Impinging Radial and Inline Jets: A Comparison With Regard To Heat Transfer, Wall Pressure Distribution, and Pressure Loss
Impinging Radial and Inline Jets: A Comparison With Regard To Heat Transfer, Wall Pressure Distribution, and Pressure Loss
ELSEVIER
INTRODUCTION constant mass flow rate and nozzle exit velocity [2, 3].
However, slot nozzles are preferred if a very uniform
Impinging jets are applied in chemical and thermal engi- heat/tnass transfer is desired. A n inline jet produces posi-
neering to increase heat and mass transfer. Applications tive, repulsing forces on the impingement surface (Fig. 1).
include the drying of p a p e r and textiles, the tempering of A n y nozzle or orifice with a circular cross section pro-
glass sheets, and the cooling of gas turbine components or
ducing an inline jet can be converted into a radial jet (RJ)
electronic equipment. The inline jet (ILJ) nozzle or ori-
nozzle by mounting a flow guiding plate or cone trans-
fice, in which the jet axis is aligned with the nozzle's
versely in front of the exit. This modification transforms
centerline, is a typical device for generating impinging
jets. Inline jet nozzles with circular of rectangular cross the exit into a circumferential slot at the end of the nozzle
sections (slot nozzles) are in wide use. and forces the jet to leave the nozzle in a radial direction
The free jet leaving the nozzle impinges perpendicularly (Fig. 2). Fluid is entrained from the space between the
on a plane surface, where it increases heat or mass radial free jet and the impingement surface. If the vertical
transfer. Very high values of transfer coefficients right at nozzle to surface distance is small enough, this reduces
or near the central stagnation point are typical for inline the static pressure below the flow guiding plate. The radial
jets; however, the heat or mass transfer decreases rapidly jet is bent toward the surface and forced to reattach in an
with increasing radial distance [1]. Inline jet nozzles with annular stagnation line. High transfer coefficients are
circular cross sections are r e p o r t e d to produce an 8% to p r o d u c e d in the vicinity of this " r e a t t a c h m e n t ring" [4].
25% higher global heat transfer than do slot nozzles at Hence the area of high heat or mass transfer is larger
Address correspondence to F. Peper, Ruhr-Universit~it Bochum, Lehrstuhl fiir W~irme- und Stoff'tibertragung, Geb~iude IB 6/127, Universit~its-
stra be 150, 44780 Bochum, Germany.
Experimental Thermal and Fluid Science 1997; 14:194 204
© Elsevier Science Inc., 1997 0894-1777/97/$17.00
655 Avenue of the Americas, New York, NY 10010 PII S0894-1777(96)00066-0
Impinging Radial and Inline Jets 195
a)
ro i
Figure 3. Schematic of test facility (setup for heat transfer
measurements with infrared thermography); 1, RJ nozzle; 2,
support; 3, exchangeable impingement surface (inconel foil,
stretched in a frame); 4, wooden shielding; 5, infrared cam-
era; 6, infrared processing system AVIA TVS 2000; 7, plenum
chamber with flow straightener; 8, blower; 9, orifice gauge; Figure 4. Sketch of employed nozzle shapes: (a) ILl nozzle,
10, heat exchanger fed by thermostat; 11, valves; 12, data (b) RJ nozzle with 0pj > 0 ° (conical ILJ nozzle), (c) RJ nozzle
processing PC; 13, power supply with built-in voltmeter. with 0pl < 0 ° (nonconical ILJ nozzle).
Impinging Radial and Inline Jets 197
I i~-I:'r'conv,u~1~1
, L
@] 0 1 = [ ' ~ 4
r'ad,I Cr-convAI
- J
Figure 5. Variation of nozzle slot width, b, with flow exit
angle, 0 to maintain the condition re. E = VF, No"
Only for the "ideal" radial jet with a flow exit angle 0 = 0 °
is the effective slot width, b*, equal to the actual slot
width, b. For investigations of flow exit angle 0 ~ 0 ° the Figure 6. Schematic plot of foil with control volume for
actual slot width, b, has to be changed to maintain the balancing heat fluxes: 1, control volume; 2, inconel foil with
condition of equal average exit velocities; see Eq. (2). insulated holder (e u = 0.2; e I = 0.95); 3, wooden board; 4,
Radial jet and inline jet nozzles are not geometrically wooden shielding (6 = 0.95); 5, infrared camera.
