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Insulation Tester: Instruction Manual

This document provides instructions for safely using an insulation tester. It contains warnings to avoid touching dangerous voltages with the tester or test leads, and to turn off power to any circuit being tested before connecting or disconnecting test leads. The documentation lists the included accessories, provides specifications for two insulation tester models, and includes an illustration labeling parts of the device.
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0% found this document useful (0 votes)
235 views2 pages

Insulation Tester: Instruction Manual

This document provides instructions for safely using an insulation tester. It contains warnings to avoid touching dangerous voltages with the tester or test leads, and to turn off power to any circuit being tested before connecting or disconnecting test leads. The documentation lists the included accessories, provides specifications for two insulation tester models, and includes an illustration labeling parts of the device.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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F. BATTERIES : WARNING 4.

Dangerous Voltage Measurement Procedure


1. UNPACKING AND INSPECTIONS
Eight 1.5V Batteries, type R6P or AA For dangerous voltage measurement, strictly observe the warnings
Inspect the instrument and acessories for transport damage. If any below. (refer to fig. 5)
damage or missing items are found, ask your local dealer for G. DIMENSIONS AND WEIGHT : 165×100×45mm, 550g
replacement. ●Do not hold Insulation Tester and test leads in your hands. Keep

INSULATION TESTER Confirm that the following items are contained in the package.
H. ACCESSORIES :
● 100-34 Test Lead ×1 set.
safety distance from power source or circuit to be measured not
to touch the dangerous voltage.
1. Insulation Tester 1 pce.
INSTRUCTION MANUAL 2. Test Lead (100-34) 1 set.
● 1.5V (R6P) Batteries×8 pcs. ●LINE test lead : Attach red alligator clip to test lead pin.
● 939 Test Pin ●Turn off the power of the circuit to be measured when
3. 978 Carrying Case 1 pce. ● 978 Carrying Case ×1 pce. connecting test leads.
SK-3002 / 3003 4. 1.5V(R6P) Batteries 8 pcs.
●After measurement, before detaching alligator clips (test leads),
5. 939 Test Pin 1 pce.
MΩ-Ω-ACV 3. NAME ILLUSTRATION turn the circuit power off and discharge the all capacitors.
6. Instruction Manual 1 pce.

Meter Zero Adjust Screw


2. SPECIFICATIONS
EARTH Terminal LINE Terminal Alligator
A. RATING AND RANGES EARTH LINE
Clip
Kaise

MODEL SK-3002 SK-3003


Rated Voltage/ 500V/100MΩ 1000V/2000MΩ EARTH LINE GUARD Terminal Test
Resistance 250V/50MΩ 500V/1000MΩ
MΩ ON
500V
100MΩ
250V
50MΩ Leads
Kaise TIMER
OFF

Effective 0.1 to 100MΩ 2 to 2000MΩ MΩ Switch POWER


OFF
∼V BATT.
CHECK

Measuring Range 0.05 to 50MΩ 1 to 1000MΩ (TIMER OFF Switch) TIMER ON

POWER LED Lamp INSULATION TESTER SK-3002 Fig. 5


2MΩ 50MΩ POWER

Center Scale
1MΩ 20MΩ MΩ ON
500V
100MΩ
250V
50MΩ RATING Switch
AC Voltage 0 to 600V 0 to 600V TIMER TIMER In case of live-line measurement, strictly observe the warnings below.
OFF

Switch (refer to fig. 6)


∼V BATT.
CHECK POWER/FUNCTION
B. ACCURACY POWER
OFF

Switch ●Do not hold Insulation Tester in your hands. Keep safety
1. MΩ Resistance : TIMER ON
distance from power source or circuit to be measured not to
a. First effective range (between 1/1000 and 1/2 of rated resistance) ; touch the dangerous voltage.
INSULATION TESTER SK-3002
±5% of reading value Fig. 3 ●EARTH test lead : Connect to − (earth) side of the circuit.
b. Second effective range (over 1/2 up to rated resistance) ; ●LINE test lead : Hold with one hand and connect to + (positive)
±10% of reading value side of the circuit.
c. Zero and Infinite ; ±0.7% of full scale length LINE Test Lead EARTH Test Lead
LINE
2. AC Voltage : ±3% of full scale value Test Lead
3. AC Current : ±4% of full scale value

