TROUBLESHOOTING

♧ 5th Edition

SUNSTAR PRECISION CO.,LTD. (TECHNICAL.DEPT)

 CONTENTS

M MECHANICAL PART
Page
M-A NEEDLE PART 1

M-B TRIMMING PART 2

M-C X/Y PART 3

M-D COLOR CHANGE PART 4
M-E SEWING(NEEDLE WORK) PART 4

M-F THE OTHERS 6

M-G METHOD OF WORK 7

M-H CAP FRAME WORK 9
M-I SMALL HEAD M/C 10

M-J AFC(QUILTING) M/C 11

M-K HIGH SPEED M/C 11

M-L TH-SERIES M/C 11

E ELECTRICAL PART
◈ MULTI ※ BLOCK DIAGRAM(FLOW CHART) / APPENDIX
E-N OPERATION BOX(OP UNIT) 15
E-O MAIN MOTOR AND MAIN DRIVER 19
E-P X/Y MOTOR AND X/Y DRIVER 21
E-Q CONTROL BOX 24
E-R COLOR CHANGE 24
E-S SOLENOIDS 25
E-T SUB-CONTROL BOARD 27
E-U JOINT BOARD 29
E-V NETWORKING 29
E-W THE OTHERS 29

◈ SMALL ※ BLOCK DIAGRAM(FLOW CHART) / APPENDIX

E-N OPERATION BOX(OP UNIT) 31
E-O MAIN MOTOR AND MAIN DRIVER 33
E-P X/Y MOTOR AND X/Y DRIVER 34
E-R COLOR CHANGE 35
E-S SOLENOIDS 36
 E-T SUB-CONTROL BOARD 37
E-V NETWORKING 38
E-W THE OTHERS 38

◈ Reference

1. ALL PROBLEMS OF OPERATION UNIT 40

2. THE BOOTING PROBLEM OF SMALL HEAD MACHINE

2-1) HOW TO MAKE A RECOVERY DISKETTE 50

2-2) HOW TO USE THE RECOVERY DISKETTE 54

3. HOW TO CHANGE THE SIZE OF LCD (10.4", 11.3") 57

4. MOTOR SPEC. 62

5. TECHNICAL DATA SHEET - ELECTRICAL PARTS

 M-A. Trouble shooting about Needle Bar

No. Problem Possible Cause Solution Parts

1 Needle Bars do not come down 1) A damaged reciprocator 1) Replace the reciprocator(unit) H-52∼63
2) A damaged Jump Solenoid 2) Replace the jump Solenoid H-76∼78
3) Incorrect Position of Jump Solenoid 3) Reset the jump solenoid H-76∼78
4) Broken needle bar holder 4) Replace the needle bar holder, K-17
using BDC JIG
Angle: 201 degree, K-15
the height of BDC JIG:18mm
5) Incorrect position of needle bar stopper 5) Reset position of the needle bar stopper
6) A defective thread sensing board(Sub-Control Board) 6) Replace the thread sensing board
7) Needle Bar Cushion Rubber "B" is worn out or 7) Re-adjust Upper Dead Point Stopper or
broken Replace the Needle Bar Cushion Rubber "B"
2 Needle Bar do not go up 1) Needle bar get bent 1) Replace the needle bar ,using BDC JIG K-9
Angle: 201 degree,
JIG height of BDC JIG:18mm
2) Needle bar stopper is touched with needle bar guide 2) Adjust needle bar stopper back to correct position K-15
rail 2-1) Replace needle bar guide rail or fix it with slight bendin K-29
3) A damaged Jump solenoid 3) Replace the Jump Sol. H-76∼78
4) A defective thread sensing board 4) Replace the thread sensing board R-37
5) A breakage of Fuse in Control box 5) Replace the Fuse
6) Needle Bar Return Spring is broken 6) Replace the Needle Bar Return Spring
3 Needle bar start to move with 1) Incorrect position of needle bar stopper 1) Reset the needle bar stopper at 0˚ K-15
stopping abruptly or a moment Loosen the screw in stopper and press it up
Tighten the screw
2) Incorrect position of Jump solenoid 2) Adjust the position of Jump solenoid H-76∼78
3) Jump Sol. is transformed 3) Replace the Jump solenoid H53
4 A Needle is broken 1) A needle hits the hook 1) Keep the gap between the hook and needle about K-27, E-43
2) Wrong position of needles 0.2~0.3mm K-27
2) Put the needle to correct position(the groove of needle
facing the back) E-45
3) Under thread tension is too strong 3) Adjust the tension of Under thread A-5
4) The machine is unbalanced 4) Leveling the Machine with Level gauge
4-1) Don't use spring type supporter under bottom of N-28,O-28
Machine E-58
5) The belt tension is not correct 5) Adjust the tension of Belt E-43
6) Incorrect position of Movable Mes 6) Set the movable knife at the correct position K-20
7) The Hook tighten screw is loosen 7) Tighten the Hook tighten screw and set the Hook timing E-6
8) A needle is interfered with presser foot because 8) Replace the Presser Foot H-69
Presser foot is bent
9) Low shaft gear or hook shaft gear is loosen 9) Fix the Bolt in the gear properly O-155,Q-54
10) Head Rail Holder bearing is broken 10) Replace the Head Rail Holder Bearing
11) Embroidery Frame (Pantograph) bearing is broken 11) Replace the Embroidery frame bearing
12) The garment is too thick(over 2mm) 12) Change the frame moving start timing
(go to SETⅢ -> F-SET, Delay the start angle)
13) Needle Bar Holder is shoved 13) Adjust the Needle Bar Bottom Dead Point and the K-9,98
Upper Dead Point Stopper
14) The size of Needle is not suitable with fabric 14) Use the #14 needles according to the fabric thickness K-27
thickness
5 Presser foot touched on Needle 1) A Presser foot cushion rubber"B" is worn out 1) Replace the rubber K-22
plate 1-1) Insert presser foot adjusting rubber(it has 0.5mm, K-23,24
0.1mm ones)
6 Needle bar rocks from up to down 1) There is a gap between needle bar driving 1) Replace the needle bar driving lever and Connecting H-21,27
lever and Connecting rod Screw rod screw
2) There is gap in reciprocator 2) Replace the needle bar reciprocator H-52∼63
7 The end of needle is not placed 1) Needle drop position is not accurate 1) When the needle drop position goes backward : Insert

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 on the center of needle plate hole the spacer in the back of headrail (The spacer is
different with number of colors and its thickness are
0.1mm, 0.2mm)
1-1) When the needle drop position comes forward
Replace the head rail for special one (-0.1mm, -0.2mm)
1-2) When it goes to right or left Loosen the closer change K-63
bracket and then adjust needle drop position (Should
adjust after check needle drop position with compare
first needle bar with end needle bar)
※ All sort of setting (adjustment) should be done after
level the machine accurately
2) Head Rail Holder Bearing is broken 2) Replace head rail holder bearing H-69
3) Head LM guide is broken 3) Replace the head LM guide H-111
8 Head is shaken up and down 1) Balls are come out in which is Head LM Guide 1) Re-assemble the Head LM Guide after replace Ball
Guide and then put the Balls in again

M-B. Troubleshooting about Trimming

No. Problem Possible Cause Solution Parts

1 Thread is not cut not cutting thread 1) The position of movable mes is changed 1) Reset the position of movable mes E-58
2) The needle is not at the center of needle plate hole 2) Reset the needle drop position E-64,68
(ref. M-A-6 item of trouble shooting about needle bar) G-42
3) The tension of fix mes is weak 3) Readjust the tension of fixed mes G-31
4) Trimming solenoid is damaged 4) Replace the trimming solenoid G-19
5) Entrance angle of trimming cam roller is changed 5) Reset the entrance angle of trimming cam roller E-43
(Old type;293˚, New type;290˚ )
5-1) Adjust the tension of trimming cam driving Chain
6) Auto trimming function is set to "No" in SET 6) In Set II, change the auto trimming function to "YES"
7) Rotary Hook Point could'nt hook the loop 7) Adjust the Hook Timing and make the fabric is not apart
from the top of Needle Plate
8) Thread Trimming Cam is displaced (turned over) 8) Adjust the Thread Trimming Cam G-86
9) Picker does not work 9) Replace the Picker solenoid E-80
2 The thread comes out needle at first 1) Moving star timming of Movable Mes is too early 1) Thread Trimming Cam enterance angle is should be G-86
stitch, after trimming (Old type : 289˚) reset E-90
( New (direct connecting) type : 288˚)
2) The blade and guide edge of Fixed Mes is too thick 2) Replace a Fixed Mes E-43
(≒0.7 ~ 0.8)
3) There is a scratch on Thread Guide part of Rotary 3) Remove a scratch E-94
Hook
4) Movable Mes has burr on the thread guide part or 4) Replace a Movable Mes E-66
buffing condition of this part is not good
5) As the remained under thread is shorter in direct 5) Increase the tension of Under Thread Presser
connection trimming sytem, it is possible the thread
falls out of needle hole
6) A needle is not at the center of Plate hole 6) Readjust the needle drop position (Prevent that the
thread is cut into pieces)
(ref. M-A-6 item of trouble shooting about needle bar)
7) Wiper is not put at correct position 7) Adjust the wiper position properly(Push it up a little bit) J-ALL
8) Auto backtack on SETI in operation program is set to 8) Auto backtack on SETI in operation program must be
"NO" set to "Yes"
9) The tension of upper thread is too strong 9) Adjust the tension of upper thread properly L-6
(By turning sub. Tension adjusting set)
10) Picker does not work 10) Replace the Picker solenoid E-21~27
11) The entry amount of picker is not enough 11) Adjust the entry amount of picker E-38
(By using the eccentric rubber)
12) Thread breakage detecting plate has turned to the 12) Turn Thread breakage detecting plate to the left L-23
right so much
13) The velcro came off 13) Replace the upper thread catcher base set
14) The tension of thread take up spring is too strong 14) Turn clockwise the shaft of thread tension adjusting L-6
nut a little bit

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 15) There is a backtack at the beginning of design or 15) Filtering (Optimizing) the narrow stitch (Talk to
before of thread trimming customer that the design has a problem with working)
16) The tension of under thread holder is too weak 16) Adjust the tension of under thread presser or replace it E-58
17) There is a scratch on the surface of movable mes 17) Replace the movable mes or remove the scratch on it E-66
18) Under thread is cut in advance because the mes 18) Have buffing treatment on mes guide
guide is too sharp (within newtype trimming system)
3 After trimming, upper thread that 1) The upper thread tension is weak 1) Increase the tension of upper thread L-6
remained in needle is too long (By turning sub. tension adjusting set)
1-1) Turn clockwise the thread breakage sensing plate abou L-29
10°~15°
2) The position of Wiper is not proper 2) Readjust the wiper position properly (Pull down a little J-all
bit)
3) Moving start timing of Movable Mes is too late 3) Thread Trimming Cam enterance angle is should be G-86
(Old type : 297˚ , New type : 298°) reset
4 After trimming, upper thread is 1) Fix mes tension is too strong 1) Readjust the tension of fix mes E-64,68
divided into long this strings 2) the position of under thread holder is not accurate 2) Reset the position of under thread holder
(Thread is not cut clearly) 3) The entrance angle of trimming cam roller is 3) Reset the entrance angle of trimming cam roller G-31
changed (Old type: 293° New type: 290°)
4) There is much dust or something in on the mes 4) Clean up relevant parts E-60
mounting base set E-58
5) The start point of the movable mes is not correct 5) Readjust the start point of movable mes E-58
6) The blade of fix mes is worn out 6 ) Replace the fix mes
7) The blade of movable mes is worn out 7) Replace the movable mes E-58
8) Moving start timing of Movable Mes is too early 8) Thread Trimming Cam enterance angle is should be E-62
(Old type : 286° , New type : 298°) reset G-86
9) The blade and guide edge of Fixed Mes is too thick 9) Replace a Fixed Mes
( ≒ 0.7 ~ 0.8) E-90

5 Noise comes out from the chain in 1) The tension of trimming chain is loosen 1) Adjust the tension of chain G-19
the trimming box
6 ERROR 103 1) Mes connecting lever is not balanced properly 1) Re-set mes connecting lever E-84

M-C. Troubleshooting about X, Y Driving

No. Problem Possible Cause Solution Parts

1 Noise comes out while pantograph 1) Something is stuck into the timing belt or pully such 1) Clean it up N-28, O-28
is moving as thread, dust and so on 2) Adjust the bearing position to make no gap N-46, O-47
2) There is a gap between guide rail and ball bearing 3) Replace the LM N-1, O-1
3) LM guide is damaged (In the case of Track Roller, check the eccentric amount)
4) The belt tension is too tight or too loose 4) Adjust the tension of Timing Belt N-28, O-28
5) The coupling in X or Y is not tighten 5) Fix the coupling completely N-81, 0-115
6) Fix the coupling completely 6) Replace the pantograph bearing N-28,O-28
7) The tension of X and Y is not same 7) Readjust the belt tension O-28
8) Track roller stud is broken 8) Replace the belt and Belt catcher plate O-164
9) Y-axis rail guide is not balanced properly 9) Y-axis rail guide re-set mes connecting lever O-72
2 The current pantorgraph position is 1) Pantograph origin is not set up 1) Reset the pantograph origin
not same with what shown on 2) Zero point sensor or limit switch connector is pulled 2) Put the zero point sensor and limit switch connector pin
monitor out completely
3) The gap of zero point sensor plate is changed 3) Adjust the gap of zero point sensor plate properly
3 The embroidery range is smaller 1) The limit switch set is not properly in X and Y 1) Readjust the limit switch sensor based on the model N-60, 0-86
than design
4 The pantograph makes scratched 1) The felt beneath the pantograph is come off 1) Attach the felts Q-31∼36
on the table 2) There is something between the table and the 2) Clean it up
pantograph 3) Adjust the level of table
3) The table is transformed (the level of table is more important with the machine its
Y-stroke of Table is over 650mm)
3-1) Replace the table that has a problem
5 The pantograph movement is dull 1) There is something inside X,Y profile 1) Clean it up N,O-all

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 2) There is something between Frame and Table 2) Clean it up N-28, O-28
3) The timing belt is too tight in X or Y 3) Adjust the tension of belt
4) Dust or something is stick on timing pulley 4) Clean it up
6 The sewing is take off from original 1) There is something inside X,Y profile 1) Clean it up N,O-all
design 2) X Y LM guide is broken 2) Replace the X, Y LM guide
3) The embroidered garment is shriveled because the 3) Adjust the tension of upper thread suitable for the
tension of upper thread tension is too strong garment
4) There is something between the table and the 4) Clean it up
pantograph N-28, O-28
5) The tension of belt is weak 5) Readjust the tension of belt
6) The bearing of pantograph is broken 6) Replace the bearing
7) The limit of pattern off sewing is go off the frame limit 7) Reset the jump speed appropriate for embroidery speed
8) Dust or something is stick on timing pulley 8) Clean it up