similar, which presents problems when comparing both
designs. The characteristic length of inline jet nozzles is
the inner nozzle diameter d i = 2ri; whereas, for radial jet there will be a small amount of free convection, Qfrconv,l,
nozzles, the characteristic length is the hydraulic diame- at the foil edges. The heat losses by free convection from
ter, d h = 2b*. For all nozzles employed here, the constant the upper and lower sides are measured together after a
ratio between both characteristic lengths is steady state has been reaches ( = 30 min) by electric
heating with a disconnected fan.
d i = 2.857(2b*) ~ r i = 2.857b* (4)
. . . . = Q f r . . . . . . ÷ Q f r ..... , (7)
However, to simplify the comparison, the Reynolds num-
ber, Re [and consequently the Nusselt number N u - - s e e From Eqs. (6) and (7), the specific local convective heat
Eq. (11)], is defined in the same way, with the inner nozzle flux, qfcon.... is calculated as
d i a m e t e r , di, for inline and radial jet nozzles: EI
t]f . . . . . . AFoi I t~fr. . . . -- ¢)rad, u -- t)rad,l' (8)
UF,Nodi
Re (5)
P F, No The local heat transfer coefficient, a, is calculated from
Eq. (8) as
The uncertainty of determining the Reynolds number was
calculated according to the standard Gaussian method qfgonv, u
ct (9)
[16] to be less than 4.5%. TFoil- TF, E "
Average heat transfer coefficients, am, are calculated for
HEAT TRANSFER EXPERIMENTS every circular area, ~-r~2, with 0 _< r n < 10 r i by averaging
Analysis ~)fc. . . . and TFoil o v e r a corresponding number of n circu-
lar ri'ng areas, with an absolute ring width of Ar = 1.45
A sketch of the control volume enclosing the inconel foil, mm:
with different heat fluxes entering or leaving it, is given in
Fig. 6. The dc-power supply generated a total electric heat 1/qy"n= 1 tTfco. . . . . i(r/2 -- ri2-1 )
(10)
flux, Qel, supplied to the foil. Different heat fluxes leave Olin: 1/r;,2~i=n 1 TFoil,i(r/2 -- r/2-1 ) -- TF, E
the foil: on the upper side, the heat fluxes by forced
The local and average Nusselt numbers, Nu and N u m ,
convection, Qfco..... free convection, Ofrco . . . . . and radia-
respectively, are defined as
tion, Qrad, u, respectively; on the lower side, the heat fluxes
by radiation, Qrad, 1, .and free convection Qfrconv, 1. The ad i
tangential heat flux, Qcond, by conduction from the inconel Nu Nufr . . . . . (11)
AF, No
foil to the holder is neglibible owing to low thermal
conductivity. A steady state energy balance yields o~md i
Num Nufr . . . . (12)
AF, No
(~el = E 1 = O f . . . . . ÷ Off . . . . . .
Here Nufrco,v is the free convection Nusselt number for
the equivalent average temperature difference, Tfoil-
÷ 0 r a d , u ÷ 0 r a d , , ÷ Off . . . . . 1 (6)
TF, E; see Eq. (14).
The air layer beneath the heated foil will essentially It is common to use the adiabatic wall temperature, Tad,
remain stable and heat up very slowly. However, because, instead of the jet exit temperature, TF, E, in Eqs. (9) and
the wooden board, unlike the inconel foil, is not heated, (10) to compensate for compressibility effects of the jet