C. CHARACTERISTCS FOR INSULATION RESISTANCE EARTH

Kaise
LINE

Alligator
FOR SAFETY MEASUREMENTS!! MEASUREMENTS Clip
GUARD Test Lead
1. Terminal Voltage : 500V 250V

a. Infinite Scale : ±10% of rated voltage


MΩ ON 100MΩ 50MΩ

To prevent an electrical shock hazard to the operator and/or TIMER


OFF

b. Center Scale : Over 90% of rated voltage


BATT.
∼V

damage to the instruments, read this instruction manual


CHECK
POWER MΩ
OFF

c. Voltage Characteristic : cf. Fig.1.2.3.4 Fig. 4 TIMER ON

carefully before using the Insulation Tester. WARNINGS with Fig. 6


2. Operating Temperature & Humidity : 0℃ to +40℃, less than
INSULATION TESTER SK-3002

the symbol on the Insulation Tester and this instruction


manual are highly important. 80% RH in non-condensing.
3. Storage Temperature & Humidity : -20℃ to +40℃, less than 4. SAFETY PRECAUTIONS WARNING 5. Correct Selection of POWER/FUNCTION Switch
Important Symbols
85% RH in non-condensing. Always confirm that POWER/FUNCTION Switch is set to the
Correct knowledge of electric measurements is essential to avoid
The symbol listed in IEC 61010-1 and ISO 3864 means correct position. Do not measure voltage except for ∼V position.
Fig.1 SK-3002 Voltage Characteristic unexpected danger such as operator's injury or damage to the
"Caution (refer to instruction manual)".
instrument. Read carefully and observe the following precautions
WARNING : The symbol in this manual advises the user 500 WARNING 6. Maximum Input Observance
for safety measurements.
of an electrical shock hazard that could result in serious 500V Do not measure voltage or current that exceed the specified
100MΩ maximum input values.
injury or even death. Measurement 4-1. WARNINGS
Terminal
CAUTION : The symbol in this manual advises the user 250 WARNING 1. Checks of Body and Test Lead WARNING 7. Test Lead Detachment
Voltage
of an electrical shock hazard that could cause injury or Before measurement, confirm the body of this instrument and
(V) 250V Detach test leads from measuring circuit before switching
material damages. 50MΩ handle insulators of the Test Lead have no cracks or any other measurement functions or removing battery cover for battery
0
0.01 0.02 0.05 0.1 0.2 0.5 1 2 5 10 20 50 100 damages. Dust, grease and moisture must be removed. replacement.
Insulation Resistance (MΩ)
WARNING WARNING 2. Warning for High Power Line Measurements 4-2. GENERAL WARNINGS AND CAUTIONS
Fig.2 SK-3003 Voltage Characteristic High Power Line (High Energy Circuits) such as Distribution
Measurement on High Power Line is very dangerous. It WARNING 1
sometimes includes High Surge Voltage that could cause 1000 Transformers, Bus Bars and Large Motors are very dangerous. Children and the persons who do not have enough knowledge
dangerous arcs of explosive short in the instrument and could 1000V High Power Line sometimes includes High Surge Voltage that about electric measurements must not use this instrument.
Measurement 2000MΩ could cause explosive short in the instrument and could result in
result in serious injury to the operator. For dangerous voltage
Terminal shock hazard. For voltage measurement of High Power Line, do not WARNING 2
measurement on High Power Line or High Voltage Circuit,
Voltage 500
touch Insulation Tester, its Test Leads, and any part of the circuit.
always keep the instrument away from your body without Do not measure the electricity naked or barefooted to protect
(V) 500V
holding it in your hands. Do not touch the Insulation Tester, yourself from electrical shock hazard.
1000MΩ
its Test Leads, and any part of the circuit. 0 WARNING 3. Warning for High Voltage Measurements
0.1 0.2 0.5 1 2 5 10 20 50 100 200 500 1000
Even for Low Energy Circuits of electric/electronic appliances, WARNING 3
Insulation Resistance (MΩ) Be careful not to get hurt with the sharp test lead pins.
such as heating elements, small motors, line cords and plugs,
D. TIMER : Approx. 3 minutes High Voltage Measurements are very dangerous. Do not touch
INTRODUCTION CAUTION 1.
lnsulation Tester, Test Leads, and any part of the circuit.
Thank you for purchasing KAISE "MODEL SK-3002 / 3003 INSULATION E. BATTERY CHECK : Generally, shock hazard could occur when the current between the Do not polish the case or attempt to clean it with any cleansing
TESTER". To obtain the maximum performance of this instrument, Judged on the scale with POWER/FUNCTION Switch set to circuit, that involves more than 33V rms or 46.7V DC or peak, and fluid like gasoline or benzine. If necessary, use silicon oil or
read this Instruction Manual carefully, and take safe measurement. BATT.CHECK position. ground goes up to 0.5mA or more. antistatic fluid.