M-D. Troubleshooting about Color Change

No. Problem Possible Cause Solution Parts

1 Noise comes out during Color 1) Gear in the color change box is damaged 1) Replace the gear I-5,35,37
Change 2) Roller in the color change box is damaged 2) Replace the roller I-16
3) There is gap the collar between bush in the color 3) Readjust the position of collar
change box
4) The head base attached on the head is broken 4) Replace the head base H-88
5) The head rail holder bearing attached on the head is 5) Replace the bearing of head rail holder or adjust the H-69
broken or it touched on the head rail due to the pressure between the head rail and head rail holder
excessive pressure
6) Needle bar is not at the center of needle plate hole 6) Replace the needle bar K-9
6-1) Replace the reciprocator, if you find it was broken H-52∼63
6-2) Check the position of needle bar stopper K-15
7) There is no grease in the color change cam 7) Put grease in the cam I-5
2 Needle bar doesn't stop at the 1) Color change shaft are not joint completely 1) Make sure the connection of color chage shaft I-30∼33
center of needle plate hole 2) Half turn film is nor set correctly 2) Reset the half turn film I-42
3) Screw on color change bracket is loosen 3) Tighten the screw on color change bracket. I-64, 65
3 When the the heads moves for color 1) A type.(Gear) 1,2) Change the take up driving lever "B" K-1
change, thread-take up lever is * The angle between take up driving lever "A" and
badly shaken up and down "B" is not correct
2) B type.(Fork)
* The Roller of take up driving lever "B" and the inner
width of fork are not same
3) Common 3) Reset the level of head by using head setting Jig H-40
* The level of head is not proper
* The groove of take up driving lever "B" is large
4 Color change is not done and color 1) Needle bar touched under reciprocator because the 1) Fix the needle bar or replace it K-9
change error comes out needle bar doesn't go up
2) The take up lever gear "A" or take-up lever boss is 2) Replace take up lever gear "A" or take-up lever boss K-85
broken
3) Replace the Half Turn Film (split angle : 33°) 3) Replace the Half Turn Film (split angle : 27° → 33°) I-42
4) Head Rail Holder Bearing is fasten too tight 4) Adjust the gap of Head Rail Holder Bearing on all Head H-69
5) Color Change Board Cable is touched with Color 5) Arrange the Color Change Cable not to be touched I-63
Change Cam
6) Take-up lever B is touched with take-up lever boss 6) Adjust take-up lever B K-77,H-110
5 Color change error 1) Magnetic in color change box is not located exactly 1) Adjust the location of magnetic in color change I-20,56
1 → 9 : O.K
9 → 1 : Error 300

M-E. Troubleshooting about sewing

No. Problem Possible Cause Solution Parts

1 Upper thread make a loop on the 1) Upper thread tension is too weak 1) Increase the tension of upper thread
fabric ( Increase the tension of take-up spring and increase the L-11

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 range motion)
2) Under thread tension is too weak 2) Increase the tension of under thread E-45
3) Fabric is not fixed properly by clips 3) Fix the fabric completely Q-39
2 The seing is rough on fill stitches 1) The upper thread comes out from sub-tension 1) Arrange sub. tension adjusting set
adjusting set
3 Thread break easily 1) The M/C is not balanced properly 1) Balance the machine correctly with the level gauge
1-1) Do not use spring-typed body leveling base
2) The tension of upper thread is too strong 2) Adjust the under thread tension
3) The tension of under thread is too strong 3) Adjust the upper thread tension
4) The height of needle is not accurate 4) Adjust the height of needle bar exactly
5) The needle is not inserted correctly 5) Put the needle into the needle bar correctly E-45
6) There is much play in the hook shaft from right to felt 6) Replace the hook shaft gear K-9
7) There is play in the hook shaft from front to rear 7) Arrange the play of hook shaft K-27
8) The hook is not set correctly 8) Adjust the gap between the hook and needle E-5
9) There is a scratch on the surface of rotary hook Adjust the hook timing
10) Dust or something stick on needle 9) Remove the scratches or replace the rotary hook E-2,E-8
11) The edge of the hole on the needle plate has 10) Replace the needle or clean it up
scratches 11) Replace the needle plate or remove the scratch
12) The size of thread and needle that is used are not 12) Choose the needle with consider the size of thread E-43
matched 13) Adjust the position of hook holder, it should placed at K-27
13) The position of the hook holder is not proper the middle of needle E-69
14) Pantograph motion is not proper 14) Ref. the troubleshooting about X, Y driving
15) Fabric is not fixed properly 15) Fix the fabric completely
16) The assemble direction of needle fixed holder is bad 16) Reset the needle holder correctly by turning right E-46
about 30
17) The height of head is not balanced 17) Reset the height of head (By using head height Jig Q-39
18) The running RPM is too high compare to difficulty of 18) run the machine with optimizing RPM K-26
the design
19) Upper thread is hang on the thread guide of thread 19) Replace the thread guide (Flat)
tension adjusting plate
20) Upper thread are skipped on take up spring 20) Arrange the upper thread
21) The head rail holder bearing is broken 21) Replace head rail holder bearing
※ in case of polyester, the stitch skipping is more
frequency within eccentric rotary hook than standard
rotary hook
※ When you use #9 needle, should fix the gap between H-69
hook and needle within 0.1mm
4 Upper and under thread are not 1) The needle is not inserted correctly 1) Put the needle into the needle bar correctly K-27
make stitch 2) The rotary hook setting is not proper 2) Adjust the gap between the hook and the needle E-43, K-27
3) The upper thread is not comes down smoothly Adjust the hook timing
4) The under thread is broken due to the scratch of 3) Check the route that upper thread comes down.
Rotary Hook 4) Replace the rotary hook or remove the scratch on rotary E-43
hook
5) Bobbin case has rusted or broken 5) Replace the troubled bobbin case E-45
5 Upper and under thread entangled 1) The tension of upper thread is weak 1) Increase the tension of upper thread
in the below needle plate 1-1) Increase the tension of take-up spring with increasing
the stroke
(Turn the thread breakage detection plate to right)
(Turn the Thread tension adjusting shaft to direction of
2 o'clock)
2) The tension of under thread is weak 2) Increase the tension of under thread
3) The picker touched on the rotary hook 3) Adjust the picker position
4) The gap is closed between the rotary hook support 4) According to thread, adjust the rotary hook support E-46,112
and the rotary hook
6 Thread breakage detection is not 1) Spring type 1) Clean the thread breakage detection plate and take-up L-23
perfect * Dust or something stick on thread breakage spring
detecting plate
2) Wheel type 2) Decrease the number of "Upper Thread Breakage
"Detecting"
stitch on SETⅢ in the operation program
7 Fake thread breakage detected 1) Spring type 1) Adjust the tension of take-up spring and the range of

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 even there is no thread breakage * The tension and movement of take-up spring is not movement (Check whether the take up spring is L-11
accurate touched on thread breakage detecting plate correctly,
if not adjust that by turning the thread tension adjusting
shaft)
2) Wheel type 2) Clean inside of sensing roller
* The sensing Roller doesn't turn * Wind the thread on the sensing roller twice, but should
read just the upper thread tension
* Increase the number of " Upper Thread Breakage
Detecting" stitch on SETⅢ in the operation program
3) Ratchet type 3) Check again whether thread is wound well in ratchet
type sensing wheel
* Increase the value of "Upper Thread Breakage
Detecting" in SETⅢ about 1 or 2 more has toggle type
Head On/Off switch of Wheel Board on which is rear
of Thread Tension. Adjusting Plate should be swithced
"ON"
* Check thread sensor roller set and wheel stud L-62,65

M-F. The others

No. Problem Possible Cause Solution Parts

1 The vibration of M/C excessive 1) The leveling of machine is not accurate 1) Level the machine
1-1) Do not use spring type body leveling base (if you want A-35∼37
to use it, use only under the 200Ⅹ200 pipe of beam)
2) The position of cam tightening collar is not accurate 2) Reset the original position of cam tightening collar H-10
3) SUB-SUPPORT is not installed 3) Install SUB-SUPPORT A-38∼40
(But, don't install together spring type body leveling base)
4) If you use the spring type body leveling base, the 4) Fix the compressive stress of each spring type body
compressive stress of each base are not same leveling base
2 There is noise from the rotary hook 1) There is no oil in the rotary hook 1) Put the oil in the rotary hook E-43
(Should put the oil more frequently in case of eccentric
rotary hook that standard rotary hook)
2) The rotary hook become old 2) Replace the rotary hook for standardized goods E-43
3 There is noise from the bearing 1) Bearing is broken 1) Replace the damaged bearing for new one
( Bearings used with SWF are standardized goods)
2) There is no grease on the bearing 2) Put the grease on the bearing
4 There is many gap in thread take up 1) A type.(Gear) 1) Replace it H-17
lever * The take up lever driving gear is worn out (Take-up driving lever gear "B" is worn out mainly)
2) B type(Fork) 2) Replace take-up lever fork
* Take up lever fork is worn out H-39
3) Common
* The bearing of take up lever driver cam is broken 3) Replace the bearing of take up lever driver cam
* The take up lever driver cam is worn out 3-1) Replace the take up lever driver cam
5 The thread take up levers which do 1) There is no gap between take up lever boss in head 1) Adjust the gap between take up lever boss K-37
not work is shaking a bit (Adjust the inserted amount of take-up bush) K-32, 33
6 The needle's movement are not 1) The coupling in top shaft is loosen (for specific head) 1) Fasten the coupling in top shaft D-69
same from one to the other 2) Top shaft collar is loosen (for only one head) 2) Fasten the top shaft collar H-10
3) The BDC of needle is not accurate 3) Ref. M-E-2 article
4) The needle bar reciprocator is not accurate 4) Reset the needle bar reciprocator with height gauge H-52∼63
7 The presser foot does not press the 1) Presser foot spring is weak 1) Replace the presser foot spring for strong one K-19
fabric because the fabric is too thick ※ Good for cap and leather
8 There is a round sharp scratch on 1) The entry amount of picker is too much 1) Adjust the entry amount of picker (eccentric) E-41
the bobbin
9 The height of presserfoot is various 1) The position of needle bar stopper is not same with 1) Adjust the position of needle bar stopper K-15
according to needle bar each needle bar ( At main shaft angle 0˚ )
2) Presser foot cushion rubber "A" is broken 2) Replace presser foot cushion rubber "A" K-25
10 Noise comes from the Arm 1) B Type (Fork) 1) Put the oil on it
* There is no oil
* Needle Bar Driving Lever has a gap or defective H-21
* Needle Bar Driving Lever Screw has a gap H-27

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 * Needle case is broken H-14
* Take Up Lever Driving Cam is worn out or broken H-17
* Take Up Driving Lever A" Bearing is worn out or H-39
broken
* Take Up Driving Lever "B" or Roller Bearing is H-110
worn out or broken
2) A Type (Gear) 2) Check what is broken and replace it
* There is no oil
* Needle Bar Driving Lever has a gap or defective H-21
* Needle Bar Driving Lever Screw has a gap H-27
* Needle case is broken H-14
* Take Up Lever Driving Cam is worn out or broken H-17
* Take up Driving Lever "A" or Driving Roller is H-39
worn out or broken
* Take up Driving Gear "A" is worn out or broken H-42
11 Noise comes from trimming box 1) Old type (Chain)
a Collar "B" is touched too much with needle bearing a Keep the proper gap between them
b Needle bearing is broken b Replace the needle bearing D-62, 66
c Thrust Bearing is Broken c Replace the thrust bearing G-2
d The Chain is sagged due to the abrasion d Adjust the gap or replace the chain G-3
2) New type (Shaft Connection)
a Collar "B" is touched too much with needle bearing a Keep the proper gap between them D-62, 66
b Needle bearing is broken b Replace the needle bearing G-2
c Thrust Bearing is Broken c Replace the thrust bearing G-3
d When Thread Trimming Cam moves, it makes a gap d After adjust Thread trimming cam in correct place, fix up G-86,108
on it Because the Thread Trimming Cam Collar are place, fix up Thread trimming Cam Collar and then
shoved to left side re-set the trimming timing
12 Noise comes from bed 1) the Hook Shaft collar is touched too much 1) Keep the proper gap betweem them E-7
2) Hook shaft gear is loosen 2) Reset the Hook shaft
13 The pantograph is bent 1) Y driving shaft coupling fix screw is loosen 1) After disjoint the coupling, adjust the pantograph O-160
position and then fix the coupling fixing screw
2) driving timming pulley fixing screw is loosen 2) Fasten pulley fixing screw O-22
3) Timming pulley insert part spin unengaged 3) Replace the timming pulley O-21
14 The table is damaged and the 1) Table is distored 1) Correct the up and down height of Table, Replace the O-154
power of aluminum comes out embroidery frame "E" that the Roller set is attached Q-40
from Embroidery frame "E" 2) Embroidery Frame Felts come off 2) Bond and fix again the fallen felt Q-67
15 Table Connecting Cover and 1) Table is distored or assembly condition is not good 1) Correct the up and down height of Table by using the
Embroidery Frame are touched and washer or gauge
it makes the abrasion of Embroidery
Frame
16 Y-axis Sash (H) is destroyed little by 1) Embroidery Frame Felts come off 1) Bond and fix again the fallen felt Q-33
little due to the touching with 2) Table is distored 2) Correct the up and down height of Table, Replace the B-17
Bearing embroidery frame "E" that the Roller set is attached. Q-52
17 Rusty powder comes on near the 1) Breadth elesticity of Take Up Spring is weak 1) Strengthen the tension of Take Up Spring L-15
Main Tension Adujsting Set (Turn it about 30˚ ~ 45˚ in a clockwise )
18 Locking Power of Table Tapping 1) The tapping was damaged 1) Insert new one that has small and long tapping pitch B-49
Screw is weak
19 Noise comes out loudly on a 1) Cam Roller and some bearings in Embroidery Frame 1) Replace the defective bearing and Cam Roller or adjust O-99,164
suedden are broken or eccentric spindle is turned over the gap O-155,Q-54
20 Thread Breakage comes many at 1) Upper thread is touched with head of Upper Thread 1) Tape on the left edge of Thread Guide (L) or block the K-92
jump stitch or thread falls out from Catcher Spring Tension touched point to prevent being touched
needle a tstart stitch on last Adjusting Screw of Thread Guide (L)
No. needle

M-G. Method of work

No. Problem Possible Cause Solution Parts

1 3-D Work (Embossing work) * Needle is broken easily * Use the thicker needle within the limits of the possible K-27
* The thread are entangled * Decrease the tension of under thread E-45
* The thread is broken because the needle hit the (Insert the bobbin in the opposite direction )

10
 bonding material * Increase the tension of upper thread L-6
* Stitch looping is occurred on satin stitch when work * Increase the tension of take-up spring with increasing L-71
with Polyester yarn the stroke
(Turn the thread breakage detection plate to right) L-29
(Turn the Thread tension adjusting shaft to direction of
of 2 o'clock)
* Get rise the height of presser foot K-20
(Insert the presser foot adjusting Rubber) K-23,24
* Replace the presser foot spring for strong one K-100
* Use the sheet the thickness is within 4mm
* Remove the dust or sticky thing by blowing WD40 on
the needle
* Apply a heat by Hot-air Machine to make stitch surface
slickly
2 Work with thin needles * Thread is broken easily * Decrease the gap between rotary hook and needle E-43,K-27
(number #8,9 needles) * The is a stitch be skipped about 0.1mm
* Readjust the hook timming at 203˚ E-43
* Use the thread that has suitable thickness (75D) K-27
* Decrease the tension of thread
3 Work with thicker needles * Thread is broken easily * Readjust the gap between rotary hook and needle E-43,K-27
about 0.2∼0.3mm
* Replace the needle plate for the work with thicker fabric E-100
(over Φ2.5)
* Use the thread that has suitable thickness (450D) K-27
4 Applique * Thread is broken easily * Clean the needle by blowing WD40 K-27
* There are skipped stitches * Use less bonding material
* Needle is broken easily * Decrease the gap between rotary hook and needle E-43,K-27
* If the fabric is thick
- Replace the Presser Foot Presser Spring for stronger K-100
one
- Change the Needle Bar Bottom Dead Position to 203˚
and Rotary Hook Timing to 203˚
* Adjust the belt tension (10% UP) N-28,O-28
* Adjust the pantograph moving timming
* Down the value of "SPEED SWITCHING DATA" of
SET Ⅲ
* Down the value of "JUMP CHANGING DATA" of SET I
* Adjust the tension of X, Y Timing Belt N-28, O-28