198 F. Peper et al.
flow in the stagnation point regions. This effect has been Inline Jet Heat Transfer The local Nusselt number,
neglected in the evaluation of the infrared measurements NUlo~, is plotted in Fig. 8 vs the dimensionless radius, r / r i ,
described here owing to the relatively small flow exit for inline jets with different relative nozzle heights, 1 <
velocity VF. ~ = 30 m / s = constant, which is c o m m o n for H / d i < 8. The measured data agree well with results of
many industrial drying applications. The resulting Mach other investigators [19, 20] in predicting a first and second
number is Ma = 0.087, from which the adiabatic wall annular peak of heat transfer outside the centerline for
temperature at the stagnation point, T~d,st can be approxi- small nozzle heights. The outer peak is due to a transition
mated [17]: from laminar to turbulent flow in the boundary layer. The
reason for the inner and less-pronounced peak is still
T"dSt
• ,, = TF, E( 1 +3 P ~ K - "~ 1 Ma 2 ) _< 1.0013TF, E (13) under discussion. A suggestion is that the inner peak is
due to a higher turbulence level at the circumference
Here K is the isentropic exponent of air. Equation (13) (r = r i) of the jet than in the center [20]. It is supposed
shows that the error made by neglecting the difference that tangential flow from the central stagnation area of
between TF, ~ and T,~a,st amounts to <0.4 K. It disap- the jet causes this rise in turbulence level. With increasing
pears at small distances from the stagnation area. nozzle to surface distance, the outer peaks disappear and
the inline jet heat transfer distribution has its well-known
bell-shaped curve with a maximum at the jet's centerline.
RESULTS
Optimal local heat transfer is achieved at a dimensionless
Influence of Free Convection The Nusselt number, height of H / d i = 7, which is similar to the assumed
Nufr .... = C~tr.... di/a(T-~) caused by free convection on length of the jet's potential core. For further increasing
both sides of the inconel foil, [Eq. (6)] was determined for distances, local heat transfer at the impingement point
different temperature differences, Tfo. - T~, as shown in decreases owing to the jet's loss of momentum.
Fig. 7. The measured data were fitted by the correlation The average Nusselt number, Num, is plotted in Fig. 9
vs the reciprocal scaled nozzle area, f i. The reciprocal
Nuf ..... = 1.403(Tfoil- T~) 0"435. (14) relative nozzle area, f - 1 , is defined as the cross section of
the nozzle divided by the circular area of influence at-
A correlation for turbulent free convection on top of a
tached to it:
heated surface by Stewartson [18] is presented in Fig. 7 for
comparison:
Acircle (r) 2
Nu frc,,nv,u - di
1 0.15[Gr Prf2(Pr)] °33 (15) l/f= AN,, -- 77 . (17)
with
A correlation given by Schiinder and Gnielinski [1] valid
f2(Pr) = [1 + (0.322/Pr) 11/2°] 20/11 (16) for 5 _ < r / r i < 15, 2 _ < H / d i<_ 12 and 3 × 1 0 4 < R e _ <
1.2 × 105 is plotted in Fig. 9 for comparison:
Figure 7 shows that the measured data exceed the values
predicted by Stewartson's correlation. The difference is Nn m di 1 - 1.1di/r
probably caused by free convection effects near the edges 0.54Re 2/3. (18)
on the foil underside. These effects seem to vanish for Pr °'42 r 1 + O.l(H/d i - 6)di/r
small temperature differences between foil and ambient
air but increase with higher temperature differences. For It becomes evident that inline jets with maximum local
the calculation of the forced convection local and global heat transfer ( H / d i = 7) produce high average heat
Nusselt numbers [Eqs. (11) and (12)[, the free convection transfer only within a small area of f 1 < 10. If high
Nusselt number, Nufrconv, for the equivalent average tem- average heat transfer is to be achieved across a larger
perature difference, Tf,,~ - Tv, E, is determined from Eq. area, it is more benefitial to reduce the distance between
(14) and subtracted. the ILJ nozzle and the impingement surface ( H / d i ~ 3).
i i i i
_ ~ - . . . . . T- ° i
4 ........... + ........... .:............ , ........;-~} -'-....... !........... *........... !............
=-
O
e
z
03
.
1:2:iZ22i12::I
.
5
.
7
--~-- data; Nu = 1 . 4 0 3 AT o . 4 ~
.
9
correlation;J1 81
11
i
13
,
15
, i
17
I::::I
19
convection on top of a heated surface [18]. Tfoil - T . . [K]
Impinging Radial and lnline Jets 199
a)
220 in-line iot : = ' i I 400 r : : :
2oo p
.- .
