Multipoint Fuel Injection (Mpi) : Click On The Applicable Bookmark To Selected The Required Model Year
Multipoint Fuel Injection (Mpi) : Click On The Applicable Bookmark To Selected The Required Model Year
INJECTION (MPI)
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CORRECTION INTERNATIONAL
CAR
ADMINISTRATION T.NITTA - PROJECT LEADER
OFFICE AFTER SALES SERVICE & CS PROMOTION
1. Description:
Typographical errors in connector numbers, found in the Group 13A – Troubleshooting, have
been corrected.
2. Applicable Manuals:
Manual Pub. No. Language Page(s)
’99 PAJERO SPORT PWJE9812 (English) 13A-13 to 23,
Workshop Manual chassis PWJS9813 (Spanish) 26 to 28, 40 to 47,
PWJF9814 (French) 52 to 55
PWJG9815 (German)
3. Details:
MPI - Troubleshooting 13A-13
2
13A-14 MPI - Troubleshooting
A-03 <Correct>
Measure at the air flow connector 1. NG Check the air flow sensor circuit.
X-16. <Incorrect> (Refer to P.13A-55, INSPECTION C-47 <Correct>
• Connect the connector. (Use PROCEDURE 48.)
The test harness: MB991709) <Incorrect>
1. voltage between 3 and earth 2. NG Measure at the engine-ECU con- NG Check the following connector: NG
Repair
(Engine: Idling) nector X-29. X-16
OK: 2.2-3.2 V • Diaconnect the connector. <Incorrect> OK
2. Voltage between 7 and earth • Voltage between 19 and A-03
OK: 0-1 V (Engine: Idling) earth (Ignition switch: ON)
6-9 V (2,000 r/min) OK: 6-9 V Check trouble symptom. <Correct>
OK OK NG NG
Replace the engine-ECU. Check the following connector: Repair
X-38 <Incorrect> Check the harness wire between NG
Repair
OK the engine-ECU and the air flow
C-47 sensor connector.
Check the trouble symptom.
<Correct> NG OK
Replace the engine-ECU. Replace the air flow sensor.
NG
Check the intake air temperature Replace
sensor. (Refer to P.13A-85.)
<Incorrect> OK
Measure at the air flow sensor Check the following connec- NG
Repair
connector X-16. A-03 tors: X-33, x-31 <Incorrect>
• Disconnect the connector, and C-19, C-51 OK
measure at the harness side. <Correct> Check trouble symptom.
• Voltage between 6 and earth <Correct>
(ignition switch: ON) NG
OK: 4.5-4.9 V Check the harness wire between NG
• Continuity between 5 and earth Repair
the engine-ECU and the intake air
OK: Continuity temperature sensor connector.
<Incorrect> OK OK
Check the following connector:
<Correct>
NG Replace the engine-ECU.
Repair
X-16
A-03
OK
NG
Check trouble symptom. Replace the engine-ECU.
3
MPI - Troubleshooting 13A-15
4
13A-16 MPI - Troubleshooting
Range of Check
• Ignition switch: ON
• Engine speed is approx. 50 r/min or more.
Set conditions
• The sensor output voltage increases form 1.6 V or less ( corresponding to an
engine coolant temperature of 40°C or more) to 1.6 V or more (corresponding to
an engine coolant temperature of 4.°C or less)
• After this, the sensor output voltage is 1.6V or more for 5 minutes.
5
MPI - Troubleshooting 13A-17
<Incorrect> <Correct>
Measure at the crank angle sensor connector X-114. A-97 Replace the engine-ECU.
• Connect the connector. (Use the test harness: MB9988478.) <Added>
• Voltage between 2 and earth (Engine: cranking) NG
OK: 0.4-4.0 V Check the following connector: C-19 Repair
• Voltage between 2 and earth (Engine : idling) OK
OK: 1.5-2.5 V Check trouble symptom.
NG NG
<Incorrect>
Measure at the crank angle sensor connector X-114. (1) NG Check the harness wire between the crank angle sensor and the
• Disconnect the connector and measure at the harness side. control relay connector, and repair if necessary.
(1) Voltage between 3 and earth (Ignition switch:ON)
OK: System voltage
(2) Voltage between 2 and earth (Ignition switch:ON) (2) NG Check the following connec- NG
tor: X-31 Repair
(3) OK: 4.8-5.2 V
<Correct> C-51
(4) Continuity between 1 and earth (3) NG OK
OK: Continuity A-97
Check trouble symptom.
OK <Correct> NG
Check the following connec- NG Check the harness wire NG
Repair Repair
tor: X-114 between the engine-ECU and
<Incorrect> OK A-97 <Correct> the crank angle sensor
connector
Check trouble symptom. OK
NG Replace the engine-ECU.
Replace the crank angle sensor
Check the harness wire between the crank angle sensor and the
earth, and repair if necessary.
6
13A-18 MPI - Troubleshooting
<Incorrect> <Correct>
Measure at the cramshaft position sensor connector X-112. A-98 Replace the engine-ECU.
• Connect the connector. (Use the test harness: MB991658.) <Added>
• Voltage between 2 and earth (Engine: cranking) NG
OK: 0.4-3.0 V Check the following connector: C-19 Repair
• Voltage between 2 and earth (Engine : idling) OK
OK: 0.5-2.0 V Check trouble symptom.
NG NG
<Incorrect>
Measure at the cramshaft position sensor connector X-112. (1) NG Check the harness wire between the crank angle sensor and the
• Disconnect the connector and measure at the harness side. control relay connector, and repair if necessary.
(2) Voltage between 3 and earth (Ignition switch:ON)
OK: System voltage
(5) Voltage between 2 and earth (Ignition switch:ON) (2) NG Check the following connec- NG
tor: X-31 Repair
(6) OK: 4.8-5.2 V
<Correct> C-51
(7) Continuity between 1 and earth (3) NG OK
OK: Continuity A-98
Check trouble symptom.
OK <Correct> NG
Check the following connec- NG Check the harness wire NG
Repair Repair
tor: X-114 between the engine-ECU and
<Incorrect> OK A-98 <Correct> the crank angle sensor
connector
Check trouble symptom. OK
NG Replace the engine-ECU.
Replace the crank angle sensor
Check the harness wire between the crank angle sensor and the
earth, and repair if necessary.
7
MPI - Troubleshooting 13A-19
No
Is the speedometer operating normally? Check the vehicle speed sensor circuit. (Refer to GROUP 54 –
Yes Combination Meters.)
<Incorrect> OK
Measure at the engine-ECU connector X-31. Check the following connector: X-31 <Incorrect>
• Connect the connector. C-51 OK NG
• Voltage between 86 and earth <Correct> C-51 Repair
Ignition switch: ON <Correct>
OK: Zero and 5 system voltage alternate while the vehicle is
being pushed. Check trouble symptom.
NG NG
<Correct>
Replace the engine-ECU
B-03
Check the following connector: NG Repair
X-21
<Incorrect> OK
NG
Check trouble symptom Check the harness wire between the vehicle speed sensor and
the engine-ECU, and repair if necessary.
8
13A-20 MPI - Troubleshooting
<Incorrect>
Measure at the air flow sensor con- NG Measure at the air flow sensor con- NG Check the following connec- NG
Repair
nector X-16. nector X-16. <Incorrect> tor: X-31 <Incorrect>
• Connect the connector. (Use the • Disconnect the connector, and OK
test harness: MB991709) measure at the harness side.
Check trouble symptom.
• Voltage between 2 and earth • Voltage between 1 and earth
(ignition switch: ON) (ignition switch: ON) NG
OK: 3.7-4.3 V (Altitude: 0 m) OK: 4.8-5.2 V Check the harness wire between NG
3.2-3.8 V (Altitude: • Continuity between 5 and earth Repair
the engine-ECU and the baro-
1,200 m) OK: Continuity metric pressure sensor connector.
OK OK OK
A-03 C-19, C-51
<Correct> <Correct>
Check the following connector: NG Repair
A-03 X-18 <Incorrect>
OK
<Correct>
Check trouble symptom Replace the engine-ECU
NG
NG
Check the harness wire between the Repair
engine-ECU and the barometric
Pressure sensor connector OK
Repair the air flow sensor
<Incorrect>
Measure at the air flow sensor NG Check the harness wire between the
connector X-16. engine-ECU and the barometric pres-
• Connect the connector. sure sensor connector, and repair is
• Voltage between 85 and earth necessary
(ignition switch: ON)
OK: 3.7-4.3 V (Altitude: 0 m)
3.2-3.8 V (Altitude: C-51 <Correct>
1,200 m)
OK
Check the following connector: NG
Repair
X-31
<Incorrect> OK
Check trouble symptom.
NG
Replace the engine-ECU.
9
MPI - Troubleshooting 13A-21
<Correct> A-105
10
13A-22 MPI - Troubleshooting
Code No. 44, 52, 53 Ignition coil and power transistor unit Probable cause
system
Range of Check • Malfunction of the ignition coil
• Engine speed is approx. 50-4,000 r/min • Improper connector contact, open circuit or short-
• Engine is not cranking circuited harness wire of the ignition primary circuit
Set conditions • Malfunction of the power transistor unit
• The ignition signal from the same coil is not input for 4 seconds. • Malfunction of the engine-ECU
However, this excludes cases where no ignition signal is input from any coils.
Check the igntion coil. (Refer to GROUP NG Check the following connector: NG
16 - ignition System.)
Replace Repair
A-64, A-65, A-66
OK OK
Check the power transistor unit. (Refer NG
to GROUP 16 - ignition System.)
Replace Check trouble symptom.
OK NG
<Incorrect>
Measure the power transistor unit (1) NG Check the harness wire between the <Added>
connectors X-110, X-111 ignition coil and power transistor unit
• Disconnect the connector, and connector, and repair if necessary.
measure at the harness side. <Incorrect>
(1) Voltage between each of 11, 12, (2) NG NG
13 and earth Check the following connector: X-28 Repair
(ignition switch: ON) OK
OK: System voltage
• Voltage between each of 1, 2, 3 C-47
and earth (Engine: Cranking)
OK: 2.0-6.0 V
Check the trouble symptom. <Correct>
OK NG
Check the following connectors: NG Check the harness wire between the NG
Repair
X-110, X-111 engine-ECU and power transistor unit
<Incorrect> OK Repair connector.
OK
Check trouble symptom. Replace the engine-ECU.
NG
Check the ignition signal circuit. (Refer
to P.13A-55, INSPECTION A-61, C-62
PROCEDURE 49.)
<Correct>
11
MPI - Troubleshooting 13A-23
NOTE
(1) If the ignition switches are close each other when starting the engine, radio interference may
cause this code to be displayed.
(2) This code may be displayed when registering the key ID code.
Yes
Is there another ignition key near the ignition key that is inserted in Remove the extra ignition key and start the engine
the ignition switch?
No
NG
Check trouble symptom.
Yes
Is a diagnosis code output from the immobilizer-ECU? Check the immobilizer system. (Refer to GROUP 54 – Ignition
No Switch and immobilizer System.)
12
13A-26 MPI - Troubleshooting
Items Symptom
Driving Shock The feeling of a comparatively large impact or vibration when the engine is
accelerated or decelerated.
Surge This is repeated surging ahead during constant speed travel or during variable
speed travel.
Knocking A sharp sound like a hammer striking the cylinder walls during driving and
which adversely affects driving.
Stopping Run on The condition in which the engine continues to run after the ignition switch is
(“Dieseling”) turned to OFF. Also called “Dieseling”.
<Incorrect> NG NG
Measure at the diagnosis connector Check the following connectors: Repair
(16-pin) X-122 X-66, X-73, X-122, X-135
• Voltage between 16 and earth A-25, X-63, D-19, D-21
OK: Battery voltage <Incorrect> OK
<Correct>
OK
NG
C-63 Check trouble symptom. Check the harness wire between the
power supply and diagnosis connector
<Correct>
<Incorrect> (16-pin), and repair if necessary.
Measure at the diagnosis connector (16- NG Check the harness wire between the
pin) X-122 diagnosis connector (16-pin) and the
• Continuity between 4 and earth earth, and repair if necessary.
• Continuity between 5 and earth
• OK: Continuity
C-63 <Correct>
Replace the MUT-II
INSPECTION PROCEDURE 2
MUT-II communication with engine-ECU is not possible Probable cause
One of the following causes may be suspected • Malfunction of engine-ECU power supply circuit
• No power to engine-ECU. • Malfunction of the engine-ECU
• Defective earth circuit of engine-ECU. • Open circuit between engine-ECU and diagnosis
• Defective engine-ECU. connector
• Improper communication line between engine-ECU and MUT-II
<Incorrect>
Check the following connectors: X-21, X-30, X-173 NG Repair
OK C-17, C-28, C-50
Check trouble symptom. <Correct>
NG
Check the harness wire between the engine-ECU and diagnosis OK Check the harness wire between NG
Repair
connector. engine-ECU and earth.
NG OK
Check the power supply and ignition switch-IG system. (Refer to
Repair
P.13A-41, INSPECTION PROCEDURE 25.)
13
MPI - Troubleshooting 13A-27
INSPECTION PROCEDURE 3
The engine warning lamp does not illuminate right after Probable cause
the Ignition switch is turned to the ON position
Because there is a burnt-out bult, the engine-ECU causes the engine warning lamp • Burnt-out bulb
to illuminate for five seconds immediately after the ignition switch is turned to ON. If • Defective warning lamp circuit
the engine warning lamp does not illuminate immediately after the ignition switch is • Malfunction of the engine-ECU
turned to ON, one of the malfunctions listed at right has probably occurred.
MUT-II Data list NG Check the engine-ECU power supply and earth circuit.
16 engine-ECU power supply voltage (Refer to P.13A-57.) (Refer to P.13A-42, INSPECTION PROCEDURE 43.)
OK <Incorrect>
Measure at the engine-ECU connector X-29. OK Check the following connector: NG
Repair
• Disconnect the connector, and check at the harness side. X-29
• Earth the terminal No. 36.
<Incorrect> OK C-49
OK: The engine warning lamp illuminates. <Correct>
NG <Correct> Check trouble symptom.
C-49 <Correct> NG
NG
Check a burnt-out bulb. Replace Replace the engine-ECU.
C-04
OK <Incorrect>
NG
Measure at the combination meter connector X-144. Check the following Connec- NG
tors: X-56, X-135 Repair
• Disconnect the connector, and measure at the harness side.
• Voltage between 24 and earth (Ignition switch: ON) <Incorrect> OK D-19, D-28
OK: System voltage <Correct>
OK Check trouble symptom.
<Correct> NG
C-04, C-17, C-49 Check the engine warning lamp power supply circuit, and repair
if necessary.
Check the following connectors: NG
Repair
X-31, X-29, X-144
<Incorrect> OK
NG
Check trouble symptom. Check the harness wire between combination meter and engine-
ECU, and repair if necessary
14
13A-28 MPI - Troubleshooting
INSPECTION PROCEDURE 4
The engine warning lamp remains illuminating and never Probable cause
goes out
In cases such as the above, the cause is probably that the engine-ECU is detecting a • Short-circuit between the engine warning lamp and
problem in a sensor or actuator, or that one of the malfunctions listed at right has engine-ECU
occurred. • Malfunction of the engine-ECU
MUT-II Self-Diag code Yes Refer to P.13A-12, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES
No <Incorrect>
Measure at the combination meter connector X-144. NG Check the harness wire between combination meter and engine-
• Disconnect the connector, and measure at the harness side. ECU connector, and repair if necessary.
• Disconnect the engine-ECU connector
• Continuity between 23 and earth
OK: No continuity C-04
OK
<Correct>
Replace the engine-ECU.
INSPECTION PROCEDURE 5
No initial combustion (starting impossible) Probable cause
In cases such as the above, the cause is probably that a spark plug is defective, or • Malfunction of the ignition system
that the supply of fuel to the combustion chamber is defective. • Malfunction of the fuel pump system
In addition, foreign materials (water, kerosene, etc.) may be mixed with the fuel. • Malfunction of the injectors
• Malfunction of the engine-ECU
• Malfunction of the immobilizer system
• Foreign materials in fuel
NG
Check battery voltage when cranking. Check the battery. (Refer to GROUP 54 – Battery.)
OK: 8 V or higher
OK
Immobilizer-ECU diagnosis code output? Yes Check the immobilizer. (Refer to GROUP 54 – Ignition Switch
No and immobilizer System.)
MUT-II: Inspection of no initial combustion.
(Refer to P.13A-46, INSPECTION PROCEDURE 35.)
OK NG
Can any sound be heard from the injectors when cranking? Check the injector system. (Refer to P. 13A-21, INSPECTION
OK PROCEDURE FOR DIAGNOSIS CODE 41.)
15
13A-40 MPI - Troubleshooting
INSPECTION PROCEDURE 23
Idling speed is improper when A/C is operating Probable cause
(A/C switch 2 signal)
In cases such as the above, the cause is probably that a spark plug is defective, or • Malfunction of the ignition system
that the supply of fuel to the combustion chamber is defective. • Malfunction of the fuel pump system
In addition, foreign materials (water, kerosene, etc.) may be mixed with the fuel. • Malfunction of the injectors
• Malfunction of the engine-ECU
• Malfunction of the immobilizer system
• Foreign materials in fuel
INSPECTION PROCEDURE 24
A/C condenser fan is inoperative Probable cause
The fan motor relay is controlled by turning on and off the power transistor in the • Malfunction of the A/C condenser fan relay
engine-ECU. • Malfunction of the condenser fan motor
• Improper connector contact, open circuit or short-
circuited harness wire
• Malfunction of the engine-ECU
<Correct> C-47
NG
Measure at the engine-ECU connector X-29 <Incorrect> Check the condenser fan circuit. (Refer to ELECTRICAL WIRING.)
• Disconnect the connector, and measure at the harness side.
• Check condition of the condenser fan.
(Ignition switch: ON)
OK: Fan stops
• Voltage between 21 and earth
(Ignition switch: ON)
OK: Battery voltage
• Connect a jumper cable between 21 and earth
(Ignition switch: ON)
OK: A/C condenser fan rotates
OK
C-47 <Correct>
NG
The following connector: Repair
X-28
<Incorrect> OK
Check the trouble symptom
NG
Replace the engine-ECU
16
MPI - Troubleshooting 13A-41
INSPECTION PROCEDURE 25
Power supply system and ignition switch-IG system Probable cause
When an ignition switch ON signal is input to the engine-ECU, the engine-ECU turns • Malfunction of the ignition switch
the control relay ON. This causes battery voltage to be supplied to the engine-ECU, • Malfunction of the control relay
injectors and air flow sensor. • Improper connector contact, open circuit or short-
circuited harness wire
• Disconnect engine-ECU earth wire
• Malfunction of the engine-ECU
NG
Check the control relay. (Refer to P.13A-85.) Replace
<Incorrect> OK
C-54 <Correct>
Measure at the control relay connector X-26 NG Check the harness wire between battery and control relay
• Disconnect the connector, and measure at the harness side. connector, and repair if necessary.
• Voltage between 3, 4 and earth
OK: System voltage
NG
Check the engine-ECU power supply and earth circuit.
(Refer to P.13A-52, INSPECTION PROCEDURE 43.)
INSPECTION PROCEDURE 26
Fuel pump system Probable cause
The engine-ECU turns the control relay ON when the engine is cranking or running, • Malfunction of the fuel pump relay
and this supplies power to drive the fuel pump. • Malfunction of the fuel pump
• Improper connector contact, open circuit or short-
circuited harness wire
• Malfunction of the engine-ECU
<Correct>
NG
Check the fuel pump operation. (Refer to P.13A-83.) Check the fuel pump circuit.
OK (Refer to P. 13A-52, INSPECTION PROCEDURE 44.)
NG
Check the fuel pump relay. (Refer to P.13A-85.) Replace
OK
Measure at the fuel pump relay connector X-25 NG Check the condenser fan circuit. (Refer to ELECTRICAL WIRING.)
• Connect the connector. <Incorrect> (Refer to P.13A-53, INSPECTION PROCEDURE 45.)
• Voltage between 1 and earth.
• MUT-II actuator test: Fuel pump drive
OK: System voltage
C-53
OK
Check the harness wore between fuel pump relay connector and fuel <Correct>
pump connector, and repair if necessary.
17
13A-42 MPI - Troubleshooting
INSPECTION PROCEDURE 27
Idle position switch system Probable cause
The idle position switch inputs the condition of the accelerator pedal, i.e. whether it is • Malfunction of the accelerator pedal
depressed or released (HIGH/LOW), to the engine-ECU. • Malfunction of the fixed SAS
The engine-ECU control the idle speed control servo based on this input. • Maladjustment of the idle position switch and throttle
position sensor
• Improper connector contact, open circuit or short-
circuited harness wire
• Malfunction of the engine-ECU
<Correct> A-06
NG
Check the idle position switch. (Refer to P.13A-86.) Replace <Correct>
OK
<Incorrect> C-19, C-51
Measure at the throttle position sensor connector X-119 NG Check the following NG
Repair
• Disconnect the connector, and measure at the harness side. connectors: X-22, X-31
• Voltage between 2 and earth (ignition switch: ON) OK <Incorrect>
OK: 4 V or higher
• Continuity between 1 and earth
OK: Continuity Check trouble symptom.
OK NG
Check the following NG <Correct> Check the harness wire between engine-ECU and throttle position
connector: X-119 Repair sensor connector.
<Incorrect> OK
A-06
OK NG
Check trouble symptomen. Replace the engine-ECU. Repair
NG
Replace the engine-ECU.
INSPECTION PROCEDURE 28
Ignition switch-ST system Probable cause
The ignition switch-ST inputs a HIGH signal to the engine-ECU while the engine is • Malfunction of the ignition switch
cranking. • Improper connector contact, open circuit or short-
The engine-ECU controls fuel injection, etc. during starting based on this input. circuited harness wire
• Malfunction of the engine-ECU
C-51 <Correct>
<Incorrect>
Measure at the engine-ECU connector X-31 (1) NG Check harness wire between NG
Repair
• Disconnect the connector, and measure at the harness side. the engine-ECU and ignition
• Voltage between 7and earth (ignition switch: START) switch connector.
OK: 8 V or more (2) NG OK
• Continuity between 91 and earth
OK: Continuity
OK Check the ignition switch.
(Refer to GROUP 54 – Ignition Switch and Immobilizer system.)
Check the following NG
connector: X-31 Repair
Check the harness wire between the engine-ECU connector
(terminal No.91) and earth, and repair if necessary.
<Incorrect> OK
<Correct> C-51
Check trouble symptom.
NG
18
MPI - Troubleshooting 13A-43
INSPECTION PROCEDURE 29
Power steering fluid pressure switch system Probable cause
The presence or absence of power steering load is input to the engine-ECU. • Malfunction of the power steering fluid pressure switch
The engine-ECU control the idle speed control (ESC) servo based on this input. • Improper connector contact, open circuit or short-
circuited harness wire
• Malfunction of the engine-ECU
INSPECTION PROCEDURE 30
A/C switch and A/C relay system Probable cause
When an A/C ON signal is input to the engine-ECU, the engine-ECU carries out • Malfunction of A/C control system
control of the idle speed control (ESC) servo, and also operates the A/C compressor • Malfunction of A/C switch
magnetic clutch. • Improper connector contact, open circuit or short-
circuited harness wire
• Malfunction of the engine-ECU
19
13A-44 MPI - Troubleshooting
INSPECTION PROCEDURE 31
Ignition circuit system Probable cause
The engine-ECU interrupts the ignition coil primary current by turning the power • Malfunction of ignition switch
transistor inside the engine-ECU ON and OFF. • Malfunction of power transistor unit
• Improper connector contact, open circuit or short-
circuited harness wire
• Malfunction of the engine-ECU
NG
Check trouble symptom. Check ignition coil and power transistor unit system. (Refer to
P.13A-22, INSPECTION PROCEDURE FOR DIAGNOSIS CODES
44, 52 and 53.)
INSPECTION PROCEDURE 32
Idle speed control (ESC) servo (Stepper motor) system Probable cause
The engine-ECU controls the intake air volume during idling by opening and closing • Malfunction of ISC servo
the servo valve located in the bypass air passage. • Improper connector contact, open circuit or short-
circuited harness wire
• Malfunction of the engine-ECU
<Correct>
Check the ISC servo NG
Replace
(Refer to P.13A-89.)
A-05
OK
Measure at the ISC servo connector X-118 <Incorrect> NG Check the following NG
• Disconnect the connector, and measure at the harness side. Repair
connectors: X-28, X-29
• Voltage between 2 and earth, and 5 and earth
OK
(Ignition switch: ON)
OK: System voltage Check trouble symptom.
OK <Correct> NG
C-47 Check the harness wire between control relay and ISC servo
connector, and repair if necessary.
Measure at the ISC servo connector X-28 <Incorrect> NG Check the following NG
• Disconnect the connector, and measure at the harness side. connector: X-118 Repair
• Voltage between each of 4, 5, 17, 18 and earth A-05 <Correct>
(Ignition switch: ON)
<Incorrect> OK
OK: System voltage Check trouble symptom
OK NG
Check the following NG
Repair
<Correct> Check harness wire between engine-ECU and ISC servo
connector: X-28 <Incorrect> connector, and repair if necessary.
OK C-47
NG
Check trouble symptom. Replace the engine-ECU
20
MPI - Troubleshooting 13A-45
INSPECTION PROCEDURE 33
Purge control solenoid valve system Probable cause
The purge control solenoid valve controls the purging of air from the canister located • Malfunction of solenoid valve
inside the intake manifold. • Improper connector contact, open circuit or short-
circuited harness wire
• Malfunction of the engine-ECU
<Correct>
Check the purge control solenoid valve. NG
Replace
(Refer GROUP 17 – Emission Control System.) C-19
OK <Incorrect>
Measure at the purge control solenoid valve connector X-121 NG Check the following NG
• Disconnect the connector, and measure at the harness side. connector: X-22 Repair
• Voltage between 2 and earth <Incorrect>
OK
(Ignition switch: ON) <Incorrect>
OK: System voltage Check trouble symptom.
OK <Correct> NG
1 A-07 Check the harness wire between control relay and solenoid valve
C-47 connector, and repair if necessary.
<Correct> <Correct>
Measure at engine-ECU connector X-28 <Incorrect> NG Check the following NG
• Disconnect the connector, and measure at the harness side. Repair
connector: X-121
• Voltage between 24 and earth A-07 <Correct>
(Ignition switch: ON)
<Incorrect> OK
OK: System voltage Check trouble symptom
OK NG
Check the following NG
Repair
<Correct> Check harness wire between engine-ECU and solenoid valve
connector: X-28 <Incorrect> connector, and repair if necessary.
OK C-47
NG
Check trouble symptom.