5 Small letter stitch work * Thread is broken easily * Delete the small stitch under 0.5mm in operation
* The thread comes out from needle at first stitch after program
trimming (This function's name is FILTER and you can find in
Emb-Edit)
* Remove the start and end backtak in Emb-Edit
* Check over the design (Digitizing)
* Set the point pantograph start to move at 240˚
* Make the presser foot do not touched on needle plate K-20
6 Work with cap * The fill stitch doesn't lay down smooth on the * Decrease the under thread tension E-45
garment (Insert the bobbin in the opposite directon )
* There are small loop on the narrow satin stitch * Increase the tension of upper thread
* Increase the tension of take-up spring with increasing L-6
the stroke L-71
(Turn the thread breakage detection plate to right)
(Turn the Thread tension adjusting shaft to direction of L-15,29
2 o'clock)
* Replace the take-up spring for strong one
※ If possible do not use the eccentric rotary hook when K-100
you work with polyester yarn
7 Work with metal thread * There is a stitch be skipped * Decrease the gap between rotary hook and needle
* The quality of embroidery produce is not good * Use the thread guide that is supplied in accessory box E-43,K-27
* Turn the needle hole to left C-49

11
 * Blow the silicon gel on the upper thread K-27
- Replace the Presser Foot Presser Spring for stronger
one K-100
- Change the Needle Bar Bottom Dead Position to 203˚
and Rotary Hook Timing to 203˚
* Increase the tension of Upper Thread a little
※ When you work with metal thread, you can't get more L-6
good embroidery produce if you work to keep changing
Needle Bar No. (Color Change)
8 Work with woven fabric like a towel * The embroider result is not clear * You can get better result with new type presser foot has K-20
no slot on the backward
* Install presser foot attachment
9 The fabric is too thin or elastic * The upper thread tension is more stronger than * Adjust the upper thread tension L-6
necessary
* The take-up spring tension is too strong * adjust the take-up spring tension L-14,15
* The size of needle is not suitable for the fabric * Use #9 needle within the limits of the possible K-26
* There is too many and big needle hole trace on the
fabric
* There is no problem as working T-shirt, but there is a
problem as woking

M-H. CAP FRAME WORK

No. Problem Possible Cause Solution Parts

1 The sewing is take off frome original 1) There is something inside X,Y profile 1) Clean it up A,C-All
design 2) The frame clip touched with the head 2) Fix the Frame clip properly C-49,51
3) X bearing block connecting plate is loosen 3) Fasten the X bearing block connecting plate fixing screw M-18
4) Connecting plate fixing screw is loosen 4) Fasten the connecting plate fixing screw M-9
5) X-Y L/M is broken 5) Replace the broken L/M M-2,N14
6) X driving timming pulley shaft is broken 6) Replace X driving timming pulley shaft
7) The tooth of both X driving timing belt is not occluded 7) Loosen the X bearing block connecting plate fixing M-18
screw and then fix the synchronization of both X belt
8) The timming belt tension is weak 8) Readjust the tension of timming belt N-28, O-28
9) Pantograph bearing is broken 9) Replace the broken bearing
10) The limit of pattern off sewing is go off the frame 10) Reset the jump speed appropriate for embroidery
limit speed
11) Dust or something stick on timming pulley 11) Clean it up
12) Wide cover Frame doesn't fix the garment 12) Adjust the tension of wide cover frame D-12
13) The cap holder shaft is bent when hold the garment 13) On holding by Binder Clip, take the direction into D-5,11
by binder clip consider. And if it is too much bent, replace it
14) The base presser plate set doesn't hold the cap 14) Replace the base presser for block type D-75
frame
2 Noise comes from driving ring 1) Cap guide bush is broken 1) Replace the cap guide bush C-7
2) There is much gap in the guide roller 2) Replace the guide roller set C-18
3) The tension of the wire rope is loose 3) Adjust the wire rope tension A-10
3 The sewing is take off completely 1) Crash on the end of machine limit because doesn't 1) Especially, give more attention to frame limit setting with
from original design set the pantograph limit correctly cap work
(It could have a bed effect on damage of X,Y driving
system)

12
 M-I. Troubleshooting for small head machine

No. Problem Possible Cause Solution Parts

1 The needle is broken 1) Y-axis LM is broken 1) Replace the Y-axis LM N-14
2) X-LM block connecting plate fixing screw is loosen 2) Fasten X-LM block connecting plate fixing screw N-15
2 The trimming is not proper 1) Trimming box connecting gear is damaged 1) Replace the trimming box connecting gear D-25
3 Noise comes from trimming box 1) The Connecting gear is damaged 1) Replace the connecting gear D-25
4 Noise comes out during embroider 1) The X bearing block connecting plate is loosen 1) Fasten the X bearing block connecting plate fixing screw M-18
frame and tubular frame is moving 2) The connecting plate fixing screw is loosen 2) Fasten the connecting plate fixing screw M-9
5 The sewing is take off frome 1) The X bearing block connecting plate is loosen 1) Fasten the X bearing block connecting plate fixing screw M-18
original design 2) The connecting plate fixing screw is loosen 2) Fasten the connecting plate fixing screw M-9
3) X driving timming pulley shaft is broken 3) Replace X-driving timming belt pulley shaft M-2,N14
4) The tooth of both X driving timing belt is not occuled 4) Loosen the X bearing block connecting plate fixing M-18
screw and then fix the synchronization of both X belt
6 The sewing is take off completely 1) Crash on the end of machine limit because doesn't 1) Especially, give more attention to frame limit setting with
from original design set the pantograph limit correctly cap work
(It could have a bed effect on damage of X,Y driving
system)
7 Noise comes out during color 1) The cam driving shaft in the color change box is 1) Fasten the color change driving shaft fixing screw I-18
change loosen
8 Color change is not done and color 1) Thread sensing board cable is interrupted with the 1) Arrange the thread sensing board cable
change error comes out head 2) Replace the color change set for new type color change
2) Color change motor power is weak set include joint board or joint board ROM
3) The setting of color change roller base is incorrect 3) Reset the color change roller base I-27
(small head machine)
9 Severe noise comes from X,Y frame 1) There is much gap between frame rail guide roller 1) Decrease the gap by adjusting the rail
or pantograph and rail
10 There is much gap in take up lever 1) The take up driving cam roller is worn out 1) Replace the take up driving cam roller D-8
cam
11 The main motor belt is worn out 1) The balance between main motor pulley and index 1) Adjust the balance between main motor pulley and D-5, 36
pulley is not proper index pulley
※ Emergency treatment
( Blow the WD40 or rub the parapin on the belt)
12 The wiper comes foreword abruptly 1) The movement of the upper thread catcher base set 1) Check the movement of driving link F-14
is not smooth 1-1) Check the gap of positioning collar bracket and F-19
movement
13 The oil is flow out 1) Oil regulator plate or oil regulator block doesn't 1) Replace oil regulator system for new type T-8,9
control oil supply
14 Oil drop down near the oil tank 1) Oil tank guide is broken 1) Replace the oil tank H-107
2) The oil tube in the oil regulating block is tear down 2) Replace the oil tube H-118
( When replace the oil tube, insert the oil tube presser
washer)
15 Sewing is jump away from oringinal 1) X- LM is damaged 1) Replace X-LM N-27
design a bit on first head 2) Connecting plate "C" fixing screw is loosen 2) Fasten the connecting plate "C" fixing screw N-22
(SWF/A-UI1212-45)
16 The both side of belt is worn out 1) Main motor pulley, index shaft pulley and idler 1) Adjust the position of pulley (Horizontal balance)
position is not proper
17 Noise from Top and Low Shaft 1) The tension of belt is distored 1) Adjust the tension of Belt and the position of idler D-5,36
timing belt is very loud
18 Picker solenoid is not working 1) Injecting too much oil around bed 1) Reset Picker, after removing oil E-80
properly

13
 M-J Troubleshooting for AFC Machine

No. Problem Possible Cause Solution Parts

1 The upper stitch makes loop not lay 1) The fabric is too thick 1) Make 2~3 stitch of Endbacktack at the start stitch
down at the beginning of line
(running)stitch
2 Under thread is not cut 1) The fabric is too thick 1) Reload the system software to another version, dated
on 2001.11.15
2) Mes moving start time is too late 2) Adjust the mes moving start time G-6
3 Embroidery is not fidelity with 1) Front and backward moving distance are set different 1) Adjust the Fabric Stretcher Stroke Collar while be V-Ⅱ-32
original design (Deviation) -ly at Y-axis clamp hoding statu and it make being checking the condition of it
shoved when the frame is moving to change fabric 2) Check the adhesive condition of Rubber for Y-Clamp Pre V-Ⅱ-14,18
2) Y-clamp doesn't hold complitely the fabric Plate and Y-Clamp Press Supporter Plate
3) There is too many stitch in Tatama (Fillng) stitch and 3) Adjust the tension to reduce the parkering L-5
satin stitch
4) On sewing the left-side of design, Beam supporter 4) Arrange the Air Hoses (Fitting) V-Ⅰ-28
and bottom of X-axis frame is touched
5) The Fabric Stretcher Stroke Control Collar is not set 5) Make same the setting of Y-axis Fabric Stretcher Stroke V-Ⅱ-32
properly Control Collar on moving front and backward
4 Y-axis Clamp hit on Wiper or Upper 1) Y-axis Clamp is touched on other part due to the mal 1) Have a care with to set design limit
Thread Presser Base when it open -setting of design limit
5 Air Fitting Elbow of which is on the 1) Sagged Air Hose is touched on Lampshade, and it is 1) Arrang the Air Hose and fix it by tape V-Ⅰ-26
top of X-axis Clamp is defective broken finally
6 Air hose of which is at the left edge of 1) On sewing the left-side of design, Beam supporter 1) Arrange the Air Hoses (Fitting) V-Ⅰ-28
X-axis Clamp and bottom of X-axis frame is touched
7 The air escape from Air Hose Booth 1) Connect point of Air Hose and Elbow is defective 1) Cut the tip of Air Hose or replace the Air Hose Elbow V-Ⅰ-28
8 The fabric is spreaded in winding 1) The Fabric Roll Stand shaft is hung on sidewise 1) Adjust the position of Fabric Roll Stand W-Ⅰ
sharp when the Frame pull the fabric
9 The length of the pulled fabric is 1) Cause that the Front ClampPresser and the Support 1) Hold up the Pushing Frame with Support Pole to
different from the each portion of for Front Clamp sloping or bent, the central part of prevent be slopped or bent
frame fabric is pulled more then edge therefore the
embroidery is not fidelity with original design
10 Y-axis Clamp hit on Bottom side of 1) Working position and Design Starting Point is not 1) On refering the fact that the Design Start Point is differ
Arm when it open appropriate with fabric from the size (width) of fabric, check the design starting
point and the share of heads in advance

M-K. Troubledshoot for High Speed Machine

No. Problem Possible Cause Sollution Parts

1 Noise comes out from presser foot 1) The setting of presser driving guide is incorrect 1) Reset presser driving guide G-61
2) The setting of presser foot reciprocator is incorrect 2) Reset presser foot reciprocator G-81
2 Upper thread holder is not working 1) The setting of solenoid for upper thread holder is 1) Reset the location of solenoid for upper thread holder G-90
properly incorrect 2) Reset the location of upper thread holder base G-101
2) The location of upper thread holder base is incorrect 3) Replace upper thread holder pin K-57
3) Upper thread holder pin is not working properly
3 Wipper is not working properly 1) The setting of wiper is incorrect or it is broken 1) Reset or replace wiper J-3
2) Return spring fixed washer is defective 2) Replace return spring fixed washer J-22
3) The entry amount of wiper is not enough 3) Adjust the entry amount of wiper J-3
4) Motor driving connecting plate bearing is broken 4) Replace motor driving connecting plate bearing J-50
4 The needle bar drops down 1) A reciprocator is interfered with jump crank roller 1) Reset jump motor H-23
suddenly
5 Not trimming 1) The link pin of trimming is broken 1) Replace the link pin of trimming f-12

6 The thread got broken 1) The pressfoot is not hold the material correctly 2) Replace the spacer for fressfoot k-114
holder

M-L Troubleshoot for TH-series Machine

No. Problem Possible Cause Sollution Parts

14
1 Noise comes out from frame 1) The bearing of connecting block is broken 1) Adjust a gap or replace the bearing G-61
2) There is the gap of X-frame sub-supporter 2) Confirming the loosing bolt or adjust gap of bearing G-81
3) There is the defect or the gab of Y-frame 3) Bearing get glued to Z-frame
2 Noise comes out from back of Bed 1) The ball-bearing is damaged 1) Replace the ball-bearing G-90

15
1.MULTI HEAD FLOW CHART

X-Y Step Motor Driver

AC 3φ 19V(F1,F2 20A)
AC 3φ 110V(MH) 110V(MH) DC24V Fan
AC 3φ 50V(F3,F4 15A) X-Y Step X-Y
Motor Driver S.M.P.S X Axis Driver B/D
AC INPUT(User SPEC)
Y Axis Driver B/D
DC 5V, -5V, 12V, -12V
R N
F
S B TRANSFORMER DC 24V
T R S T
PE DC Power Supply

DC 70V
F5 250V/1A
AC 3φ 220V AC 1φ 220V AC 1φ 220V Joint B/D

DC 5V
Main Motor Driver Con. Box
(LG) Noise Filter DC70V
S.M.P.S
DC24V
r t DC 12V
GND 1
GND 1
Operation Box Thred Sensing Board

LCD CPU Card Memory Card I/O 24H 3H 2H 1H

Monitor Card

24H 3H 2H 1H
C/C Motor
F6 250V/2A F7 250V/1A
Head On/Off S/W B/D
Wheel Sensor B/D

Lamp FDD (2HD) B/W Power

Trimming, Picker Sol Power
Each Head
DC70V
Wiper Solenoid Power
Each Head
Jump Solenoid Power DC70V
※ NOTE → in the Control Box
DC24V

2.AFC(Quilting Machine:WS(X)328-68) FLOW CHART

 X-Y Step Motor Driver
DC ±5V ±12V
AC 3φ 19V(F1,F2 20A)
DC24V Fan
AC 3φ 50V(F3,F4 15A) X-Y X-Y Step
S.M.P. Motor X AXIS Driver B/D
AC INPUT(User SPEC) S Driver
AC 3φ 220V
Y Axis Driver B/D
R N
F
S B Transformer
DC 24V
T R S T
PE DC Power Supply

DC 70V
F5 250V/1A
AC 3φ 220V AC 1φ 220V Joint B/D

DC 5V
Main Motor Driver Con. Box
(LG) S.M.P.S DC 12V DC70V

r t AC 1φ 220V DC24V
GND 1
GND 1
Operation Box Thred Sensing Board

LCD CPU Card Memory Card I/O 28H 3H 2H 1H

Monitor Card

Head On/Off S/W, Wheel B/D

28H 3H 2H 1H
C/C Motor
F6 250V/2A F7 250V/1A

Picker Solenoid Power

Each Head
DC70V
FDD (2HD) B/W Power Trimming Solenoid Power
Lamp
Each Head ※WS(X)330-68
Wiper Solenoid
Solenoid Power
Power DC24V
※ NOTE → in the Control Box Jump TRIM:MOTOR
AC110V → AC310V
3.HIGH SPEED FLOW CHART
 E ncoder

C N 2 3
C N 8
X O r ig in X L im it
C N 1 3
C N 5 C N 1 W ip e r S 1 W ip e r R e tu rn
Y O rig in Y L im it
W ip e r S 2 S ensor
C N 2 8
K e y In p u t C N 3
I/O C N 8 C N 4
B o a rd C N 2 5
T rim
S e r ia l 1 ( 9 )
C P U (N C -IO ) C N 2 7 D r iv e r
C N 6 T rim M o t o r W ip e r M o t o r T r im S e n s o r
B o a rd C N 1 1
S e r ia l 2 ( 2 5 ) C N 5