Re = 54000"
,
. .
. . .
:
VF E = 3 0 r r l / . q
. .
:
.
:
I o
[]
Hid=, , 1
r i I~L i
Radial jet; 0 = +55 °
Re = 5 4 0 0 0 ; w'.E = 3 0 m / s
180 ~ i ~ i I 0 Hldl=7
i= i
-i ~ i |=R
z1 1,01 iiiiiiii
o .........i...........
1 2 0 ........... i ........... ~........... i........... I. . . . . . . . . . . . .
Z 200 ~
l°°
"
io....... T..............
i
1 O00 2 3 4 5 6 7 8 0 4 8 12 16 20 24
r/n r/b*
~i
[1. e=+4.
I
X ® = +70o;H/b* = 4.08
i :: O O = +55=; H/b* = 4.0B
1.6
200 Ir i ......T"
i:........
": -: T""
-i : ~>
* ~--®0== --1
+12o:
8o:Hi H/b*
H/hi
~ 2 * i ==
2"04
2.042.04 1.4 _ _ - ~......... ~.............. In-line Jet .....
1.2 ~ i .............. R e = 5 4 0 0 0 ; v r . . = 3 0 m / . . ....
0 10
; • i
20
.
30
; , i
40 50 60
. ; . i . ;
70
, i
80
,
90'100
02 ZZ
0.0
A/ANo = f-1 1 2 3 4
r/ri
Figure 12. Average Nusselt number, NUm, of inline and
radial jet flow plotted against dimensionless reciprocal nozzle Figure 13. Pressure coefficient, Cp, of inline jet flow plotted
area f-~ for different scaled nozzle heights and flow exit against dimensionless radius r / q for different scaled nozzle
angles 0; Re = 54,000. heights H/d~; Re = 54,000.
Impinging Radial and Inline Jets 201
pressure has its maximum value at the jet axis and de- C o m p a r i s o n : radial j e t - inline jet
1.5
creases with increasing radial distance in a bell-shaped
1.3 ...........~-.............. i..... O e--120
curve. The maximum values increase with decreasing noz-
zle height, H i d i. Owing to the spreading of the jet, the 1.1
0.9
...............F \
:\ i
........ I ............... I /
............... !------~ll.---J"~ ............ i----/
i / ,I,
r,
x
0---5o
e=
e = +280
+,,.
curve becomes somewhat broader with increasing nozzle .............. i .......~ / . : . \ ~ . i / o e=+ss*
to surface distance. The wall pressure distribution on the 0 . 7 .............. T"....... " ~ : V ' ~ ' " T / }K 0 = +700
.............. • ,,.,..,,°,=,
impingement surface by radial jets is different from that
0.3 ...............'.. . . . . . . . . . . . . . . i...............;..............
by inline jets, as shown in Fig. 14. The +4°-radial jet
generates a relative constant negative pressure in the area
beneath the flow guiding plate, r / b * < 4.08. With increas- -0.1
ing radial distance from the nozzle's centerline, the wall -0.3
pressure becomes more negative before there is a sharp - 0 " 5 0 ~ 6
rise from the negative to the positive peak, which coin- r/rl
cides with the position of the reattachment ring. For
larger values of r / b * , the course of the pressure coeffi- Figure 15. Pressure coefficient,
• .
C_,
1J
of . inline and radial jet
cients is similar to that of inline jets and decreases to zero flow plotted against dimensionless radms r / r i for different
in a bell-shaped curve. flow exit angles. ILl: H / d i = 1; RJ: H / b * = 4.08; Re =
The minima and the maxima are more distinct for 54,000.