NG
Replace the engine-ECU
21
13A-46 MPI - Troubleshooting
INSPECTION PROCEDURE 34
EGR control solenoid valve system Probable cause
The EGR control solenoid valve is controlled by the negative pressure resulting from • Malfunction of solenoid valve
EGR operation leaking to port “A” of the throttle body. • Improper connector contact, open circuit or short-
circuited harness wire
• Malfunction of the engine-ECU
<Correct>
Check the EGR control solenoid valve. NG
Replace
(Refer GROUP 17 – Emission Control System.) C-19
OK <Incorrect>
Measure at the EGR control solenoid valve connector X-120 NG Check the following NG
• Disconnect the connector, and measure at the harness side. connector: X-22 Repair
• Voltage between 2 and earth <Incorrect>
OK
(Ignition switch: ON)
OK: System voltage Check trouble symptom.
OK <Correct> NG
A-08 Check the harness wire between control relay and solenoid valve
C-47 connector, and repair if necessary.
<Correct>
Measure at engine-ECU connector X-28 <Incorrect> NG Check the following NG
• Disconnect the connector, and measure at the harness side. Repair
connector: X-120
• Voltage between 24 and earth A-08 <Correct>
(Ignition switch: ON)
<Incorrect> OK
OK: System voltage Check trouble symptom
OK NG
Check the following NG
Repair
<Correct> Check harness wire between engine-ECU and solenoid valve
connector: X-28 <Incorrect> connector, and repair if necessary.
OK C-47
NG
Check trouble symptom.
NG
Replace the engine-ECU
INSPECTION PROCEDURE 35
MUT-II: Inspection of no initial combustion
22
MPI - Troubleshooting 13A-47
INSPECTION PROCEDURE 36
Ignition system: Inspection of no initial combustion.
<Incorrect>
Measure at the power transistor connector X-111 NG Check ignition circuit system.
• Connect the connector. (Use test harness: MB991348) (Refer to P.13A-44, INSPECTION PROCEDURE 31.)
• Connect a primary voltage detection-type tachometer to
terminals 11, 12 and 13 in that order.
OK: Each terminal displays a speed on the engine tachometer
A-62 <Correct>
that is 1/3 of the cranking speed.
OK
Check the ignition timing when cranking. NG Check that the crank angle sensor is installed properly.
OK: Approx. 5° BTDC
INSPECTION PROCEDURE 37
MUT-II: Check if uncomplete combustion occurs.
MUT-II Self-Diag code Yes Refer to P.13A-12, INSPECTION CHART FOR DIAGNOSIS CODE
Are diagnosis codes displayed?
No
MUT-II Actuator test NG Check the fuel pump system.
07 Fuel pump (Refer to P.13A-61.) (Refer to P.13A-41, INSPECTION PROCEDURE 26.)
OK
MUT-II Data list NG Check the engine coolant temperature sensor system
21 Engine coolant temperature sensor (Refer to P.13A-57.) (Refer to P.13A-16, INSPECTION PROCEDURE FOR
OK DIAGNOSIS CODE 21.)
INSPECTION PROCEDURE 38
Check if hunting occurs.
23
13A-52 MPI - Troubleshooting
INSPECTION PROCEDURE 43
Check the engine-ECU power supply and earth circuit
C-47, C-49, C-51 <Correct>
<Incorrect>
Measure at engine-ECU connectors X-28, X-29, X-31 NG Check the following NG
Repair
• Disconnect the connector, and measure at the harness side. connector: X-56 <Incorrect>
(1) Voltage between 82 and earth (Ignition switch: ON) (2), (3) NG D-28 <Correct>
OK: System voltage
(2) Voltage between 38 and earth Check trouble symptom.
OK: System voltage NG
(3) Voltage between 12, 25 and earth (Ignition switch: ON)
OK: System voltage (when the terminal 38 is earthed) (4) NG
(4) Continuity between 13, 26 and earth
OK: Continuity Check the harness wire be- NG Repair
(5) Voltage between 80 and earth tween engine-ECU and ignition
OK: System voltage (5) NG switch connector
OK OK
C-47, C-49, C-51
Check the following NG <Correct> NG Check the ignition switch.
connectors: X-28, X-29, X-31 Repair
(Refer to GROUP 54 – Ignition Switch and Immobilizer System.)
OK <Incorrect>
Check trouble symptom. Check the harness wire between the engine-ECU and control relay,
NG and repair if necessary.
Replace the engine-ECU.
Check harness wire between engine-ECU and earth, and repair if
necessary.
24
MPI - Troubleshooting 13A-53
INSPECTION PROCEDURE 45
Check the fuel pump drive control circuit.
<Correct>
C-53
Measure at the fuel pump relay connectors X-25 <Incorrect> NG Check the following NG
Repair
• Disconnect the connector, and measure at the harness side. connector: X-56
• Voltage between 3, 4 and earth (ignition switch: ON)
OK: System voltage
OK
<Incorrect> D-28 <Correct>
OK <Correct>
C-47 Check trouble symptom.
Measure at the engine-ECU connector X-28 <Incorrect> NG NG
• Disconnect the connector, and measure at the harness side. Check the harness wire be- NG
• Continuity between 22 and earth (ignition switch: ON) tween fuel pump relay and
Repair
OK: System voltage ignition switch connector.
OK OK
Check the ignition switch.
(Refer to GROUP 54 – Ignition Switch and Immobilizer System.)
INSPECTION PROCEDURE 46
Check the air flow sensor (AFS) control circuit
A-03 <Correct> C-51 <Correct>
<Incorrect>
Measure at the air flow sensor connector X-18 NG Check the following connector:
• Disconnect the connector, and measure at the harness side. X-56
(1) Voltage between 4 and earth (Ignition switch: ON) <Incorrect> OK
OK: System voltage
(2) Voltage between 3 and earth (Ignition switch: ON) Check trouble symptom.
OK: 4.8-5.2 V NG
(3) Continuity between 5 and earth
Check the harness wire between the air flow sensor and control
OK: Continuity
relay connector, and repair if necessary.
(2),(3)
NG Check the following NG
connector: X-31 Repair
OK <Incorrect> OK
A-03 <Correct> C-19, C-51
Check the following connector: X-16 <Incorrect> NG Check trouble symptom.
OK NG
Check trouble symptom. Check the harness wire NG
Repair
NG between the engine-ECU and
air flow sensor connector
Replace the air flow sensor.
OK
Replace the engine-ECU
Repair
INSPECTION PROCEDURE 47
Check the throttle position sensor (TPS) output circuit.
<Correct> C-51 C-51 <Correct>
Measure at the engine-ECU connector X-31 <Incorrect> OK Check the following NG
connector: X-31 Repair
• Connect the connector.
• Voltage between 84 and earth (Ignition switch: ON) <Incorrect> OK
OK: 0.3-1.0 V (Throttle valve at idle position)
4.5-5.5 V (Throttle valve fully open)
NG Check trouble symptom.
A-06 <Correct>
NG
Check the following connectors: A-04, C-46 <Incorrect> NG Replace the engine-ECU.
OK
Check trouble symptom. Repair
NG
Check the harness wire between engine-ECU and throttle position
sensor connector, and repair if necessary
MPI - Troubleshooting 13A-55
INSPECTION PROCEDURE 48
Check the injector control circuit.
C-47 <Correct>
<Correct>
Measure at the engine-ECU connector X-28 <Incorrect> NG Check the following NG
Repair
• Disconnect the connector, and measure at the harness side. connectors: X-107, X-245,
• Voltage between 1,2,3,14,15,16 and earth (ignition switch: ON) X248, X-246, X-247, X-248,
OK: System voltage X-249, X-250
OK <Correct> <Incorrect> OK A-67, A-68, A-69, A-99,
A-100, A-101, A105
C-47
NG
Check the following connector: X-28 <Incorrect> Check trouble symptom.
OK NG
Check trouble symptom. Check the harness between engine-ECU and injector connector,
NG and repair if necessary.
Replace the engine-ECU.
Repair
INSPECTION PROCEDURE 49
Check the ignition signal circuit.
<Correct>
A-61
Measure at the power transistor unit connector X-110 <Incorrect> (1) NG Check the following NG
Repair
• Disconnect the connector, and measure at the harness side. connector: X-56
• Voltage between 3, 4 and earth (ignition switch: ON)
OK: System voltage
(2) NG OK
<Incorrect> D-28 <Correct>
OK
Check trouble symptom.
NG
Check the harness wire be- NG
Repair
tween power transistor unit and
<Correct> ignition switch connector.
C-50 OK
Measure at the engine-ECU connector X-30 <Incorrect> OK Check the ignition switch (Refer to GROUP 54 – Ignition Switch.)
• Connect the connector.
• Voltage between 58 and earth (engine: 3,000 r/min)
OK: 0.3-3.0 V
NG
Check the following NG Because an open or short circuit has occurred somewhere in the
Repair
connectors: X-30, X-110 ignition signal output harness of the power transistor unit, inspect
<Incorrect> <Correct>
OK and repair the harness.
A-61, C-50, C-71
Check trouble symptom. Replace the engine-ECU.
NG
Check the harness-wire between NG
Repair
the engine-ECU and power
transistor unit connector.
OK
Replace the power transistor unit.
27
13A-1
MULTIPOINT FUEL
INJECTION (MPI)
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . 2
Outline of changes . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13A-2 MPI - General/Troubleshooting
GENERAL
OUTLINE OF CHANGES
D The following service procedure has been added to the addition of vehicles with 6G72-A/T.
TROUBLESHOOTING
INSPECTION CHART FOR DIAGNOSIS CODES
Code No. Diagnosis item Reference page
NG
Check the oxygen sensor. (Refer to P.13A-87.)* Replace
OK
(1) NG NG
Measure at the oxygen sensor connector E-48. Check the following Repair
D Disconnect the connector, and measure at the harness side. connectors: C-19, C-17,
(1) Voltage between 1 and earth (Ignition switch: ON) E-41
OK: System voltage (2) NG OK
(2) Continuity between 2 and earth
OK: Continuity (3) NG Check trouble symptom.
(3) Continuity between 3 and earth
OK: Continuity NG
OK Check the harness wire between the
NG oxygen sensor and the control relay con-
Check the following connectors: E-48, C-83, E-41, C-17 Repair nector, and repair if necessary.
OK
NG
Check the following Repair
Check trouble symptom.
connectors: E-41, C-17,
NG C-19, C-82
NG
Check the harness wire between the engine-A/T-ECU and the oxy- Repair OK
gen sensor connector.
Check trouble symptom.
OK
NG
Replace the engine-A/T-ECU. NG
Check the harness wire Repair
between the engine-
A/T-ECU and the oxygen
sensor connector.
OK
1. NG
Measure at the air flow sensor con- Check the air flow sensor circuit.
nector A-03. (Refer to P.13A-45, INSPECTION
D Connect the connector. (Use PROCEDURE 48.)
the test harness: MB991709)
1. Voltage between 3 and earth
2. NG NG NG
(Engine: Idling) Measure at the engine-A/T-ECU Check the following connector: Repair
OK: 2.2 - 3.2 V connector C-81. A-03
2. Voltage between 7 and earth D Disconnect the connector.
OK: 0 - 1 V (Engine: idling) OK
D Voltage between 19 and earth
6 - 9 V (2,000 r/min) (Ignition switch: ON)
Check trouble symptom.
OK OK: 6 - 9 V
NG
OK
Replace the engine-A/T-ECU.
NG
Check the following connector: Repair
C-81 NG
Check the harness wire between Repair
OK the engine-A/T-ECU and the air
flow sensor connector.
Check trouble symptom.
OK
NG
NG
Check the intake air temperature Replace
sensor. (Refer to P.13A-85.)*
OK
NG NG
Measure at the air flow sensor con- Check the following connector: Repair
nector A-03. C-82
D Disconnect the connector, and OK
measure at the harness side.
D Voltage between 6 and earth Check trouble symptom.
(Ignition switch: ON)
OK: 4.5 - 4.9 V NG
D Continuity between 5 and earth NG
OK: Continuity Check the harness wire between Repair
the engine-A/T-ECU and the intake
OK air temperature sensor connector.
NG
Check the following connector: Repair OK
A-03
Replace the engine-A/T-ECU.
OK
NG
Check trouble symptom. Replace the engine-A/T-ECU.
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch system (Refer to P.13A-42 INSPECTION
OK: With the throttle valve at the PROCEDURE 27.)
idle position: ON
With the throttle valve slight-
ly open: OFF
OK
NG
Check the throttle position sensor. Replace
(Refer to P.13A-86.)*
OK
NG NG
Measure at the throttle position sensor Check the following connectors: Repair
connector A-06. C-82, C-19
D Disconnect the connector, and OK
measure at the harness side.
D Voltage between 4 and earth Check trouble symptom.
(Ignition switch: ON)
OK: 4.8 - 5.2 V NG
D Continuity between 1 and earth NG
OK: Continuity Check the harness wire between the Repair
engine-A/T-ECU and the throttle posi-
OK tion sensor connector.
Check the throttle position sensor out- OK
put circuit. (Refer to P.13A-44, IN-
SPECTION PROCEDURE 47.) Replace the engine-A/T-ECU.
NG
Check the engine coolant temperature Replace
sensor. (Refer to P.13A-85.)*
OK
NG NG
Measure at the engine coolant temper- Check the following connector: Repair
ature sensor connector A-59. C-82
D Disconnect the connector, and OK
measure at the harness side.
D Voltage between 1 and earth Check trouble symptom.
(Ignition switch: ON)
OK: 4.5 - 4.9 V NG
D Continuity between 2 and earth NG
OK: Continuity Check the harness wire between the Repair
engine-A/T-ECU and the engine cool-
OK ant temperature sensor connector.
OK
NG
Check the following connector: Repair
A-59
OK
OK
Measure at the crank angle sensor connector A-97. Replace the engine-A/T-ECU.
D Connect the connector. (Use the test harness: MB998478.)
D Voltage between 2 and earth (Engine: cranking)
OK: 0.4 - 4.0 V
D Voltage between 2 and earth (Engine: idling)
OK: 1.5 - 2.5 V
NG
(1) NG NG
Measure at the crank angle sensor connector A-97. Check the following con- Repair
D Disconnect the connector, and measure at the harness side. nector: C-19
(1) Voltage between 3 and earth (Ignition switch: ON) OK
(2) NG
OK: System voltage
(2) Voltage between 2 and earth (Ignition switch: ON) Check trouble symptom.
OK: 4.8 - 5.2 V
(3) Continuity between 1 and earth (3) NG NG
OK: Continuity
Check the harness wire between the crank angle sensor and the
OK control relay connector, and repair if necessary.
NG
Check the following con- Repair
nector: A-97 NG
Check the following con- Repair
OK
nector: C-82
Check trouble symptom. OK
NG
Check trouble symptom.
Replace the crank angle sensor. NG
NG
Check the harness wire Repair
between the engine-A/T-ECU
and the crank angle sensor
connector.
OK
Check the harness wire between the crank angle sensor and the
earth, and repair if necessary.
13A-8 MPI - Troubleshooting
OK
Measure at the camshaft position sensor connector A-98. Replace the engine-A/T-ECU.
D Connect the connector. (Use the test harness: MB991658)
D Voltage between 2 and earth (Engine: cranking)
OK: 0.4 - 3.0 V
D Voltage between 2 and earth (Engine: idling)
OK: 0.5 - 2.0 V
NG
(1) NG NG
Measure at the camshaft position sensor connector A-98. Check the following con- Repair
D Disconnect the connector, and measure at the harness side. nector: C-19
(1) Voltage between 3 and earth (Ignition switch: ON) OK
(2) NG
OK: System voltage
(2) Voltage between 2 and earth (Ignition switch: ON) Check trouble symptom.
OK: 4.8 - 5.2 V
(3) Continuity between 1 and earth (3) NG NG
OK: Continuity
Check the harness wire between the camshaft position sensor
OK and the control relay connector, and repair if necessary.
NG
Check the following con- Repair
nector: A-98 NG
Check the following con- Repair
OK nector: C-82
Check trouble symptom. OK
Check the harness wire between the top dead center sensor and
the earth, and repair if necessary.
MPI - Troubleshooting 13A-9
Code No. 24 Vehicle speed sensor system Probable cause
Range of Check D Malfunction of the vehicle speed sensor
D Excluding 60 seconds after the engine starts. D Improper connector contact, open circuit or
D Idle position switch: OFF short-circuited harness wire of the vehicle speed
D Engine speed is 3,000 r/min. sensor
D Driving under high engine load conditions. D Malfunction of the engine-A/T-ECU
Set condition
D Sensor output voltage does not changes for 4 seconds (no pulse signal input).
No
Is the speedometer operating normally? Check the vehicle speed sensor circuit. (Refer to GROUP54 -
Combination Meters.)
Yes
OK
Measure at the engine-A/T-ECU connector C-83. Check the following connector: C-83
D Connect the connector. OK NG
D Voltage between 80 and earth Repair
Ignition switch: ON
OK: Zero and system voltage alternate while the vehicle is Check trouble symptom.
being pushed.
NG
NG
Replace the engine-A/T-ECU.
NG
Check the following connectors: Repair
C-17, C-11, B-03, C-30
OK
NG
Check trouble symptom. Check the harness wire between the vehicle speed sensor and
the engine-A/T-ECU, and repair if necessary.
13A-10 MPI - Troubleshooting
NG NG NG
Measure at the air flow sensor con- Measure at the air flow sensor con- Check the following connector: Repair
nector A-03. nector A-03. C-82
D Connect the connector. (Use D Disconnect the connector, and OK
the test harness: MB991709) measure at the harness side.
D Voltage between 2 and earth D Voltage between 1 and earth
(Ignition switch: ON) (Ignition switch: ON) Check trouble symptom.
OK: 3.7 - 4.3 V OK: 4.8 - 5.2 V
(Altitude: 0 m) D Continuity between 5 and earth NG
3.2 - 3.8 V OK: Continuity NG
(Altitude: 1,200 m) Check the harness wire between Repair
OK the engine-A/T-ECU and the baro-
OK metric pressure sensor connector.
OK
NG
Check the following connector: Repair
A-03
OK
Replace the engine-A/T-ECU.
Check trouble symptom.
NG
NG
Check the harness wire between Repair
the engine-A/T-ECU and the baro- OK
metric pressure sensor connector. Replace the air flow sensor.
NG
Measure at the engine-A/T-ECU Check the harness wire between
connector C-82. the engine-A/T-ECU and the baro-
D Connect the connector. metric pressure sensor connector,
D Voltage between 55 and earth and repair if necessary.
(Ignition switch: ON)
OK: 3.7 - 4.3 V
(Altitude: 0 m)
3.2 - 3.8 V
(Altitude: 1,200 m)
OK
NG
Check the following connector: Repair
C-82
OK
NG
Check the injector. (Refer to P.13A-88.)* Replace
OK
NG NG
Measure at the injector intermediate Check the following connector: Repair
connector A-105. A-105
D Disconnect the connector, and
OK
measure at the harness side.
D Voltage between 8 and earth NG
Check trouble symptom. Check the harness wire between the
(Ignition switch: ON) OK control relay and the injector connector,
OK: System voltage
and repair if necessary.
Check the injector control circuit.
(Refer to P.13A-45, INSPECTION PRO-
CEDURE 48.)
Code No. 44, 52, 53 Ignition coil and power transistor unit Probable cause
system
Range of Check D Malfunction of the ignition coil
D Engine speed is approx. 50 - 4,000 r/min. D Improper connector contact, open circuit or
D Engine is not cranking. short-circuited harness wire of the ignition primary
Set conditions circuit
D The ignition signal from the same coil is not input for 4 seconds. D Malfunction of the power transistor unit
However, this excludes cases where no ignition signal is input from any coils. D Malfunction of the engine-A/T-ECU
NG
Check the ignition coil. (Refer to Replace
GROUP 16 – Ignition System.)
OK
NG
Check the power transistor unit. (Refer Replace
to GROUP 16 - Ignition System.)
OK
(1) NG NG
Measure at the power transistor unit Check the following connectors: Repair
connectors A-61, A-62. A-64, A-65, A-66
D Disconnect the connector, and mea- OK
sure at the harness side.
(1) Voltage between each of 11, 12, Check trouble symptom.
13 and earth
(Ignition switch: ON) NG
OK: System voltage
(2) Voltage between each of 1, 2, 3 Check the harness wire between the
and earth (Engine: Cranking) ignition coil and power transistor unit
OK: 2.0 – 6.0 V connector, and repair if necessary.
(2) NG
OK NG
Check the following connector: C-81 Repair
NG
Check the following connectors: Repair OK
A-61, A-62
OK Check trouble symptom.
NG
Check trouble symptom. NG
NG Check the harness wire between the Repair
engine-A/T-ECU and power transistor
Check the ignition signal circuit. (Refer unit connector.
to P.13A-45, INSPECTION PROCE- OK
DURE 49.)
Replace the engine-A/T-ECU.
MPI - Troubleshooting 13A-13
Code No. 54 Immobilizer system Probable cause
Range of Check D Radio interference of ID codes
D Ignition switch: ON D Incorrect ID code
Set Conditions D Malfunction of harness or connector
D Improper communication between the engine-ECU and immobilizer-ECU D Malfunction of immobilizer-ECU
D Malfunction of engine-A/T-ECU
NOTE
(1) If the ignition switches are close each other when starting the engine, radio interference may cause
this code to be displayed.
(2) This code may be displayed when registering the key ID code.
Yes
Is there another ignition key near the ignition key that is inserted Remove the extra ignition key and start the engine.
in the ignition switch?
No NG
Check trouble symptom.
Yes
Is a diagnosis code output from the immobilizer-ECU? Check the immobilizer system. (Refer to GROUP 54 - Ignition
Switch and Immobilizer System.)
No
NG
Check the following connectors: Repair
C-17, C-28, C-84
OK
Engine warning The engine warning lamp does not illuminate right after the 3 13A-16
lamp and ignition switch is turned to the ON position.
related parts
The engine warning lamp remains illuminating and never goes 4 13A-17
out.
Idling stability When the engine is cold, it stalls at idling. (Die out) 11 13A-22
(Engine stalls)
When the engine becomes hot, it stalls at idling. (Die out) 12 13A-23
The engine stalls when starting the car. (Pass out) 13 13A-24
Surge 19 13A-27
Knocking 20 13A-27
Dieseling 21 13A-27
NG NG
Measure at the diagnosis connector Check the following connectors: Repair
(16-pin) C-63. D-19, D-21, A-25X
D Voltage between 16 and earth
OK
OK: Battery voltage
NG
OK Check trouble symptom. Check the harness wire between the
power supply and diagnosis connector
(16-pin), and repair if necessary.
NG
Measure at the diagnosis connector Check the harness wire between the
(16-pin) C-63. diagnosis connector (16-pin) and the
D Continuity between 4 and earth earth, and repair if necessary.
D Continuity between 5 and earth
OK: Continuity
OK
INSPECTION PROCEDURE 2
MUT-II communication with engine-ECU is not possible. Probable cause
One of the following causes may be suspected. D Malfunction of engine-A/T-ECU power supply circuit
D No power supply to engine-ECU. D Malfunction of engine-A/T-ECU
D Defective earth circuit of engine-ECU. D Open circuit between engine-A/T-ECU and diagnosis
D Defective engine-ECU. connector
D Improper communication line between engine-ECU and MUT-II
NG
Check the following connectors: C-12, C-17, C-83 Repair
OK
INSPECTION PROCEDURE 3
The engine warning lamp does not illuminate right after Probable cause
the ignition switch is turned to the ON position.
Because there is a burnt-out bulb, the engine-ECU causes the engine warning lamp D Burnt-out bulb
to illuminate for five seconds immediately after the ignition switch is turned to ON. D Defective warning lamp circuit
If the engine warning lamp does not illuminate immediately after the ignition switch D Malfunction of the engine-A/T-ECU
is turned to ON, one of the malfunctions listed at right has probably occurred.
NG
MUT-II Data list Check the engine-A/T-ECU power supply and earth circuit.
16 engine-A/T-ECU power supply voltage (Refer to P.13A-46.) (Refer to P.13A-42, INSPECTION PROCEDURE 43.)
OK
OK NG
Measure at the engine-A/T-ECU connector C-81. Check the following Repair
D Disconnect the connector, and check at the harness side. connector: C-81
D Earth the terminal No. 22.
OK
OK: The engine warning lamp illuminates.
NG Check trouble symptom.
NG
NG
Check a burnt-out bulb. Replace Replace the engine-A/T-ECU.
OK
NG NG
Measure at the combination meter connector C-04. Check the following Repair
D Disconnect the connector, and measure at the harness side. connectors: D-19, D-28
D Voltage between 24 and earth (Ignition switch: ON) OK
OK: System voltage
OK Check trouble symptom.
NG
Check the engine warning lamp power supply circuit, and repair
if necessary.
NG
Check the following connectors: Repair
C-04, C-17, C-81
OK
NG
Check trouble symptom. Check the harness wire between combination meter and engine-
A/T-ECU, and repair if necessary.
MPI - Troubleshooting 13A-17
INSPECTION PROCEDURE 4
The engine warning lamp remains illuminating and never Probable cause
goes out.
In cases such as the above, the cause is probably that the engine-ECU is detecting D Short-circuit between the engine warning lamp and
a problem in a sensor or actuator, or that one of the malfunctions listed at right has engine-A/T-ECU
occurred. D Malfunction of the engine-A/T-ECU
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS CODES
Are diagnosis codes displayed?
No
NG NG
Measure at the combination meter connector C-04. Check the following con- Repair
D Disconnect the connector, and measure at the harness side. nector: C-17
D Disconnect the engine-A/T-ECU connector OK
D Continuity between 23 and earth
OK: No continuity Check trouble symptom.
OK NG
Replace the engine-A/T-ECU. Check the harness wire between combination meter and engine-
A/T-ECU connector, and repair if necessary.
INSPECTION PROCEDURE 5
No initial combustion (starting impossible) Probable cause
In cases such as the above, the cause is probably that a spark plug is defective, D Malfunction of the ignition system
or that the supply of fuel to the combustion chamber is defective. D Malfunction of the fuel pump system
In addition, foreign materials (water, kerosene, etc.) may be mixed with the fuel. D Malfunction of the injectors
D Malfunction of the engine-A/T-ECU
D Malfunction of the immobilizer system
D Foreign materials in fuel
NG
Check battery voltage when cranking. Check the battery. (Refer to GROUP 54 - Battery.)
OK: 8 V or higher
OK
Yes
Is immobilizer-ECU diagnosis code output? Check the immobilizer. (Refer to GROUP 54 - Ignition Switch and
Immobilizer System.)