C N 2 C N 1 0 H a lf t u rn
C N 6
P a r a l l e l I/ O S ensor
C N 1 5 N e e d le P o s . B o a r d
O p e r a tio n J o in t B o a r d C N 2 4
LC D
(N C -J N T ) C N 18 P ic k e r P ic k e r P ic k e r C / C M o to r
B o x M O D U LE
C N 1 6 S o l1 S o l2 S o l2 0

C N 7 C N 2 6 C N 1 9 C N 1 4 C N 9 C N 20 C N 2
W heel L E D S w it c h W heel L E D S w it c h
+ 5V , + 12V , - 12V
+ 24V B oa rd B oard B oa rd B oa rd
+ 5V
+12V + 24V
-12V T h re ad
T h re ad
CO NTR O L + 24V s e n s in g
s e n s in g
S MPS S M PS T h re ad Bo ard
Bo ard #1
s e n s in g #20
TC N 3 TC N 4
J o in t
220V
Bo ard ju m p U pper ju m p U pper
m o to r T hread m o to r T hread
4 1 5 V H o ld in g H o ld in g
2 20 V
3 8 0 V

3 5 0 V B a r S w itc h
50V
D C
O UT
2 4 0 V 50 V
P O W E R
2 2 0 V S U P P L Y
220V
2 2 0 V 19 V
IN
3Φ o r 1Φ 0 V
N F B
T ra n s fo rm e r
X - D r iv e r

Y - D r iv e r

B L O C K D IA G R A M X - Y D r iv e r

X , Y M o to r & D r iv e r M a in M o to r & D r iv e r

4.MULTI HEAD (BEVEL TYPE) FLOW CHART

 L ED L ED
SW I T CH SW I T CH
BO A R D BO A R D

W H E E L BO A R D W H E E L BO A R D
THRE AD
S EN S I N G TH R E AD TH R E AD
JOI NT S ENSI NG S ENSI NG
BOA RD BO A R D BO A R D

JUMP JUMP
SOLENOID SOLENOID

FDD POW ER
F DD CN 19
C N6 C N3

K e y In p u t
C N8 C N4 CN 28

S er i a l 2 ( 9 ) W I P E R R E T U RN S E N S O R
I /O C N5 C N1 W IPER MOT OR
B O A RD CN 24
S e r i al 2 ( 2 5 )
C PU
B O A RD J O I NT PICKER PICKER
B O A RD SOLENOID SOLENOID

P a r a ll e l I / O
T R I M S EN S O R
C N2
L C D Mo d u l e CN 11

OP ER AT IO N BOX
CN 26
TRIM MOT OR
C N5
C N6 HAL F TU RN
C N8 S E N S OR

CN 13 NE ED L E P O S I T I O N B O A R D
CN 25 COLO R CH ANGE MOT OR
X ORIGIN X LIMIT
CN 27 CN 18

CN 10 C N9 Y ORIGIN Y LIMIT
CN 15 CN 20 C N7 C N2 CN 23

+5V +24V
TR IM +12V DC
DRIV ER -12V P O W ER
C O N TR O L +2 4V
SUPP LY
OFF

SM PS SM PS
ON

BAR SWIT CH
N FB 415V 19V

380V
X Driv er

350V
X Y
240V 70V Y Driv er MOT OR M OT OR
RST 220V
X Y Dr i v e r B O X
200V

0V 110V

M/ C ±â µ¿ T R A N S F O RM E R
S YS T E M E N C OD E R
MA IN
MOT OR

M AIN DRIV ER
CO NT RO L BOX MA CH IN E
1. LG Driver Parameter Values
1. PARM_M 2. PARS_S 3. PARA_P 4. PARA_C
MOTOR 26 SPD0 100 FDfdw 0 TYPE 1
KT 741 SPD1 500 FILT 0 GAINpp 50
JM 1550 SPD2 1500 IN POS 100 GAINsi 30
LPHI 235 Tacc 50 FOLLOW 10000 GAINsk 10 (12Head 8)
RPHI 464 Tdec 50 Gunm 10 FDELAY 3
IRATE 7800 S MODE 0 Gden 1 Ptrq lim 90
MAX RPM 3000 ZERO SPD 10 PLS TYPE 1 Ntrm lim 90
RATE RPM 1500 SPD 10V 3000 PLS LOG 0 BKSPD 100
POLE 8 IN SPD 10 BKTIME 50
ENC TYPE 0 SPD OFS 0 PLSOUT 1
ENC PLS 2000 ZCL VOLT 0 OUTSEL 0
AMP TYPE 1 ZCL MODE 0 IOFS
MON-SPD 3000
MON-MODE 0
MON-TRQ 100
DISCHG 0
P ALARM 3 phase : 0
1 phase : 1
POWER 3 phase : 0
1 phase : 1
TQOFS 0

2. Sanyo Main Driver Parameter Values

MODE 0 MODE 1 13 THB 0
0 KP 50 0 INP 64 14 VCMS 500
1 KFF 15 1 OVF 256 15 TCMS 50
2 KVF 20 2 EGER 10/1 16 MENP 2000
3 TVI 200 3 PUML 1 17 EENP 2000
4 FLFP 1000 4 ENCR 1/1
5 VLPF 1000 5 LTG 50 MODE 2
6 ILPF 450 6 HTG 1000 0 PMOD 10010011
7 IBF1 1000 7 SPE 50 1 FUNC0 00100000
8 IBF2 1000 8 VCI1 500 2 FUNC1 00000000
9 TPCM 0 9 VCI2 1000 3 FUNC2 00000000
10 TVAC 0 10 VCI3 1500 4 FUNC3 00000000
11 TVDE 0 11 IILM 200 5 FUNC4 00000100
12 KVPA 0 12 SILM 100 6 FUNC5 00000000
7 FUNC6 00000000

MODE 4 ※) ① There is a different value on Mode4-6(MOT), according to

0 M1 Vm. 5m/min power value(750W, 1KW)
1 M2 Ic 0.5V/IR ② Mode 0-0(KP)→If the mechanical load will be increase,
2 GAIN FIX can change the setting value (up)to 70
3 TYPE Position ※ When you can change the parameter value of Main Motor Driver
4 ENKD inc.e (Sanyo 1KW) with just P/U(Program Unit)
5 ABSF 2048FMT
6 MOT P10B10075H 750W
P10B100100H 1kW

20
3. Sanyo X-Y Driver Parameter Values
MODE 0 MODE 1 13 THB 0
0 KP 150 0 INP 64 14 VCMS 500
1 KFF 0 1 OVF 256※256 15 TCMS 50
2 KVF 300 2 EGER 200/10 16 MENP 2000
3 TVI 15 3 PUML 1 17 EENP 2000
4 FLFP 1000 4 ENCR 1/1 18 OLWL 100
5 VLPF 1000 5 LTG 50
6 ILPF 450 6 HTG 1000
7 IBF1 1000 7 SPE 50
8 IBF2 1000 8 VCI1 500
9 TPCM 0 9 VCI2 1000
10 TVAC 0 10 VCI3 1500
11 TVDE 0 11 IILM 200
12 KVPA 0 12 SILM 120

MODE 2 MODE 4 MODE 8

0 PMOD 10010011 0 M1 2V/lr 0 KP2 120
1 FUNC0 00100000 1 M2 2V/lr 1 Kvp2 50
2 FUNC1 00000000 2 GAIN Gain-sel 2 Tvi2 30
3 FUNC2 00000000 3 TYPE Position
4 FUNC3 00000000 4 ENKD inc.e
5 FUNC4 00000100 5 ABSF 2048FMT
6 FUNC5 00000000
6 MOT Not change
7 FUNC6 00000000

21
E-N. OPERATION BOX

No. Problem Possible Cause Solution Parts

1 After turn on the main power , 1) Wrong connection of Cable conector 1) Check DC 5V,12V from SMPS at Joint B/D T-2
the Operation boxOP unit) which is located in power unit (SMPS→Joint B/D→Sub-control B/D →O/P box)
isn't working 1-1) If the power(DC5V, 12V) doesn't supply even
(LCD is black, not turn on) the power input cables are opened,
( If there is an error on SMPS)
(Check the fuse, Noise filter, AC220V SMPS
input power)
1-2) First, check the connection between a male & R-42
female power input connector in OP unit, and
re-connect complitely
2) Wrong connection of the cable 2) If above matters have no problem,
between CPU card and LCD check the connection between CPU card and
LCD monitor cable(black)
3) No power(AC220V) or malfunction of 3) Check the output power of SMPS
SMPS
4) In case of old- typed M/C(A-series), 4) In case of old-typed M/C(A-series), After cleaning up the T-5
Wrong connection of slot terminal cable slots in back plane B/D with alchole and air,
or VGA card in OP BOX After dry them. re-connect them
5) Defective of D/A Inverter 5) Check the condition of D/A Inverter fuse(F1)
or replace the inverter B/D
6) Defective LCD monitor(99/7~99/9) 6) Confirm the prop of LCD ↔ LCD Touch
7) Disconnection of a signal cable for 7) Check the disconnection of a signal cable for
a monitor a monitor
8) Emergency S/W is always on 8) Check the Switch(ON/OFF) of Emergency
(Defective emergency switch or main
board switch)
※ If above parts have no problem, replace LCD T-5
monitor, D/A Inverter, CPU Card, and VGA card
(old type), in this order
9) A head ON/OFF S/W is defective 9) If one of Head ON/OFF S/W short-circuit, it
would be caused by all 12V line is dead
2 System down, during operating 1) The working condition of cooling 1) If the cooling fan of CPU card is not T-15
(No booting) fan which is on the CPU I.C is not working(turning), check the terminal of cooling
working(turning) well fan on the CPU in the O/P box
2) Error of computer function in OP unit 2) Check and perform C-mos set up
3) Go out the power that it is caused by 3) Check the 50 pin connector that connect P-34
the bar switch is pushed or it is damaged CPU card ↔ memory card and remove dust or
something and re-connection them
4) Defective of the SMPS,whiech to supply 4) Check DC 5,12V on back side of Op unit
5V &12V power to Op unit comes from SMPS in control box
5) Wrong connection of SRAM in memory 5) Check the connection of SRAM in memory
card, if it is loose → replace the memory card
6) Wrong connection of I/O 50 pin cable 6) Check the connection of I/O 50 pin cable
※ Format the memory card T-18
(There are three type of memory card:oldest type)
Old type and old one-board type (98.03~99.12)
New one-board type (99.12~ present)
* the method of Formatting
power on → push the F1,F2,F3 key at a time
→ input the Flash ROM, SRAM Format method
※ Replace the CPU card, I/O card and Memory

22
 card in this order
※ Install the latest soft version
3 Booting is not done 1) The working condition of cooling 1) Check the working condition of CPU I.C and T-15
(Couldn't booting the program fan which is on the CPU I.C is not clean it or change it
cause to error) working(turning) well
2) Error of computer(software) function 2) System booting is not done before STARTING
in O/P Box MS-DOS
2-1) Check the C-MOS set up
2-2) Take much time to boot up →replace the key
board PCB
3) Defective Award Bios 3) Reinstalling Award Bios or Replace the CPU card
or the memory card
4) Defective of the SMPS to supply 4) "Insert System Disk" error comes out →
5V & 12V power EEPROM is defective
* If the problem didn't go away, replace the CPU card
card in case of 2nd case and replace the CPU
card in case of 3rd and replace the EEPROM I.C
in case of 4th cases
5) The power of SMPS is lower than 4.3V 5) Replace the SMPS R-42
6) The Error of "Non-system disk 6) Replace the CPU card
or disk error replace…"
7) BOOTING ROM(27C040, 32pin) on 7) BOOTING ROM(27C040, 32pin) on the Memory card T-18
the Memory card and Version don't and Version must be the same
be the same - AFC : BOOTING ROM (AFC2.0 swf-1.exe)
- MULTI HEAD : BOOTING ROM
(ROM2.5 sunstar.exe)
8) The low voltage 8) Check the all 5V, 12V power line
9) The defective EPROM ( Pin ) 9) Replace the EPROM
10) the Bad setting of DIP S/W on the 10) Reset the DIP S/W or replace the memory card
memory card
4 After system booting, 1) The working condition of cooling 1) Check the working condition of CPU I.C and T-18
Battery Back Up System errror fan which is on the CPU I.C is not clean it or change it
working well
2) Discharge of battery or 2) Check DC3.6V of battery in memory card
defective memory card 2-1) If the voltage is less than 2.9V
Sometimes all design data can be erased and
the battery must be replaced
3) The machine take out earlier than 3) After carrying out format, reinstall the Operation
July. 2000, must tnstall the upgrade program(software:version)
soft version
(The machine, before 2000.07)

4) Wrong connection of Battery 4) The welding or connection of battery on the

Memory is bad
(This case could be occurred with the machine
that has lock tape and produced in 98 → after
this period improve the locking part to contact
completely)
5) Defective memory card 5) If the same symptom comes out repeatedly, T-15
replace the memory card battery or memory card
itself
※ After 00. 07, use NVRAM (Built-in Battery) on
the memory card
※ Install the latest version on the machine instead

23
 of old version
5 When switch on the machinde, 1) Operation program has an error 1) After carrying out format, reinstall the
system install program in deleted operation program
automatically 2) Memory card is defective 2) Check the 50 pin connector that connect CPU
card ↔ memory card and remove dust or
something and re-connect them
3) The battery of Memory card was 3) Check DC3.6V of battery in memory card.
discharged If the voltage is less than 2.9V→replace the
Battery
4) defective memory card 4) above matter( 1~3) is impossible to repair, T-18
replace the memory card
6 Some white Lines(1~50㎜) are 1) The LCD was interfere with 1) Check the connect condition between
shown on the LCD screen LCD supporter LCD and LCD supporter
1-1) Some electric circuit is defected because the
LCD touched on the supporter bracket T-4
→ It is impossible to repair, so you should
replace the LCD
When replace LCD, arrange the supporter to
prevent it touched on the LCD
2) There is some defective electric 2) Replace the LCD pannel
circuit in LCD
3) A defective inverter board 3) Replace the inverter board or cable
7 Noise on the LCD screen 1) GND is defective 1) Check the assembly condition of electronic part
2) A cable is defective 2) Check the GND cable (inside and outside)
(not connect exactly) → It is possible the connection is defective on
the painted place
3) The cable between CPU card 3) The cable between CPU card and LCD has
and LCD monitor is not fixed properly BEAD or not. If there isn't BEAD in the cable,
do connect it
4) SMPS is defective(Noise) 4) Replace the SMPS
8 Screen is turned faintly 1) Adjust the brightness 1) Adjust the brightness with variable condenser T-5
(rotary switch ) of D/A inverter in the operation box
2) The life of LCD is end 2) When the life span of the LCD dies, the screen T-2
turns red gradually. → replace the LCD
3) Wrong connectio( LCD ↔ CPU ) 3) Check the connect condition of cable
※ When replace the LCD, there is two
types of LCD for old type Operaton unit
and two types of LCD for one-board
type operation box
→ Upgrade the LCD
9 Arrow(frame movent) button 1) Faulty electric circuit related to 1) Check the signal,power cables between Motor S-17
(←→↑↓) does not function frame moving and X/Y Driver boards.(Motor and Joint board)
(Monitor and X/Y driver green 2) The sort of limit S/W 2) Check the limit s/w whether it is ON or short
lamps are on) → After power off, check the "R" range by tester
3) Wrong connection of the sensor or 3) Check the connection of 50 pin cable between
cable of a board I/O and Joint B/D
3-1) Check the connection between origin sensor R-47
and Joint B/D
3-2) Check the connection of the cable between
Joint board and X Y driver
4) Defective X-Y board 4) Check X or Y driver B/D are defective
(PC20,FET dead)
If the frame moves only in one direction,
X or Y, replace X or Y driver B/D which are in