small-scaled nozzle heights H / b * . With increasing nozzle
height, the reattachment radius increases; hence the jet The pressure coefficient [Eq. (18)] is a function of static
m o m e n t u m per unit perimeter and consequently the Cp pressure difference, A p s t a t , density, PF, E, and average flow
value at the reattachment ring decreases. Moreover, the exit velocity, UF.E. The errors measurmg A p s t a t and PF.E
entrainment effect becomes weaker if the volume beneath are less than 1% and have been neglected. The accuracy
the flow guiding plate is increased, reducing negative of determining the average flow exit velocity depends on
pressure coefficients within the reattachment ring. the accuracy of measuring the volumetric flow rate, l/F,
Figure 15 shows a comparason of wall pressure distribu- and the nozzle slot width, b. From this, the uncertainty of
tions for inline and radial jets at scaled nozzle heights of wall pressure distribution measurements was estimated
H / d i = 1 (ILJ) and H / b * = 4.08 (RJ). The pressure dis- according to the standard Gaussian method to be less
tributions of the radial jets emphasize that the reattach- than 7.9%.
ment radius increases with decreasing flow exit angle 0.
The minima as well as the maxima become less distinct Reattachment Radii In turbulent jet flow, the reattach-
with decreasing value of 0 for the same reasons men- ment radius is nearly independent of Reynolds number [4,
tioned earlier for variations of H / b * . Local negative wall 21]. Its location is determined by the maximum of local
pressure beneath the flow guiding plate is achieved for wall pressure, which coincides with the reattachment
flow exit angles 0 < +55 °. streamline.
From the pressure distributions presented in Fig. 15, it In Fig. 16, measured scaled reattachment radii, ( r R --
can be derived that the total jet force, F, exerted on the r o ) / H , are plotted against the flow exit angle, 0, for
impingement surface is higher for inline jets than for different average flow exit velocities, v v E. For positive
radial jets. Negative values of 0 can provide slightly nega- flow exit angles, the measured radii coincide well, whereas
tive jet forces owing to the growing subatmospheric pres- there is some scattering of the values for negative flow
sure region beneath the flow guiding plate. At 0 = +4 °, exit angles. This is probably due to the fact that the
the resulting jet force is approximately zero, which can be reattachment of the radial jet flow is less distinct at
desirable if stress-sensitive products are to be cooled, negative flow exit angles. The maximum of local wall
heated, or dried. pressure, which determines rR, spreads, thus increasing
uncertainty of the measured r R.
0.8 |
"l i
¢tli ~ ~
0.61- ............. ",........... -1,,~---Rodioldet; O = +40
'"1~ Re = 54000; VF,E = 30 m / s
....
-r
'
3
-
..~.
....i..! ~ [R e a t t a c h r n e n t Radii
0 ,,.,=30,,/,o,,,~
i
o-,t ............. t ......... , .... • ~l:~i - i / [] VF.IE-- 4 5 r n / s -- 1 . 5 W.No
i i-~. Q i I 0 vF.E = 6 0 m / l = 2 VF,Ne . .
,3 : ~
. . . . .
0 ~
-30 -20 -10 10 20 30 40 50 BO 70 80
0 4 8 12 16 20 24 O [o]
r/b"
Figure 16. Scaled reattachment radii of radial jet flow (r, -
Figure 14. Pressure coefficient, Cp, of radial jet flow plotted r o ) / H plotted against flow exit angle 0 for average flow exit
against dimensionless radius r / b * for 0 = 44 ° and different velocities VF, E = 30 m / s , 45 re~s, and 60 m/s; Re = 54,000
scaled nozzle heights H / b * ; Re = 54,000. = constant.
202 F. Peper et al.
However, an exponential correlation is suggested here the correlation of Blasius [22] for smooth circular ducts:
to estimate the reattachment radius from known values of Az 0.316
0, H, and ro:
,.oo = d-7 4R e- • (2s)
rR -- r° -- 1.804e o/4o. (20)
H The difference between fftheo and the measured values of
~'ILJ is < 4% in the considered Reynolds number range
Equation (20) is added in Fig. 16 for comparison. The 3 x 104 < Re < 6.104.
range of validity is
The RJ nozzle resistance coefficients, ~'RJ, serve to
- 2 0 ° < 0 < +40°: 2 < H / b * < 12 calculate the necessary additional fan power, Pr~, in the
+40 °< 0< +70°:2< H/b* <8 installation of radial jet nozzle systems:
• 1 2
PRJ = (26) ~ MF2UF, No"
P R E S S U R E LOSS M E A S U R E M E N T S By adding PRJ to a given dissipation of a technical appa-
ratus, the total dissipation or minimum required fan power,
Analysis Ptot, can be calculated according to Eq. (21).