No
INSPECTION PROCEDURE 6
Initial combustion but no complete combustion Probable cause
(starting impossible)
In such cases as the above, the cause is probably that the spark plugs are generating D Malfunction of the ignition system
sparks but the sparks are weak, or the initial mixture for starting is not appropriate. D Malfunction of the injector system
D Foreign materials in fuel
D Poor compression
D Malfunction of the engine-A/T-ECU
NG
Check battery voltage when cranking. Check the battery. (Refer to GROUP 54 - Battery.)
OK: 8 V or higher
OK
NG
Check the ignition timing when cranking. Check that the crank angle sensor is installed properly.
OK: Approx. 5_BTDC
OK
NG
Check battery voltage when cranking. Check the battery. (Refer to GROUP 54 - Battery.)
OK: 8 V or higher
OK
INSPECTION PROCEDURE 8
Unstable idling (Rough idling, hunting) Probable cause
In cases as the above, the cause is probably that the ignition system, air/fuel mixture, D Malfunction of the ignition system
idle speed control (ISC) or compression pressure is defective. D Malfunction of air-fuel ratio control system
Because the range of possible causes is broad, inspection is narrowed down to simple D Malfunction of the ISC system
items. D Malfunction of the purge control solenoid valve
system
D Malfunction of the EGR control solenoid valve
system
D Poor compression
D Drawing air into exhaust system
Yes
Were the battery terminals disconnected? After warming-up, let the engine run at idling for 10 minutes.
No
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
Yes
Does idling speed fluctuate excessively? Check if hunting occurs.
(Refer to P.13A-37, INSPECTION PROCEDURE 38.)
No
NG
Check the ISC servo for operation sound. (Refer to P.13A-89.)* Check the ISC servo system.
(Refer to P.13A-34, INSPECTION PROCEDURE 32.)
OK
NG
Check the injector for operation sound. Check the injector system. (Refer to P.13A-11, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ISC servo for operation sound. (Refer to P.13A-89.)* Check the ISC servo system.
(Refer to P.13A-34, INSPECTION PROCEDURE 32.)
OK
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-46.) (Refer to P.13A-31, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
OK
NG
MUT-II Data list Check the A/C switch and A/C relay system.
28 A/C switch (Refer to P.13A-46.) (Refer to P.13A-33, INSPECTION PROCEDURE 30.)
OK
NG
Check trouble symptom. Clean the throttle valve area. (Refer to P.13A-76.)*
INSPECTION PROCEDURE 10
Idling speed is low. (Improper idling speed) Probable cause
In cases such as the above, the cause is probably that the intake air volume during D Malfunction of the ISC servo system
idling is too small. D Malfunction of the throttle body
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ISC servo for operation sound. (Refer to P.13A-89.)* Check the ISC servo system.
(Refer to P.13A-34, INSPECTION PROCEDURE 32.)
OK
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-46.) (Refer to P.13A-31, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
OK
NG
Check trouble symptom. Clean the throttle valve area. (Refer to P.13A-76.)*
INSPECTION PROCEDURE 11
When the engine is cold, it stalls at idling. (Die out) Probable cause
In such cases as the above, the cause is probably that the air/fuel mixture is inappropriate D Malfunction of the ISC servo system
when the engine is cold, or that the intake air volume is insufficient. D Malfunction of the throttle body
D Malfunction of the injector system
D Malfunction of the ignition system
Yes
Were the battery terminals disconnected? After warming-up, let the engine run at idling for 10 minutes.
No
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
Yes
Does the engine stall right after the accelerator pedal is released? Clean the throttle valve Check and adjust the
area. fixed SAS.
No
(Refer to P.13A-76.)* (Refer to P.13A-78.)*
No
Is engine-idling stable after the warming-up? Check if the unstable idling (Rough idling, hunting).
(Refer to P.13A-20, INSPECTION PROCEDURE 8.)
Yes
NG
Check the ISC servo for operation sound. (Refer to P.13A-89.)* Check the ISC servo system.
(Refer to P.13A-34, INSPECTION PROCEDURE 32.)
OK
NG
Check the injector for operation sound. Check the injector system. (Refer to P.13A-11, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-46.) (Refer to P.13A-31, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system.
10 EGR control solenoid valve (Refer to P.13A-51.) (Refer to P.13A-36, INSPECTION PROCEDURE 34.)
OK
Yes
Were the battery terminals disconnected? After warming-up, let the engine run at idling for 10 minutes.
No
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ISC servo for operation sound. (Refer to P.13A-89.)* Check the ISC servo system.
(Refer to P.13A-34, INSPECTION PROCEDURE 32.)
OK
NG
Check the injector for operation sound. Check the injector system. (Refer to P.13A-11, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
Yes
Does the engine stall right after the accelerator pedal is released? Clean the throttle valve Check and adjust the
area. fixed SAS.
No
(Refer to P.13A-76.)* (Refer to P.13A-78.)*
No
Does the engine stall easily again? While carrying out an intermittent malfunction simulation test (Refer
to GROUP 00 - Points to Note for Intermittent Malfunctions.), check
Yes for sudden changes in the signals shown below.
D Crank angle sensor signal D Primary and secondary
MUT-II: Engine stalling inspection when the engine is warm and D Air flow sensor signal ignition signal
idling. (Refer to P.13A-39, INSPECTION PROCEDURE 40.) D Injector drive signal D Fuel pump drive signal
OK D Engine-A/T-ECU power
supply voltage
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11 - On-vehicle Service.)
OK
INSPECTION PROCEDURE 13
The engine stalls when starting the car. (Pass out) Probable cause
In cases such as the above, the cause is probably misfiring due to a weak spark, D Drawing air into intake system
or an inappropriate air/fuel mixture when the accelerator pedal is depressed. D Malfunction of the ignition system
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-36,
10 EGR control solenoid valve (Refer to P.13A-51.) INSPECTION PROCEDURE 34.)
OK
INSPECTION PROCEDURE 14
The engine stalls when decelerating. Probable cause
In cases such as the above, the cause is probably that the intake air volume is insufficient D Malfunction of the ISC system
due to a defective idle speed control (ISC) servo system.
Yes
Were the battery terminals disconnected? After warming-up, let the engine run at idling for 10 minutes.
No
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-46.) (Refer to P.13A-31, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the throttle position sensor system. (Refer to P.13A-5, IN-
14 Throttle position sensor (Refer to P.13A-46.) SPECTION PROCEDURE FOR DIAGNOSIS CODE 14.)
OK
Yes
MUT-II Data list Check the vehicle speed sensor system. (Refer to P.13A-9, IN-
45 ISC servo position SPECTION PROCEDURE FOR DIAGNOSIS CODE 24.)
D Is the idle speed control (ISC) servo position drops to 0 - 2
steps when decelerating (engine r/min less than 1,000)?
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-36,
10 EGR control solenoid valve (Refer to P.13A-51.) INSPECTION PROCEDURE 34.)
OK
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the injectors for operation sound. Check the injector system. (Refer to P.13A-11, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11 - On-vehicle Service.)
OK
INSPECTION PROCEDURE 16
The feeling of impact or vibration when accelerating Probable cause
In cases such as the above, the cause is probably that there is an ignition leak D Malfunction of the ignition system
accompanying the increase in the spark plug demand voltage during acceleration.
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
INSPECTION PROCEDURE 17
The feeling of impact or vibration when decelerating. Probable cause
Malfunction of the ISC system is suspected. D Malfunction of the ISC system
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ISC servo for operation sound. (Refer to P.13A-89.)* Check the ISC servo system.
(Refer to P.13A-34, INSPECTION PROCEDURE 32.)
OK
NG
MUT-II Data list Check the throttle position sensor system. (Refer to P.13A-5, IN-
14 Throttle position sensor (Refer to P.13A-46.) SPECTION PROCEDURE FOR DIAGNOSIS CODE 14.)
OK
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-46.) (Refer to P.13A-31, INSPECTION PROCEDURE 27.)
OK
INSPECTION PROCEDURE 18
Poor acceleration Probable cause
Defective ignition system, abnormal air-fuel ratio, poor compression pressure, etc. D Malfunction of the ignition system
are suspected. D Malfunction of air-fuel ratio control system
D Malfunction of the fuel supply system
D Poor acceleration
D Clogged exhaust system
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the injectors for operation sound. Check the injector system. (Refer to P.13A-11, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11 - On-vehicle Service.)
OK
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the injectors for operation sound. Check the injector system. (Refer to P.13A-11, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11 - On-vehicle Service.)
OK
INSPECTION PROCEDURE 20
Knocking Probable cause
In cases as the above, the cause is probably that the heat value of the spark plug D Inappropriate heat value of the spark plug
is inappropriate.
INSPECTION PROCEDURE 21
Dieseling Probable cause
Fuel leakage from injectors is suspected. D Fuel leakage from injectors
INSPECTION PROCEDURE 22
Too high CO and HC concentration when idling Probable cause
Abnormal air-fuel ratio is suspected. D Malfunction of the air-fuel ratio control system
D Deteriorated catalyst
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ignition timing. Check that the distributor is installed properly.
(Refer to GROUP 11 - On-vehicle Service.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor. (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
OK
NG
MUT-II Data list Check the intake air temperature sensor system. (Refer to P.13A-4,
13 Intake air temperature sensor (Refer to P.13A-46.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE 13.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-10,
25 Barometric pressure sensor (Refer to P.13A-46.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE 25.)
OK
NG
MUT-II Data list Check the oxygen sensor system. (Refer to P.13A-3, INSPECTION
11 Oxygen sensor PROCEDURE FOR DIAGNOSIS CODE 11.)
OK: 600 - 1,000 mV when racing suddenly (Refer to P.13A-46.)
OK
OK
MUT-II Data list Replace the oxygen sensor.
11 Oxygen sensor
OK: Repeat 0 - 400 mV and 600 - 1,000 mV alternately when
idling. (Refer to P.13A-46.) Check trouble symptom.
NG NG
Check the fuel pressure. (Refer to P.13A-80.)*
OK
NG
Check the following connectors: Repair
C-09, C-82, D-14
OK
INSPECTION PROCEDURE 24
A/C condenser fan is inoperative Probable cause
The fan motor relay is controlled by turning on and off the power transistor in the D Malfunction of the A/C condenser fan relay
engine-ECU. D Malfunction of the condenser fan motor
D Improper connector contact, open circuit or
short-circuited harness wire
D Malfunction of the engine-A/T-ECU
NG
Measure at the engine-A/T-ECU connector C-81. Check the condenser fan circuit. (Refer to ELECTRICAL WIRING.)
D Disconnect the connector, and measure at the harness side.
D Check condition of the condenser fan.
(Ignition switch: ON)
OK: Fan stops
D Voltage between 18 and earth
(Ignition switch: ON)
OK: Battery voltage
D Connect a jumper cable between 18 and earth
(Ignition switch: ON)
OK: A/C condenser fan rotates
OK
NG
Check the following connector: Repair
C-81
OK
INSPECTION PROCEDURE 25
Power supply system and ignition switch-IG system Probable cause
When an ignition switch ON signal is input to the engine-ECU, the engine-ECU turns D Malfunction of the ignition switch
the control relay ON. This causes battery voltage to be supplied to the engine-ECU, D Malfunction of the control relay
injectors and air flow sensor. D Improper connector contact, open circuit or
short-circuited harness wire
D Disconnected engine-A/T-ECU earth wire
D Malfunction of the engine-A/T-ECU
NG
Check the control relay. (Refer to P.13A-85.)* Replace
OK
NG
Measure at the control relay connector C-54. Check the harness wire between battery and control relay connector,
D Disconnect the connector, and measure at the harness side. and repair if necessary.
D Voltage between 3, 4 and earth
OK: System voltage
OK
INSPECTION PROCEDURE 26
Fuel pump system Probable cause
The engine-ECU turns the control relay ON when the engine is cranking or running, D Malfunction of the fuel pump relay
and this supplies power to drive the fuel pump. D Malfunction of the fuel pump
D Improper connector contact, open circuit or
short-circuited harness wire
D Malfunction of the engine-A/T-ECU
NG
Check the fuel pump operation. (Refer to P.13A-83.)* Check the fuel pump circuit.
OK (Refer to P.13A-42, INSPECTION PROCEDURE 44.)
NG
Check the fuel pump relay. (Refer to P.13A-85.)* Replace
OK
NG
Measure at the fuel pump relay connector C-53. Check the fuel pump drive control circuit.
D Connect the connector. (Refer to P.13A-43, INSPECTION PROCEDURE 45.)
D Voltage between 1 and earth
D MUT-II Actuator test: Fuel pump drive
OK: System voltage
OK
Check the harness wire between fuel pump relay connector and
fuel pump connector, and repair if necessary.
NG
Check the idle position switch. (Refer to P.13A-86.)* Replace
OK
NG NG
Measure at the throttle position sensor connector A-06. Check the following Repair
D Disconnect the connector, and measure at the harness side. connectors: C-19, C-82
D Voltage between 2 and earth (Ignition switch: ON)
OK
OK: 4 V or higher
D Continuity between 1 and earth Check trouble symptom.
OK: Continuity
NG
OK
NG Check the harness wire between engine-A/T-ECU and throttle posi-
Check the following Repair
tion sensor connector.
connector: A-06
OK NG
OK
Replace the engine- Repair
Check trouble symptom. A/T-ECU.
NG
INSPECTION PROCEDURE 28
Ignition switch-ST and inhibitor switch system <A/T> Probable cause
D The ignition switch-ST inputs a HIGH signal to the engine-ECU while the engine D Malfunction of ignition switch
is cranking. D Malfunction of inhibitor switch
The engine-ECU controls fuel injection, etc. during starting based on this input. D Improper connector contact, open circuit or
D The inhibitor switch inputs the condition of the select lever, i.e. whether it is in short-circuited harness wire
P or N range or in some other range, to the engine-ECU. D Malfunction of the engine-A/T-ECU
The engine-ECU controls the idle speed control (ISC) servo based on this input.
NG
Check the inhibitor switch. Replace
(Refer to GROUP 23 - On-vehicle Service.)
OK
(1) NG NG
Measure at the inhibitor switch connector B-10. Check the following Repair
D Disconnect the connector, and measure at the harness side. connectors: C-82, C-90,
(1) Voltage between 10 and earth (Ignition switch: ON) C-17 <LHD>, C-37
OK: System voltage <RHD>
(2) NG
(2) Continuity between 9 and earth OK
OK: Continuity
(3) Voltage between 10 and earth Check trouble symptom.
D Ignition switch: START
D Disconnect engine-A/T-ECU (3) NG NG
OK: System voltage NG
Check the harness wire Repair
OK between the engine-
NG A/T-ECU connector and
Check the following Repair
inhibitor switch connector.
connector: B-10
OK
OK
Replace the engine-A/T-ECU.
Check trouble symptom.
NG NG
NG Check the following Repair
Check harness wire Repair connectors: C-90,
between engine-A/T-ECU A-21X, C-17, C-37
and inhibitor switch con- <RHD>
nector.
OK
OK
Check trouble symptom.
Replace the engine-A/T-ECU.
NG
NG
Check the following Repair
connectors: C-90, C-17
<LHD>, C-37 <RHD>
OK
NG
Check the power steering fluid pressure switch. Replace
(Refer to GROUP 37A - On-vehicle Service.)
OK
NG NG
Measure at the power steering fluid pressure switch connector Check the following Repair
A-41. connector: C-82
D Disconnect the connector, and measure at the harness side.
OK
D Voltage between 1 and earth (Ignition switch: ON)
OK: System voltage Check trouble symptom.
OK NG
NG NG
Check the following Repair Check harness wire be- Repair
connector: A-41 tween engine-A/T-ECU
OK and power steering fluid
pressure switch connec-
Check trouble symptom. tor.
NG OK
INSPECTION PROCEDURE 30
A/C switch and A/C relay system Probable cause
When an A/C ON signal is input to the engine-ECU, the engine-ECU carries out D Malfunction of A/C control system
control of the idle speed control (ISC) servo, and also operates the A/C compressor D Malfunction of A/C switch
magnetic clutch. D Improper connector contact, open circuit or
short-circuited harness wire
D Malfunction of the engine-A/T-ECU
NG
Check the A/C compressor relay. Replace
(Refer to GROUP 55 - On-vehicle Service.)
OK
NG
Measure at the engine-A/T-ECU connectors C-81, C-83. Check the A/C system. (Refer to GROUP 55 - Troubleshooting.)
D Disconnect the connector, and measure at the harness side.
D Voltage between 20 and earth, and 83 and earth
(Ignition switch: ON)
OK: 0 - 3V (A/C switch: OFF) OK NG
Battery voltage (A/C switch: ON) Check the following Replace
D Short-circuit between 20 and earth connectors: C-81, C-83
(Ignition switch: ON, A/C switch: ON) OK
OK: A/C compressor clutch turns on.
Check trouble symptom.
NG
INSPECTION PROCEDURE 31
Ignition circuit system Probable cause
The engine-ECU interrupts the ignition coil primary current by turning the power transistor D Malfunction of ignition switch.
inside the engine-ECU ON and OFF. D Malfunction of power transistor unit
D Improper connector contact, open circuit or
short-circuited harness wire
D Malfunction of the engine-A/T-ECU
NG NG
Measure at the ignition coil connectors A-64, A-65, A-66. Check the following Repair
D Disconnect the connector and measure at the harness side. connector: D-28
D Voltage between 1 and earth (Ignition switch: ON) OK
OK: System voltage
OK Check trouble symptom.
NG NG
Measure at the power transistor unit connector A-61.
NG
D Disconnect the connector and measure at the harness side. Check the harness wire Repair
D Continuity between 4 and earth between ignition coil and
OK: Continuity ignition switch connector.
OK OK
NG
Check trouble symptom. Check ignition coil and power transistor unit system. (Refer to
P.13A-12, INSPECTION PROCEDURE FOR DIAGNOSIS CODES
44, 52 and 53.)
INSPECTION PROCEDURE 32
Idle speed control (ISC) servo (Stepper motor) system Probable cause
The engine-ECU controls the intake air volume during idling by opening and closing D Malfunction of ISC servo
the servo valve located in the bypass air passage. D Improper connector contact, open circuit or
short-circuited harness wire
D Malfunction of the engine-A/T-ECU
NG
Check the ISC servo Replace
(Refer to P.13A-89.)*
OK
NG NG
Measure at the ISC servo connector A-05. Check the following Repair
D Disconnect the connector and measure at the harness side. connector: C-19
D Voltage between 2 and earth, and 5 and earth (Ignition switch: OK
ON)
OK: System voltage Check trouble symptom.
OK NG
Check the harness wire between control relay and ISC servo con-
nector, and repair if necessary.
NG NG
Measure at the engine-A/T-ECU connector C-81. Check the following Repair
D Disconnect the connector, measure at the harness side. connector: A-05
D Voltage between each of 14, 15, 28, 29 and earth (Ignition
OK
switch: ON)
OK: System voltage Check trouble symptom.
OK NG
NG
Check the following Repair Check harness wire between engine-A/T-ECU and ISC servo con-
connector: C-81 nector, and repair if necessary.
OK
NG
Check trouble symptom. Replace the engine-A/T-ECU.
NG
Check the purge control solenoid valve. Replace
(Refer to GROUP 17 - Emission Control System.)
OK
NG NG
Measure at the purge control solenoid valve connector A-07. Check the following Repair
D Disconnect the connector and measure at the harness side. connector: C-19
D Voltage between 1 and earth (Ignition switch: ON) OK
OK: System voltage
OK Check trouble symptom.
NG
Check the harness wire between control relay and solenoid valve
connector, and repair if necessary.
NG NG
Measure at the engine-A/T-ECU connector C-81. Check the following Repair
D Disconnect the connector and measure at the harness side. connector: A-07
D Voltage between 34 and earth (Ignition switch: ON)
OK
OK: System voltage
OK Check trouble symptom.
NG
Check the following Repair NG
connector: C-81
Check the harness wire between engine-A/T-ECU and solenoid
OK valve connector, and repair if necessary.
INSPECTION PROCEDURE 34
EGR control solenoid valve system Probable cause
The EGR control solenoid valve is controlled by the negative pressure resulting from D Malfunction of solenoid valve
EGR operation leaking to port “A” of the throttle body. D Improper connector contact, open circuit or
short-circuited harness wire.
D Malfunction of the engine-A/T-ECU
NG
Check the EGR control solenoid valve. Replace
(Refer to GROUP 17 - Emission Control System.)
OK
NG NG
Measure at the EGR control solenoid valve connector A-08. Check the following Repair
D Disconnect the connector and measure at the harness side. connector: C-19
D Voltage between 2 and earth (Ignition switch: ON) OK
OK: System voltage
OK Check trouble symptom.
NG
Check the harness wire between control relay and solenoid valve
connector, and repair if necessary.
NG NG
Measure at the engine-A/T-ECU connector C-81. Check the following Repair
D Disconnect the connector and measure at the harness side. connector: A-08
D Voltage between 6 and earth (Ignition switch: ON)
OK
OK: System voltage
OK Check trouble symptom.
NG
Check the following Repair NG
connector: C-81
Check the harness wire between engine-A/T-ECU and solenoid
OK valve connector, and repair if necessary.
Check trouble symptom.
NG
INSPECTION PROCEDURE 35
MUT-II: Inspection of no initial combustion
NG
MUT-II Data list Check the power supply system and ignition switch-IG system.
16 Voltage of engine-A/T-ECU power source (Refer to P.13A-46.) (Refer to P.13A-30, INSPECTION PROCEDURE 25.)
OK
No
Does the camshaft rotate at the engine cranking? Check timing belt for breakage.
(When oil filler cap is removed.)
Yes
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
No
MUT-II Data list Check the crank angle sensor system.
22 Crank angle sensor (Refer to P.13A-7, INSPECTION PROCEDURE FOR DIAGNOSIS
OK: Cranking speed is displayed. CODE 22.)
OK
NG
MUT-II Actuator test Check the fuel pump system.
07 Fuel pump (Refer to P.13A-51.) (Refer to P.13A-30, INSPECTION PROCEDURE 26.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
MPI - Troubleshooting 13A-37
INSPECTION PROCEDURE 36
Ignition system: Inspection of no initial combustion.
INSPECTION PROCEDURE 37
MUT-II: Check if uncomplete combustion occurs.
Yes
MUT-II Self-Diag code Refer to P.13A-2, INSPECTION CHART FOR DIAGNOSIS CODE
Are diagnosis codes displayed?
No
NG
MUT-II Actuator test Check the fuel pump system.
07 Fuel pump (Refer to P.13A-51.) (Refer to P.13A-30, INSPECTION PROCEDURE 26.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURES FOR DIAGNO-
SIS CODE 21.)
OK
NG
MUT-II Data list Ignition switch-ST and inhibitor switch system.
18 Ignition switch-ST (Refer to P.13A-46.) (Refer to P.13A-32, INSPECTION PROCEDURE 28.)
INSPECTION PROCEDURE 38
Check if hunting occurs.
INSPECTION PROCEDURE 39
MUT-II: Check if idling speed is unstable.
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-46.) (Refer to P.13A-31, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the intake air temperature sensor system. (Refer to P.13A-4,
13 Intake air temperature sensor (Refer to P.13A-46.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE 13.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-10,
25 Barometric pressure sensor (Refer to P.13A-46.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE 25.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
OK
NG
MUT-II Actuator test Check the purge control solenoid valve system. (Refer to P.13A-35,
08 Purge control solenoid valve (Refer to P.13A-51.) INSPECTION PROCEDURE 33.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-36,
10 EGR control solenoid valve (Refer to P.13A-51.) INSPECTION PROCEDURE 34.)
OK
NG
MUT-II Data list Check the oxygen sensor system. (Refer to P.13A-3, INSPECTION
11 Oxygen sensor PROCEDURE FOR DIAGNOSIS CODE 11.)
OK: 600 - 1,000 mV during sudden racing
OK
NG OK
MUT-II Data list Check the fuel pressure. 1. Inspect the intake of
11 Oxygen sensor (Refer to P.13A-80.)* air into the air intake
OK: Changes between 0 - 400 mV and 600 - 1,000 mV during system.
idling D Broken intake
manifold gasket
OK
D Broken vacuum
NG hose
MUT-II Data list Check the power steering
27 Power steering fluid pressure switch (Refer to P.13A-46.) fluid pressure switch sys- D PCV valve does
tem. (Refer to P.13A-33, not operate.
OK INSPECTION PROCE- D Broken air intake
DURE 29.) hose
2. Check the injector for
clog.
NG
MUT-II Data list Check the A/C switch and A/C relay system.
28 A/C switch (Refer to P.13A-46.) (Refer to P.13A-33, INSPECTION PROCEDURE 30.)
OK
NG
MUT-II Data list Adjust the basic idle speed. (Refer to P.13A-78.)*
45 ISC Servo position (Refer to P.13A-46.)
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-46.) (Refer to P.13A-31, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the intake air sensor system. (Refer to P.13A-4, INSPEC-
13 Intake air temperature sensor (Refer to P.13A-46.) TION PROCEDURE FOR DIAGNOSIS CODE 13.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-10,
25 Barometric pressure sensor (Refer to P.13A-46.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE 25.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-36,
10 EGR control solenoid valve (Refer to P.13A-51.) INSPECTION PROCEDURE 34.)
OK
NG
MUT-II Data list Check the oxygen sensor system. (Refer to P.13A-3, INSPECTION
11 Oxygen sensor PROCEDURE FOR DIAGNOSIS CODE 11.)
OK: Changes between 600 - 1,000 mV during sudden racing
OK
NG OK
MUT-II Data list Check the fuel pressure. 1. Inspect the intake of
11 Oxygen sensor (Refer to P.13A-80.)* air into the air intake
OK: Changes between 0 - 400 mV and 600 - 1,000 mV during system
idling D Broken intake
manifold gasket
OK
D Broken vacuum
NG
MUT-II Data list Check the power steering hose
27 Power steering fluid pressure switch (Refer to P.13A-46.) fluid pressure switch sys- D PCV valve does
tem. (Refer to P.13A-33, not operate.
OK D Broken air intake
INSPECTION PROCE-
DURE 29.) hose
2. Check the injector for
clog.
NG
MUT-II Data list Check the A/C switch and A/C relay system.
28 A/C switch (Refer to P.13A-46.) (Refer to P.13A-33, INSPECTION PROCEDURE 30.)
OK
NG
MUT-II Data list Check the air flow sensor system. (Refer to P.13A-4, INSPECTION
34 Air flow sensor reset signal (Refer to P.13A-46.) PROCEDURE FOR DIAGNOSTIC TROUBLE CODE 12.)
OK
NG
MUT-II Data list Adjust the basic idle speed. (Refer to P.13A-78.)*
45 ISC servo position (Refer to P.13A-46.)
INSPECTION PROCEDURE 41
MUT-II: Check if hesitation, sug, stumble or poor acceleration occurs.