24
 the X/Y driver box
5) Defective joint board 5) Check the joint B/D → replace it R-47
6) defective membrane s/w 6) Check the membrane s/w(cover)
10 During embroidering, all 1) The working condition of cooling fan 1) Check the working condition of CPU I.C and T-15
function are not available any which is on the CPU I.C is not working clean it or change it
key does not work (turning) well (CPU COOLING FAN was changed from
※ fluorescent light is in normal SLEEVE TYPE to BALL TYPE on April. 2000)
condition 2) 5V, 12 V line is dead suddenly 2) If the monitor blown out suddenly
during operation → SMPS in C/B(control box) is defective
2-1) Check fuse and output power in the SMPS R-42
2-2) Check the screw touches with electric parts
in the SMPS
3) The bar switch is pushed in 3) Check the bar switch is pushed in (not returning)
4) Wrong connection of 4) Check the connection of 32pin socket in P-34
flash ROM disk Memory card flash ROM disk is correct
or not
5) Wrong connection (CPU card ↔ 5) Wrong connection between Memory and CPU
memory card ) card
6) Wrong connection of 50 pin 6) Check the connection of 50 pin cable which is
( I/O board ↔ joint board) linked between I/O and Joint B/D
7) Defective connection 7) Check the DC 5V, 12V line
(especially, defective of connection)
※ Replace CPU, Memory and IO card in this order
11 The button does not function 1) Key fuse of key board was down 1) Replace the key fuse T-11
on OPERATION UNIT 2) 87c53 I.C of key board is defective 2) Replace the key board
12 The response of LCD picture is 1) Defective cooling fan on the CPU card 1) Replace the cooling fan T-15,T-62
late
13 The RPM get down with 1) The working condition of cooling fan 1) Check the working condition of CPU cooling fan
something and then it doesn't which is on the CPU I.C is not working and cleam it or change it.
increase again during well
embroidering 2) Defective memory card 2) Replace the memory card D-72
3) Defective LG Driver 3) Check the parameter setting value in main T-26
motor driver and confirm the ALARM error
4) Check the condition of Membrane 4) Check the defective of membrane switch
switch(cover) (cover) in OP unit
14 While the M/C is embroidering, 1) The working condition of cooling fan 1) If the screen stop, Check the working of CPU T-15
the machine makes stitches at which is on the CPU I.C is not working card cooling fan → Repair or replace it
the same spot all the time well
2) Defective condition of connected 2) The connecting between IO ↔ memory card is
cable defective
After disconnect, remove the substance then
connect correctly
3) System is troubled temporally 3) After formatting version, reinstall version
4) Encoder is defective 4) Check the encoder → Repair and replace it
※ In case of pending problem,
replace CPU, IO card in its order
15 While the booting, BEEP sound 1) Defect of the connection at the D-ram 1) Check the connection condition of DRAM T-15
is continued which is on the CPU card re-assemble the
(beep-beep-beep….beep-beep) DRAM correctly
16 Not returned at start poin 1) Defect of battery voltage in 1) The battery voltage must be larger than 2.9V
Memory card
17 704 error 1) Defect of battery voltage in 1) The input power of the Battery is more than T-15
Memory card DC 2.9V
(The 704 error occur if data was changed after

25
 power off)
1-1) The input power of the OP must be larger than
4.9V
1-2) Format the SRAM
18 Defect of the display size 1) The display size is too small * Refer to attachments T-2
10.4" LCD BIOS connect to the 11.3" Change the Award Bios with program file
LCD 1. 410CCC04 bin
2) The display size is too large 2. 410CCC24 bin
11.3" LCD BIOS connect to the 10.4" 3. Karameng
LCD
19 The flicker 1) Defective inverter board 1) Replace the inverter board and test it

E-O. LG(MAIN) MOTOR AND LG(MAIN) DRIVER

No. Problem Possible Causes Solutions Parts

1 #100 Error 1) the encoder bracket is broken 1) Check the encoder bracket whether it is broken
→ replace it
2) The load problem of main shaft 2) Check the load turning the main shaft with the F-5
or bad encoder setting handle and encoder setting
3) Wrong setting of the parameter value 3) Check the parameter setting in main motor
driver
4) Machanical load occurs 4) Check the load of machine and the angle the
machine start to stop (standard is 84° )
→ Adjust the angle properly
5) Wrong connection of Cable 5) Check the cable between main motor and driver D-26, D-72
encoder cable
5-1) Check the cable between the main motor driver
and joint board
5-2) Check the connection between I/O card and
joint board
※ Check the alarm massage in the (main) LG
motor driver
※ Replace the Encoder, Joint B/D and I/O card
in this order
2 #101 Error 1) Main motor driver is defective 1) Check the parameter setting value in main motor D-72
(#101 error occurs that any error is driver.(LG driver)
generated in the all main motor error )
2) Wrong connection of the cable 2) Check the cable between main motor and driver
encoder cable
2-1) Check the cable between the main motor driver
and joint board
2-2) Check the 50pin cable between the I/O board
and joint board
※ Check the alarm massage in the main motor
driver If the alarm massage is "line err", "ov",or
"fol error"
(1) Check if the encoder in main motor has
a crack
(2) If so, replace the main motor and reset the
driver.parameters
※ Replace the Main motor driver, joint board and
I/IO board in this order
3 Noise comes from the bed 1) A defective of encoder and shaft 1) Check the encoder and defective of the D-26

26
 when the main shaft turns in the main motor main shaft
(The encoder can be damaged → Replace the encoder in the main motor with
over 60˚C) the setting jig
※ If you don`t know the way of change the
just Encoder
correctly(if you are not specialist), you will
replace the all motor set
4 #400 Error 1) Bad setting of the parameter value 1) Check the parameter setting value of D-72
motor driver
2) Bad connecting condition of the cable 2) Check the cable between main motor and driver
encoder cable
2-1) Check the cable between the main motor driver
and joint board
2-2) Check the 50pin cable between I/O card and
joint board
※ Check the alarm massage in the main
motor driver ( LG driver)
→ If the alarm massage is "line err", "ov" or "fol"
(1) Check if the encoder in main motor has crack
(2) If so, replace the main motor and reset the D-26
driver error
3) Wrong setting value of encoder or 3) check the bed 1 of encoder movement or
connecting condition of the cable connecting condition of Cable
※ Replace the Main motor driver, joint board and I/O
in this order
5 DISPLAYED ALARM(ERROR) PROBLEM CAUSES OF PROBLEM D-72
1) NORMAL 1) Normal 1) Normal
2) NOT RDY 2) Just plug in main power 2) 3-phase main power supply turned off
doesn't turn on (Check the Main voltages(R.S.T) on the
LG DRIVER)
3) OL 3) Mechanical overload 3) Remove the mechanical overload
4) LINE 4) Mal-wiring of motor or 4) Motor, encoder wiring is bad or short
encoder → Replace the encoder or motor
5) FOL ERR 5) Excess of error 5) Speed up or down itself suddenly, Set up value
(Only available in the mode is wrong, Wiring is wrong, Overload
of position control)
6) OV 6) Over voltage of main power 6) Excess voltage on 3φ input, 5/150W resistance
is defective → After check the AVR and 5/150W
resistance, replace the defective one
7) IPM ERR 7) IPM element ALARM 7) Excess current of output, overheating heat
protection plate, defective SMPS.
8) EMG 8) Emergency stopping 8) Input the contact point of outside
Emergency STOP
6 SANYO motor driver replace 1) #400 error of SANYO Driver 1) Necessary parts
instruction ※ Check the specification of motor(850W) : LG motor driver
(How to change the defective ※ Check the specification of driver Main motor (including pulley and bracket)
Sanyo with LG) ※ Check the motor equal to LG motor encoder signal cable
specification LG motor power cable
LG main motor driver signal cable
Regenerative Resistance(150W 50ohm)
each 1EA
M4*L* screw 6EA
2) Procedure
-After power off, disassemble the SANYO motor

27
 motor driver and signal cable.
- Assemble LG motor, LG motor driver and
signal cable in this order.
-On LG driver R, S, T terminal.
R → red, S → white, T → black (main power),
r → red, t → black (jump cable),
R → white, d → white ( regenerative generative),
U → red, V → white, W → black
(motor power cable)
-After power on, check the LG driver parameter
setting.
Defective movement of Defective(LG) driver ※ If it can't be changed into LG driver, using the SANYO D-72
main motor driver, replaced it
( → Only using the special motor power cable and the
encoder cable)

E-P. THE X/Y AXIS DRIVER FOR FRAME

No. Problem Possible Causes Solutions Parts

1 When the frame is moving by 1) Mecanical loading occurs 1) After power off, check the location where make
arrow key, the noise sound a noise while make the frame moving by hand
comes up 2) Wrong wring of X,Y driver signal cable 2) Check the Wrong wring of X,Y driver signal cable
(Red↔Blue)
3) Bad connecting condition of cable 3) Check the Pins in connector of cable between
X, Y driver and Motor are not fixed properly
※ Find which X,Y driver board is defective in both
of X axis and Y axis board
For example, the noise comes out the
pantograph is moving X direction
At this time, interchange the cables of each
X and Y axis driver
Other word, pull out the cables of X axis board
and then put these cables on Y axis board.
Do same on X-axis board
Then, if the noise comes out when the
pantograph is moving Y direction, the X axis
driver board is defective
Replace the defective X,Y driver board
(Change together motor and signal cable)
→ If there is no mechanical load in
mechanical assemble, the photo
coupler in the X,Y driver board is
defective
2 The sewing is break away from If the cause has nothing to do with
original design, during things such as Belt, coupling or
embroidering bearing and so on
1) Defective operation of the fan 1) Check the condition of fan and clean it S-5
2) Wrong selection of setting value, 2) After formatting the version, reinstall version
version, machine type.
3) The weariness of parts or the dust 3)After power off, check whether the frame moves
problem smoothly by moving the frame with hands
(Belt tension, bearing weariness, dust or screws
in X,Y LM guide)
4) A defective I/O board 4) Replace the I/O board

28
 5) A defective X or Y driver B/D 5) If the sewing break away original design to one S-1
direction, X or Y axis, try to interchange cables
of each X,Y axis driver board
→ If X,Y axis have been interchanged, it is defective.
→ Replace the driver board of trobled axis
6) The shortage of X,Y driver power 6) Check the current(A) on the S/N of the X/Y
The wrong setting on rotary & dip driver box matches the model
switch of X,Y driver board→ And check the types of machine
check the setting value on the bipolar motor pentagon motor
section
Rotary switch Before 32040004 After 32040005

old old type X-Y drv.

X,Y new type X-Y: P5A
drv. B5A
new
B4A only for WE912-55 P4A only for WE912-55
※ The machine which has install over the Ver 2.2
has that multi speed function must be setting
the Rotary s/w to C (5A)
(1) Case of old type X-Y driver, sewing is could be
break away with high RPM
(2) Use motor and driver board suitably as above
table
7) The wrong operation version 7) Install the software version suitably according
installation to the X-Y Driver.
7-1) Old type X-Y Driver: Version 0.999F
7-2) New type X-Y Driver: Over Version 1.0F
The sharp of new type XY Driver's
ventilating slot is like "T"
8) The error of the setting value 8) If speed data setting in operation is not suitable
on the OP unit with Y-stroke of machine, sewing break away
original design when make long stitch,down
the speed data value
※ SSDK4-3(Applied at now, base on 00.11) is
variable X, Y driver, so it is able to change the
value of current
It is set on 5A "C", when it produced at present
※ SSDK4-3 is able to down the power when the
pantograph motion is drastic.(~Ver2.1)
(D->5.2A, C->5A, B->4.8A, A->4.6A,
9->4.4A, 8->4.2A)
9) A defective OP unit 9) If the design that appeared on the monitor is
different with original design,
it is the problem of OP unit T-56
3 X, Y driving doesn't work 1) X-Y drive fan is defective(not turning) 1) Check the working of X, Y driver fan(DC24V) S-5
※ If above the problem don't be settled,
reinstall the X-Y driver set
2) The SMPS which is located in X-Y 2) Check the voltage of X, Y Driver
driver box is defective → New type X, Y driver
(SSD205A, SSD205BSSDK4-3) :
Output of SMPS are DC±12V, ±5V
→ Old type X, Y driver (SST2000) :
SMPS output are DC±12V, ±5V
※ The voltage to drive the X, Y driver is 110V
on 1 phase and 3 phase
3) The cables related with X and 3) Unplug all cables (power and signal) related S-13

29
 Y are not connected correctly with X/Y driver and check the state of pins inside
connectors and re-connect them
4) Check the soft Ver fit for X-Y driver 4) After checking the S/N, X-Y driver specification,
(old or new type) specification reinstall the correct version
4 Led lamps on X Y driver board 1) Cables related to X and Y are not 1) Check the condition of fan and clean it S-5
turn red color connected properly
(normal:Green) 2) Defective X or Y driver B/D 2) The old PCB board manufactured before S-1
March 20th,1998 should be revised
2-1) Cut pattern between R65 and IC1 No8 on S-13
the board
2-2) Connect with jump wire between R65 and
IC10, No19 on the B/D
2-3) If Led lamps keep red light, replace the X or
Y driver board
3) A defective connection of IC on the 3) Make sure the connection of IC on the
X-Y driver B/D CPU board by pressing
4) A defective setting of X-Y driver board 4) Press Reset button 2 or 3 times on the
driver board
5) the X - Y driver fan is not driving 5) Check the working of X, Y driver fan(DC24V)
well(LED color turns red), 5-1) Check the output voltage of SMPS
bacause of defective SMPS ※In both X and Y, if red lamps turn on, both
4) The SMPS which is located in X-Y X/Y driver B/D are hardly out of order
driver is defective at the same time, therefore we would like to
5) Check the soft Ver fit for X-Y driver advice you to check the fuse in SMPS and
(old or new type) specification short or replace the SMPS
5 X axis Driver Error (#204) 1) Check the X-Y driver fan driving 1) Check the condition of fan and clean it S-5
Y axis Driver Error (#205) well
2) A defective connecting condition 2) Unplug all cables about XY driver and
of cable reconnect them again completely
(I/O:50 pin, joint B/D ,XY driver box)
3) A defective driver board 3) In case LED red lamp is on with drive
error on the screen replace the driver B/D
4) The FET on the board was damaged 4) Replace the FET or driver B/D
※ In spite of the check for the all above item,
if the is not resolved,
replace XY driver, joint B/D and signal
cable in this order
But it is hard both X and Y driver B/D
are out of order at the same time,
you'd better check the SMPS
→ Check the output voltage
→ Check the Touch(short)
→ Replace the SMPS
6 At control the boder frame on 1) The X-Y driver B/D is defective 1) After replacing the driver B/D and re-test it S-1
the OP unit by push the 2) The connection of cable is defective 2) The signal cable connector which located in
arrow key the display will Joint B/D is defective
be change but the boder Check the cable( motor, joint board, driver board )
frame couldn't moving
In case of AFC machine :
Sometimes, frame doesn’t
moving to the X - direction
7 When the frame is moving by 1) I/O card is defective 1) Replace the I/O B/D and re -testing T-20
arrow key, the noise sound
comes up

30
 8 When the frame is moving 1) Check the LIMIT S/W in Joint Board 1), 2) After checking the condition, if there is R-47
to the X-direction limit error 2) The Joint board is defective a defect, replace the related parts
comes up immediately

E-Q. CONTROL BOX

No. Problem Possible Causes Solutions Parts

1 The solenoids,color change 1) The fuse is blown 1) If some solenoids aren't working, check the input R-55
and fluorescent doesn't work voltage from Transformer and Fuses
2 The AC Solenoid power 1) The fuse is blown or the disconnect of 1) If the wiper, trimming, picker power line is all dead, R-55
supply is defective the Fuse holder in check the 70 voltage line and repair
2) The defect of Rotary or bridge diode 2) If the Jump solenoid does not moving, check the 24
voltage line and repair it
※ The resistance on the power supply was damaged
frequently