For radial jet nozzles, the deflection of the jet at the flow
Results
guiding plate causes additional friction and possible flow
separation. Consequently, additional fan power is required In Fig. 17, the measured additional resistance coefficients
to maintain the same mass flow rate as that for an inline ~RJ are plotted against the flow exit angle 0 for the
jet. A dimensionless resistance coefficient, ~', is introduced precondition VF,E = rE, No [Eq. (2)], which was used
to evaluate this effect. Values of such resistance coeffi- throughout the comparison between inline and radial jet
cients are listed for many technical deviced such as valves, nozzles• Figure 17 shows that the resistance coefficient
orifices, flow straighteners, and so forth. The minimum ffRJ generally decreases with increasing flow exit angle.
fan power, /'tot, needed to overcome the total dissipation However, the values measured for flow exit angles 0 < +4 °
of the flow through a technical apparatus such as a paper somewhat differ from this rule, which is probably caused
drying machine can be calculated by adding the dissipa- by the different shapes of the nozzles and flow guiding
tions of all parts: plates (see Fig. 4) and hence different effects on the flow
pattern.
Ptot = EPi = ~ f f i M' 1i 2 c i 2 . (21)
The +55°-radial jet causes an additional resistance of
To evaluate the resistance coefficients ffRJ of the radial ffRJ ----"0.15. According to Eq. (26), this is equivalent to an
jet nozzle designs considered in this paper, a static pres- additional fan power of PRJ = 0.74 W per nozzle (assum-
sure port was installed in the nozzle wall at a distance of ing d i = 0.02 m; OF,No = 30 m/s). For many applications,
200 mm ("1") from the nozzle exit. The static pressure this value seems to be negligible if improvements in aver-
drop against ambient pressure, Apstat, l=, was measured. age heat or mass transfer up to 50% are achieved. Im-
The specific dissipation, q~l=, between the pressure port proved aerodynamical design of the flow guiding plates
and ambient air is might reduce the resistance coefficient further.
The resistance coefficient [Eq. (23)] is a function of
~U2 Aptot, 1~ static pressure drop, Apstat, l~ , density, PF, E, and average
= (22)
~DI~ 2 F,1 PF, E velocity in the nozzle, C'V,No. The error of measuring PF, E
is less than 1% and was neglected. The uncertainty of
At the nozzle exit, the static pressure is assumed to be measuring the static pressure drop is considered to be due
equal to the ambient static pressure; Pstat, E = Pstat,~" Fur- to the low absolute values, especially for RJ nozzles with
thermore, the kinetic energy of the free jet dissipates 0 > +55 °. From this, the uncertainty of measurements of
completely [22], With v F, 1 = VV,No, Eq. (22) can be written resistance coefficients was calculated according to the
as standard Gaussian method to be less than 8.4%.
A Pstat, 1~
(23)
~'=1+ PF, E 2 2.0 ! i ~ 1 .: ~ ~ ~ ~ !
2 UF, No
1.a I ........
~i~.'
........
::".............
t RJ: : :
resistance : :
coefficients : '
Here the constant value ~" = 1 is equal to the resistance '"1 ....... ........ t ---
coefficient of an ideal jet spreading from a nozzle into the ........ t ........ i ......... i ......... ......... ........ t ........ ..........
surroundings. ~.2 I-d"~ ....... i . t ........ i:-----~ ......... i ........ ~ ........ ".."........ i ..........
1 0 L nen CO~lCaq c~nlca=. ~ i i !
The resistance coefficient ~" defined by Eq. (23) consists -,,. -/ -~~i~T ........ [ ~ ~ l i i i ......... i ........ T ........ i ........ i .........
o.~ ........ ~ . . . . ~ . . - - , ......... , ......... i ........ ~. ........ , ..........
of the resistance of the inline jet nozzle, ~'~i~, which is
actually a circular duct, and the resistance of the different ........ ! ........ ......... i ........ i ........ - ........ i .........
flow guiding plates, ~'R~, necessary to deflect the flow into 0 4 - . . : : ~ ~ i