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-46.) (Refer to P.13A-31, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the intake air sensor system. (Refer to P.13A-4, INSPEC-
13 Intake air temperature sensor (Refer to P.13A-46.) TION PROCEDURE FOR DIAGNOSIS CODE 13.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-10,
25 Barometric pressure sensor (Refer to P.13A-46.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE 25.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURE FOR DIAGNOS-
TIC CODE 21.)
OK
NG
MUT-II Data list Check the throttle position sensor system. (Refer to P.13A-5, IN-
14 Throttle position sensor (Refer to P.13A-46.) SPECTION PROCEDURE FOR DIAGNOSIS CODE 14.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-36,
10 EGR control solenoid valve (Refer to P.13A-51.) INSPECTION PROCEDURE 34.)
OK
NG
MUT-II Data list Check the oxygen sensor system. (Refer to P.13A-3, INSPECTION
11 Oxygen sensor PROCEDURE FOR DIAGNOSIS CODE 11.)
OK: Changes between 600 - 1,000 mV during sudden racing
OK
NG OK
MUT-II Data list Check the fuel pressure. 1. Inspect the intake of
11 Oxygen sensor (Refer to P.13A-80.)* air into the air intake
OK: Changes between 0 - 400 mV and 600 - 1,000 mV during system
idling D Broken intake
manifold gasket
D Broken vacuum
hose
D PCV valve does
not operate.
D Broken air intake
hose
2. Check the injector for
clog.
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-46.) (Refer to P.13A-31, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the intake air sensor system. (Refer to P.13A-4, INSPEC-
13 Intake air temperature sensor (Refer to P.13A-46.) TION PROCEDURE FOR DIAGNOSIS CODE 13.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-10,
25 Barometric pressure sensor (Refer to P.13A-46.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE 25.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-46.) (Refer to P.13A-6, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
OK
NG
MUT-II Data list Check the throttle position sensor system. (Refer to P.13A-5, IN-
14 Throttle position sensor (Refer to P.13A-46.) SPECTION PROCEDURE FOR DIAGNOSIS CODE 14.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-36,
10 EGR control solenoid valve (Refer to P.13A-51.) INSPECTION PROCEDURE 34.)
OK
NG
MUT-II Data list Check the oxygen sensor system. (Refer to P.13A-3, INSPECTION
11 Oxygen sensor PROCEDURE FOR DIAGNOSIS CODE 11.)
OK: Changes between 600 - 1,000 mV during sudden racing
OK
NG OK
MUT-II Data list Check the fuel pressure. 1. Inspect the intake of
11 Oxygen sensor (Refer to P.13A-80.)* air into the air intake
OK: Changes between 0 - 400 mV and 600 - 1,000 mV during system
idling D Broken intake
manifold gasket
D Broken vacuum
hose
D PCV valve does
not operate.
D Broken air intake
hose
2. Check the injector for
clog.
INSPECTION PROCEDURE 43
Check the engine-ECU power supply and earth circuit.
(1) NG NG
Measure the engine-A/T-ECU connectors C-81, C-82, C-83. Check the following Repair
D Disconnect the connector and measure at the harness side. connector: D-28
(1) Voltage between 98 and earth (Ignition switch: ON) OK
OK: System voltage (2) NG
(2) Voltage between 49 and earth Check trouble symptom.
OK: System voltage (3) NG
(3) Voltage between 41, 47 and earth (Ignition switch: ON) NG
OK: System voltage (when the terminal 38 is earthed) NG
(4) NG Check the harness wire Repair
(4) Continuity between 42, 48 and earth
OK: Continuity between engine-A/T-ECU
(5)NG and ignition switch con-
(5) Voltage between 66 and earth
OK: System voltage nector.
OK OK
Check trouble symptom. Check the harness wire between engine-A/T-ECU and earth, and
NG repair if necessary.
INSPECTION PROCEDURE 44
Check the fuel pump circuit.
NG NG
Measure at the fuel pump connector E-22. Check the following connector: Repair
D Disconnect the connector and measure at the harness side. E-41
D Continuity between 2 and earth
OK
OK: Continuity
OK Check trouble symptom
NG
NG
Check the following connectors: E-22, E-41, C-17, C-53 Check the harness wire between fuel pump and earth, and repair
if necessary.
OK
NG NG
Measure at the fuel pump relay connector C-53. Check the following Repair
D Disconnect the connector and measure at the harness side. connector: D-28
D Voltage between 3, 4 and earth (Ignition switch: ON) OK
OK: System voltage
OK Check trouble symptom.
NG NG
Measure at the engine-A/T-ECU connector C-81. NG
D Disconnect the connector and measure at the harness side. Check the harness wire Repair
D Voltage between 21 and earth (Ignition switch: ON) between fuel pump relay
OK: System voltage and ignition switch con-
OK nector.
OK
NG
Check the following Repair
connector: C-53
OK
INSPECTION PROCEDURE 46
Check the air flow sensor (AFS) control circuit.
(1) NG
Measure at the air flow sensor connector A-03. Check the following connector:
D Disconnect the connector and measure at the harness side. C-19
(1) Voltage between 4 and earth (Ignition switch: ON) OK
OK: System voltage
(2) Voltage between 3 and earth (Ignition switch: ON) Check trouble symptom.
OK: 4.8 - 5.2 V
(3) Continuity between 5 and earth NG
OK: Continuity
Check the harness wire between the air flow sensor and control
relay connector, and repair if necessary.
(2), (3) NG NG
Check the following Repair
connectors: C-82, C-19
OK OK
Repair
INSPECTION PROCEDURE 47
Check the throttle position sensor (TPS) output circuit.
OK NG
Measure at the engine-A/T-ECU connector C-83. Check the following Repair
D Connect the connector. connector: C-83
D Voltage between 78 and earth (Ignition switch: ON) OK
OK: 0.3 - 1.0 V (Throttle valve at idle position)
4.5 - 5.5 V (Throttle valve fully open) Check trouble symptom.
NG NG
NG NG
Measure at the engine-A/T-ECU connector C-81. Check the following Repair
D Disconnect the connector and measure at the harness side. connectors: A-105,
D Voltage between 1, 2, 9, 10, 24, 25 and earth (ignition switch: A-99, A-69, A-100, A-68,
ON) A-101, A-67
OK: System voltage OK
OK
NG Check trouble symptom.
Check the following connector: C-28 NG
OK
Check the harness between engine-A/T-ECU and injector connec-
Check trouble symptom. tor, and repair if necessary.
NG
INSPECTION PROCEDURE 49
Check the ignition signal circuit.
(1) NG NG
Measure at the power transistor unit connector A-61. Check the following Repair
D Disconnect the connector and measure at the harness side. connector: D-28
(1) Voltage between 6 and earth (Ignition switch: ON) OK
OK: System voltage
(2) Voltage between 5 and earth (Ignition switch: ON) (2) NG Check trouble symptom.
OK: 4 V or higher
NG
OK NG
Check the harness wire Repair
between the power tran-
sistor unit and ignition
OK switch connector.
Measure at the engine-A/T-ECU connector C-82.
D Connect the connector. OK
D Voltage between 43 and earth (engine: 3,000 r/min)
OK: 0.3 - 3.0 V Check the ignition switch. (Refer to GROUP 54 – Ignition Switch.)
NG
NG
Check the following Repair Because an open or short-circuit has occurred somewhere in the
connectors: C-82, C-71, ignition signal output harness of the power transistor unit, inspect
A-61 and repair the harness.
OK
11 Oxygen Engine: After having When at 4,000 r/min, 200 mV or less Code 13A-3
sensor warmed up engine is suddenly No. 11
Air/fuel mixture is decelerated
made leaner when
decelerating, and is When engine is 600 - 1,000 mV
made richer when suddenly raced
racing.
13 Intake air Ignition switch: ON or When intake air - 20_C Code No. 13A-4
temperature with engine running temperature is - 20_C 13
sensor
When intake air 0_C
temperature is 0_C
14 Throttle Ignition switch: ON Set to idle position 300 - 1,000 mV Code No. 13A-5
position 14
sensor Gradually open Increases in
proportion to
throttle opening
angle
22 Crank D Engine: Cranking Compare the engine Accord Code No. 13A-7
angle sen- D Tachometer: speed readings on 22
sor Connected the tachometer and
the MUT-II.
28 A/C switch Engine: Idling A/C switch: OFF OFF Procedure 13A-33
(when A/C switch is No. 30
ON, A/C compressor
A/C switch: ON ON
should be operating.)
34 Air flow Engine: After having Engine is idling ON Code No. 13A-4
sensor warmed up 12
reset signal 2,500 r/min OFF
MPI - Troubleshooting 13A-49
When engine 34 - 51 ms
coolant temperature
is 20_C
49 A/C relay Engine: After having A/C switch: OFF OFF (Compressor Procedure 13A-33
warmed up/Engine is clutch is not No. 30
idling operating)
04 Cut fuel to
No. 4 injector
05 Cut fuel to
No. 5 injector
06 Cut fuel to
No. 6 injector
07 Fuel pump Fuel pump D Engine: Pinch the Pulse is felt. Procedure 13A-30
operates and Cranking return hose No. 26
fuel is recircu- D Fuel with fingers
lated. pump: to feel the
Forced pulse of the
driving fuel being
Inspect recirculated.
accord-
ing to Listen near Sound of opera-
both the the fuel tank tion is heard.
above for the
condi- sound of
tions. fuel pump
operation.
08 Purge con- Solenoid valve Ignition switch: ON Sound of opera- Procedure 13A-35
trol sole- turns from OFF tion can be heard No. 33
noid valve to ON. when solenoid
valve is driven.
10 EGR con- Solenoid valve Ignition switch: ON Sound of opera- Procedure 13A-36
trol sole- turns from OFF tion can be heard No. 34
noid valve to ON. when solenoid
valve is driven.
21 Condenser Drive the fan D Ignition switch: ON Fan motor runs Procedure 13A-29
fan motor No. 24
13A-52 MPI - Troubleshooting
Terminal No. Check item Check condition (Engine condition) Normal condition
24 No. 3 injector
2 No. 4 injector
10 No. 5 injector
25 No. 6 injector
11 Power transistor unit (A) Engine r/min: 3,000 r/min 0.3 - 3.0 V
18 Fan motor relay When the condenser fan is not System voltage
operating
Terminal No. Check item Check condition (Engine condition) Normal condition
47
52 Power steering fluid Engine: Idling after When steering System voltage
pressure switch warming up wheel is stationary
When steering 0 - 3V
wheel is turned
Terminal No. Check item Check condition (Engine condition) Normal condition
64 Intake air temperature Ignition switch: When intake air 3.2 - 3.8 V
sensor ON temperature is
0_C
Terminal No. Check item Check condition (Engine condition) Normal condition
9 - 41 No. 2 injector
24 - 41 No. 3 injector
2 - 41 No. 4 injector
10 - 41 No. 5 injector
25 - 41 No. 6 injector
44 - 47 Engine coolant temperature sensor 5.1 - 6.5 kW (When coolant temperature is 0_C)
64 - 47 Intake air temperature sensor 5.3 - 6.7 kW (When intake air temperature is 0_C)
INJECTOR
Alternate Method (Test harness not available)
1. Connect the analyzer special patterns pickup to
engine-A/T-ECU terminal 1. (when checking the No. 1
cylinder.)
2. Connect the analyzer special patterns pickup to
engine-A/T-ECU terminal 9. (when checking the No. 2
cylinder.)
3. Connect the analyzer special patterns pickup to
engine-A/T-ECU terminal 24. (when checking the No. 3
cylinder.)
4. Connect the analyzer special patterns pickup to
engine-A/T-ECU terminal 2. (when checking the No. 4
cylinder.)
5. Connect the analyzer special patterns pickup to
engine-A/T-ECU terminal 10. (when checking the No. 5
cylinder.)
6. Connect the analyzer special patterns pickup to
engine-A/T-ECU terminal 25. (when checking the No. 6
cylinder.)
13A-58 MPI - Troubleshooting
STEPPER MOTOR
Alternate Method (Test harness not available)
Connect the analyzer special patterns pickup to
engine-A/T-ECU terminal 14, connection terminal 15,
connection terminal 28, connection terminal 29 respectively.
MULTIPOINT FUEL
INJECTION (MPI)
CONTENTS
GENERAL INFORMATION
SELF-DIAGNOSIS FUNCTION
Following functions have been added.
D This engine-ECU <M/T> or engine-A/T-ECU <A/T> records the engine operating condition when the
diagnosis code is set.
This data is called “freeze frame” data.
This data can be read by using the MUT-II, are can then be used in simulation tests for troubleshooting.
GENERAL SPECIFICATIONS
Items Specifications
L5, L6
Throttle position sensor z3 Idle speed L4 Intake air temperature
(with idle position switch) control servo sensor
Air cleaner
Fuel pressure
regulator Air
PCV valve
z1 EGR
Injector From valve
To fuel L3, L10 Air flow sensor
fuel pump (with barometric pressure
tank sensor)
L9
z4 EGR control solenoid valve
Engine coolant L7 Camshaft position sensor
temperature
sensor
z2 Purge control
From
L1 Left bank oxygen
solenoid valve
fuel
L2 Right bank sensor (front)
tank
oxygen Canister
sensor L11 Left bank oxygen sensor (rear)
(front)
SERVICE SPECIFICATIONS
Items Standard value
Oxygen sensor heater coil resistance front (at 20_C) W Front 4.5 - 8
Rear 11 - 18
MPI <6G7> - Troubleshooting 13A-5
TROUBLESHOOTING
Engine warning lamp DIAGNOSIS FUNCTION
(check engine lamp) ENGINE WARNING LAMP (CHECK ENGINE LAMP)
If an abnormality occurs in any of the following items related
to the MPI system, the engine warning lamp will illuminate
or flash. If the lamp remains illuminated or if the lamp
illuminates while the engine is running, check the diagnosis
code output.
However, the warning lamp will illuminate as bulb check for
five seconds whenever the ignition switch is turned to the
ON position.
NOTE
1. If the engine warning lamp illuminates because of a malfunction of the engine-ECU <M/T> or
engine-A/T-ECU <A/T>, communication between MUT-II and the engine-ECU <M/T> or engine-A/T-ECU
<A/T> is impossible. In this case, the diagnosis code cannot be read.
2. After the engine-ECU <M/T> or engine-A/T-ECU <A/T> has detected a malfunction, the engine warning
lamp illuminates when the engine is next turned on and the same malfunction is re-detected. However,
for items marked with a “L” in the diagnosis code number column, the engine warning lamp illuminates
only on the first detection of the malfunction.
3. After the engine warning lamp illuminates, it will be switched off under the following conditions.
(1) When the engine-ECU <M/T> or engine-A/T-ECU <A/T> monitored the power train malfunction
three times* and met set condition requirements, it detected no malfunction.
*: In this case, “one time” indicates from engine start to stop.
(2) For misfiring malfunction, when driving conditions (engine speed, engine coolant temperature,
etc.) are similar to those when the malfunction was first recorded.
4. Sensor 1 indicates the sensor mounted at a position closest to the engine, and sensor 2 indicates
the sensor mounted at the position second closest to the engine.
MPI <6G7> - Troubleshooting 13A-7
METHOD OF READING AND ERASING DIAGNOSIS
CODES
Refer to GROUP 00 - How to Use Troubleshooting/Inspection
Service Points.
DIAGNOSIS USING DIAGNOSIS 2 MODE
1. Switch the diagnosis mode of the engine control unit
to DIAGNOSIS 2 mode using the MUT-II.
2. Carry out a road test.
3. Take a reading of the diagnosis code and repair the
problem location.
4. Turn the ignition switch to OFF and then back to ON
again.
NOTE
By turning the ignition switch to OFF, the engine-ECU
<M/T> or engine-A/T-ECU <A/T> will switch the diagnosis
mode from DIAGNOSIS 2 mode to DIAGNOSIS 1 mode.
5. Erase the diagnosis codes.
NOTE
If malfunctions have been detected in multiple systems, store
one malfunction only, which has been detected first.
Air flow sensor 1. Uses the throttle position sensor signal and engine speed signal (crank angle sensor
signal) to take reading of the basic injector drive time and basic ignition timing from
the pre-set mapping.
2. Fixes the ISC servo in the appointed position so idle control is not performed.
Throttle position No increase in fuel injection amount during acceleration due to the throttle position sensor
sensor (TPS) signal.
Detonation sensor Switches the ignition timing from ignition timing for super petrol to ignition timing for standard
petrol.
Right bank oxygen Air/fuel ratio feedback control (closed loop control) is not performed.
sensor (front) and Left
bank oxygen sensor
(front)
Right bank oxygen Performs the feedback control (closed loop control) of the air/fuel ratio by using only the
sensor (rear) and Left signal of the oxygen sensor (front) installed on the front of the catalytic converter.
bank oxygen sensor
(rear)
Misfiring If the detected misfiring causes damage to the catalyst, the misfiring cylinder will be shut
down.
13A-10 MPI <6G7> - Troubleshooting
P0135 Oxygen sensor heater (front) system <Bank 1 sensor 1> 13A-26
P0141 Oxygen sensor heater (rear) system <Bank 1 sensor 2> 13A-29
NOTE
1. Do not replace the engine-ECU <M/T> or engine-A/T-ECU <A/T> until a through terminal check reveals
there are no short/open circuit.
2. Check that the engine-ECU <M/T> or engine-A/T-ECU <A/T> earth circuit is normal before checking
for the cause of the problem.
3. After the engine-ECU <M/T> or engine-A/T-ECU <A/T> has detected a malfunction, a diagnosis code
is recorded the next time the engine is started and the same malfunction is re-detected. However,
for items marked with a “L”, the diagnosis code is recorded on the first detection of the malfunction.
4. Sensor 1 indicates the sensor mounted at a position closest to the engine, and sensor 2 indicates
the sensor mounted at the position second closest to the engine.
13A-12 MPI <6G7> - Troubleshooting
OK
MUT-II Data list Transient malfunction
12 Air flow sensor (Refer to (Refer to GROUP 00 - Points to
P.13A-86, DATA LIST Note for Intermittent Malfunctions.)
REFERENCE TABLE.)
NG
NG
Check the following connector: Repair
A-03
OK
(1) NG
Measure at air flow sensor Measure at engine-ECU connector OK Check the following connectors:
connector A-03. C-49 <M/T> or engine-A/T-ECU C-49 <M/T>, C-82 <A/T>
D Disconnect the connector and connector C-82 <A/T>.
D Measure the voltage at the OK NG
measure at the harness side. Repair
(1) Voltage between terminal 3 and engine-ECU terminal <M/T> or
earth (Ignition switch: ON) engine -A/T-ECU terminal <A/T>. Check the harness between the air
OK: 4.8 - 5.2 V D Ignition switch: ON flow sensor and the engine-ECU
(2) Voltage between terminal 4 and D Voltage between terminal 61 <M/T> or engine-A/T-ECU <A/T>,
earth (Ignition switch: ON) <M/T>, 65<A/T> and earth and repair if necessary.
OK: System voltage OK: 4.8 - 5.2 V
(3) Resistance between terminal 5 NG
and earth NG
OK: 2 W or less Check the following connectors: Repair
C-49 <M/T>, C-82 <A/T>
OK
NG
Check the harness between the air Repair
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
NG Replace the engine-ECU <M/T> or
Check the trouble symptoms. engine-A/T-ECU <A/T>.
(2) NG NG
Check the following connector: Repair
C-19, C-54
OK
Check the harness between the air
flow sensor and the engine control
relay, and repair if necessary.
(3) NG NG
Check the following connector: Repair
C-19, C-49 <M/T>, C-82 <A/T>
OK OK
Check the harness between the air NG
Repair
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK NG
Check the trouble symptoms. Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG NG
Measure at air flow sensor connector Check the following connectors: Repair
A-03. C-47 <M/T>, C-81 <A/T>
D Use test harness (MB991709) to
OK
connect the connector, and
measure at the pick-up harness. Check the harness between the air NG
D Ignition switch: ON Repair
flow sensor and the engine-ECU
D Voltage between terminal 7 and <M/T> or engine-A/T-ECU <A/T>.
earth
OK: 7 - 8 V OK
OK Replace the air flow sensor.
To the next page
MPI <6G7> - Troubleshooting 13A-13
From the previous page
OK
NG NG
Measure at air flow sensor connector Check the following connector: Repair
A-03. C-47 <M/T>, C-81<A/T>
D Use test harness (MB991709) to OK
connect the connector, and NG
measure at the pick-up harness. Check the harness between the air Repair
D Selector lever position: P flow sensor and the engine-ECU
D Voltage between terminal 7 and <M/T> or engine-A/T-ECU <A/T>.
earth OK
OK: Engine: Idling
0 - 1 V Check the trouble symptoms.
Engine speed: 3,000 r/min
6 - 9 V NG
Replace the engine-ECU<M/T> or
engine-A/T-ECU <A/T>.
OK
NG
Measure the output waveform at air Replace the air flow sensor.
flow sensor connector A-03 (by
using an analyzer).
D Use test harness (MB991709) to Check the trouble symptoms.
connect the connector, and
NG
measure at the pick-up harness. NG
D Engine: Idling Check the following connectors: Repair
D Voltage between terminal 3 and C-19, C-54, (C-47, C-49) <M/T>,
earth (C-81, C-82) <A/T>
OK: Waveforms should be dis-
played on P.13A-67* (In- OK
spection Procedure Using
an Analyzer) and noise Check the harnesses between the
should not be displayed in air flow sensor and the engine-ECU
the waveform. <M/T> or engine-A/T-ECU <A/T> and
OK between the air flow sensor and the
engine control relay, and repair if
Check the trouble symptoms. necessary.
NG
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812).
13A-14 MPI <6G7> - Troubleshooting
OK
MUT-II Data list Transient malfunction
25 Barometric pressure sensor (Refer to GROUP 00 - Points to
(Refer to P.13A-86, DATA LIST Note for Intermittent Malfunctions.)
REFERENCE TABLE.)
NG
NG
Check the following connector: Repair
A-03
OK
(1) NG OK
Measure at air flow sensor connector Measure at engine-ECU connector Check the following connectors:
A-03. C-49 <M/T> or engine-A/T-ECU C-49 <M/T>, C-82 <A/T>
D Disconnect the connector and connector C-82 <A/T>. NG
OK
measure at the harness side. D Measure the voltage at the Repair
(1) Voltage between terminal 1 and engine-ECU terminal <M/T> or
earth (Ignition switch: ON) engine-A/T-ECU terminal <A/T>.
Check the harness between the air
OK: 4.8 - 5.2 V D Ignition switch: ON
flow sensor and the engine-ECU
(2) Resistance between terminal 5 D Voltage between terminal 51
<M/T> or engine-A/T-ECU <A/T>,
and earth <M/T>, 55 <A/T> and earth
and repair if necessary.
OK: 2 W or less OK: 4.8 - 5.2 V
NG
Check the following connectors: NG
Repair
C-49 <M/T>, C-82 <A/T>
OK
Check the harness between the air NG
Repair
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
NG Replace the engine-ECU <M/T> or
Check the trouble symptoms.
engine-A/T-ECU <A/T>.
(2) NG NG
Check the following connectors: Repair
C-19, C-49<M/T>, C-82 <A/T>
OK
Check the harness between the air NG Repair
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
NG
Check the trouble symptoms. Replace the engine-ECU <M/T> or
OK
(1) NG engine-A/T-ECU <A/T>.
NG
Measure at air flow sensor connector (3) NG Check the following connectors: Repair
A-03. C-19, C-49 <M/T>, C-82 <A/T>
D Connect connector terminals No. OK
1, No. 2 and No. 5 only by using Check the harness between the air
test harness (MB991709), and flow sensor and the engine-ECU
measure at the pick-up harness. <M/T> or engine-A/T-ECU <A/T>,
D Ignition switch: ON and repair if necessary.
(1) Voltage between terminal 1 and (2) NG
earth Replace the air flow sensor.
OK: 4.8 - 5.2 V
(2) Voltage between terminal 2 and
earth Check the trouble symptoms.
OK: Altitude 0 m: 3.7 - 4.3 V NG
Altitude 1,200 m: NG
3.2 - 3.8 V Check the following connectors: Repair
(3) Voltage between terminal 5 and C-49 <M/T>, C-82 <A/T>
earth OK
OK: 0.5 V or less
Check the harness between the air
OK flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>,
To the next page and repair if necessary.
MPI <6G7> - Troubleshooting 13A-15
From the previous page
OK
NG NG
Measure at engine-ECU connector Check the following connectors: Repair
C-49 <M/T> or engine-A/T-ECU C-49 <M/T>, C-82 <A/T>
connector C-82 <A/T>.
OK
D Measure the voltage at the
engine-ECU terminal <M/T> or Check the harness between the air
engine-A/T-ECU terminal <A/T>. flow sensor and the engine-ECU
D Ignition switch: ON <M/T> or engine-A/T-ECU <A/T>,
D Voltage between terminal 51 and repair if necessary.
<M/T, 55 <A/T> and earth
OK NG
OK: Altitude 0 m: 3.7 - 4.3 V Check the following connectors: Repair
Altitude 1,200 m: C-49 <M/T>, C-82 <A/T>
3.2 - 3.8 V
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
13A-16 MPI <6G7> - Troubleshooting
Code No. P0110 Intake air temperature sensor system Probable cause
Range of Check D Malfunction of intake air temperature sensor
D Two seconds have passed since the ignition switch is turned ON or the D Open or short circuit in intake air temperature
engine starting process is completed. sensor or loose connector contact
Set Conditions D Malfunction of engine-ECU <M/T>
D The sensor output voltage is 4.6 V or more for four seconds (equivalent to D Malfunction of engine-A/T-ECU <A/T>
- 45_C of intake air temperature)
or
D The sensor output voltage is 0.2 V or more for four seconds (equivalent to
125_C of intake air temperature)
OK
MUT-II Data list Transient malfunction
13 Intake air temperature sensor (Refer to GROUP 00 - Points to
OK: Roughly the same as ambi- Note for Intermittent Malfunctions.)
ent temperature.
NG
NG
Check the intake air temperature Repair
sensor itself.
(Refer to P.13A-85*.)
OK
NG
Check the following connector: Repair
B-03
OK
(1) NG NG
Measure at air flow sensor connector Check the following connectors: Repair
B-03. C-19, C-49 <M/T>, C-82<A/T>
D Disconnect the connector and OK
measure at the harness side.
(1) Resistance between terminal 5 Check the harness between the air NG
Repair
and earth flow sensor and the engine-ECU
OK: 2 W or less <M/T> or engine-A/T-ECU <A/T>.
(2) Voltage between terminal 6 and OK
earth NG
Check the trouble symptoms. Replace the engine-ECU <M/T> or
(Ignition switch: ON) engine-A/T-ECU <A/T>.