E-R. COLOR CHANGE

No. Problem Possible Causes Solutions Parts

1 When switch on , color change 1) Mis-setting of the needle bar 1) Checking the selecting condition of needle bar
go to the first or the last needle 2) SSR(which is related with Color 2) Defective SSR of joint board R-47
bar automatically change in the Joint B/D) is defective → Replace the SSR or joint board
SSR could be defective under 0 ℃
2 An abnormal work of color change 1) Machine setting is not correct in the 1) Check select the model type on Op unit(SET)
machine can not change the operation program(SET)
needle you want to work 2) A faulty color change C/C circuit 2) In the case of 6 color machine, check the color
(10th~14th pins of U2 IC must be short)
3) The connecting condition of cable is 3) Check the cable between IO board↔joint board
defective and color change motor cable
4) Joint board IC U5, SSR is defective 4) Joint board IC U5, SSR is defective →replace R-47
the defective part
※ If above problem occur,
Replace joint board, IO card, color change
board in this order
3 #300 Error 1) Check the C/C cam collar interval 1) Check whether there is a load while I-5
(Needlebar correct position error) turn color change cam knob by hand (CW↔CCW)
( Check the interval of cam )
2) The defect of the half turn film and 2) Check the the half turn film and sensor setting I-42
sensor setting (The machine that produced in the end of 99~00.8
should be replaced the half turn film for new type,
the angle of groove changed from24 degree→33)
※ For preventing from #300 error, half turn film change
two turn type into one turn type
2-1) Check if the red lamps(needle position and half turn
film) are so on
3) the jam between parts 3) Check something touched on head, when the heads
move from left to right
4) The defect of the cables related to 4) Check the cables related to C/C board, half turn film,
C/C board, half turn film, joint and I/O board
joint and I/O board

31
 5) The defective polarity of the magnet 5) If there are no lights on the color change box, open
the cover and check the position(direction) and state
of the magnet on the color change block
And also check the setting position of block
6) The defect of SSR on the joint board 6) The red lamps are normal, but color change does not
work or keeps changing the needle in one direction
the above problems caused by defective SSR on the
problems caused by defective SSR on the Joint
board
7) A defective IO card 7) The error #300 in the middle of working is able to
occur due to defective IO card
8) the signal cable is touch 8) Arrange the cable
to Thread tension unit
9) The defective cable 9) Replace the Fuse(F5)
10) The connecting condition of 10) Check the cable between IO and joint board, color
cable is defective change board and motor power cable
If they are defective, replace it
※ After checking the fuse states and replace it
4 In case of offset working, 1) the setting value of jump convert is "1" 1) Install the latest version
#300 error occurs
5 Hardly moving the C/C motor 1) There is a short circuit between reset 1) Separating the memory card from OP unit and T-20
when the power on pin of memory card and GND of replace the memory card
I/O board
6 while changing color, 1) The defect of joint board 1) Replace joint board and test it R-47
noise comes out
7 while changing color, 1) The 88R on joint board is defective 1) Replace joint board with new type R-65
High electric noise comes out
8 The C/C don't work with wiper 1) The fuse is blown 1) Repalce the Fuse with F5
High at a time ( F5:65TL205V 2A ( 31.8mm ) )

E-S. SOLENOID

No. Problem Possible Causes Solutions Parts

1 Jump solenoid does not work 1) Abnormal DC 24 input power 1) Check DC24V in the sub control B/D with M-26
properly a tester
(Relevant with the sub control 1-1) If DC24V is not steady, power supply is
before THSB11:series name) defective
- Check F1 and F2 fuse
1-2) After open the DC power supply R-55
- For better connection, push and bend
up the back of fuse holder about 30°
- Check AC19V from Transformer
→ If another lines are normal, but 19V is not
supplied, the transformer is defective
1-3) If DC24V line is normal, but the jump
doesn't work
※ check the resistance of the jump solenoid.
the resistance should be 30.5±2Ω,
if 0Ω => It is caused by short circuit.
if ∞ => It is caused by the breaking of
a electric wire
2) A defective connection of cable 2) Check the connection of the cable
between sub control B/Ds and 50Pin

32
 cable between I/O and Joint B/D
3) Faulty jump solenoid 3) Replace the Jump Sol. and test it
4) output power of joint board is 4) Check the 24V line screw on the joint board
defective whether it fixed
5) Faulty Jump Duty Value 5) If there is an error on jump duty (on time:1.5ms),
(The Jump solenoids are defective it could be a main cause of frequency defective
easily even though there is no of jump solenoid → replace the joint board
certain causes) ※ If the above problem is not the
settled, replace the Joint board
I/O board in this order
2 Jump solenoid does not work 1) The Jump solenoids are defective 1) Adjust the time that the jump ratio of joint board H-76
properly easily even though there is no certain is on and check the Dip switch standard value
(Relevant with the sub control causes (S/W no.5 → On = standard)
after THSB12:series name) 2) Jump solenoid drop down, during 2) The defect of jump Sol.
running It could be a cause of damage of jump solenoid
because the jump timing is on is prolonged
3 Wiper solenoid does not work 1) Abnormal DC70V input power 1) Check DC70V supplied in the sub control M-26
board with a tester
1-1) If DC24V is not steady, power supply is R-55
defective
- Check F3 and F4 fuse ( confirm 1￠, 3￠)
- After open DC power supply
- For better connection, push and bend
up the back of fuse holder about 30°
- Check AC50V from Transformer
→ If another lines are normal, but 50V is not
supplied, the transformer is defective
(This problem didn't come yet)
1-2) If DC70V is normal but wiper doesn't work
- Check the resistance of the wiper solenoid
※ Spec: ( the resistance should be 22.5±2Ω,
if 0Ω →It is caused by short circuit.
if ∞ → It is caused by the breaking of
a electric wire)
2) A defective connection of cable 2) Check the connection of the cable
between sub control B/Ds and 50Pin
cable between I/O and Joint B/D
3) A defective 70V line on Joint board 3) Check the 70V line screw whether it
fixed correctly
4) There is an error in the 12V line from 4) If there is no 12V on DC power, power is
joint board to DC power supply not supplied on wiper solenoid with a scorched
smell Check the SMPS DC+12V line
5) Faulty wiper solenoid 5) Replace the wiper Solenoid and test it
6) The defective connection of 6) Reassemble the power cable of
power cable on the sub control board sub control board and test it
※ The defect of 12V line
( joint board → DC power )
※ Some heads wouldn't working,check the
Input voltage on the end terminal of SMPS and
when the voltage is acceptable,increase the
voltage with the voltage with Volume.
4 The picker solenoid moving 1) There is a defective connection of fuse 1) For better connection, push and bend up E-80
is defective the back of fuse holder about 30°
2) DC power supply is defective 2) Replace the piker solenoid and check the power(DC 70V)

33
 is defective check the power(DC 70V)
3) Joint B/D is defective 3) Replace Joint board, sub control board

5 When the machine power on, 1)The I/O board is defective 1) Replace the board in the order, and re-testing R-47
all picker are working suddenly The joint board is defective
(Q2.IRF644 FET)
6 103 error occurrence 1) It is a error caused by trimming 1) After testing the trimming return sensor and
return sensor replace
7 After trimming, generally 1) The setting value of OP unit is 1) Change the trimming system (OLD or NEW)
the thread is taken off from different from machine specification on OP unit(SET:program)
the needle or trimming is
defective
For some Head, after trimming 1) The sub-control board is defective 1) Replace the B/D with the normal head and testing R-55
8 2) The damage or mis-setting of 2) Resetting jump solenoid or replace it
the needle bar fall off solenoid

E-T. SUB-CONTROL BOARD

No. Problem Possible Causes Solutions Parts

1 Head on/off S/W lamp do not work 1) All sub control board is defective 1) If all heads do not function M-26
1-1) Sub control B/D is defective R-47
→after checking ,replace it
→ All head lamps can not work due to
only defective one
2) Some sub control boards is defective 2) If some of the head switch do not work
2-1) The defect of sub control B/D, CPU IC or
Wrong connection of Pin
→ Replace the sub control B/D or the CPU
2-2) The defect of some Head lamps
→ Replace the Head lamp
3) The defective connection of 3) Check the short, opening of the flat cable between
signal cable sub control boards or the cable between
the thread tension unit and sub control board
4) The defective connection of 4) Check the thread sensing board power cable
power cable (Check the connector among the heads or short
circuit nearly line:parallel circuit)
2 When power on, jump solenoids 1) Some or one of sub control board 1) Check the thread sensing board signal
and head on/off switch are always are defective cable whether it is connected properly
on 2) Wrong connection of powercable 2) Check the thread sensing board power cable
(Check the connection between heads
whether it is short or disconnected)
3) The cabe of signal cable on the 3) Check the IO signal cable in the operation box
I/O board (check the connection between operation box
and joint board connector)
4) The defect of sub control board 4) Some of thread sensing board
(sub. Control board) are defective
4-1) Disconnect all signal cables and wires
with the sub control boards
And then try to find the defective one by
connecting the Cable one by one
- replace the defective one
※ When power on without control signal of OP unit,
solenoid on at a time

34
 therefore, when checking over 2 minute,
take care of checking
3 Troubles due to the defective 1) All heads make fake thread 1) Power off the machine M-26
sub control board breakage detection due to a defective Check the thread sensing signal cables
(Over version THSB11) sub control board and Sub control board power cable one by
one after disconnect
them to find out the defective Sub control board
2) The head on off switch is not light on 2) Check the thread sensing board power and
( THSB11 B/D CPU Program Bug) the power cable
3) All heads don't detect upper 3) The defect of the thread sensing board or
thread breakage jonit board
3-1) In case of thread breakage detection or
miss-detection
( test wheel → if problem occurs,
replace the sub control board, thread tension unit
and sensor board in this order)
4) Jump solenoid is not working 4,5) A few of jump solenoid doesn't work →
5) Wiper solenoid is not working check the value of resistance
(Resistance of jump solenoid is 30.5Ω ±10%)
(Resistance of jump solenoid is 22.5Ω±10%)
If the problem don't be settled,
replace the sub control board and test it
6) All Head jump sol do work in succession 6,7,8) After power on, when solenoid on,
7) When turn on the machine, the head check the signal of thread detection
on/off switch are flicker repeatedly and the conditon of power cable
8) At turn on the machine, jump ( with shaking the cable, check the
solenoid are on connection of cable)
6-1) If you work with boring device or cut needle,
set up for default (standard)
- Wrong stitch on original point namely,stitch
on the other point from the original point)
- Not sensing the Upper thread'cutting on
specific head
※ After changing the Operation box or Memory
card, there is mis-sensing the threads'cutting
on all of heads
→ Check the series of 'ROM'(OS,OW,
NS,NW) and sensing type(Wheel,Spring)
→ The latest type of sub-control board is
automatically control of itself

35
E-U. JOINT BOARD

No. Problem Possible Causes Solutions Parts

1 When power on, all head lamps 1) 12V Line is defective 1) Check GND and 12V line with tester→If 0V is R-47
or screen(LCD) are not turn on (If the 12V line is defective, there is no detected, check the fuse in SMPS and work of it
wiper sol. DC power and the small 1-1) Open all 12V line
that something blown out comes) ( Thread sensing board power & signal cable,
Joint board and operation box)
The power is not supplied properly even
all 12V line, 12V line has a problem from
SMPS output line → Check fuse in SMPS →
Replace the SMPS

E-V. NETWORK

No. Problem Possible Causes Solutions Parts

1 Couldn't sending the design 1.Check the condition of cable 1) In order to transport the wings design to SWF,
from Wings to machine Also,check the program file It will be required that the serial cable and the file of
(Sunstar.wio) SUNSTAR.WIO *Refer to attachment(install instruction)

E-W. THE OTHERS

No. Problem Possible Causes Solutions Parts

1 After back stitches, the needle 1) A defective sub control board 1) One of sub control board is defective
comes down, during running → Disconnect all signal cables and power cables of H-84
the Sub control boards
And then try to find the defective one by
connecting the Cable one by one
And replace the defective one
2) The defective connection of 2) The faulty CN17 on the joint B/D or unstable R-47
sub control board and cable connection of cable
3) The defect of system 3) Install the latest software(version)
4) Wrong setting of dip switch on the 4) If the sub control board or the THSB 12,
sub control board check the dip switch on Sub control board
5) Wrong connection of 5) Check the sub control board power cable M-26
the sub control board power cable find the mal-connection or short circuit
between each heads
7) The defect of the signal cable condition 7) Check the signal cable condition between
between Joint board OP unit Joint board OP unit(Operation box)
2 Fake thread breakage 1) Checking the condition of setting Dip 1) change it into the setting value marked on M-26
detected even there is no switch on the Sub-control board sub control board
thread breakage 2) Take up springs are not touched on 2) Clean the take up spring, thread breakage
(Actually, the thread not cut) thread breakage detecting plate detecting plate and adjust the tension
correctly of take up spring
(Sub control board series name→
THSB5~7)
3) Take up springs are not 3) Clean the take up spring, thread breakage L-14
touched on thread breakage detecting plate and adjust the tension of
detecting plate correctly take up spring
4) A defective rotation of roller base 4) Check the work of wheel sensing rollers L-14
(Sub control board series name→ If the installed system software version which

36
 THSB11,12) before 00.10.28, install the system software
with the version after 00.11.06
(After finish to install set properly whether L-14
it is normal (old) type wheel sensing or )
Ratchet(New type wheel sensing)
5) The wheel sensing roller base 5) Do test sensing roller board simple
rollers are not turning smoothly. - If it is work normally, check another
mechanical part
- If it is not work normally, check the Sub control
board signal cable. And then replace the Sub
control board, thread tension adjusting plate↔
Sub control board signal cable and wheel
sensing board in this order
6) mis-setting ( when installing version ) 6) Check the reference value
3 The position is not same 1)The frame is miss the original position 1) Setting of the boder frame`s original position
between monitor(LCD) and
boder frame actually
4 The defect of boring device 1) Do not input the reference value on SET 1) First, checking the SETTING 3 and input the value
5 Deviation 1) Wrong setting value of speed switching dat 1) Change the speed switching data value
from 5.5 to 3.5
6 Some parts of the design is not 1) Restore the BACKTACK function value 1) Setting the value NO to ENDBACK
trimming
7 when machine start , the frame 1) The defect of encoder 1) Reset the encoder or replace the encoder F-5
don't work and only needle
bar come down parts of
the machine have not
been stopped
8 Deviation 1) In case of momentary power failure, 1) Replace I/O board with new type S-52
the data process of I/O board is too late ※ using the fast detection of momentary power failure,
for the stability of process, the capacity of condensor
have been changed

37
1.SMALL HEAD M/C (UPGRADE) BLOCK DIAGRAM
W HE EL W HE EL
S EN SI NG S EN SI NG
B OA RD B OA RD
F DD C N6
P OW ER
C N3
T RE AD T H R E AD T H RE A D
S EN SI NG S EN S I N G S EN SI NG
F DD J O I NT B OA RD B OA RD
B O A RD (F IR ST H EA D) ( LA ST H EA D)
C N5
K EY I /O
I NP UT B OA RD C N4
C N8 JU MP JU MP
M OT OR M OT OR
S ER IA L1
C PU
B O A RD C PU
P O W ER
C N2 CN 23 W IP ER
S ER IA L2 +5 V,
-1 2V JOINT M OT O R
C N4 CN 10 CN 11 C N9 +1 2V BOARD CN 25 W IP ER
SE NS OR
PA RA LL EL
I /O
CN 16
V FD L CD PI CK ER PI CK ER P I C K ER P I C K ER
MO DU AL M O D U AL S OL S OL S OL S OL