−1− −2− −3− −4−


CAUTION 2. H. BATTERY CHECK D. CALIBRATION
7. AC VOLTAGE MEASUREMENTS
Avoid the Insulation Tester from hard mechanical shock or 1. Set POWER/FUNCTION Switch to BATT.CHECK position. In order to maintain the specifications described in page 2 to 3, it is
vibration, high temperature and strong magnetic field. 2. If the pointer indicates within BATT. OK. zone, the batteries are WARNING recommended that the instrument may be calibrated once each year
judged to be good. If not, replace the batteries according to and/or after it is repaired.
CAUTION 3. To avoid electric shock hazard and/or damage to the instrument,
"8-C. BATTERY REPLACEMENT". Calibration service is available at KAISE AUTHRIZED SERVICE
Remove the batteries when the instrument is out of use for a long do not attempt to measure voltage that might exceed 600V AC.
NOTE : In this case, make it as quickly as possible since the power AGENCY through your local dealer at a cost basis charge.
time. The exhausted batteries might leak electrolyte and corrode consumption becomes maximum. Return POWER/FUNCTION Pack the instrument securely in its original carton together with
1. Insert Plug of EARTH Test Lead into EARTH Terminal and Plug
the inside. Switch to POWER OFF position after batteries are checked. descriptions of your name, address, telephone number and the
of LINE Test Lead into LINE Terminal.
service required, and ship prepaid to your local dealer.
I. ZERO CHECK 2. Set POWER/FUNCTION Switch to ∼V position.
5. MEASUREMENT PROCEDURE 1. Set POWER/FUNCTION Switch to MΩ position.
3. Connect Alligator Clip of EARTH Test Lead to one side of the E. REPAIR
circuit, and apply Test Prod of LINE Test Lead to the other side Repair service, warranty or non-warranty, is available at KAISE
A. BATTERIES 2. Short EARTH Test Lead and LINE Test Lead together, then
of the circuit. The connection should be IN PARALLEL with the AUTHORIZED SERVICE AGENCY through your local dealer.
1. Eight R6P batteries are furnished with this instrument. Remove depress MΩ Switch.
circuit being measured. Warranty repair is executed free of charge, but, non-warranty
Battery Cover by pushing its Finger Dip this side. 3. If the pointer indicates ZERO MΩ at the left extremity of MΩ
4. Read the voltage on the first arc down, marked ∼V. repair is charged on the cost basis.
2. Install the eight batteries in the battery case firmly and in the scale, the instrument proves to be accurately regulated.
correct polarity. For easy installation, first insert the negative end of Pack the instrument securely in its original carton together with
the battery in the (−) holder and then snap the positive end of the 6. INSULATION RESISTANCE (MΩ) MEASUREMENTS 8. MAINTENANCE descriptions of your name, address, telephone number, problem
battery into (+) holder. encountered and the service required, and ship prepaid to your
A. WARRANTY STATEMENT local dealer.
For replacement, use leakproof 1.5V R6P, AA or any equal. WARNING The warranty statement for the insulation Tester SK-3002 / 3003 is
3. If the instrument is taken out of service for an extended time,
To avoid electric shock hazard and/or damage to the instrument, printed on the inside back cover of the manual. Read it carefully WARRANTY
remove the batteries from their holders and store separately.
always confirm before measurement that the line or object to be before requesting a warranty repair. The Insulation Tester of Model SK-3002 / 3003 is warranted in its
B. ZERO ADJUSTMENT OF METER MOVEMENT tested is not live. entirety against any defects of material or workmanship under
B. GENERAL MAINTENANCE normal use and service within a period of one year from the date
1. Before use, for best accuracy, make certain that the pointer is set
1. Insert Plug of EARTH Test Lead into EARTH Terminal and Plug For best and safest performance, the following maintenance and of purchase of the original purchaser. Warranty service is
exactly on the Zero Position (∞MΩ Line), at the right extremely of
of LINE Test Lead into LINE Terminal. examination are required. available at KAISE AUTHORIZED SERVICE AGENCY through your
the arc.