OK: 4.8 - 5.2 V
(2) NG OK
Measure at engine-ECU connector Check the following connector:
C-49 <M/T> or engine-A/T-ECU C-49 <M/T>, C-82 <A/T>
connector C-82<A/T>. NG
OK OK
D Measure the voltage at the Repair
engine-ECU terminal <M/T> or
To the next page engine-A/T-ECU terminal <A/T>.
Check the harness between the air
D Disconnect connector B-03.
flow sensor and the engine-ECU
D Ignition switch: ON
<M/T> or engine-A/T-ECU <A/T>,
D Voltage between terminal 62
and repair if necessary.
<M/T>, 64 <A/T> and earth
OK: 4.8 - 5.2 V
NG
Check the following connectors: NG
C-49 <M/T>, C-82 <A/T> Repair
OK
NG
Check the harness between the air Repair
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
NG
Check the trouble symptoms. Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812).
MPI <6G7> - Troubleshooting 13A-17
From the previous page
OK
NG NG
Measure at air flow sensor connector Check the following connectors: Repair
B-03. C-19, C-49 <M/T>, C-82 <A/T>
D Use the test harness (MB991709)
OK
to connect only terminals 5 and
6, and then measure at the Check the harness between the air
pickup harness. flow sensor and the engine-ECU
D Ignition switch: ON <M/T> or engine-A/T-ECU <A/T>,
D Voltage between terminal 6 and and repair if necessary.
earth
OK: Ambient temperature 0_C:
3.2 - 3.8 V
Ambient temperature 20_C:
2.3 - 2.9 V
Ambient temperature 40_C:
1.5 - 2.1 V
Ambient temperature 80_C:
0.4 - 1.0 V
OK
NG
Check the trouble symptoms. Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
MUT-II Data list Transient malfunction
21 Engine coolant temperature (Refer to GROUP 00 - Points to
sensor Note for Intermittent Malfunctions.)
OK: When the engine is cold,
the temperature is roughly
the same as ambient tem-
perature. If warm, it is 80 -
120_C.
NG
NG
Measure at engine coolant Replace
temperature sensor connector A-59.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 1
and 2
OK: At 20_C of engine coolant
temperature: 2.1 - 2.7 kW
At 80_C of engine coolant
temperature: 0.26 - 0.36
kW
OK
Check the following connector: NG
A-59 Repair
OK
(1) NG OK
Measure at engine coolant Measure at engine-ECU connector Check the following connectors:
temperature sensor connector A-59. C-49 <M/T> or engine-A/T-ECU C-49 <M/T>, C-82 <A/T>
D Disconnect the connector and connector C-82 <A/T>.
OK NG
measure at the harness side. D Measure the voltage at the
Repair
(1) Voltage between terminal 1 and engine-ECU terminal <M/T> or
earth engine-A/T-ECU terminal <A/T>.
(Ignition switch: ON) D Disconnect connector A-59. Check the harness wire between the
OK: 4.8 - 5.2 V D Ignition switch: ON engine coolant temperature sensor
(2) Resistance between terminal 2 D Voltage between terminal 44 and and the engine-ECU <M/T> or
and earth earth engine-A/T-ECU <A/T>, and repair if
OK: 2 W or less OK: 4.8 - 5.2 V necessary.
NG
OK
Check the harness wire between the
engine coolant temperature sensor NG
Repair
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
NG
Check the trouble symptoms. Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
(2) NG NG
Check the following connectors: Repair
OK C-49<M/T>, C-82 <A/T>
OK
To the next page
Check the harness wire between the NG
engine coolant temperature sensor Repair
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
NG
Check the trouble symptoms. Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
MPI <6G7> - Troubleshooting 13A-19
From the previous page
OK
NG NG
Measure at engine coolant Check the engine coolant Repair
temperature sensor connector A-59. temperature sensor.
D Use test harness (MB991658) to (Refer to P.13A-85*.)
connect the connector, and
OK
measure at the pick-up harness. NG
D Ignition switch: ON Check the following connectors: Repair
D Voltage between terminal 1 and C-49 <M/T> , C-82 <A/T>
earth
OK: At 0_C of engine coolant OK
temperature: 3.2 - 3.8 V
Check the harness wire between the
At 20_C of engine coolant
engine coolant temperature sensor
temperature: 2.3 - 2.9 V
and the engine-ECU <M/T> or
At 40_C of engine coolant
engine-A/T-ECU <A/T>, and repair if
temperature: 1.3 - 1.9 V
necessary.
At 80_C of engine coolant
temperature: 0.3 - 0.9 V
OK
NG
Check the trouble symptoms. Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812).
13A-20 MPI <6G7> - Troubleshooting
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812).
NG
Check the following connectors: Repair
A-107, A-108
OK
NG NG
Measure at right bank oxygen Check the following connectors: Repair
sensor (front) connector A-107. C-19, C-49 <M/T>, C-82 <A/T>
D Disconnect the connector and OK
measure at the harness side. NG
D Resistance between terminal 2 Check the harness wire between the Repair
and earth right bank oxygen sensor (front) and
OK: 2 W or less the engine-ECU <M/T> or
OK engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG NG
Measure at left bank oxygen sensor Check the following connectors: Repair
(front) connector C-107. C-19, C-49 <M/T>, C-82 <A/T>
D Disconnect the connector and OK
measure at the harness side.
D Resistance between terminal 2 NG
Check the harness wire between the Repair
and earth left bank oxygen sensor (front) and
OK: 2 W or less the engine-ECU <M/T> or
OK engine-A/T-ECU <A/T>.
OK
Code No. P0130 Right bank oxygen sensor (front) Probable cause
system <Bank 1 sensor 1>
Range of Check D Malfunction of right bank oxygen sensor (front)
D Right bank oxygen sensor (front) signal voltage has continued to be 0.2 volt D Open or short circuit in the right bank oxygen
or lower for three minutes or more after the starting sequence was sensor (front) circuit or loose connector contact
completed. D Malfunction of engine-ECU <M/T>
D Engine coolant temperature is higher than approximately 82_C. D Malfunction of engine-A/T-ECU <A/T>
D Engine speed is higher than 1,200 r/min.
D Volumetric efficiency is higher than 25 percent.
D Monitoring time: 7 seconds
Set Conditions
D Input voltage supplied to the engine-ECU<M/T> or engine-A/T-ECU <A/T>
interface circuit is higher than 4.5 volts when 5 volts is applied to the right
bank oxygen sensor (front) output line via a resistor.
D Only one monitor during one drive cycle.
Range of Check
D Engine coolant temperature is higher than 50_C.
D Engine speed is at between 1,250 and 3,000 r/min.
D Volumetric efficiency is at between 25 and 60 percent.
D Intake air temperature is higher than - 10_C.
D Under the closed loop air/fuel control.
D Vehicle speed is 30 km/h or more.
D Throttle valve opening angle (throttle position sensor output voltage) fluctuates
within 0.117 volts every 250 milliseconds.
Set Conditions
D When the air/fuel ratio is forcibly changed (lean to rich), the right bank
oxygen sensor (front) signal does not provide response within 1.1 seconds.
or
D The right bank oxygen sensor sends “lean” and “rich” signals alternately
eleven times or less for 12 seconds.
MPI <6G7> - Troubleshooting 13A-25
NG
Check the following connector: Repair
A-107
OK
NG NG
Measure at right bank oxygen Check the following connectors: Repair
sensor (front) connector A-107. C-19, C-49 <M/T> or C-82 <A/T>
D Disconnect the connector and
measure at the harness side. OK
NG
D Resistance between terminal 2 Check the harness wire between the Repair
and earth right bank oxygen sensor (front) and
OK: 2 W or less the engine-ECU <M/T> or
OK engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
Code No. P0135 Oxygen sensor heater (front) system Probable cause
<Bank 1 sensor 1>
Range of Check D Malfunction of the right bank oxygen sensor heater
D The engine coolant temperature is approx. 20_C or more. (front)
D The right bank oxygen sensor heater (front) remains on. D Open or short circuit in the right bank oxygen
D The engine speed is 50 r/min or more. sensor heater (front) circuit or loose connector
D Battery voltage is 11 - 16 V. contact
Set Conditions D Malfunction of engine-ECU <M/T>
D The current, which flows through the right bank oxygen sensor heater (front), D Malfunction of engine-A/T-ECU <A/T>
is 0.2 A or less or 3.5 A or more for six seconds.
NG
Measure at right bank oxygen Replace
sensor (front) connector A-107.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 1
and 3
OK: 4.5 - 8.0 W
OK
NG
Check the following connector: Repair
A-107
OK
NG NG
Measure at right bank oxygen Check the following connectors: Repair
sensor (front) connector A-107. C-19, C-54
D Disconnect the connector and OK
measure at the harness side.
D Ignition switch: ON Check the harness wires between
D Voltage between terminal 1 and the right bank oxygen sensor (front)
earth and the engine control relay, and
OK: System voltage repair if necessary.
OK
NG NG
Measure at engine-ECU connector Check the following connectors: Repair
C-47 <M/T> or engine-A/T-ECU C-47<M/T>, C-81 <A/T>
connector C-81 <A/T>. OK
D Measure the voltage at the
engine-ECU terminal <M/T> or Check the harness wire between the
engine-A/T-ECU terminal <A/T> . right bank oxygen sensor (front) and
D Ignition switch: ON the engine-ECU <M/T> or
D Voltage between terminal 4 and engine-A/T-ECU <A/T>, and repair if
earth necessary.
OK: System voltage
OK
NG
Check the following connectors: Repair
C-47 <M/T>, C-81 <A/T>
OK
NG NG
Measure at engine-ECU connector Check the following connectors: Repair
C-50 <M/T> or engine-A/T-ECU C-80, C-50<M/T>, C-83 <A/T>, E-41
connector C-83 <A/T>. OK
D Measure the voltage at the
engine-ECU terminal <M/T> or Check the harness wire between the
engine-A/T-ECU terminal <A/T>. right bank oxygen sensor (rear) and
D Engine: 2,500 r/min (after the engine-ECU <M/T> or
warming up) engine-A/T-ECU <A/T>, and repair if
D Voltage between terminal 74 and necessary.
earth
OK: 0 V and 0.8 V alternate.
OK
NG
Check the following connectors: Repair
C-50 <M/T>, C-83 <A/T>
OK
OK
Check the trouble symptoms. Transient malfunction
(Refer to GROUP 00 - Points to
NG Note for Intermittent Malfunctions.)
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
MPI <6G7> - Troubleshooting 13A-29
Code No. P0141 Oxygen sensor heater (rear) system Probable cause
<Bank 1 sensor 2>
Range of Check D Malfunction of right bank oxygen sensor heater
D The engine coolant temperature is approx. 20_C or more. (rear)
D The right bank oxygen sensor heater (rear) remains on. D Open or short circuit in the right bank oxygen
D The engine speed is 50 r/min or more. sensor heater (rear) circuit or loose connector
D Battery voltage is 11 - 16 V. contact
Set Conditions D Malfunction of engine-ECU <M/T>
D The current, which flows through the right bank oxygen sensor heater (rear), D Malfunction of engine-A/T-ECU <A/T>
is 0.2 A or less or 3.5 A or more for six seconds.
NG
Measure at right bank oxygen Replace
sensor (rear) connector E-50.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 1
and 3
OK: 11 - 18 W
OK
NG
Check the following connector: Repair
E-50
OK
NG NG
Measure at right bank oxygen Check the following connectors: Repair
sensor (rear) connector E-50. C-19, C-50, C-80, E-41
D Disconnect the connector and
OK
measure at the harness side.
D Ignition switch: ON Check the harness wires between
D Voltage between terminal 1 and the right bank oxygen sensor (rear)
earth and the engine control relay, and
OK: System voltage repair if necessary.
OK
NG NG
Measure at engine-ECU connector Check the following connectors: Repair
C-47 <M/T> or engine-A/T-ECU C-80, C-47 <M/T>, C-81 <A/T>, E-41
connector C-81 <A/T>. OK
D Measure the voltage at the
engine-ECU terminal <M/T> or Check the harness wire between the
engine-A/T-ECU terminal <A/T>. right bank oxygen sensor (rear) and
D Ignition switch: ON the engine-ECU <M/T> or
D Voltage between terminal 27 and engine-A/T-ECU <A/T>, and repair if
earth necessary.
OK: System voltage
OK
NG
Check the following connectors: Repair
C-47 <M/T>, C-81 <A/T>
OK
NG
Check the harness wires between Repair
the right bank oxygen sensor (rear)
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T> and between
the right bank oxygen sensor (rear)
and the engine control relay.
OK
OK
Check the trouble symptoms. Transient malfunction
(Refer to GROUP 00 - Points to
NG
Note for Intermittent Malfunctions.)
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
13A-30 MPI <6G7> - Troubleshooting
Code No. P0150 Left bank oxygen sensor (front) system Probable cause
<Bank 2 sensor 1>
Range of Check D Malfunction of left bank oxygen sensor (front)
D Left bank heated oxygen sensor (front) signal voltage has continued to be D Open or short circuit in the left bank oxygen
0.2 volt or lower for three minutes or more after engine start. sensor (front) circuit or loose connector contact
D The engine coolant temperature is higher than approximately 82_C. D Malfunction of engine-ECU <M/T>
D Engine speed is higher than 1,200 r/min. D Malfunction of engine-A/T-ECU <A/T>
D Volumetric efficiency is higher than 25 percent.
D Monitoring time: 7 seconds.
Set Conditions
D Input voltage supplied to the engine-ECU <M/T> or engine-A/T-ECU <A/T>
interface circuit is higher than 4.5 volts when 5 volts are applied to the left
bank heated oxygen sensor (front) output line.
D Only one monitor during one drive cycle.
Range of Check
D The engine coolant temperature is higher than 50_C.
D Engine speed is at between 1,250 and 3,000 r/min.
D Volumetric efficiency is at between 25 and 60 percent.
D Intake air temperature is higher than - 10_C.
D Barometric pressure is higher than 76kPa.
D Under the closed loop air/fuel control.
D Vehicle speed is 30 km/h (18.7 mph) or more.
D Throttle valve opening angle (throttle position sensor output voltage) fluctuates
within 0.117 volts every 250 milliseconds.
Set Conditions
D When the air/fuel ratio is forcibly changed (lean to rich), the left bank heated
oxygen sensor (front) signal does not provide response within 1.1 seconds.
or
D The left bank heated oxygen sensor (front) sends “lean” “rich” signals
alternately eleven times or less for 12 seconds.
MPI <6G7> - Troubleshooting 13A-31
NG
Check the following connector: Repair
A-108
OK
NG NG
Measure at left bank oxygen sensor Check the following connectors: Repair
(front) connector A-108. C-19, C-49 <M/T>, C-82 <A/T>
D Disconnect the connector and OK
measure at the harness side. NG
D Resistance between terminal 2 Check the harness wire between the Repair
and earth left bank oxygen sensor (front) and
OK: 2 W or less the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
OK
Check the trouble symptoms.
NG
Code No. P0155 Oxygen sensor heater (front) system Probable cause
<Bank 2 sensor 1>
Range of Check D Malfunction of oxygen sensor heater (front)
D The engine coolant temperature is approx. 20_C or more. D Open or short circuit in the oxygen sensor heater
D The oxygen sensor heater (front) remains on. (front) circuit or loose connector contact
D The engine speed is 50 r/min or more. D Malfunction of engine-ECU <M/T>
D Battery voltage is 11 - 16 V. D Malfunction of engine-A/T-ECU <A/T>
Set Conditions
D The current, which flows through the oxygen sensor heater (front), is 0.2 A
or less or 3.5 A or more for six seconds.
NG
Measure at left bank oxygen sensor Replace
(front) connector A-108.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 1
and 3
OK: 4.5 - 8.0 W
OK
NG
Check the following connector: Repair
A-108
OK
NG NG
Measure at left bank oxygen sensor Check the following connectors: Repair
(front) connector A-108. C-19, C-54
D Disconnect the connector and OK
measure at the harness side.
D Ignition switch: ON Check the harness wires between
D Voltage between terminal 1 and the left bank oxygen sensor (front)
earth and the engine control relay, and
OK: System voltage repair if necessary.
OK
NG NG
Measure at engine-ECU connector Check the following connectors: Repair
C-47 <M/T> or engine-A/T-ECU C-47<M/T>, C-81 <A/T>
connector C-81 <A/T>. OK
D Measure the voltage at the
engine-ECU terminal <M/T> or Check the harness wire between the
engine-A/T-ECU terminal <A/T>. left bank oxygen sensor (front) and
D Ignition switch: ON the engine-ECU <M/T> or
D Voltage between terminal 3 and engine-A/T-ECU <A/T>, and repair if
earth necessary.
OK: System voltage
OK
NG
Check the following connectors: Repair
C-47 <M/T>, C-81 <A/T>
OK
NG
Check the following connector: Repair
E-49
OK
NG NG
Measure at left bank oxygen sensor Check the following connectors: Repair
(rear) connector E-49. C-19, C-49 <M/T>, C-82 <A/T>,
D Disconnect the connector and C-80, E-41
measure at the harness side.
OK
D Resistance between terminal 2
and earth Check the harness wire between the NG
OK: 2 W or less Repair
left bank oxygen sensor (rear) and
OK the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
(1) NG NG
Measure at left bank oxygen sensor Check the following connectors: Repair
(rear) connector E-49. C-19, C-49 <M/T>, C-82 <A/T>,
D Use the test harness C-80, E-41
(MD998464) to connect the OK
connector, and measure at the
pick-up harness side. Check the harness wire between the
D Engine: 2,500 r/min (after left bank oxygen sensor (rear) and
warming up) the engine-ECU <M/T> or
(1) Voltage between terminal 2 and engine-A/T-ECU <A/T>, and repair if
Replace
earth necessary.
OK: 0.5 V or less (2) NG NG
(2) Voltage between terminal 4 and Check the left bank oxygen sensor
earth (rear). (Refer to P.13A-100.)
OK: 0 V and 0.8 V alternate.
OK
NG
Check the following connectors: Repair
OK C-80, C-50<M/T>, C-83 <A/T>, C-80,
E-41
OK
Check the harness wire between the
left bank oxygen sensor (rear) and
the engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
NG NG
Measure at engine-ECU connector Check the following connectors: Repair
C-50 <M/T> or engine-A/T-ECU C-80, C-50<M/T>, C-83 <A/T>, C-80,
connector C-83 <A/T>. E-41
D Measure the voltage at the OK
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>. Check the harness wire between the
D Engine: 2,500 r/min (after left bank oxygen sensor (rear) and
warming up) the engine-ECU <M/T> or
D Voltage between terminal 73 and engine-A/T-ECU <A/T>, and repair if
earth necessary.
OK: 0 V and 0.8 V alternate.
OK
NG
Check the following connectors: Repair
C-50<M/T>, C-83 <A/T>
OK
OK
Check the trouble symptoms. Transient malfunction
NG (Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
MPI <6G7> - Troubleshooting 13A-35
Code No. P0161 Oxygen sensor heater (rear) system Probable cause
<Bank 2 sensor 2>
Range of Check D Malfunction of oxygen sensor heater (rear)
D The engine coolant temperature is approx. 20_C or more. D Open or short circuit in the oxygen sensor heater
D The oxygen sensor heater (rear) remains on. (rear) circuit or loose connector contact
D The engine speed is 50 r/min or more. D Malfunction of engine-ECU <M/T>
D Battery voltage is 11 - 16 V. D Malfunction of engine-A/T-ECU <A/T>
Set Conditions
D The current, which flows through the oxygen sensor heater (rear), is 0.2 A or
less or 3.5 A or more for six seconds.
NG
Measure at left bank oxygen sensor Replace
(rear) connector E-49.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 1
and 3
OK: 11 - 18 W
OK
NG
Check the following connector: Repair
E-49
OK
NG NG
Measure at left bank oxygen sensor Check the following connectors: Repair
(rear) connector E-49. C-19, C-54, C-80, E-41
D Disconnect the connector and
OK
measure at the harness side.
D Ignition switch: ON Check the harness wires between
D Voltage between terminal 1 and the left bank oxygen sensor (rear)
earth and the engine control relay, and
OK: System voltage repair if necessary.
OK
NG NG
Check the following connectors: Repair
Measure at engine-ECU connector
C-47 <M/T> or engine-A/T-ECU C-80, C-47 <M/T>, C-81 <A/T>, E-41
connector C-81 <A/T>. OK
D Measure the voltage at the
engine-ECU terminal <M/T> or Check the harness wire between the
engine-A/T-ECU terminal <A/T>. left bank oxygen sensor (rear) and
D Ignition switch: ON the engine-ECU <M/T> or
D Voltage between terminal 26 and engine-A/T-ECU <A/T>, and repair if
earth necessary.
OK: System voltage
OK
NG
Check the following connectors: Repair
C-47 <M/T>, C-81 <A/T>
OK
NG
Check the harness wires between Repair
the left bank oxygen sensor (rear)
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T> and between
the left bank oxygen sensor (rear)
and the engine control relay.
OK
OK
Check the trouble symptoms. Transient malfunction
(Refer to GROUP 00 - Points to
NG
Note for Intermittent Malfunctions.)
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
13A-36 MPI <6G7> - Troubleshooting
NG
MUT-II Data list Check the intake air temperature sensor system. (Refer to P.13A-16,
13 Intake air temperature sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSTIC TROUBLE
CODE P0110.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system. (Refer to
21 Engine coolant temperature sensor (Refer to P.13A-86.) P.13A-17, INSPECTION PROCEDURE FOR DIAGNOSTIC
TROUBLE CODE P0115.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-14,
25 Barometric pressure sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSTIC TROUBLE
CODE P0105.)
OK
NG
Check the right bank side injector (Refer to P.13A-88*.) Replace
OK
NG
Check the following connectors: Repair
A-99, A-100, A-101, A-105, C-47 <M/T>, C-81 <A/T>
OK
NG
Check the harness wire between the engine-ECU <M/T> or Repair
engine-A/T-ECU <A/T> and the injector connector.
OK
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-37
Code No. P0173 Abnormal fuel system (Bank 2) Probable cause
Range of Check D Incorrect fuel pressure
D Engine: Being learning the air-fuel ratio D Malfunction of fuel supply system
Set Conditions D Malfunction of left bank oxygen sensor (front)
D Ten seconds or more have been passed while the fuel injection amount D Malfunction of intake air temperature sensor
compensation value is too low. D Malfunction of barometric pressure sensor
or D Malfunction of air flow sensor
D Ten seconds or more have been passed while the fuel injection amount D Malfunction of engine-ECU <M/T>
compensation value is too high. D Malfunction of engine-A/T-ECU <A/T>
NG
MUT-II Data list Check the intake air temperature sensor system. (Refer to P.13A-16,
13 Intake air temperature sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSTIC TROUBLE
CODE P0110.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system. (Refer to
21 Engine coolant temperature sensor (Refer to P.13A-86.) P.13A-17, INSPECTION PROCEDURE FOR DIAGNOSTIC
TROUBLE CODE P0115.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-14,
25 Barometric pressure sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSTIC TROUBLE
CODE P0105.)
OK
NG
Check the left bank side injector (Refer to P.13A-88*.) Replace
OK
NG
Check the following connectors: Repair
A-67, A-68, A-69, A-105, C-47 <M/T>, C-81 <A/T>
OK
NG
Check the harness wire between the engine-ECU <M/T> or Repair
engine-A/T-ECU <A/T> and the injector connector.
OK
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
13A-38 MPI <6G7> - Troubleshooting
OK
MUT-II Actuator Test Intermittent malfunction
01 No. 1 injector (Refer to GROUP 00 - Points to Note for Intermittent Malfunctions.)
02 No. 2 injector
03 No. 3 injector
04 No. 4 injector
05 No. 5 injector
06 No. 6 injector
OK: The idling condition should change
NG
NG
Check the following connectors: Repair
A-67, A-68, A-69, A-99, A-100, A-101
OK
NG
Check the injector. (Refer to P.13A-80*.) Replace
OK
NG
Measure at the injector connector A-67, A-68, A-69, A-99, A-100, Check the harness wire between the engine control relay and the
A-101. injector connector, and repair if necessary.
D Disconnect the connector, and measure at the harness side.
D Voltage between 1 and earth (Ignition switch: ON)
OK: System voltage
OK
NG
Check the following connector: C-47 <M/T>, C-81 <A/T> Repair
OK
NG
Measure at the engine-ECU connector C-47 <M/T> or engine-A/T- Check the harness wire between the engine-ECU <M/T> or
ECU connector C-81 <A/T>. engine-A/T-ECU <A/T> and the injector connector, and repair if
D Disconnect the connector, and measure at the harness side. necessary.
D Voltagebetween 1, 2, 9, 10, 24, 25andearth(Ignitionswitch:ON)
OK: System voltage
OK
Check trouble symptoms.
NG OK
Use an analyzer to measure the signal waveform at injector Intermittent malfunction (Refer to GROUP 00 - Points to Note for
connector A-67, A-68, A-69, A-99, a-100, A-101. Intermittent Malfunctions.)
D Use test harness (MB991348) to connect the connector, and
measure at the pick - up harness side.
D Engine: Idling
D The voltage between terminal 2 and earth
OK: A normal waveform should be displayed as described
on P.13A-67* (INSPECTION PROCEDURE USING
AN ANALYZER).
NG
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-39
Code No. P0300 Random misfire Probable cause
Range of Check D Malfunction of the ignition system
D Five seconds have passed since the engine starts D Malfunction of the crank angle sensor signal
D Engine speed is approx. 500 - 4,500 rpm D Malfunction of air fuel ratio control system
D Intake manifold pressure is 32kPa (240 mmHg) or over D Compression malfunction
D Engine coolant temperature is - 10_C or over D Timing belt for jumping teeth
D Intake air temperature is - 10_C or over D Malfunction of EGR system and EGR valve
D Barometric pressure is 72kPa (570 mmHg) or over D Malfunction of engine-ECU <M/T>
D Volumetric efficiency is between 30 and 60% D Malfunction of engine-A/T-ECU <A/T>
D Adaptive learning has been completed with the vane that generates the
crankshaft position signals.
D Shift change,deceleration,rapidacceleration anddeceleration,continousoperation
of air conditioner compressor (A/C: within in three secondes after changing ON «
OFF) at any time when the engine is in operation except for the fore- mentioned
occasion
D Throttle variance is between - 0.059V/10ms and 0.059V/10ms
Set Conditions
D Number of misfiring with the engine speed per 200 rpm reaches the specified
number or over (The catalyst temperature is 950_C or over when the
misfiring takes place)
D Number of misfiring with the engine speed per 1000 rpm reaches the
specified number or over (The misfiring is over 1.5 times as the limit of
emission standard)
13A-40 MPI <6G7> - Troubleshooting
NG NG
MUT-II Data list Check the following Repair
22 Crank angle sensor (Refer to P.13A-86.) connector: A-97, C-49
D Crank angle sensor waveform check <M/T>, A-82 <A/T>
D Engine speed: Stable
OK
OK: Constant pulse range
OK NG
Check the harness wire Repair
between the engine-ECU
<M/T> or engine-
A/T-ECU <A/T> and the
crank angle sensor con-
nector.