L ED L CD CN 20
B A CK
D I S P L AY L IG HT
CN 11
T /T C AM
OPERATION BOX C N3
X - O R I G IN X -L IM IT SE NS OR

CN 10
C N6
Y- O R I G I N
CN 19 H AL F TU RN
C N9

C N5 CN 18 E NC O D E R
C O N TR O L I NP U T P OT EN TI OM ET E R
P OW ER

ST AR T/ ST OP S T A R T/ ST O P
CN 13
S MP S2 CN 22
JU MP C OL OR
P OW ER CH AN GE
+2 4V C N7 M OT OR
+2 4_ GN
CONTROL BOX
CN 24 CN 15 T /T S OL
W IP E R P O W E R
T
R S MP S1 F AN
A - 5V C N8 C N 2 C N1 CN 17
N 1 PH +1 2V
S -1 2V SO LE NO ID
F 22 0V
O P OW ER
R AC 5 0 V
N FB M M A I N M O T OR
E M A I N MO T O R D R I V E R
N OI SE R 1 PH
M A GN E T 1
FI LT ER 2 2 0V
1P H 10 0V
1P H 11 0V Y - M O T O R D R IV E R
1P H 12 0V
1P H 20 0V
E MS 1P H 21 0V Y1 -M OT OR Y 2 - M OT O R
SW IT CH 1P H 22 0V
X - M O TO R D R I V E R

T R A N S
F O R M E R 2 X1 -M OT OR X2 -M OT OR
MACHINE
2.SMALL HEAD (OLD) WIRE DIAGRAM

I/O SWITCH
MAGNETIC
BOX &
JOINT BOARD 0 .68 /10 W R90 2 50 V /3A F 1
+ 70 V (P )

+ 70 V (W )

CONTACTOR
V _T 5 /30 W R91 2 50 V /7A F 2
V _R
- T 1
1 .2 KV A
- S 1 1 PH AS E 1. 2 VA CE
R93
5 .6K /2 W
R92
5 .6K /2 W

1
BD1
1 P H A SE N F B 2 L 1 3 L 1 4 L 1 CN17 D 1 5X B 6 0
2 2 0 V /1 0 A - N F1 C73 C72 C75 C71 C74
I/O S W IT C H 2 40 V A C 5 0V 1 1
2 + + + LED 2 LED1
- Q 1 N O IS E F IL T E R 2 2
3
1 . 5 m m 2 / B R O W N L 1 2 L 1 - KA 1 4 L 1 2 2 0 V 5 0V 3 3 3 30 0u F /1 00 V 1 04 P / 10 0 V
1 L 1 C77 C76 1 04 P /10 0 V
4 4

1 . 5 m m 2 / W - B L U E N 1 1 N 1 2 N 1
M A G N E T 3 N 1 2 0 0 V LB4P 1 02 /2K V 3 30 0u F /1 00 V 3 30 0u F /1 00 V

4
2 5 0 V 1 8 A
1 . 5 m m 2 / G & Y 2 5 0 V 1 0 A
- S2 1 8 . 5 V P E 4
1 02 /2K V
2 N 1 1 2 0 V
3 N 1
CN 24 G N D 3
P E P E 1 R 5 Ω / 20 W
I/O S W IT C H 1 1 0 V CO M P E 4
A C 2 20 V 1 1 A C _ IN
2 2 0 V 2 2 F G
1 0 0 V 3 3 -F 3 2 50 V 2A + 24 V
L B 3P
+ 12 V
M C CO IL 0 V
P E 4 P E 4 + 24 V + 70 V (W ) + 12 V
+5V

G N D 3
P E 2

5
4
3
2
1

7
6
5
4
3
2
1
CN22 CN5 CN4
B 5 P -V H -B

1
2
3

5
4
3
2
1

7
6
5
4
3
2
1
V L -3P A M P 7P

1
2
3

5
4
3
2
1

7
6
5
4
3
2
1
E M G S / W

5
4
3
2
1

7
6
5
4
3
2
1
6 L 1 5 L 1
-T 2 4 L 1

4 N 1 3 N 1
+ 1 2 V
E M T 25 V
S MP S 2 G N D 3
1 2V A + 2 4 V
T H R E A D
G N D 1
+ 7 0 V S E N S I N G
A C 2 2 0 V G N D 2

PE3

S MP S 1
+ 5 V + 5 V
+ 1 2 V
W H E E L
A C 2 2 0 V
+ 1 2 V
O P G N D 1
S E N S O R
G N D 1 B O X
P E 1 0
- 1 2 V P E 9
P E 8 + 5 V
+ 1 2 V
G N D 1
- 1 2 V

X - S T E P
A C 2 2 0 V -F 4 2 50 V 15 A M O T O R M
D R I V E R P E 5
-F 5 2 50 V 15 A S t e p
+ 5 V M o t o r
+ 1 2 V
G N D 1
- 1 2 V

Y - S T E P
A C 2 2 0 V -F 6 2 50 V 15 A M O T O R M
D R I V E R P E 6
-F 7 2 50 V 15 A S t e p
M o t o r

M A I N
A C 2 2 0 V -F 8 2 50 V 15 A M O T O R M
D R I V E R P E 7
S e r v o
M o t o r
3. SINGLE HEAD BLOCK DIAGRAM
4.COMPACT (NEW TYPE) BLOCK DIAGRAM

LCD
CONTROL BOX SIDE MACHINE SIDE
FDD FDD P OWE R(+ 12 V,+ 5V )

FDD SIGNAL

X O RG SI G
CN 2
Y O RG SI G
CN 3 C N1 4 CN 3
CN 5 M/C C ON SI G CN 7 HA LF TU RN SI G
CN 4
P OT ENT IOM ET ER SI G
CN 6
IO JOINT ENC OD ER SI G
386 CPU BOARD PC 1 04 BU S CN 1
BOARD BOARD CN 5
CO LOR CH AN GE SI G
C N1 1
CN 8 W IP ER SI G
SOL C ON SI G C N1 3
CN 2 CN 6 CN 7 WI PER RE TU RN SI G
C N1 7
C N1 2 T/T S OL SI G
CN 0 PIC KER S OL SI G
CN 9 J UMP S OL SI G

CN 6 C OVE R SW SI G
MC CON SIG
D IG ITA L POW ER (+1 2V ,+5 V,- 5V ,-1 2V )

DRIVER SIGNAL
SMPS CN 1 WH EEL S EN SI G

W HEE L SEN SO R
BO AR D

M A IN P O W E R S W IT C H

S MP S CN 3
CN 7 CN 8 CN 6
AC IN PU T
CN 1 X-STEP
D RIV ER PO WE R CN 2
CN 2
+3 10 V M O T O R CN 1 X MOT OR PO WE R X MO TO R
SMP S POW ER
CN 4 X SI G CN 4 DRIVER
AC PO WE R
CN 3
POWER
24 0
BOARD
S MP S CN 3
126 .5 V Y-STEP
CN 2
A C
+3 10 V M O T O R CN 1 Y MOT OR PO WE R Y MO TO R
22 0 1 2 6 . 5 V , 5 2 V , 2 2 . 4 VC N 5 CN 4 DRIVER
Y SI G
52 V

20 0
S MP S CN 3
22 .4 V
MAIN M AI N
CN 2
0 V
+3 10 V M O T O R CN 1 MA IN MOT OR PO WE R MO TO R

MA IN SI G CN 4 DRIVER
TRANSFORMER
5.COMPACT (OLD TYPE) BLOCK DIAGRAM
◈ Small Embroidery Machine Electronics Trouble Shooting ◈

E-N. OPERATION BOX for Small Head M/C

No. Problem Possible causes Solution Part

1 After power(switch) on, 1) Bad connection of cable of power 1) Replace the signal cable between the Q-40
LCD(VFD) screen goes section(also check the cables I/O board and joint board
blank among CPU card, I/o card and
LCD)and VFD cable
2) Defect of power (AC220V) or 2) Check the DC5v,12v from SMPS at joint board.
SMPS (SMPS→Joint board→Sub control board→OP unit)
* If the voltage is under 5, 12V turning
the VR for clockwise in the SMPS
(The setting value is limited to ±2%)
Check the fuse,SMPS and Input voltage definitely
3) DC+5,±12V wire short 3) After turn off the machine,check voltage and
short of 5.12voltage and GND in the "R" position
of tester (R:resistance)
3-1) The cutting of fuse(in the SMPS) 3-1) If it is short,check the short of head on/off switch
as well as the short of the cable in the back of
thread tension adjusting plate
4) Bad connection of Head on/off s/w 4) Check the connection of Head on/off S/W
5) Defect of Emergency S/W 5) Check the Emergency S/W
( If Head on/off s/w is always on, it is defective)
6) Defect of output power in SMPS 6) Check the input,output voltage in the transformer
with tester
( Disconnetion of transformer or defective
of connector)
※ If there is a pin type connector in the
transformer, check the disconnection)
※ Check the cutting of OHT (temperature fuse)
in the transformer
※ The transformer connector changed
:pin type → O-ring type since
febrary.2000
7) Defect of D/C Inverter (LCD) 7) Replace the D/C Inverter B/D
and test it
※ Replace the I/O b/d and CPU card in turn
2 System down during 1) Error of computer in operation box 1) Check the connection of the cable on I/O card
booting or no booting 2) Output power of SMPS is 2) Check DC +5.±12V of SMPS in the control box
defective (refer to No.1)
3) Bar S/W or Stop S/W is always 3) Check the switch on of Bar s/w and Stop
on s/w → fix it
4) Wrong selection of M/C type 4) Reinstall the operation program with booting
diskette, after formatting
(Be careful to select the type of M/C)
5) A defect of Diskonchip or 5) Check the connection condition of diskonchip
bad connection of CPU card on the CPU card and replace it
or BIOS ROM
6) Wrong connection between 6) Reconnecting the connector between CPU

43
 CPU card and I/O card card and I/O card
7) A defect of the oscillation 7) Check the oscillation circuit of I/O card.(fix it)
circuit of I/O card
8) A defect of I/O card or 8) Replace the I/O card and CPU card in turn
CPU card
9) A defect of the operation box 9) Replace the operation box and SMPS in turn
or SMPS
10) A defect of the signal cable 10) Replace the signal cable between I/O card
betweenI/O card and Joint card and Joint card
11) A defective DOC 11) Replace the DOC
12) Wrong connection of D-RAM 12) Reconnect D-RAM
※Same to multi heads machine
3 "loading system" message 1) A defect of DOC system software 1) Using the DOC Recovery program
continue and no booting
4 After system booting, battery 1) Discharged battery or dead battery 1) Check the DC3.6V of the battery in Diskonchip S-6
back system error comes up (If the voltage is less then 2.9V,all design data
can be erased
So replace the battery in CPU card
1-1) Reinstall the operation program(file) with
booting diskette
2) Wrong connection of diskonchip 2) Check the bad connection of disk on chip in
in CPU the CPU b/d and defective battery
→ Replace the Disk On Chip
※LCD has the same solution like the Multi-head
5 Noise on the LCD screen 1) Faulty GND 1) Check the GND condition in the operation box S-6
(option) in addition to the back of it remove the painting
for better GND
2) Faulty cable 2) Bad connection(cable) between CPU card
and LCD monitor (Check if the noise filter is
accurately attached in the operation box)
3) Noise comes out from the SMPS 3) Check the noise of SMPS
4) Defective memory card, CPU card 4) Check the Memory card
4-1) Damaged flash memory
4-2) Defective flash ROM
4-3) loosen SRAM socket
※ Replace the memory card and monitor
cable in this order
6 While the machine is 1)The working condition of cooling 1) If the monitor is turned off suddenly R-9
embroidering all function fan which is on the CPU I.C is not →check a fuse and output voltage in the SMPS
are not available working well(LCD type) →check that the screw or something touches
electric part in SMPS
2)Suddenly, the machine is stop 2) Check the connection of 32pin socket in memory
(the DC12.5V Line is dead) card flash ROM disk
3) Wrong connection between memory 3) Check the connection between memory and CPU
and CPU board board(LCD type)
4) Wrong connection of 50 pin cable 4) Check the connection of 50 pin cable between
between I/O card and Joint board I/O card and Joint board
5) the short of Check DC12V line 5) Check DC12V line connected(short) to head
on/off switch
6) A defective system software 6) Reinstall the operation program with booting diskette
7 While the M/C is running 1) The low power of SMPS 1) If the monitor is turned off suddenly

44
 it makes stitching at the same 1-1) check a fuse and output voltage in the SMPS
spot 1-2) check that the screw or something touches
electric part in SMPS
2) Wrong conJ-ALL 2) Reconnect Socket
on the memory card loosing connection → Repair it (LCD type)
3) A defective I/O B/D 3) Replace the I/O board
4) The working condition of cooling 4) Confirm Cooling fan and replace it
fan which is on the CPU I.C is not
working well(LCD type)
5) CPU DOWN 5) Check DC +5.±12V of SMPS in the control box Q-40
※ Replace the I/O, Joint and CPU b/d in turn
8 Once you make the 1) Defective CPU card 1) Replace the CPU ROM S-6
embroidery speed down, 2) Wrong connection of I/O and 2) Check the connector of I/O and CPU card
you can't increase the CPU card
speed again 3) Defective system software 3) Reinstall latest operation version S-6,29
※ Replace the CPU card, I/O card, Joint B/D in this
order
9 #701 error 1) System memory is insufficient 1) Delete the design in memory and reinstall the design S-29
1-1) Upgrade the Diskonchip from 2 Mega to 8 Mega for
the extension of your memory
10 #704 error 1) A defective operating system 1)Format the memory and reinstall the design

2) Weakness of battery in memory 2)Change the battery on the memory card

→ Change the memory card(LCD type)
3) IF OP unit is basic type, change the Diskonchip

E-O. MAIN MOTOR & MAIN DRIVER

No. Problem Possible causes Solution Part

1 #100 error 1) The over loading on mechanics 1) Check the over loading on mechanics and
the tension of the belt
2) A defective bracket 2) Check the encoder bracket
3) A defective setting of encoder 3) Check the main shaft load turning the main G-5
shaft with the handle and encoder setting
4,5,6,7,8) Wrong connection of 4) Check the connection of the encoder cable
power cable, signal cable between main motor
5) Check the power cable between main motor
6) Check the cable between main motor driver
and joint board
7) Check the signal cable between I/O and
joint board
8) Check the connection of cable encoder and
joint board (The function which is can
stop at 100 degree: revise the "A" 62 (0->1)
with Program unit)
9) A defective main motor driver 9) Replace main motor driver
2 #101 error 1) Defective main shaft driver 1) Check driver ROM on the main shaft
(1:1 → only single,2:2 → all small heads
except single)
2) Defective encoder setting 2) Check the main shaft load and encoder

