By-Pass valve stuck openor set Readjust, repair or replace the by-pass valve
too low
Clogged strainer Clean strainer screen.
Worn impeller Replace the impeller.
Suction pipe too small or Indicated by pump’s inlet pressure dropping
restricted when the pump is started. Remove
restrictions and/or increase pipe size.
Pump runs but no flow Valve closed Check valves and make sure they are in the
open position.
Excess flow valve slugged or Stop pump until the excess flow valve opens.
closed If the problem continues, install a new or
larger capacity excess flow valve.
Wrong rotation Check the rotation of the electric motor and
change the rotation.
Suction pipe too small or Indicated by pump’s inlet pressure dropping
restricted when the pump is started. Remove
restrictions and/or increase pipe size.
Appendix E—Troubleshooting Guide (continued)
Problem Cause What To Do
Pump will not turn— Foreign matter in the pump Clean out the pump—inspect the strainer screen.
locked Bearing seized Replace the pump’s bearings—grease bearing
every three months, using a ball bearing
grease.
Moisture in the pump Thaw and break loose carefully. Check with
the product supplier if the product contains
water. Properly remove the moisture from the
product.
Pump will not build Poor suction conditions Check the storage tank excess flow valve and
pressure clean filter screen. The suction pipe might be
too small or restricted. Remove restrictions
and/or increase pipe size.
By-pass valve set too low Set the valve for higher pressure
(see valve’s instructions).
Too much impeller clearance Do a performance test on the pump.
Noise or vibration Cavitation from poor suction Make sure all valves are open, look for restrictions
the pump conditions in on the suction piping and clean the strainer
screen.
Coupling misaligned Align the coupling.
Coupling or coupling guard Tighten the coupling and its guard.
loose
Coupling rubber insert worn or Replace the rubber insert and check coupling
damaged alignment.
Worn bearings Replace if necessary—lubricate every three months.
Defective or wrong Confim the size of the by-pass valve required for
size by-pass valve your application. Inspect, repair or replace the
valve.
Loose anchor bolts Tighten all of the pump’s anchor bolts.
Electric motorgets High differential pressure Check the motor’s full load amperage. Adjust
hot or overload the by-pass valve setting to a lower setting.
protection kicks out See recommendations for low capacity due to
high differential pressure.
Low line voltage Check line voltage when in operation. Be sure
motor is wired for the proper voltage. Check the
electric motor’s nameplate.
Starter overload—heaters Check the motor load with an ammeter and
too small confim the heater size with the start’s
manufacturer.
Motor shorted Totally Enclosed Fan-Cooled electric motors
(TEFC) and explosion proof electric motors are
subject to moisture condensation inside when
used intermittently. To eliminate moisture you
might allow the motor to operate at least once a
week until it gets sufficiently hot to evaporate the
moisture.
Leaks Failed O-rings or mechanical Inspect and replace the seals and O-rings, if needed.
seal assembly
Appendix F—Stage Arrangement
NOTE!: Position of the markings on stages are as seen from the drive side.

Number
of
Stages Stage One Stage Two Stage Three Stage Four Stage Five Stage Six Stage Seven Stage Eight

One

Two

Three

Four

Five

Six

Seven

Eight

Appendix G—Extended Storage Sealed Models


Procedures for Mechanically
If your side channel pump is not going to be put into 3. Store in a dry location.
immediate service or is going to be removed from service
for some time, the pump must be protected, as most 4. Rotate pump by hand every two weeks.
industrial fluids leave the metal “bare” and open to
corrosion. Piping and tanks not in service should also be 5. Before placing the pump back into service, drain the
protected, as the rust that forms can destroy the oil and remove any desiccant packets.
pump’s seals almost immediately after startup.

1. Fill or thoroughly flush the pump with a light rust-


inhibiting oil. If the pump is flushed and NOT filled with
oil, placing some desiccant packets inside the pump
will provide some protection against rust.

2. Plug all pump openings.

Appendix H—Magentic Drive Technical Specifications


Technical Specifications
Maximum operating pressure: 363 psi (25 bar)
Maximum operating temperature: 482°F (250°C)
Maximum shaft speed: 1750 RPM
Minimum shaft speed: 900 RPM

Materials
Samarium-Cobalt

Cautions
Warning! Strong magnetic fields present. Only
trained personnel may operate and/or repair equipment.
No pacemakers within 6.5 ft (2 m).
No loose metal objects within 2 ft (0.61 m).
No magnetic media (credit cards, film, disks, etc.)
within 3 ft (1 m).
Coupling must be stopped and unit de-pressurized
before any work may be done on the pump.
Use a 100 mesh strainer on the suction side to
prevent abrasives entering the pump.

Storage
Area must be as follows:
Dust free
Moderately ventilated
Temperature controlled: 59–77°F (15–25°C)
65% or less relative humidity
A nitrogen pad, or blanket, is recommended
Corken, Inc. • A Unit of IDEX Corporation

P.O. Box 12338, Oklahoma City, OK 73157 U.S.A.

3805 N.W. 36th St., Oklahoma City, OK 73112

Phone (405) 946-5576 • Fax (405) 948-7343

Visit our website at http://www.corken.com

or e-mail us at [email protected]

Printed in the U.S.A.


September 2002

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