OK
NG
Check if the crank angle Repair
sensor and sensing plate
are installed properly.
OK
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-41
Code No. P0301 No. 1 cylinder misfire detected Probable cause
Code No. P0302 No. 2 cylinder misfire detected
Code No. P0303 No. 3 cylinder misfire detected
Code No. P0304 No. 4 cylinder misfire detected
Code No. P0305 No. 5 cylinder misfire detected
Code No. P0306 No. 6 cylinder misfire detected
Range of Check D Malfunction of the ignition system
D Five seconds have passed since the engine starts D Abnormal compression
D Engine speed is approx. 500 - 4,500 rpm D Malfunction of injector
D Intake manifold pressure is 32kPa (240 mmHg) or over D Malfunction of engine-ECU <M/T>
D Engine coolant temperature is - 10_C or over D Malfunction of engine-A/T-ECU <A/T>
D Intake air temperature is - 10_C or over
D Barometric pressure is 72kPa (570 mmHg) or over
D Volumetric efficiency is between 30 and 60%
D Adaptive learning has been completed with the vane that generates the
crankshaft position signals.
D Shift change,deceleration,rapidacceleration anddeceleration,continousoperation
of air conditioner compressor (A/C: within in three secondes after changing ON «
OFF) at any time when the engine is in operation except for the fore- mentioned
occasion
D Throttle variance is between - 0.059V/10ms and 0.059V/10ms
Set Conditions
D Number of misfiring with the engine speed per 200 rpm reaches the specified
number or over (The catalyst temperature is 950_C or over when the
misfiring takes place)
D Number of misfiring with the engine speed per 1000 rpm reaches the
specified number or over (The misfiring is over 1.5 times as the limit of
emission standard)
NG
Check the injector (Refer to P.13A-80*.) Replace
OK
NG
Check the following connectors:
Repair
A-67, A-68, A-69, A-99, A-100, A-101,
A-105, C-47 <M/T>, C-81 <A/T>
OK
NG
Check the harness wire between injec- Repair
tor and engine-ECU <M/T> or engine-
A/T-ECU <A/T>
OK
OK
Check the trouble symptoms. Intermittent malfunction (Refer to
GROUP 00 - Points to Note for Intermit-
NG tent Malfunction.)
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
13A-42 MPI <6G7> - Troubleshooting
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
13A-44 MPI <6G7> - Troubleshooting
NG
Check the following connector: Repair
A-98
OK (1) NG NG
Check the following connector: Repair
Measure at camshaft position sensor
connector A-98. C-19, C-54
D Disconnect the connector and OK
measure at the harness side. Check the harness wire between the
(1) The voltage between terminal 3 camshaft position sensor connector
and earth and the engine control relay, and
(Ignition switch: ON) repair if necessary.
OK: System voltage (2) NG
OK
(2) The voltage between terminal 2 Measure at engine-ECU connector Check the following connectors:
and earth C-49 <M/T> or engine - A/T - ECU C-49 <M/T>, C-82 <A/T>
(Ignition switch: ON) connector C-82 <A/T>.
OK: 4.8 - 5.2 V OK
D Measure the voltage at the NG
(3) The resistance between terminal Repair
engine-ECU terminal <M/T> or
1 and earth engine - A/T - ECU terminal <A/T>. Check the harness wire between the
OK: 2 W or less D Disconnect connector A-98. camshaft position sensor connector
D Ignition switch: ON and the engine-ECU <M/T>
D The voltage between terminal 50 engine-A/T-ECU <A/T>, and repair if
<M/T>, 56 <A/T> and earth necessary.
OK: 4.8 - 5.2 V
NG
NG
Check the following connectors: Repair
C-49 <M/T>, C-82 <A/T>
OK NG
Check the harness wire between the Repair
camshaft position sensor connector
and the engine-ECU <M/T>
engine-A/T-ECU <A/T>.
OK
OK NG
Check the trouble symptoms. Replace the engine-ECU <M/T>
(3) NG engine-A/T-ECU <A/T>.
Check the harness wire between the
intermediate connector and earth,
and repair if necessary.
NG
Use an analyzer to measure the Check the camshaft position sensing
output waveform at camshaft position cylinder
sensor connector A-98. OK
D Use test harness (MB991658) to
connect the connector, and Replace the camshaft position
measure at the pick-up harness. sensor.
D Engine: Idling NG
D The voltage between terminal 2
and earth Check the trouble symptoms.
OK: A normal waveform should NG
be displayed as described
NG
on P.13A-67* (Inspection Check the following connectors: Repair
Procedure Using an Ana- A-98, C-19, C-49 <M/T>, C-82 <A/T>
lyzer), its maximum value
should be 4.8 V or more, OK
and its minimum value
should be 0.6 V or less Check the harness wires between the camshaft position sensor connector and the
with no noise in waveform. engine-ECU <M/T> engine-A/T-ECU <A/T>, the camshaft position sensor connector and
the engine control relay, and the camshaft position sensor connector and earth. Then,
OK repair if necessary.
OK Intermittent malfunction
Check the trouble symptoms.
(Refer to GROUP 00 - Points to Note for Intermittent Malfunctions.)
NG
Replace the engine-ECU <M/T>
engine-A/T-ECU <A/T>.
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-45
Code No. P0403 EGR control solenoid valve system Probable cause
Range of Check D Malfunction of the EGR control solenoid valve
D Ignition switch: ON D Open or short circuit in the EGR control solenoid
D Battery voltage is 10 V or more. valve circuit or loose connector contact
Set Conditions D Malfunction of engine-ECU <M/T>
D The solenoid coil surge voltage (battery voltage + 2 V) is not detected when D Malfunction of engine-A/T-ECU <A/T>
the purge control solenoid valve is turned from on to off.
OK
MUT-II Actuator Test Intermittent malfunction
10 EGR control solenoid valve (Refer to GROUP 00 - Points to
OK: Operating sound can be Note for Intermittent Malfunctions.)
heard and the valve vibrates.
NG
NG
Measure at the EGR control solenoid Replace
valve connector A-08.
D Disconnect the connector, and
measure at the solenoid valve
side.
D The resistance between terminals
1 and 2
OK: 28 - 36 W (at 20_C)
OK
NG
Check the following connector: Repair
A-08
OK
NG
Check the following connector: NG
Measure at the EGR control solenoid Repair
valve connector A-08. C-19, C-54
D Disconnect the connector and NG
measure at the harness side.
D Ignition switch: ON Check the harness wire between the
D The voltage between terminal 2 EGR control solenoid valve and the
and earth engine control relay, and repair if
OK: System voltage necessary.
OK
NG NG
Measure at engine-ECU connector Check the following connectors: Repair
C-47 <M/T> or engine - A/T - ECU C-47 <M/T>, C-81 <A/T>
connector C-81 <A/T>. OK
D Measure the voltage at the
engine-ECU terminal <M/T> or Check the harness wire between the NG
engine - A/T - ECU terminal <A/T>. EGR control solenoid valve and the Repair
D Ignition switch: ON engine-ECU <M/T> engine-A/T-ECU
D The voltage between terminal 6 <A/T>.
and earth
OK: System voltage OK
NG
Check the exhaust manifold. (Are there any cracks?) Repair
OK
NG
MUT-II Data list Check the oxygen sensor (rear) system <Bank 1 sensor 2>
59 Right bank oxygen sensor (rear) (Refer to P.13A-27, INSPECTION PROCEDURE FOR
D Transmission: 2nd DIAGNOSIS TROUBLE CODE P0136.)
D Drive with wide open throttle
OK: 600 - 1,000 mV
OK
NG
MUT-II Data list Check the oxygen sensor (front) system <Bank 1 sensor 1>
11 Right bank oxygen sensor (front) (Refer to P.13A-24, INSPECTION PROCEDURE FOR
OK: 600 - 1,000 mV when racing suddenly DIAGNOSIS TROUBLE CODE P0130.)
OK
NG
MUT-II Data list Replace the right bank oxygen sensor (front).
11 Right bank oxygen sensor (front)
D Transmission: 2nd
OK: Changeover between 0 - 400 mV and 600 - 1,000
mV occur 15 times in 10 seconds.
OK
NG
Check the exhaust manifold. (Are there any cracks?) Repair
OK
NG
MUT-II Data list Check the oxygen sensor (rear) system <Bank 2 sensor 2>
69 Left bank oxygen sensor (rear) (Refer to P.13A-33, INSPECTION PROCEDURE FOR
D Transmission: 2nd DIAGNOSIS TROUBLE CODE P0156.)
D Drive with wide open throttle
OK: 600 - 1,000 mV
OK
NG
MUT-II Data list Check the oxygen sensor (front) system <Bank 2 sensor 1>
39 Left bank oxygen sensor (front) (Refer to P.13A-30, INSPECTION PROCEDURE FOR
OK: 600 - 1,000 mV when racing suddenly DIAGNOSIS TROUBLE CODE P0150.)
OK
NG
MUT-II Data list Replace the left bank oxygen sensor (front).
39 Left bank oxygen sensor (front)
D Transmission: 2nd
OK: Changeover between 0 - 400 mV and 600 - 1,000
mV occur 15 times in 10 seconds.
OK
Replace the left bank oxygen sensor (rear).
Code No. P0443 Purge control solenoid valve system Probable cause
Range of Check D Malfunction of the purge control solenoid valve
D Ignition switch: ON D Open or short circuit in the purge control solenoid
D Battery voltage is 10 V or more. valve circuit or loose connector contact
Set Conditions D Malfunction of engine-ECU <M/T>
D The solenoid coil surge voltage (battery voltage + 2 V) is not detected when D Malfunction of engine-A/T-ECU <A/T>
the purge control solenoid valve is turned from on to off.
OK
MUT-II Actuator Test Intermittent malfunction
08 Purge control solenoid valve (Refer to GROUP 00 - Points to
OK: Operating sound can be Note for Intermittent Malfunctions.)
heard and the valve vibrates.
NG
NG
Measure at the purge control Replace
solenoid valve connector A-07.
D Disconnect the connector, and
measure at the solenoid valve
side.
D The resistance between terminals
1 and 2
OK: 28 - 36 W (at 20_C)
OK
NG
Check the following connector: Repair
A-07
OK
NG
Measure at the purge control Check the following connectors: NG
Repair
solenoid valve connector A-07. C-19, C-54
D Disconnect the connector and
measure at the harness side. NG
D Ignition switch: ON Check the harness wire between the
D The voltage between terminal 1 purge control solenoid valve and the
and earth engine control relay, and repair if
OK: System voltage necessary.
OK
NG NG
Measure at engine-ECU connector Check the following connectors: Repair
C-47 <M/T> or engine - A/T - ECU C-47 <M/T>, C-81 <A/T>
connector C-81 <A/T>.
D Measure the voltage at the OK
engine-ECU terminal <M/T> or Check the harness wire between the NG
engine - A/T - ECU terminal <A/T>. purge control solenoid valve and the Repair
D Ignition switch: ON engine-ECU <M/T> engine-A/T-ECU
D The voltage between terminal 16 <A/T>.
<M/T>, 34 <A/T> and earth
OK: System voltage OK
NO
Does the speedometer operate normally? Check the vehicle speed sensor
(Refer to GROUP 54 - Combination Meter.)
YES
NG
Use an analyzer to measure the output waveform of the Check the following connectors:
vehicle speed sensor at engine-ECU connector C-50 <M/T> or C-17, C-30, C-50 <M/T>, C-83 <A/T>
engine - A/T - ECU connector C-83 <A/T>. OK NG
D Driving the vehicle
D The voltage between terminal 80 and earth Repair
OK: A normal waveform should be displayed as described
in OSCILLOSCOPE INSPECTION PROCEDURE, Check the harness wire between intermediate connector C-30
and noise should not be displayed in the waveform. and the engine-ECU <M/T> or engine-A/T-ECU <A/T>, and
(Refer to GROUP 23 - Troubleshooting) repair if necessary.
OK
NG
Check the following connector: C-50 <M/T>, C-83 <A/T> Repair
OK
Check the trouble symptoms.
NG
Code No. P0505 Idle speed control (ISC) system Probable cause
Check Area D Malfunction of idle speed control (ISC) servo
D Vehicle speed has reached 1.5 km/h at least once. D Improper connector contact, open circuit or
D Under the closed loop idle speed control. short-circuit harness wire
Judgment Criteria D Malfunction of the engine-ECU <M/T>
D Actual idle speed has continued to be higher than the target idle speed by D Malfunction of the engine-A/T-ECU <A/T>
300 r/min or more for 10 sec.
Check Area
D Vehicle speed has reached 1.5 km/h at least once.
D During idle speed closed loop control.
D The highest temperature at the last drive is 45_C or less.
D Engine coolant temperature is approx. 80_C or more.
D Battery voltage is 10 V or more.
D Intake air temperature is - 10_C (14_F) or more.
Judgment Criteria
D Actual idle speed has been minimum 200 r/min higher than the target idle
speed for ten seconds.
Check Area
D During idle speed closed loop control.
D Engine coolant temperature is about 80_C or higher.
D Battery voltage is 10 V or higher.
D Power steering switch is off.
D Intake air pipe pressure is 53 kPa or less.
D Intake air temperature is - 10_C or more.
Judgment Criteria
D Actual idle speed has been minimum 100 r/min higher than the target idle
speed for ten seconds.
13A-50 MPI <6G7> - Troubleshooting
YES
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION
Is any diagnosis code other than No. CHART FOR DIAGNOSIS CODES.
P0505 output?
NO
NG
Check intake air hose and intake Repair
manifold for air intake.
OK
NG
Check the throttle body (around the Clean around the throttle valve.
throttle valve) for contamination. (Refer to P.13A-76*.)
OK
NG
Check the idle speed control (ISC) Replace
servo. (Refer to P.13A-89*.)
OK NG
Check the following connector: Repair
A-05
OK
NG
Measure at the idle control servo Check the following connectors:
connector A-05. C-19, C-54
D Disconnect the connector, and OK
measure at the harness side.
D Ignition switch: ON Check the harness wire between the
D The voltage between terminal 2 engine control relay and the idle speed
and earth control servo, and repair if necessary.
D The voltage between terminal 5
and earth
OK: System voltage
OK
NG NG
Measureatengine-ECUconnectorC-47 Check the following connectors: Repair
<M/T> or engine - A/T - ECU connector C-47 <M/T>, C-81 <A/T>
C-81 <A/T>. OK
D Use test harness (MB991709) to NG
connecttheconnector,andmeasure Check the harness wire between the Repair
at the pick-up harness side. idle speed control servo and the engine-
D Thevoltagebetweenterminal14and ECU<M/T>orengine - A/T - ECU<A/T>.
earth OK
D Thevoltagebetweenterminal15and
earth Replace the engine-ECU <M/T> or en-
D Thevoltagebetweenterminal28and gine- A/T - ECU <A/T>.
earth
D Thevoltagebetweenterminal29and
earth
OK: The voltage changes as fol-
lows for three seconds when
the ignition switch is turned
ON.
(when using a circuit tester)
5 V and 8 V alternates
(when using an analyzer)
1 V or less and system voltage
alternates
OK
NG
Check the following connector: Repair
C-19, C-54, C-47 <M/T>, C-81 <A/T>
OK
NG
Check the harness wire between the Repair
engine control relay and the idle
speed control servo, and between
the idle speed control servo and the
engine-ECU <M/T> or
engine - A/T - ECU <A/T>.
OK
OK
Check trouble symptoms. Intermittent malfunction
NG (Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace the engine-ECU <M/T> or
engine - A/T - ECU <A/T>.
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-51
Code No. P0510 Idle Position Switch System Probable cause
Check Area D Malfunction of idle position switch
D Throttle position sensor output voltage is 2.0 V or more. D Open or shorted idle position switch circuit, or
Judgment Criteria loose connector.
D Idle position switch has been turned on. D Malfunction of the engine-ECU <M/T>
Check Area D Malfunction of the engine-A/T-ECU <A/T>
D Repeat the *1 drive and *2 stop 15 times.
*1 drive: Vehicle speed is more than 30 km/h (19mph) for two seconds or more.
*2 stop: Vehicle speed is more than 1.5 km/h (0.93 mph).
Judgment Criteria
D Idle position switch remains off.
OK
MUT-II Data list Transient malfunction (Refer to GROUP 00 - Points to Note
26 Idle position switch for Intermittent Malfunctions.)
(Refer to P.13A-86, DATA LIST REFERENCE TABLE.)
NG
NG
Check the idle position switch. (Refer to P.13A-86*.) Replace the throttle position sensor (TPS).
OK
NG
Check the following connector: A-06 Repair
OK
NG NG
Measure at the throttle position sensor connector A-06. Check the following Repair
D Disconnect the connector, and measure at the harness connector: C-50 <M/T>,
side. C-83 <A/T>
D Voltage between 3 and ground (Ignition switch: ON)
OK: 4 V or higher OK
D Continuity between 4 and ground
OK: Continuity Check trouble symptom.
OK NG
NG
Check the following Repair Check the harness wire between engine-ECU <M/T> or
connector: A-06 engine - A/T - ECU <A/T> and throttle position sensor connector.
OK OK NG
Check trouble symptom. Replace the engine-ECU Repair
NG <M/T> or engine -
A/T - ECU <A/T>.
Replace the engine-ECU <M/T> or engine - A/T - ECU <A/T>.
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
13A-52 MPI <6G7> - Troubleshooting
Code No. P0551 Power Steering fluid Pressure Switch Probable cause
System
Check Area D Power steering fluid pressure switch failed.
D Intake air temperature is - 10_C (14_F) or higher. D Open or shorted power steering fluid pressure
D Barometric pressure is 76 kPa (11 psi) or higher. switch circuit, or loose connector.
D Engine coolant temperature is 30_C (86_F) or more. D Malfunction of the engine-ECU <M/T>
D Repeat *1 drive and *2 stop ten times or more. D Malfunction of the engine-A/T-ECU <A/T>
*1: Engine speed is 2,500 r/min or higher, volumetric efficiency is 55 % or higher
and vehicle speed is 5 km/h (3.1 mph) or higher for 4 seconds or more.
*2: Vehicle speed is 1.5 km/h (0.93 mph) or lower.
Judgment Criteria
D Power steering pressure switch remains on.
OK
MUT-II Data list Transient malfunction (Refer to GROUP 00 - Points to Note
27 Power steering fluid pressure switch for Intermittent Malfunctions.)
(Refer to P.13A-86, DATA LIST REFERENCE TABLE.)
NG
NG
Check the power steering pressure switch. Replace
(Refer to GROUP 37A - On-vehicle Service.)
OK
NG
Check the following connector: A-41 Repair
OK
NG NG
Measure at the power steering pressure switch connector Check the following Repair
A-41. connectors: C-49
D Disconnect the connector and measure at the harness <M/T>, C-82 <A/T>
side.
OK
D Voltage between 1 and ground (Ignition switch: ON)
OK: Battery positive voltage Check trouble symptom.
OK NG
NG
Check the following Repair NG
Check the harness wire Repair
connector: A-41
between engine-ECU
OK <M/T> or engine -
A/T - ECU <A/T> and
Check trouble symptom. power steering pressure
NG switch connector.
OK
Replace the engine-ECU <M/T> or engine - A/T - ECU <A/T>.
Replace the engine-ECU
<M/T> or engine -
A/T - ECU <A/T>.
MPI <6G7> - Troubleshooting 13A-53
Cord No. P1610 Immobilizer system Probable cause
Range of Check D Open or short circuit, or loose connector contact
D Ignition switch: ON D Malfunction of the immobilizer-ECU
Set Conditions D Malfunction of the engine-ECU <M/T>
D Improper communication between the engine-ECU <M/T> or engine - A/T - ECU D Malfunction of the engine-A/T-ECU <A/T>
<A/T> and the immobilizer-ECU
NOTE
(1) If the registered ignition keys are close each other when starting the engine, radio interference may
cause this code to be displayed.
(2) This code may be displayed when registering the key ID code.
NG
Check the following connectors: Repair
C-17, C-28, C-50 <M/T>, C-84
<A/T>
OK
NG
Check the harness wire between the Replace
immobilizer-ECU and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
Replace the immobilizer-ECU.
Engine warning The engine warning lamp does not illuminate right after the 3 13A-56
lamp and ignition switch is turned to the ON position.
related parts
The engine warning lamp remains illuminating and never goes 4 13A-56
out.
Idling stability When the engine is cold, it stalls at idling. (Die out) 11 13A-64
(Engine stalls)
When the engine becomes hot, it stalls at idling. (Die out) 12 13A-65
The engine stalls when starting the car. (Pass out) 13 13A-67
Surge 19 13A-73
Knocking 20 13A-75
Dieseling 21 13A-75
NG NG
Measure at the diagnostic connector Check the following connectors: Repair
(16-pin) C-63. A-25X, D-19, D-21
D Voltage between 16 and earth OK
OK: Battery voltage NG
OK Check trouble symptom. Check the harness wire between the
power supply and diagnostic connector
NG (16-pin), and repair if necessary.
Measure at the diagnostic connector Check the harness wire between the
(16-pin) B-25. diagnostic connector (16-pin) andearth,
D Continuity between 4 and earth and repair if necessary.
D Continuity between 5 and earth
OK: Continuity
OK
INSPECTION PROCEDURE 2
MUT-II communication with engine-ECU is impossible. Probable cause
One of the following causes may be suspected. D Malfunction of engine-ECU <M/T> or engine-A/T-ECU
D No power supply to engine-ECU <M/T> or engine-A/T-ECU <A/T>. <A/T> power supply circuit
D Defective earth circuit of engine-ECU <M/T> or engine - A/T-ECU <A/T>. D Malfunction of engine-ECU <M/T> or engine-A/T-ECU
D Defective engine-ECU <M/T> or engine-A/T-ECU <A/T>. <A/T>
D Improper communication line between engine-ECU <M/T> or engine-A/T-ECU D Open circuit between the engine-ECU <M/T> or
<A/T> and MUT-II engine-A/T-ECU <A/T> and diagnosis connector
NG
Check the following connectors: Repair
C-12, C-17, C-63, C-50 <M/T>, C-83 <A/T>
OK
Check trouble symptom.
NG
NG
Check the harness wire between engine-ECU <M/T> or engine-A/T- Repair
ECU <A/T> and diagnosis connector.
OK
INSPECTION PROCEDURE 3
The engine warning lamp does not illuminate right after Probable cause
the ignition switch is turned to the ON position.
Because there is a burnt-out bulb, the engine-ECU <M/T> or engine-A/T-ECU <A/T> D Burnt-out bulb
causes the engine warning lamp to illuminate for five seconds immediately after the D Defective warning lamp circuit
ignitionswitch isturnedtoON.If theenginewarninglampdoesnotilluminateimmediately D Malfunction of the engine-ECU <M/T>
after the ignition switch is turned to ON, one of the malfunctions listed at right has D Malfunction of the engine-A/T-ECU <A/T>
probably occurred.
NG
MUT-II Data list Check the engine-ECU <M/T> or engine-A/T-ECU <A/T> power
16 engine-ECU power supply voltage (Refer to P.13A-86.) supply and earth circuit.
OK (Refer to P.13A-79, INSPECTION PROCEDURE 25.)
OK NG
Measure at the engine-ECU connector C-47 <M/T> or Check the following connectors: Repair
engine-A/T-ECU connector C-81 <A/T>. B-47 <M/T>, C-81 <A/T>
D Disconnect the connector, and measure at the harness side. OK
D Earth the terminal No. 22.
OK: The engine warning lamp illuminates. Check trouble symptom.
NG NG
NG
Check a burnt-out bulb. Replace Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
OK
NG
Measure at the combination meter connector C-04. Check the engine warning lamp power supply circuit, and repair
D Disconnect the connector, and measure at the harness side. if necessary.
D Voltage between 42 and earth (Ignition switch: ON)
OK: System voltage
OK
NG
Check the following connectors: Repair
C-04, C-17, C-47 <M/T>, C-81 <A/T>
OK
NG
Check trouble symptom. Check the harness wire between combination meter and engine-
ECU <M/T> or engine-A/T-ECU <A/T>, and repair if necessary.
INSPECTION PROCEDURE 4
The engine warning lamp remains illuminating and never Probable cause
goes out.
In cases such as the above, the cause is probably that the engine-ECU <M/T> or D Short-circuit between the engine warning lamp and
engine-A/T-ECU <A/T> is detecting a problem in a sensor or actuator, or that one engine-ECU <M/T> or engine-A/T-ECU <A/T>
of the malfunctions listed at right has occurred. D Malfunction of the engine-ECU <M/T>
D Malfunction of the engine-A/T-ECU <A/T>
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Measure at the combination meter connector C-04. Check the harness wire between combination meter and engine-
D Disconnect the connector, and measure at the harness side. ECU <M/T> or engine-A/T-ECU <A/T> connector, and repair if
D Disconnect the engine-ECU <M/T> or engine-A/T-ECU <A/T> necessary.
connector
D Continuity between 23 and earth
OK: No continuity
OK
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
MPI <6G7> - Troubleshooting 13A-57
INSPECTION PROCEDURE 5
No initial combustion (starting impossible) Probable cause
In cases such as the above, the cause is probably that a spark plug is defective, D Malfunction of the ignition system
or that the supply of fuel to the combustion chamber is defective. D Malfunction of the fuel pump system
In addition, foreign materials (water, kerosene, etc.) may be mixed with the fuel. D Malfunction of the injectors
D Malfunction of the engine-ECU <M/T>
D Malfunction of the engine-A/T-ECU <A/T>
D Malfunction of the immobilizer system
D Foreign materials in fuel
NG
Check battery voltage when cranking. Check the battery. (Refer to GROUP 54 - Battery.)
OK: 8 V or higher
OK
Yes
Is immobilizer-ECU diagnosis code displayed? Check the immobilizer.
(Refer to GROUP 54 - Ignition Key and Immobilizer.)
No
NG
MUT-II Data list Check the power supply and ignition switch-IG system.
16 Power supply voltage (Refer to P.13A-86.) (Refer to P.13A-80, INSPECTION PROCEDURE 26.)
OK
No
Does the camshaft rotate at the engine cranking? Check timing belt for breakage.
(When oil filler cap is removed.)