2. Set POWER/FUNCTION Switch to MΩ position. 1. Always keep the instrument and test leads clean, dry and without local dealer. Their obligation under this warranty is limited to
2. If not on Zero, turn right or left the Zero Adjust Screw at middle top
3. Set RATING Switch to desired position. damages. repairing or replacing SK-3002 / 3003 returned intact or in
of Meter Case so that the pointer should exactly indicate the Zero
4. Connect Alligator Clip of EARTH Test Lead and Test Prod of 2. Do NOT polish the tester case, or attempt to clean it with any warrantable defect with proof of purchase and transport charges
Position.
LINE Test Lead to the object under test. cleaning fluid, gasoline, benzine, etc. If necessary, use silicon oil or prepaid. KAISE AUTHORIZED DEALER and the manufacturer,
3. Zero adjustment is not necessary to be repeated at every
5. Depress MΩ Switch. When the measurement is to be taken antistatic fluid. KAISE CORPORATION, shall not be liable for any consequential
measurement, but the pointer is off the Zero Position due to
continuously for a certain time, depress Timer Switch. 3. Avoid severe mechanical shock or vibration, extreme temperature damages, loss or otherwise. The foregoing warranty is exclusive
change of mecahnical condition.
NOTE : Timer Switch is regulated to cut off automatically the power or very strong magnetic fields. and in lieu of all other warranties including any warranty of
C. TEST LEADS supply after 3 minutes to conserve the battery consumption. 4. Remove the batteries when not in use for an extended time. merchantability, whether expressed or implied.
1. One set of test leads, consisting of a Black Lead for EARTH 6. Read the Insulation resistance on the second or third arc down, 5. Do NOT touch any potentiometers or modify any existing circuits in This warranty shall not apply to any instrument or other article of
Terminal (EARTH Test Lead), a Red Lead for LINE Terminal (LINE marked MΩ. the instrument. equipment which shall have been repaired or altered outside of
Test Lead) and another fine Black Lead for GUARD Terminal 7. Set POWER/FUNCTION Switch back to POWER OFF position KAISE AUTHORIZED SERVICE AGENCY, nor which have been
when measurements are finished. C. BATTERY REPLACEMENT
(GUARD Test Lead) is furnished with this instrument. It is good subject to misuse, negligence, accident, incorrect repair by users,
practice to use the Black Lead for EARTH Terminal and the Red 8. CAUTIONS AND INSTRUCTIONS WARNING or any installation or use not in accordance with instructions
Lead for LINE Terminal. a. Before measurement, make sure that the line (circuit) or To prevent electrical shock hazard, turn the power off and disconnect provided by the manufacturer.
2. EARTH Test Lead consits of one Plug with a short insulator and one object under test is not live. If the voltage in the line or object is Test Leads from the circuit before opening Battery Cover.
Alligator Clip covered with rubber insulator. supposed to be less than 600V AC, it is checked on AC.V range.
LINE Test Lead consits of one Plug with a short insulator and one b. When one end of the object under test is grounded, connect Replace the battery by the following procedures.
Test Prod with a long handle insulator. GUARD Test Lead consists the grounded side to the EARTH Terminal (plus polarity) in the 1. Turn the power off and disconnect Test Leads from the circuit.
of one Banana Plug and one small Alligator Clip. measurement. Measurement should be taken in this way from 2. Remove Battery Cover and remove the exhausted batteries.
3. The Plugs of Test Leads are inserted in the EARTH and LINE safety point of view, since the measurement value normally 3. Insert 8 pcs of new 1.5V R6P (AA) batteries in correct polarity.
Terminals, and the Alligator Clip and the long Test Prod are used to shows small in this method. Especially, in testing cables, this 4. Fix the Baterry Cover.
make contact with the circuit. procedure is commonly followed. In such a test, take care not
4. The Banana Plug fits in the GUARD Terminal, and the small to make the lead wire conneced with the LINE Terminal (minus
Alligator Clip is used together with the Alligator Clip and the long polarity) touch the ground or any other object. INSULATION TESTER
Push Here
SERIAL NO.