Yes
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
No
MUT-II Data list Check the crank angle sensor system. (Refer to P.13A-42, INSPEC-
22 Crank angle sensor TION PROCEDURE FOR DIAGNOSIS CODE P0335.)
OK: Cranking speed is displayed
OK
NG
MUT-II Actuator test Check the fuel pump system.
07 Fuel pump (Refer to P.13A-93.) (Refer to P.13A-81, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
No
Can any sound be heard from the injectors when cranking? Check the injector system. (Refer to P.13A-38, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203, P0204,
Yes P0205, P0206.)
No
Measure at the ignition coil connectors A-64, A-65 and A-66 Check the ignition circuit system (Refer to P.13A-84, INSPECTION
D Connectors connected PROCEDURE 30.)
D Check by connecting the timing light to terminal 1 of each
connector (Engine: Cranking)
OK: The timing light flashes.
OK
INSPECTION PROCEDURE 6
Initial combustion but no complete combustion Probable cause
(starting impossible)
In such cases as the above, the cause is probably that the spark plugs are generating D Malfunction of the ignition system
sparks but the sparks are weak, or the initial mixture for starting is not appropriate. D Malfunction of the injector system
D Foreign materials in fuel
D Poor compression
D Malfunction of the engine-ECU <M/T>
D Malfunction of the engine-A/T-ECU <A/T>
NG
Check battery voltage when cranking. Check the battery. (Refer to GROUP 54 - Battery.)
OK: 8 V or higher
OK
Yes
MUT-II Self-Diag code Referto P.13A-10, INSPECTION CHARTFORDIAGNOSIS CODE.
Are diagnosis codes displayed?
No
NG
MUT-II Actuator test Check the fuel pump system.
07 Fuel pump (Refer to P.13A-93.) (Refer to P.13A-81, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Data list Check the ignition switch-ST system.
18 Ignition switch-ST (Refer to P.13A-86.) (Refer to P.13A-82, INSPECTION PROCEDURE 28.)
OK
NG
Can any sound be heard from the injectors when cranking? Check the injector system. (Refer to P.13A-38, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203, P0204,
OK
P0205, P0206.)
Yes NG
Is starting good if the engine is cranked with the accelerator pedal Check ISC servo for op- Check the ISC servo sys-
slightly depressed? eration sound. tem. (Refer to P.13A-49,
(Refer to P.13A-89*.) INSPECTION PROCE-
No DURE FOR DIAGNOSIS
OK
CODE P0505.)
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-59
INSPECTION PROCEDURE 7
It takes too long time to start. (Incorrect starting) Probable cause
In cases such as the above, the cause is probably that the spark is weak and ignition D Malfunction of the ignition system
is difficult, the initial mixture for starting is not appropriate, or sufficient compression D Malfunction of the injector system
pressure is not being obtained. D Inappropriate gasoline use
D Poor compression
NG
Check battery voltage when cranking. Check the battery. (Refer to GROUP 54 - Battery.)
OK: 8 V or higher
OK
Yes
MUT-II Self-Diag code Referto P.13A-10, INSPECTION CHARTFORDIAGNOSIS CODE.
Are diagnosis codes displayed?
No
NG
MUT-II Actuator test Check the fuel pump system.
07 Fuel pump (Refer to P.13A-93.) (Refer to P.13A-81, INSPECTION PROCEDURE 27.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-93.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
OK CODE P0115.)
NG
MUT-II Data list Check the ignition switch-ST system.
18 Ignition switch-ST (Refer to P.13A-86.) (Refer to P.13A-82, INSPECTION PROCEDURE 28.)
OK
NG
Can any sound be heard from the injectors when cranking? Check the injector system. (Refer to P.13A-38, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203, P0204,
OK
P0205, P0206.)
NG
Check the ignition timing when cranking. Check that the crank angle sensor is installed properly.
OK: Approx. 5_BTDC
OK
INSPECTION PROCEDURE 8
Unstable idling (Rough idling, hunting) Probable cause
In cases as the above, the cause is probably that the ignition system, air/fuel mixture, D Malfunction of the ignition system
idle speed control (ISC) or compression pressure is defective. D Malfunction of air-fuel ratio control system
Because the range of possible causes is broad, inspection is narrowed down to simple D Malfunction of the ISC system
items. D Malfunction of the purge control solenoid valve system
D Malfunction of the EGR solenoid valve system
D Poor compression
D Drawing air into exhaust system
Yes
Were the battery terminals disconnected? After warming-up, let the engine run at idling for 10 minutes.
No
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
Yes
Does idling speed fluctuate excessively? Clean the throttle body. (Refer to P.13A-76*.)
No
Check and adjust the fixed SAS. (Refer to P.13A-78*.)
NG
MUT-II Data list Check the idle position switch system. (Refer to P.13A-51, INSPEC-
26 Idle position switch (Refer to P.13A-86.) TION PROCEDURE FOR DIAGNOSIS CODE P0510.)
OK
NG
MUT-II Data list Check the intake airtemperaturesensor system.(Refer toP.13A-16,
13 Intake air temperature sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-14,
25 Barometric pressure sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Actuator test Check the purge control solenoid valve system.
08 Purge control solenoid valve (Refer to P.13A-93.) (Refer toP.13A-48, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0443.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-45,
10 EGR control solenoid valve (Refer to P.13A-93.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-61
From the previous page
OK
NG
Check the oxygen sensor circuit malfunction (rear).
MUT-II Data list
(Refer toP.13A-27, INSPECTIONPROCEDURE FORDIAGNOSIS
59 Right bank oxygen sensor (rear)
TROUBLE CODE P0136.) (Bank 1 sensor 2)
D Transmission: 2nd gear <M/T>, L range <A/T>
D Drive with wide open throttle
OK: 600 - 1,000 mV
OK
NG
Check the oxygen sensor circuit malfunction (Bank 2 sensor 2).
MUT-II Data list
(Refer toP.13A-33, INSPECTIONPROCEDURE FORDIAGNOSIS
69 Left bank oxygen sensor (rear)
TROUBLE CODE P0156.)
D Transmission: 2nd gear <M/T>, L range <A/T>
D Drive with wide open throttle
OK: 600 - 1,000 mV
OK
NG
MUT-II Data list Check the oxygen sensor circuit malfunction (front).
11 Right bank oxygen sensor (front) (Refer toP.13A-24, INSPECTIONPROCEDURE FORDIAGNOSIS
OK: 600 - 1,000 mV during sudden racing TROUBLE CODE P0130.) (Bank 1 sensor 1)
OK
NG
Check the oxygen sensor circuit malfunction (Bank 2 sensor 1).
MUT-II Data list
(Refer toP.13A-30, INSPECTIONPROCEDURE FORDIAGNOSIS
39 Left bank oxygen sensor (front)
TROUBLE CODE P0150.)
OK: 600 - 1,000 mV during sudden racing
OK
OK
NG 1. Inspect the intake of
MUT-II Data list Check the fuel pressure.
air into the air intake
11 Right bank oxygen sensor (front) (Refer to P.13A-80*.)
system.
39 Left bank oxygen sensor (front)
D Broken intake
OK: Repeat 0 - 400 mV and 600 - 1,000 mV alternately
manifold gasket
when idling and 2,500 r/min
D Broken vacuum
OK hose
NG D PCV valve does
MUT-II Data list Check the power steering not operate.
27 Power steering fluid pressure switch (Refer to P.13A-86.) fluid pressure switch sys- 2. Check the injector for
tem. (Refer to P.13A-52, blockage.
OK INSPECTION PROCE-
DURE FOR DIAGNOSIS
CODE P0551.)
NG
MUT-II Data list Check the A/C switch and A/C relay system.
28 A/C switch (Refer to P.13A-86.) (Refer to P.13A-84. INSPECTION PROCEDURE 29.)
OK
NG
MUT-II Data list Check the ignition switch-ST. (Refer to P.13A-81, INSPECTION
29 Inhibitor switch (Refer to P.13A-86.) PROCEDURE 28.)
OK
NG
MUT-II Data list Adjust the basic idle speed. (Refer to P.13A-78*.)
45 ISC Servo position (Refer to P.13A-86.)
OK
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11A - On-vehicle Service.)
OK
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
13A-62 MPI <6G7> - Troubleshooting
INSPECTION PROCEDURE 9
Idling speed is high. (Improper idling speed) Probable cause
In such cases as the above, the cause is probably that the intake air volume during D Malfunction of the ISC servo system
idling is too great. D Malfunction of the throttle body
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ISC servo for operation sound. (Refer to P.13A-90*.) Check the ISC system. (Refer to P.13A-49, INSPECTION PROCE-
DURE FOR DIAGNOSIS CODE P0505.)
OK
NG
MUT-II Data list Check the idle position switch system. (Refer to P.13A-51, INSPEC-
26 Idle position switch (Refer to P.13A-86.) TION PROCEDURE FOR DIAGNOSIS CODE P0510.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Data list Check the A/C switch and A/C relay system.
28 A/C switch (Refer to P.13A-86.) (Refer to P.13A-84, INSPECTION PROCEDURE 29.)
OK
NG
Check trouble symptom. Clean the throttle valve area. (Refer to P.13A-76*.)
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-63
INSPECTION PROCEDURE 10
Idling speed is low. (Improper idling speed) Probable cause
In cases such as the above, the cause is probably that the intake air volume during D Malfunction of the ISC servo system
idling is too small. D Malfunction of the throttle body
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ISC servo for operation sound. (Refer to P.13A-90*.) Check the ISC system. (Refer to P.13A-49, INSPECTION PROCE-
DURE FOR DIAGNOSIS CODE P0505.)
OK
NG
MUT-II Data list Check the idle position switch system. (Refer to P.13A-20, INSPEC-
26 Idle position switch (Refer to P.13A-86.) TION PROCEDURE FOR DIAGNOSIS CODE P0120.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Data list Check the ignition switch-ST.
29 Inhibitor switch (Refer to P.13A-86.) (Refer to P.13A-82, INSPECTION PROCEDURE 28.)
OK
NG
Check trouble symptom. Clean the throttle valve area. (Refer to P.13A-76*.)
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
13A-64 MPI <6G7> - Troubleshooting
INSPECTION PROCEDURE 11
When the engine is cold, it stalls at idling. (Die out) Probable cause
In such cases as the above, the cause is probably thatthe air/fuelmixture isinappropriate D Malfunction of the ISC servo system
when the engine is cold, or that the intake air volume is insufficient. D Malfunction of the throttle body
D Malfunction of the injector system
D Malfunction of the ignition system
Yes
Were the battery terminals disconnected? After warming-up, let the engine run at idling for 10 minutes.
No
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
Yes
Does the engine stall right after the accelerator pedal is released? Clean the throttle valve Check and adjust the
area. fixed SAS.
No (Refer to P.13A-76*.) (Refer to P.13A-78*.)
No
Is engine-idling stable after the warming-up? Check if the unstable idling (Rough idling, hunting).
Yes (Refer to P.13A-33, INSPECTION PROCEDURE 8.)
NG
Check the ISC servo for operation sound. (Refer to P.13A-90*.) Check the ISC system. (Refer to P.13A-49, INSPECTION PROCE-
OK DURE FOR DIAGNOSIS CODE P0505.)
NG
Check the injector for operation sound. Check the injector system. (Refer to P.13A-38, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203, P0204,
OK
P0205, P0206.)
NG
MUT-II Data list Check the idle position switch system. (Refer to P.13A-51, INSPEC-
26 Idle position switch (Refer to P.13A-84.) TION PROCEDURE FOR DIAGNOSIS CODE P0510.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-84.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-45,
10 EGR control solenoid valve (Refer to P.13A-93.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
OK
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-65
INSPECTION PROCEDURE 12
When the engine is hot, it stalls at idling. (Die out) Probable cause
In such cases as the above, the cause is probably that ignition system, air/fuel mixture, D Malfunction of the ignition system
idle speed control (ISC) or compression pressure is defective. D Malfunction of air-fuel ratio control system
In addition, if the engine suddenly stalls, the cause may also be a defective connector D Malfunction of the ISC system
contact. D Drawing air into intake system
D Improper connector contact
Yes
Were the battery terminals disconnected? After warming-up, let the engine run at idling for 10 minutes.
No
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ISC servo for operation sound. (Refer to P.13A-90*.) Check the ISC system. (Refer to P.13A-49, INSPECTION PROCE-
OK DURE FOR DIAGNOSIS CODE P0505.)
NG
Check the injector for operation sound. Check the injector system. (Refer to P.13A-38, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203, P0204.)
OK
Yes
Does the engine stall right after the accelerator pedal is released? Clean the throttle valve Check and adjust the
area. fixed SAS.
No
(Refer to P.13A-76*.) (Refer to P.13A-78*.)
No
Does the engine stall easily again? While carrying out an intermittent malfunction simulation test (Refer
to GROUP 00 - Points to Note for Intermittent Malfunctions.), check
Yes for sudden changes in the signals shown below.
D Crank angle sensor signal D Fuel pump drive signal
D Air flow sensor signal D Engine-ECU <M/T> or
D Injector drive signal engine-A/T-ECU <A/T>
D Primary and secondary power supply voltage
ignition signal
NG
MUT-II Data list Check the idle position switch system. (Refer to P.13A-51, INSPEC-
26 Idle position switch (Refer to P.13A-86.) TION PROCEDURE FOR DIAGNOSIS CODE P0510.)
OK
NG
MUT-II Data list Check the intake airtemperaturesensor system.(Refer toP.13A-16,
13 Intake air temperature sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-14,
25 Barometric pressure sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-45,
10 EGR control solenoid valve (Refer to P.13A-93.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
NG
MUT-II Data list Check the A/C switch and A/C relay system.
28 A/C switch (Refer to P.13A-86.) (Refer to P.13A-84, INSPECTION PROCEDURE 29.)
OK
NG
MUT-II Data list Check the ignition switch-ST.
29 Inhibitor switch (Refer to P.13A-86.) (Refer to P.13A-82, INSPECTION PROCEDURE 28.)
OK
NG
MUT-II Data list Adjust the basic idle speed. (Refer to P.13A-78*.)
45 ISC servo position (Refer to P.13A-86.)
OK
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11A - On-vehicle Service.)
OK
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-67
INSPECTION PROCEDURE 13
The engine stalls when starting the car. (Pass out) Probable cause
In cases such as the above, the cause is probably misfiring due to a weak spark, D Drawing air into intake system
or an inappropriate air/fuel mixture when the accelerator pedal is depressed. D Malfunction of the ignition system
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-45,
10 EGR control solenoid valve (Refer to P.13A-93.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
OK
INSPECTION PROCEDURE 14
The engine stalls when decelerating. Probable cause
In cases such as the above, the cause is probably that the intake airvolume is insufficient D Malfunction of the ISC system
due to a defective idle speed control (ISC) servo system.
Yes
Were the battery terminals disconnected? After warming-up, let the engine run at idling for 10 minutes.
No
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
MUT-II Data list Check the idle position switch system. (Refer to P.13A-51, INSPEC-
26 Idle position switch (Refer to P.13A-86.) TION PROCEDURE FOR DIAGNOSIS CODE P0510.)
OK
NG
MUT-II Data list Check the throttle position sensor system. (Refer to P.13A-20, IN-
14 Throttle position sensor (Refer to P.13A-86.) SPECTION PROCEDURE FOR DIAGNOSIS CODE P0120.)
OK
Yes
MUT-II Data list Check the vehicle speed sensor system. (Refer to P.13A-49, IN-
45 ISC servo position SPECTION PROCEDURE FOR DIAGNOSIS CODE P0500.)
D Is the idle speed control (ISC) servo position drops to 0 - 2
steps when decelerating (engine r/min less than 1,000)?
No
NG
MUT-II Actuator test Check the EGR control solenoid valve system. (Refer to P.13A-45,
10 EGR control solenoid valve (Refer to P.13A-93.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
OK
INSPECTION PROCEDURE 15
Hesitation, sag or stumble Probable cause
In cases such as the above, the cause is probably that ignition system, air/fuel mixture D Malfunction of the ignition system
or compression pressure is defective. D Malfunction of air-fuel ratio control system
D Malfunction of the fuel supply system
D Malfunction of the EGR control solenoid valve system
D Poor compression
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the injectors for operation sound. Check the injector system. (Refer to P.13A-38, INSPECTION PRO-
OK CEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203, P0204,
P0205, P0206.)
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11A - On-vehicle Service.)
OK
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-86.) (Refer toP.13A-51, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0510.)
OK
NG
MUT-II Data list Check the intake airtemperaturesensor system.(Refer toP.13A-16,
13 Intake air temperature sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-14,
25 Barometric pressure sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Data list Check the throttle position sensor system. (Refer to P.13A-20, IN-
14 Throttle position sensor (Refer to P.13A-86.) SPECTION PROCEDURE FOR DIAGNOSIS CODE P0120.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system.
10 EGR control solenoid valve (Refer to P.13A-93.) (Refer toP.13A-45, INSPECTIONPROCEDURE FORDIAGNOSIS
OK CODE P0403.)
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
13A-70 MPI <6G7> - Troubleshooting
INSPECTION PROCEDURE 16
The feeling of impact or vibration when accelerating Probable cause
In cases such as the above, the cause is probably that there is an ignition leak D Malfunction of the ignition system
accompanying the increase in the spark plug demand voltage during acceleration.
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
INSPECTION PROCEDURE 17
The feeling of impact or vibration when decelerating. Probable cause
Malfunction of the ISC system is suspected. D Malfunction of the ISC system
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ISC servo for operation sound. (Refer to P.13A-90*.) Check the ISC system. (Refer to P.13A-49, INSPECTION PROCE-
OK DURE FOR DIAGNOSIS CODE P0505.)
NG
MUT-II Data list Check the throttle position sensor system. (Refer to P.13A-20, IN-
14 Throttle position sensor (Refer to P.13A-86.) SPECTION PROCEDURE FOR DIAGNOSIS CODE P0120.)
OK
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-86.) (Refer toP.13A-51, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0510.)
OK
Clean the throttle valve area. (Refer to P.13A-76*.)
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-71
INSPECTION PROCEDURE 18
Poor acceleration Probable cause
Defective ignition system, abnormal air-fuel ratio, poor compression pressure, etc. D Malfunction of the ignition system
are suspected. D Malfunction of air-fuel ratio control system
D Malfunction of the fuel supply system
D Poor compression pressure
D Clogged exhaust system
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the injectors for operation sound. Check the injector system. (Refer to P.13A-38, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203, P0204,
OK P0205, P0206.)
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11A - On-vehicle Service.)
OK
NG
MUT-II Data list Check the idle position switch system.
26 Idle position switch (Refer to P.13A-86.) (Refer toP.13A-51, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0510.)
OK
NG
MUT-II Data list Check the intake airtemperaturesensor system.(Refer toP.13A-16,
13 Intake air temperature sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-14,
25 Barometric pressure sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Data list Check the throttle position sensor system. (Refer to P.13A-20, IN-
14 Throttle position sensor (Refer to P.13A-86.) SPECTION PROCEDURE FOR DIAGNOSIS CODE P0120.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system.
10 EGR control solenoid valve (Refer to P.13A-93.) (Refer toP.13A-45, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0403.)
OK
To the next page
13A-72 MPI <6G7> - Troubleshooting
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-73
INSPECTION PROCEDURE 19
Surge Probable cause
Defective ignition system, abnormal air-fuel ratio, etc. are suspected. D Malfunction of the ignition system
D Malfunction of air-fuel ratio control system
D Malfunction of the EGR control solenoid valve system
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the injectors for operation sound. Check the injector system. (Refer to P.13A-38, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203, P0204,
OK
P0205, P0206.)
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11A - On-vehicle Service.)
OK
NG
MUT-II Data list Check the idle position switch system. (Refer to P.13A-51, INSPEC-
26 Idle position switch (Refer to P.13A-86.) TION PROCEDURE FOR DIAGNOSIS CODE P0510.)
OK
NG
MUT-II Data list Check the intake airtemperaturesensor system.(Refer toP.13A-16,
13 Intake air temperature sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-14,
25 Barometric pressure sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Data list Check the throttle position sensor system. (Refer to P.13A-20, IN-
14 Throttle position sensor (Refer to P.13A-86.) SPECTION PROCEDURE FOR DIAGNOSIS CODE P0120.)
OK
NG
MUT-II Actuator test Check the EGR control solenoid valve system.
10 EGR control solenoid valve (Refer to P.13A-93.) (Refer toP.13A-45, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0403.)
OK
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-75
INSPECTION PROCEDURE 20
Knocking Probable cause
In cases as the above, the cause is probably that the heat value of the spark plug D Inappropriate heat value of the spark plug
is inappropriate.
INSPECTION PROCEDURE 21
Dieseling Probable cause
Fuel leakage from injectors is suspected. D Fuel leakage from injectors
INSPECTION PROCEDURE 22
Too high CO and HC concentration when idling Probable cause
Abnormal air-fuel ratio is suspected. D Malfunction of the air-fuel ratio control system
D Deteriorated catalyst
Yes
MUT-II Self-Diag code Refer to P.13A-10, INSPECTION CHART FOR DIAGNOSIS
Are diagnosis codes displayed? CODES.
No
NG
Check the ignition timing. Check that the crank angle sensor is installed properly.
(Refer to GROUP 11A - On-vehicle Service.)
OK
NG
MUT-II Data list Check the engine coolant temperature sensor system.
21 Engine coolant temperature sensor. (Refer to P.13A-86.) (Refer toP.13A-17, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
OK
NG
MUT-II Data list Check the intake airtemperaturesensor system.(Refer toP.13A-16,
13 Intake air temperature sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
OK
NG
MUT-II Data list Check the barometric pressure sensor system. (Refer to P.13A-14,
25 Barometric pressure sensor (Refer to P.13A-86.) INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
OK
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-77
INSPECTION PROCEDURE 23
Idling speed is improper when A/C is operating Probable cause
If the engine-ECU <M/T> or engine-A/T-ECU <A/T> detects that the air D Malfunction of the A/C control system
conditioner is on, it activates the idle speed control (ISC) servo to control idle-up D Improper connector contact, open circuit or
operation. short-circuited harness wire
The A/C-ECU judges if the load caused by air conditioner operation is high or D Malfunction of the engine-ECU <M/T> or
low, and converts it to voltage signal (high or low voltage) and inputs the signal engine-A/T-ECU <A/T>
to the engine-ECU <M/T> or engine-A/T-ECU <A/T> .
Based on this voltage signal, the engine-ECU <M/T> or engine-A/T-ECU <A/T>
controls the idle-up speed (for high or low load).
OK
Measure at the engine-ECU connector C-49 <M/T> or engine - Check the following connector: C-49 <M/T>, C-82 <A/T>
A/T - ECU connector C-82 <A/T>.
OK NG
D Connect the connector.
D Voltage between 65 <M/T>, 61 <A/T> and earth (Engine: Repair
At idle, outside air temperature: 25_C or more)
OK: 0 - 3 V [When A/C is MAX. COOL condition (when
the load by A/C is high)] Check trouble symptom.
System voltage [When A/C is MAX. HOT condition
(when the load by A/C is low)] NG
INSPECTION PROCEDURE 24
A/C condenser fan is inoperative Probable cause
The fan motor relay is controlled by turning on and off the power transistor in D Malfunction of the fan motor relay
the engine-ECU <M/T> or engine - A/T - ECU <A/T>. D Malfunction of the fan motor
D Malfunction of the fan controller
D Improper connector contact, open circuit or
short-circuited harness wire
D Malfunction of the engine-ECU <M/T>
D Malfunction of the engine-A/T-ECU <A/T>
NG
Measure at the engine-ECU connector C-47 <M/T> or Check the condenser fan circuit. (Refer to ELECTRICAL WIRING.)
engine - A/T - ECU connector C-81 <A/T>.
D Disconnect the connector, and measure at the harness
side.
D Check condition of the condenser fan
(Ignition switch: ON)
OK: Fan stops
D Voltage between 18 and earth
(Ignition switch: ON)
OK: Battery voltage
D Connect a jumper cable between 18 and earth
(Ignition switch: ON)
OK: A/C condenser fan rotates
OK
NG
Check the following connector: Repair
C-47 <M/T>, C-81 <A/T>
OK
Check trouble symptom.
OK
(1) NG NG
Measure at the engine-ECU connector C-49, C-51 <M/T> or Check the following Repair
engine - A/T - ECU connector C-82, C-83 <A/T>. (2), (3) NG connectors:
D Disconnect the connector and measure at the harness side D-04, D-28
(1) Voltage between 99 <M/T>, 98 <A/T> and earth (Ignition
OK
switch: ON)
OK: System voltage (4) NG Check trouble symptom.
(2) Voltage between 57 <M/T>, 49 <A/T> and earth
OK: System voltage OK
(3) Voltage between 47, 59 <M/T>, 41, 47 <A/T> and earth NG
(Ignition switch: ON) Check the harness wire Repair
OK: System voltage (when the terminal 57 <M/T>, 49 <A/T> (5) NG between engine-ECU
is earthed) <M/T> or engine-
(4) Continuity between 46, 58 <M/T>, 42, 48 <A/T> and earth A/T-ECU <A/T> and
OK: Continuity ignition switch connector.
(5) Voltage between 60 <M/T>, 66 <A/T> and earth OK
OK: System voltage
Check the ignition switch.
OK (Refer to GROUP 54 - Ignition Switch.)
NG
Check the following Repair
connectors: Check the following connector:
C-49 and C-51 <M/T>, C-19
C-82 and C-83 <A/T> OK NG
OK
Repair
Check trouble symptom. Check the trouble symptom.
NG NG
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
Check the harness wire between engine-ECU <M/T> or engine-
A/T-ECU <A/T>and control relay connector, and repair if necessary.
NG
Check the following Repair
connectors: A-25X,
C-17, D-21, D-27
OK
INSPECTION PROCEDURE 26
Power supply system and ignition switch-IG system Probable cause
When an ignition switch ON signal is input to the engine-ECU <M/T> or engine-A/T-ECU D Malfunction of the ignition switch
<A/T>, the engine-ECU <M/T> or engine-A/T-ECU <A/T> turns the control relay ON. D Malfunction of the control relay
This causes battery voltage to besupplied to the engine-ECU <M/T> orengine-A/T-ECU D Improper connector contact, open circuit or
<A/T>, injectors and air flow sensor. short-circuited harness wire
D Disconnected engine-ECU <M/T> or engine-A/T-ECU
<A/T> earth wire
D Malfunction of the engine-ECU <M/T> or
engine-A/T-ECU <A/T>
NG
Check the control relay. (Refer to P.13A-85*.) Replace
OK
NG
Measure at the control relay connector C-54. Checktheharnesswirebetweenbatteryandcontrolrelayconnector,
D Disconnect the connector, and measure at the harness side. and repair if necessary.
D Voltage between 3, 4 and earth
OK: System voltage
OK
Check the engine-ECU <M/T> or engine-A/T-ECU <A/T> power
supply and earth circuit.
(Refer to P.13A-79, INSPECTION PROCEDURE 25.)
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
MPI <6G7> - Troubleshooting 13A-81
INSPECTION PROCEDURE 27
Fuel pump system Probable cause
The engine-ECU <M/T> or engine-A/T-ECU <A/T> turns the control relay ON when D Malfunction of the fuel pump relay
the engine is cranking or running, and this supplies power to drive the fuel pump. D Malfunction of the fuel pump
D Improper connector contact, open circuit or
short-circuited harness wire
D Malfunction of the engine-ECU <M/T>
D Malfunction of the engine-A/T-ECU <A/T>
OK
MUT-II Actuator test Normal
07 Fuel pump (Refer to P.13A-91.)
NG
NG
Check the fuel pump relay. (Refer to Replace
P.13A-85*.)
OK
NG
Measure at fuel pump relay connector NG Check the following connectors:
Repair
C-53. D-04, D-28
D Disconnect the connector, and OK
measure at the harness side. NG
D Voltage between terminals 3, 4 and Check trouble symptom. Check the harness wire between the
earth fuel pump relay and ignition switch.
(Ignition switch: ON) OK NG
OK: System voltage
OK Repair
NG
Measure at the engine-ECU Check the following connector: Check the ignition switch. (Refer to
connector C-47 <M/T> or C-53 GROUP 54 - Ignition Switch and Immo-
engine - A/T - ECU connector C-81 bilizer System.)
<A/T>.
D Disconnect the connector, and OK NG
measure at the harness side. Repair
D Voltage between terminal 21 and NG
earth (Ignition switch: ON) Check trouble symptom. Check the harness wire between the
OK: System voltage fuel pump relay and engine-ECU <M/T>
or engine-A/T-ECU <A/T>, and repair
OK OK NG if necessary.
Measure at the engine-ECU Check the following connectors: Repair
connector C-47 <M/T> or C-47<M/T>, C-81 <A/T>
engine - A/T - ECU connector C-81 OK
<A/T>. NG
D Disconnect the connector, and Check trouble symptom. Replace the engine-ECU <M/T> or en-
measure at the harness side. gine-A/T-ECU <A/T>.
D Short circuit between terminal 21
and earth (Ignition switch: ON)
OK: The fuel pump operates (its
operation sound can be
heard).
NG
(1) NG NG
Measure at fuel pump connector E-22. Check the following connectors: Repair
D Disconnect the connector, and C-17, C-53, E-41
measure at the harness side.
(1) Voltage between terminal 1 and OK
earth NG
(Ignition switch: ON) Check trouble symptom. Check the harness wire between the
OK: System voltage fuel pump relay and fuel pump, and
(2) Continuity between 2 and earth (2) NG repair if necessary.
OK: Continuity Check the following connector:
E-41
OK
OK NG
Repair
NG Check the harness wire between the
Check trouble symptom.
fuel pump and earth, and repair if neces-
Check the following connector: NG sary.
Repair
E-22
OK
NG
Check trouble symptom. Replace the fuel pump.
NOTE:
*: Refer to the ’99 PAJERO SPORT Workshop Manual (Pub. No. PWJE9812)
13A-82 MPI <6G7> - Troubleshooting
INSPECTION PROCEDURE 28
Ignition switch-ST system Probable cause
The ignition switch-ST outputs a HIGH signal to the engine-ECU <M/T> or D Malfunction of the ignition switch
engine - A/T - ECU <A/T> while the engine is cranking. D Malfunction of the inhibitor switch <A/T>
The engine-ECU <M/T> or engine - A/T - ECU <A/T> uses this signal to carry out D Open circuit or short-circuited harness wire of the
functions such as fuel injection control during starting. ignition switch circuit
D Malfunction of the engine-ECU <M/T>
D Malfunction of the engine - A/T - ECU <A/T>
<M/T>
NG NG
Measure at the engine-ECU connector Check the following connector: Repair
C-49. D-04
D Disconnect the connector, and OK
measure at the harness side. NG
D Voltage between 68 and earth Check the trouble symptoms. Check the harness wire between the
(Ignition switch: START) engine-ECU and the ignition switch.
OK: 8 V or more
OK NG
OK
NG Repair
Check the following connector: Repair
C-49 Check the ignition switch.
(Refer to GROUP 54 - Ignition Switch
OK
and Immobilizer system.)
Check the trouble symptoms.
NG
NG
Measure at the engine-A/T-ECU connector C-82. Check the following connector: A-21
D Disconnect the connector, and measure at the harness
side. OK NG
D Voltage between 58 and earth Repair
(Selector lever position: P or N)
(Ignition switch: START) Check the trouble symptoms.
OK: System voltage
NG
OK NG
Repair Check the harness wire between inhibitor switch and engine-A/T-
ECU, and repair if necessary.
Check the following connector: C-82
OK
INSPECTION PROCEDURE 29
A/C switch and A/C relay system Probable cause
When an A/C ON signal is input to the engine-ECU <M/T> or engine - A/T - ECU <A/T>, D Malfunction of A/C control system
the engine-ECU <M/T> or engine - A/T - ECU <A/T> carries out control of the idle speed D Malfunction of A/C switch
control (ISC) servo, and also operates the A/C compressor magnetic clutch. D Improper connector contact, open circuit or
short-circuited harness wire
D Malfunction of the engine-ECU <M/T>
D Malfunction of the engine-A/T-ECU <A/T>
NG
Check the A/C compressor relay. Replace
(Refer to GROUP 55 - On-vehicle Service.)
OK
NG
Measure at the engine-ECU connector C-47, C-49 <M/T> or Check the A/C system. (Refer to GROUP 55 - Troubleshooting.)
engine - A/T - ECU connector C-81, C-83 <A/T>.
D Disconnect the connector, and measure at the harness side.
D Voltage between 83 and earth
(Ignition switch: ON) OK NG
OK: 0 - 3 V (A/C switch: OFF) Check the following Replace
System voltage (A/C switch: ON) connectors: (C-47,
D Short circuit between 20 and earth C-49)<M/T>, (C-81,
(Ignition switch: ON, A/C switch: ON) C-83) <A/T>
OK: A/C compressor clutch turns on. OK
INSPECTION PROCEDURE 30
Ignition circuit system Probable cause
D The battery positive voltage is applied on the ignition coil by the ignition D Malfunction of ignition switch
switch -IG. D Malfunction of ignition power transistor
D When the engine-ECU <M/T> or engine-A/T-ECU <A/T> turns the power D Improper connector contact, open circuit or
transistor in the engine-ECU <M/T> or engine-A/T-ECU <A/T> “OFF,” battery short-circuited harness wire
positive voltage is applied on the ignition power transistor (terminals 1, 2 and D Malfunction of the engine-ECU <M/T>
3), and the ignition power transistor turns “on.” D Malfunction of the engine-A/T-ECU <A/T>
D When the ignition power transistor turns on, the ignition coil’s primary circuit
is grounded by the ignition power transistor terminal 2. Then the primary
current flows to the ignition coil.
MPI <6G7> - Troubleshooting 13A-85
NG
Check the ignition coil. (Refer to Replace
GROUP 16 – Ignition System.)
OK
NG
Check the power transistor unit. (Refer Replace
to GROUP 16 - Ignition System.)
OK
(1) NG Check the harness wire between the
Measure at the power transistor unit
connectors A-61, A-62. ignition coil and power transistor unit
D Disconnecttheconnector,andmea- connector, and repair if necessary.
sure at the harness side. (2) NG NG
(1) Voltage between each of 11, 12, Check the following connector: C-47 Repair
13 and earth <M/T>, C-81 <A/T>
(Ignition switch: ON)
OK
OK: System voltage
(2) Voltage between each of 1, 2, 3
and earth (Engine: Cranking) Check trouble symptom.
OK: 2.0 – 6.0 V NG
NG
OK Check the harness wire between the Repair
NG engine-A/T-ECU <M/T> or engine-A/
Check the following connectors: Repair T-ECU <A/T> and power transistor unit
A-61, A-62 connector.
OK OK
Check the following connectors: A-61,C-49 <M/T>, C-82 <A/T> Because an open or short-circuit has occurred somewhere in the
ignition signal output harness of the power transistor unit, inspect
OK NG and repair the harness.
Repair
Repair
Replace the power transistor unit.
13A-86 MPI <6G7> - Troubleshooting
11 Right bank Engine: After having When at 4,000 r/min, 200 mV or less Code No. 13A-24
oxygen warmed up engine is suddenly P0130
sensor Air/fuel mixture is decelerated
(front) made leaner when
decelerating, and is When engine is 600 - 1,000 mV
made richer when suddenly raced
racing.
13 Intake air Ignition switch: ON When intake air - 20_C Code No. 13A-16
tempera- or with engine temperature is P0110
ture sensor running - 20_C
14 Throttle Ignition switch: ON Set to idle position 300 - 1,000 mV Code No. 13A-20
position P0120
sensor Gradually open Increases in
proportion to
throttle opening
angle
28 A/C switch Engine: Idling A/C switch: OFF OFF Procedure 13A-84
(when A/C switch is No. 29
ON, A/C compressor
A/C switch: ON ON
should be operating.)
34 Air flow Engine: After having Engine is idling ON Code No. 13A-12
sensor warmed up P0100
reset
2,000 r/min OFF
signal
38 Crank D Engine: Cranking [reading is possible Engine speeds Code No. 13A-42
angle at 2,000 r/min or less] displayed on the P0335
sensor D Tachometer: Connected MUT-II and
tachometer are
identical.
39 Left bank Engine: After having When at 4,000 200 mV or less Code No. 13A-30
oxygen warmed up r/min, engine is P0150
sensor Air/fuel mixture is suddenly deceler-
(front) made leaner when ated
decelerating, and is
made richer when When engine is 600 - 1,000 mV
racing. suddenly raced
When engine 34 - 51 ms
coolant temperature
is 20_C
When engine 34 - 51 ms
coolant temperature
is 20_C
49 A/C relay Engine: After having A/C switch: OFF OFF (Compressor Procedure 13A-84
warmed up/Engine is clutch is not No. 29
idling operating)
59 Right bank D Transmission: 3,500 r/min 600 - 1,000 mV Code No. 13A-27
oxygen 2nd gear <M/T>, P0136
sensor L range <A/T>
(rear) D Drive with
throttle widely
open
69 Left bank D Transmission: 3,500 r/min 600 - 1,000 mV Code No. 13A-33
oxygen 2nd gear <M/T>, P0156
sensor L range <A/T>
(rear) D Drive with throttle
widely open
81 Long-term Engine: Warm, 2,500 r/min without any load - 12.5 - 12.5 % Code No. 13A-36
fuel com- (during closed loop) P0170
pensation
(bank 1)
82 Short-term Engine: Warm, 2,500 r/min without any load - 30 - 25 % Code No. 13A-36
fuel com- (during closed loop) P0170
pensation
(bank 1)
83 Long-term Engine: Warm, 2,500 r/min without any load - 12.5 - 12.5 % Code No. 13A-37
fuel com- (during closed loop) P0173
pensation
(bank 2)
13A-92 MPI <6G7> - Troubleshooting
84 Short-term Engine: Warm, 2,500 r/min without any load - 30 - 25 % Code No. 13A-37
fuel com- (during closed loop) P0173
pensation
(bank 2)
88 Fuel Engine: Warm 2,500 r/min Closed loop Code No. 13A-21
control P0125
condition When engine is Open loop - drive
(bank 1) suddenly raced condition
89 Fuel Engine: Warm 2,500 r/min Closed loop Code No. 13A-21
control P0125
condition When engine is Open loop - drive
(bank 2) suddenly raced condition
01 Injectors Cut fuel to No. Engine: Idling condition Code No. 13A-38
1 injector After having warmed up/ becomes different P0201,
Engine is idling (becomes unsta- P0202,
02 Cut fuel to No. (Cut the fuel supply to each ble). P0203,
2 injector injector in turn and check P0204,
cylinders which don’t affect P0205,
03 Cut fuel to No. idling.) P0206
3 injector
07 Fuel pump Fuel pump D Engine: Pinch the Pulse is felt. Procedure 13A-81
operates and Cranking return hose No. 27
fuel is recircu- D Fuel with fingers
lated. pump: to feel the
Forced pulse of the
driving fuel being
Inspect recirculated.
according
to both Listen near Sound of opera-
the above the fuel tank tion is heard.
conditions. for the
sound of
fuel pump
operation.
08 Purge Solenoid valve Ignition switch: ON Sound of opera- Code No. 13A-48
control turns from OFF tion can be heard P0443
solenoid to ON. when solenoid
valve valve is driven.
10 EGR Solenoid valve Ignition switch: ON Sound of opera- Code No. 13A-45
control turns from OFF tion can be heard P0403
solenoid to ON. when solenoid
valve valve is driven.
21 Fan con- Drive the fan D Ignition switch: ON Radiator fan and Procedure 13A-78
troller motor condenser fan No. 24
rotate at high
speed
13A-94 MPI <6G7> - Troubleshooting
<A/T>
Terminal Terminal Check item Check condition (Engine condition) Normal condition
No. No.
<M/T> <A/T>
24 24 No. 3 injector
2 2 No. 4 injector
10 10 No. 5 injector
25 25 No. 6 injector
12 12 Ignition coil 2
13 13 Ignition coil 3
59 47
MPI <6G7> - Troubleshooting 13A-95
Terminal Terminal Check item Check condition (Engine condition) Normal condition
No. No.
<M/T> <A/T>
18 18 Fan motor relay When the condenser fan is not System voltage
operating
54 52 Power steering fluid pressure Engine: Idling When steering System voltage
switch after warming wheel is station-
up ary
When steering 0 - 3V
wheel is turned
Terminal Terminal Check item Check condition (Engine condition) Normal condition
No. No.
<M/T> <A/T>
62 64 Intake air temperature sensor Ignition switch: When intake air 3.2 - 3.8 V
ON temperature is
0_C
73 73 Left bank oxygen sensor D Transmission: 2nd gear <M/T>, 0.6 - 1.0 V
(rear) L range <A/T>
D Engine speed: 3,500 r/min or
more
D Driving with the throttle valve
widely open
74 74 Right bank oxygen sensor D Transmission: 2nd gear <M/T>, 0.6 - 1.0 V
(rear) L range <A/T>
D Engine speed: 3,500 r/min or
more
D Driving with the throttle valve
widely open
Terminal Terminal Check item Check condition (Engine condition) Normal condition
No. No.
<M/T> <A/T>
Set selector 8 - 14 V
lever to Other
than P or N
13A-98 MPI <6G7> - Troubleshooting
<A/T>
Terminal No. Terminal No. Inspection item Normal condition (Check condition)
<M/T> <A/T>
9 - 47 9 - 41 No. 2 injector
24 - 47 24 - 41 No. 3 injector
2 - 47 2 - 41 No. 4 injector
10 - 47 10 - 41 No. 5 injector
25 - 47 25 - 41 No. 6 injector
Terminal No. Terminal No. Inspection item Normal condition (Check condition)
<M/T> <A/T>
ON-VEHICLE SERVICE
COMPONENT LOCATION
Name Symbol Name Symbol
Left bank oxygen sensor (front) B Right bank oxygen sensor (front) A
Left bank oxygen sensor (rear) D Right bank oxygen sensor (rear) C
A B C D
<Left bank>
<Right bank> <Left bank oxygen sensor (rear) and Right bank
oxygen sensor (rear)>
1. Disconnect the oxygen sensor connector and connect
the special tool (test harness set) to the connector on
the oxygen sensor side.
2. Make sure that there is continuity (11 - 18 W at 20_C)
Right bank oxygen between terminal 1 (red clip of special tool) and terminal
sensor (rear) 3 (blue clip of special tool) on the oxygen sensor connector.
3. If there is no continuity, replace the oxygen sensor.
NOTE
(1) If the MUT-II does not display the standard value
although no abnormality is found by the above
<Left bank> mentioned continuity test and harness check, replace
Left bank oxygen
sensor (rear) the oxygen sensor (rear).
(2) For removal and installation of the oxygen sensor,
refer to GROUP 15 - Exhaust Pipe and Main Muffler.
Oxygen
Red sensor
equipment
side connector
Blue
MD998464
Service Bulletins
Click on the applicable bookmark to select the Service Bulletin.
SERVICE BULLETIN
QUALITY INFORMATION ANALYSIS
OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION
2
2001 GALANT Workshop Manual Supplement 4G63, 6A13
2001 SPACE RUNNER/SPACE WAGON Workshop Manual Supplement 4G63
2001 CARISMA Workshop Manual Supplement 4G92
2001 SPACE STAR Workshop Manual Supplement 4G13
2001 COLT Workshop Manual Supplement 4G13, 4G93
2001 PAJERO SPORT Workshop Manual Supplement 6G72
GDI - Troubleshooting
DRIVE CYCLE
Performing the running test of the car using the following five drive cycle patterns makes it possible to
monitor all the diagnosis codes that are required for operation of the car in order to determine if the
applicable system is operating properly or not.
In other words, doing such a drive allows to regenerate any kind of trouble which involves illuminating the
Engine Warning Lamp (Check Engine Lamp) and to verify the repair procedure has eliminated the trouble
[the Engine Warning Lamp (Check Engine Lamp) is no longer illuminated].
Caution
Two technicians should always be in the vehicle when carrying out a test drive.
NOTE
Check that the diagnosis code is not output before traveling in the Drive cycle pattern. Erase the diagnosis
code if it has been output.
NOTE
*1: 4G63
*2: 4G13, 4G92, 4G93, 6A13, 6G72
*3: 6A13, 6G72
*4: 4G13, 4G63, 4G92, 4G93, 6A13
26
2001 GALANT Workshop Manual Supplement 4G63, 6A13
2001 SPACE RUNNER/SPACE WAGON Workshop Manual Supplement 4G63
2001 CARISMA Workshop Manual Supplement 4G92
2001 SPACE STAR Workshop Manual Supplement 4G13
2001 COLT Workshop Manual Supplement 4G13, 4G93
2001 PAJERO SPORT Workshop Manual Supplement 6G72
GDI - Troubleshooting
PROCEDURE 1
CATALYTIC CONVERTER MONITOR
Diagnosis P0420, P0421, P0431
code No.
Drive cycle One trip monitor [from start to ignition switch to “LOCK” (OFF) position] will be completed while
pattern traveling with the following drive cycle pattern. It will take 16 minutes or more.
6 minutes or more
55 – 80 km/h
Vehicle
speed
Stopping and braking
permitted
Time
27
2001 GALANT Workshop Manual Supplement 4G63, 6A13
2001 SPACE RUNNER/SPACE WAGON Workshop Manual Supplement 4G63
2001 CARISMA Workshop Manual Supplement 4G92
2001 SPACE STAR Workshop Manual Supplement 4G13
2001 COLT Workshop Manual Supplement 4G13, 4G93
2001 PAJERO SPORT Workshop Manual Supplement 6G72
GDI - Troubleshooting
PROCEDURE 2
OXYGEN SENSOR <FRONT> MONITOR
Diagnosis P0130
code No.
Drive cycle One trip monitor [from start to ignition switch to “LOCK” (OFF) position] will be completed while
pattern traveling with the following drive cycle pattern. It will take 16 minutes or more.
16 minutes or more
55 – 80 km/h
Vehicle
speed
Stopping and
braking permitted
Time
28
2001 GALANT Workshop Manual Supplement 4G63, 6A13
2001 SPACE RUNNER/SPACE WAGON Workshop Manual Supplement 4G63
2001 CARISMA Workshop Manual Supplement 4G92
2001 SPACE STAR Workshop Manual Supplement 4G13
2001 COLT Workshop Manual Supplement 4G13, 4G93
2001 PAJERO SPORT Workshop Manual Supplement 6G72
GDI - Troubleshooting
PROCEDURE 3
OTHER MONITOR
Diagnosis P0136, P0201, P0202, P0203, P0204, P0205, P0206, P0300, P0301, P0302, P0303, P0304,
code No. P0305, P0306, P0325, P0500, P0551
Drive cycle One trip monitor [from start to ignition switch to “LOCK” (OFF) position] will be completed while
pattern traveling with the following drive cycle pattern. It will take 21 minutes or more.
16 minutes or more
55 km/h or more
Vehicle
speed 5 minutes or more
Engine: Idling
Transmission: Neutral
Time
29
13A-1
MULTIPOINT FUEL
INJECTION (MPI)
CONTENTS
GENERAL
OUTLINE OF CHANGES
Due to the changes shown below, some new service procedures have been added.
D The engine-ECU <M/T> or engine-A/T-ECU <A/T> has been changed.
D The idle position switch has been discontinued.
GENERAL INFORMATION
GENERAL SPECIFICATIONS
Items Specifications
Engine-ECU Identification model No. E6T32677 <M/T>
Engine-A/T-ECU Identification model No. E6T32594 <A/T>
TROUBLESHOOTING
DIAGNOSIS FUNCTION
ENGINE WARNING LAMP (CHECK ENGINE LAMP)
Diagnosis code P1603 has been added.
Engine warning lamp inspection items
Code No. Diagnosis item
P1603 Battery back-up line malfunction
MPI - Troubleshooting 13A-3
INSPECTION CHART FOR DIAGNOSIS CODES
D The range of check and the set condition of the following diagnosis codes have been changed.
The inspection procedures are the same as before.
P0135, P0141, P0155, P0161, P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0500, P0551
D Diagnosis code P1603 has been added.
Code No. Diagnosis item Reference page
P0135 Oxygen sensor heater (front) system <Bank 1 sensor 1> 13A-3
P0141 Oxygen sensor heater (rear) system <Bank 1 sensor 2> 13A-3
P0155 Oxygen sensor heater (front) system <Bank 2 sensor 1> 13A-3
P0161 Oxygen sensor heater (rear) system <Bank 2 sensor 2> 13A-4
P0300 Random misfire detected 13A-4
P0301 No. 1 cylinder misfire detected 13A-4
P0302 No. 2 cylinder misfire detected
P0303 No. 3 cylinder misfire detected
P0304 No. 4 cylinder misfire detected
P0305 No. 5 cylinder misfire detected
P0306 No. 6 cylinder misfire detected
P0500 Vehicle speed sensor system 13A-4
P0551 Power steering fluid pressure switch system 13A-5
P1603 Battery backup line malfunction 13A-5
Code No. P0141 Oxygen sensor heater (rear) system Probable cause
<Bank 1 sensor 2>
Range of Check D Malfunction of the right bank oxygen sensor heater
D 60 seconds have elapsed from the start of the previous monitoring. (rear)
D Engine coolant temperature is more than 20 °C. D Open or short circuit in the right bank oxygen
D While the right bank heated oxygen sensor heater (rear) is on. sensor heater (rear) circuit or loose connector
D Battery voltage is 11 - 16 V. contact
Set Conditions D Malfunction of the engine-ECU <M/T>
Heater current of the right bank oxygen sensor heater (rear) has continued to be D Malfunction of the engine-A/T-ECU <A/T>
less than 0.16 A or more than 5.0 A for 4 seconds.
Code No. P0155 Oxygen sensor heater (front) system Probable cause
<Bank 2 sensor 1>
Range of Check D Malfunction of the left bank oxygen sensor heater
D 60 seconds have elapsed from the start of the previous monitoring. (front)
D Engine coolant temperature is more than 20 °C. D Open or short circuit in the left bank oxygen
D While the left bank heated oxygen sensor heater (front) is on. sensor heater (front) circuit or loose connector
D Battery voltage is 11 - 16 V. contact
Set Conditions D Malfunction of the engine-ECU <M/T>
Heater current of the left bank oxygen sensor heater (front) has continued to be D Malfunction of the engine-A/T-ECU <A/T>
less than 0.16 A or more than 7.5 A for 4 seconds.
13A-4 MPI - Troubleshooting
Code No. P0161 Oxygen sensor heater (rear) system Probable cause
<Bank 2 sensor 2>
Range of Check D Malfunction of the left bank oxygen sensor heater
D 60 seconds have elapsed from the start of the previous monitoring. (rear)
D Engine coolant temperature is more than 20 °C. D Open or short circuit in the left bank oxygen
D While the left bank heated oxygen sensor heater (rear) is on. sensor heater (rear) circuit or loose connector
D Battery voltage is 11 - 16 V. contact
Set Conditions D Malfunction of the engine-ECU <M/T>
Heater current of the left bank oxygen sensor heater (rear) has continued to be D Malfunction of the engine-A/T-ECU <A/T>
less than 0.16 A or more than 5.0 A for 4 seconds.
NO
MUT-II Self-Diag Code Intermittent Malfunction
Is Code No. P1603 output? (Refer to GROUP 00 - Points to Note for
YES Intermittent Malfunction.)
NG
Measure at engine-ECU connector C-49 Check the harness wire between the battery
<M/T> or engine-A/T-ECU connector C-82 and engine-ECU <M/T> or engine-A/T-ECU
<A/T>. <A/T>, and repair if necessary.
D Disconnect the connector, and measure
at the harness side.
D The voltage between terminal No. 60
<M/T> or No. 66 <A/T> and earth
OK: System voltage
OK
THROTTLE BODY
DISASSEMBLY AND REASSEMBLY
<VEHICLES WITHOUT AUTO-CRUISE CONTROL SYSTEM>
9
6 10
7
2.9 ± 1.0 N·m 3.4 ± 0.5 N·m
4
2
3
Disassembly steps
"AA 1. Throttle position sensor NOTE
2. Idle speed control servo 1. The fixed SAS is correctly adjusted at the factory and
(Stepper motor) should not be removed.
3. O-ring 2. If the fixed SAS should happen to have been
4. Fast idle air valve removed, carry out fixed SAS adjustment.
5. O-ring 3. If the speed adjusting screw should happen to have
6. Throttle body been removed, carry out speed adjusting screw
7. Fixed SAS adjustment.
8. Cap
9. Speed adjusting screw
10. O-ring
MPI - Throttle Body 13A-7
<VEHICLES WITH AUTO-CRUISE CONTROL SYSTEM>
9
10
11
6
3
Disassembly steps
"AA 1. Throttle position sensor NOTE
2. Lever assembly 1. The fixed SAS is correctly adjusted at the factory and
3. Idle speed control servo should not be removed.
(Stepper motor) 2. If the fixed SAS should happen to have been
4. O-ring removed, carry out fixed SAS adjustment.
5. Fast idle air valve 3. If the speed adjusting screw should happen to have
6. O-ring been removed, carry out speed adjusting screw
7. Throttle body adjustment.
8. Fixed SAS
9. Cap
10. Speed adjusting screw
11. O-ring
13A-8 MPI - Throttle Body
TPS output