Test Prod for measuring Volume Resistance of the object under test. c. If the object under test is not grounded, the above DATE
KAISE CORPORATION. MADE IN JAPAN

connections to LINE and EARTH Terminals are optional. WARNING 警告


D. MΩ SWITCH (TIMER OFF SWITCH) d. The GUARD Terminal is used for measuring only the Volume TO AVOID ELECTRICAL
SHOCK, REMOVE TEST
LEADS BEFORE OPENING
When measuring insulation resistance (MΩ), depress MΩ Switch Resistance of the object under test eliminating the influence WARNING 警告
REAR CASE.
BATTERIES MUST
INSTALLED CORRECTLY.
BE
TO AVOID ELECTRICAL FOLLOW DIAGRAM INSIDE
(Timer OFF Switch). POWER LED Lamp lights. of its surface leakage resistance. In a cable insulation test as
SHOCK, REMOVE TEST
LEADS BEFORE OPENING
BATTERY CASE.
REAR CASE.
BATTERIES MUST BE
電気事故を防止するために、電池カ
バーを開ける時は、事前にテストリ KAISE AUTHORIZED DEALER
illustrated in Fig.7 for example, wind a bare lead wire around
ードを測定回路からはずしてくださ
INSTALLED CORRECTLY. い。電池ケースの図の通り、正しく
FOLLOW DIAGRAM INSIDE

E. TIMER SWITCH
電池を設置してください。
BATTERY CASE.
電気事故を防止するために、電池カ

the insulator and connect it to the GUARD Terminal. As the バーを開ける時は、事前にテストリ


ードを測定回路からはずしてくださ

For continuous MΩ measurements, depress TIMER Switch. POWER い。電池ケースの図の通り、正しく

leakage current along the surface of the insulator does not


電池を設置してください。

LED lamp lights.


run through the meter, only the Volume Resistance of the
TIMER Switch and POWER LED lamp turns off automatically after
insulator can be measured.
3 minutes. To set TIMER Switch OFF, depress TIMER OFF Switch
(MΩ Switch).
INSULATION TESTER

How to measure Volume Resistance SERIAL NO.


DATE
KAISE CORPORATION. MADE IN JAPAN

F. POWER/FUNCTION SWITCH
Core Conductor
Set POWER/FUNCTION Switch to desired position, ∼V, BATT. LINE
CHECK or MΩ position, and set it back to POWER OFF position MODEL Insulator + +

when measurements are finished. SK-3002 GUARD + +


422 Hayashinogo, Ueda City, Nagano Pref., 386-0156 Japan
SK-3003 TEL : +81-268-35-1600 (REP.) / FAX : +81-268-35-1603
G. RATING SWITCH EARTH Lead Coating
+ + E-mail : [email protected]
When measuring insulation resistance (MΩ), set RATING Switch + +
http://www.kaise.com
8 pcs of new
to desired position on either right or left side.
1.5V R6P (AA) Batteries Product specifications and appearance are subject to change without notice due to
Fig. 7 continual improvements.

70-1201-3000-2 0616
−5− −6− −7− −8−

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