45
 setting→ re-setting
3,4,5) Wrong connection of 3) Check the between encoder cable in
power cable, signal cable control box and main motor
4) Check the connection of cable between
control box and joint b/d
5) Check the signal cable between I/O and
joint B/D
6) Replace main motor driver, joint b/d, R-51, Q-40
I/O card in turn
7) Defective input power 7) Check the input voltage (220V±10%)
3 Main motor does not work. 1) Wrong connection of cable 1) Check the cable of operation box and D-1
(Faulty rotation condition) control box
2) The mechanical over load 2) Check the mechanical load with using
the main axis handle, after power off
3) Mis-using of main driver ROM 3) Check if main motor drive ROM is 1M
(1:1→single head,2:2→all small heads except single)
4) Defective input power 4) Check AC 220V to main motor driver board
5) Encoder bracket is broken 5) Check if the encoder bracket is broken or not
→ replace it
※ Replace main monitor driver or main R-51
monitor in turn
4 A machine has abnormal 1) A setting value of parameter isn't 1) Reset a setting value of the parameter using
problem, when the main correct on Sanyo driver the Remote Operator on Sanyo driver
shaft stop MODE2/PAGE0/PMOD:00020000 → 10010011
(UI1212, Sanyo driver)
5 A machine has abnormal 1) The power of main motor is abnormal 1) Resetting the belt-tension D-1
problem, when the main
shaft stop ABNORMAL(vibration as a stop)
( UI1212, SANYO driver 750W) PARAMETER SINGLE HEAD SMALL HEAD(2,4,6)
63 20 20
64 30 30
3) A strangeness of belt-tension 2) Change a setting value of the parameter
using the P/U on main driver
*When the shake on the main axis, reset the
value of P/U and saving it
6 Noise comes out from main 1) Defective component on main B/D 1) Replace the main B/D with new type
Smalll motor ( Small-up tubular type )
UP
7 After main power on, when 1) Owing to lack of capacity on the 1) Replace the magnetic S/W with new type
push I/O swich, the M/C is transformer ( EMT 24) the defect ( TRANS:EMT25.5)
not work ( No power in) of contact on the magnetic S/W

E-P. X/Y DRIVER (FRAME)

No. Problem Possible causes Solution Part

1 An embroidery design has 1) Different X and Y belt tension 1) After power off, check if the frame moves
abnormal stitches in both (too loose or too tight) smoothly by moving the frame with hands
X and Y direction Check the condition of Pulley (belt tension, bearing weariness, dust or
(The stitches break away and X/Y belt screws in X,Y LM guide)
from original position) 2) The defective Sync of X-Y motor 2) After power off, Loosen the coupling in X S-52

46
 and Y and rejoin it
* In case of 2 motors in either X and Y to
fit the balance
3) Defective X or Y driver board 3) When Led lamp turns on red light
3-1) Toggle S/W must be on
3-2) Check VR1(variable resistor) : current
adjustment
→ To increase the electric current, turn VR1
clockwise
3-3) Check if the FET and sensor are dead in
the board
4) For lack of driver current value , 4) Check the current setting for X or Y where
deviation occurs abnormal stitches are made → you need
gadget to set the current
※ Reinstall the latest operation version
→Replace X/Y board and I/O card in turn
(Because each M/C type has the value of
eletronic setting, give the especially attention)
2 #204,205 Error 1) Defective signal cable X/Y B/D, 1) Check the connection of signal cable of X/Y b/d R-52
input power and input voltage
(Input voltage for X/Y b/d:single ->AC110V)
(Input voltage for X/Y b/d:All heads except
single → AC220V)
2) Defective joint B/D (old type) 2) Check the 103 (chip resistance),if the R-30
472 be exist Change the R51,52,65 of Joint b/d,
if the machine which is before oct.1999
(If the resistance is not exist,change the Joint b/d)
3) Defective X/Y driver B/D 3) Change the signal cable which is connected to
X axis and 3 type of cable which is connected
to Y axis
When Connect the cables which is connected to
X axis to Y axis
Connect the cables which is connected to Y axis
to X axis, If the change the error message from
204 to 205 and from 205 to 204: namely defective
board,change the X/Y drive board)
※The setting value is various by model type,so
check the model type before install the machine
If you the use the setting value inexactly,should
occur to out of original point
4) Defective fan or SMPS 4) Check the 24V line into the Fan
( ±12V and condition of driving)
3 The motor have vibrated 1) Defective U24 (366) IC on X/Y driver 1) Replace the X/Y board S-25
B/D

E-R. COLOR CHANGE

No. Problem Possible causes Solution Part

1 #300 error 1) The jam between related parts 1) Check if there is a load by turning color change konb I-5
or defective needle drop position change cam. (check the touch site and setting

47
 setting condition of needle' drop point)
2) Defective the half turn film and 2) Check the half turn film and sensor setting I-5, 8
sensor setting
3) When moving head, jam occurs 3) Check the touch site, while the heads working
(from right to left)
4) The cable between thread tension uni 4) Check the cable between thread tension
and sub control B.D interfere with adjusting plate and sub control board
changing color
5) Defective cables related to Joint, half 5) Check the cables related to Joint, half turn T-20
turn and I/O cable and I/O cable
6) Defective setting of potentirmetor 6) Troubled potentiometer → resetting → replace it
7) Defective C/C 7) Replace the color change system for upgrade
(august.2000)
8) Defective I/O card 8) While the M/C is working, if 300 error comes
up check and replace the I/O card
9) Tthe(cutting) of cable between I/O ca 9) Check (cutting) of cable between I/O card and
and I/O card and Joint board
10) The cut F3 of joint B/D 10) If the color change is not move, check the F3
on the joint board
※ Replace the I/O card, Joint board in turn R-47
2 There is a noise 1)The joint board dose not suitable 1)Confirm the spec of Jump sol and Joint board
during changing the color with machine SINGLE, SIX HEAD TWO HEAD, FOUR HEAD
14Joint6(Rom Ver0.6 1A,06) 14Joint6(Rom ver0.7,2A,07)
2)The input voltage isn't normal 2)Check DC 24V on Joint board(black, yellow)
; The normal voltage is about DC 24~26V
Trans is AC 19V(yellow)

E-S. SOLENOID

No. Problem Possible causes Solution Part

1 Bad work of Jump and 1) Defective sub control board or 1) Small head(1,2heads) Q-31
Wiper Sol. solenoid (1) Check the value of resistance ,if some
jump sol is abnormal
(If the value of resistance of Jump is 30Ω
±10％, normal)
(If the value of resistance of Wiper is 22Ω
±10％, normal)
2) Defective cable or Fuse 2) All the heads
2-1) Check the F2.3 on the Joint board
Check the voltage DC5,12,24,70V on sub
control board
2-2) Check the defective sub control b/d after
power off and Open the signal.power cable
of sub control board
2 Broken Jompsol. ※ Changing the sub control board →
14THS5(THDV1-9B)
1) The DC 24V line is abnormal 1) Check the DC 24V line by tester
2) The sub control board is defective 2) If the checked voltage is abnormal,
power Supply or Joint Board could be defective
3) Jump sol is defective 3) If the checked voltage is normal,

48
 then check a resistance of Jump solenoid
by tester
3 The wiper is not functioning 1) The voltage drop down 1) Check the setting value of SMPS by
properly tester.(DC5.15~5.2V)
4 #206 error 1) The wiper sensor is defective 1) There is a problem after testing the wiper,
adjust a sensor and a sensor plate,
Check input voltage(DC 70V),
Check a resistance of the Wiper motor(22 ohm)

E-T. SUB CONTROL BOARD

No. Problem Possible causes Solution Part

1 The needle bar drops 1) The circuit terminal which is 1) Check the jump clutch S-31
down suddenly, after related jumping
back stitch 2) Defective system software 2) Replace the latest operation version(for upgrade)
3) Defective jump sol. 3) Check the resistance of jump solenoid with a
tester. if it is abnormal, replace it
(normal:30Ω±2Ω)
4) Defective sub control B/D 4) Replace the sub control board
5) Defective joint board 5) Replace the joint board
6) Defective signal cable 6) Check the cable between I/O card and Joint board
※ Replace the I/O card and CPU card in turn
2 The error sensor of 1) Spring type:bad connection of 1) 1&2 Heads
upper thread, not take-up spring and defective board 1-1) Clean up the take up spring and Detecting plate
sensing the breakage and setting the spring tension
of upper thread 2) Defective setting of Dip S/W 2)Confirm the setting value of switch on Sub control
board(ref. inscription on the face)
3) The Defect of signal cable or 3) Check the cable between thread tension
sub control B/D adjusting plate and sub control board and
condition of broken,the replace it
4) Wheel type:not turning wheel 4) Check the rotation condition of Roller base.M464
If is normal,check the version which is install
on your machine and install the latest Ver
(If you would install the 2.0 version(above),you
can't use the 2.0 (below) version next time)
※ Do the simple test.
working normally ->check the mechanical parts
working abnormally ->after checking the signal
cable and replace sub control b/d,cable which is
related sub control b/d and thread tension
adjusting plate in turn.M289
* All Heads.
After power off, do test with detached signal
cable and power cable of sub control B/D one
by one
Selecting the Boring device,
Cut needle → Default (value)
3 Defective of sensing the 1) Joint board(CN20) is defective 1) Replace & re-testing
breakeage of upper thread
for all the heads

49
E-V. NETWORK

No. Problem Possible causes Solution Part

1 Not reading from WINGS 1) There is no serial cable and 1) Prepare a file(Sunstar.wio) and a serial cable
to SWF machine file(Sunstar.wio) 2) Copy the Sunstar.wio at C:/WINGS

E-W. THE OTHERS

No. Problem Possible causes Solution Part

1 Not reading Barudan 1) The old version was installed 1) Install the latest version
format file
2 Not making more than 1) The repeat work is able to make til 1) Make more than 100 design using the saved S-1
100 design to repeat work 100 design, after saving the repeat work
3 The position of design is 1) The old version was installed 1) Install the latest version
broken away from original
point on Flat machine
4 Not reading Tajima format 1) The old version was installed 1) Install the latest version
diskette
5 Strange error 1) When version install, selecting 1) Re-install the version,after formatting
(ex:happen error of wiper the model type inexactly
returning on the 4heads,
and happen error of stop
error on single head
machine
6 The voltage specification isn't 1) Input power is 220V and 1)Change the input voltage
suitable (Single head machine) specification of M/C is 110V Open the hole steel plate on the bottom of machine
→ Disconnect the white cable on existing terminal
plate
→ Connect the white cable on existing terminal plate
which you want
→ Rejoin the hole steel plate on machine
7 #100 error (Compact machine) 1) Weakness a tension of main belt 1) Check the load of main motor
2) Changing setting value of encoder or 2) If main motor don't operating,
Defective encoder change it into new type added return function
3) The load of main shaft 3) Adjust main drive motor tension stronger than
present condition
4) Defective encoder 4) Re-set the position of encoder
8 The voltage specification isn't ※ How to change the voltage ※ How to change the voltage from 110V to 220V
suitable.(Compact machine) from 110V to 220V 1) Changing Power Board
2) Changing Transformer
3) Repacing the Power Input Cable
4) Repacing the Connecting Cable of which connect
Power Input Cable and main power switch
<Caution, when you replace the Power Board, check
again the model name of it.>
9 The defect of booting 1) Defect of power B/D 1) Replace the power board and check a malfunction of Q-23
voltage
10 The solenoid is abnormal 1) Bad connection of cable of power 1) Check the signal connector between the power
(Compact machine) section or permeate the noise board and the control box or check the noise

50
11 The brake recognition is 1) The noise is happened in control box ※ How to change the cable for solving the abnormal
defective caused by noise problem of control box in compact and single head
1-1) Open the cover on top
1-2) Confirm a part of attached bead
1-3) Remove the bead
1-4) Separate the XYZwire for power and the other wire
1-5) Twine a XY motor wire around a bead one round
1-6) Close the bead
(Compact machine for CE : 2001.8.31~)

51
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61
 2. THE BOOTING PROBLEM OF SMALL HEAD MACHINE
2-1) How to make recovery diskette

※ Before making a DOC fix program in Diskette, the Diskette should be

scanned by Anti-virus software on your PC

DCF.exe : Excute file to make a 'Diskette copy program' or 'DCF Image File'
(Dcf.exe, Doc_Dr4.dcf)

① Insert the diskette to FDD in the Personal Computer

② Excute the DCF.EXE file, the below screen will be shown.

※ Reference :DCF stands for Disk Copy Fast

③ Press the any keys to move next step.

62
④ Press the 'Read' and then press the 'File' on the menu.

⑤ The input menu for original file name will be show as like below picture.

63
⑥ Input the "Lcd_ms.dcf" and press the Enter key.

Main Menu

64
⑦ Put the diskette into the FDD on the Personal Computer
Press the 'Write' and then Press the 'DRIVER A'

⑧ A process for copying the original file to Floppy Diskette will be shown.

⑨ Press the 'Quit' to end.

65
 2-2) How to use Recovery Diskette (386 CPU)

INSTRUCTION
1. Turn on the Main Switch
2. Input the Recovery /Format diskette into the FDD(Operation unit)
3. Press the middel key of Frame Movement continuously, turn on the main switch at that time
4. Take the hand off on the middle key of Frame Movement, after beep sound and sound
of reading diskette

5. The munu of Recovering will be display on LCD

[Recovery DOC V4.20]

◆ Control keys
===================
1.System Recovery d
2.Machine Install.
L C D

6. Press the 'SET'key, if ther is a cursor on menu

7. The program rebooting automatically, after complete the proceeding

◆ If you can't fix the problem, repeat the above sequence and excute the followings;

1. Select the menu 2] Machine Install with (press) the UP,DOWN keys
2. Press the 'SET' key
3. The program rebooting automatically, after complete the proceeding
※ N.B.
If you excute the Machine Install Program, the memorized design will be deleted

※ If you can't fix the problem with Recovery program, replace the Diskonchip
Cause there is some problem on the Hareware, not Software

66
 □ 386 CPU CARD RECOVERY DISKETTE MANUAL

◆ All of 386 CPU Card application model available

- Small-head & Small-head Upgrade standard type Op Box , Compact Control Box

◆ Description
If embroidery machine does not operate normal, when you turn on the main power, "Loading system"
displayed on the LCD of OP Box.

Loading System ...

< Reference >
[Picture1] shows the message on the OP Box of small head
standard embroidery machine or Compact OP Box
L C D

[Picture1] It shows just a "Loading system" message

◆ The use method of Recovery Diskette

ⓐ Turn off the main power of embroidery machine
ⓑ Put a DOC Recovery Diskette in A: Drive
ⓒ Turn on the main power at the same time as press the adjust key of frame
movement speed (membrain switch)
ⓓ When the blue color LED of FDD is ON, take off your hand from the adjust key of
frame movement speed (or when you heard FDD reading sound, take off your hand)

ⓔ After booting the recovery problem from A: drive, recovery

[Recovery DOC V4.20] program menu showed the LCD such as [Picture2]

=================== ⓕ After check the cursor location on "1. System Recovery",

1.System Recovery d Press a "SET" key on the membrain switch (operation)
2.Machine Install.
▶ If in case of cursor is not on the "1. System Recovery",
L C D
Move the cursor to "1" Using the cursor movement key
[Picture 2] Recovery Program Menu (it located right side of LCD) and then press the "SET" key

===================
System Recovery…
===================
Please Wait.

L C D
The "SET" key of membrain switch [Picture 3] The message of DOC Recovery
ⓖ The message [Picture 3] should be displayed in operating Recovery program
ⓗ After "1. System Recovery" menu program done, OP Box automatically Re-boot
▶ When the OP Box start Re-boot, "Loading" message displayed on LCD
▶ In case of you had heard buzzer sound for Re-booting but [Picture 3] displayed continuously
without "Loading" message, please turn off the main power and then turn on the power again

67
◆ In case of "1. System Recovery" Recovery Program does not work, please repeat ⓐ∼ⓒ process and execute
the below process
ⓘ After move the cursor on "2. Machine Install", Press the "SET" key
ⓙ If "2. Memory Initialize" program operates normal; [Picture 4] message displayed on LCD and then
[Picture 5] message displayed on LCD

==================== = SYSTEM FILE COPY =

Machine Install. SYSTEM READ: 13[%]
==================== '
Please Wait! [))) ] '
=>sun_emb.exe

L C D L C D

[Picture 4] Memory Initialize Processing message [Picture 5] Version Install Processing message
◆ In case of you use this program on the small head standard embroidery machine, the program automatically

set for machine type and (Sun_emb.exe) message displayed on LCD all the while installation
▶ When the recovery program process on other machine , [Picture 5] displayed as below
- Small head embroidery machine upgrade (B type) OP Box : Swf_bb.exe (OS)
- Compact Control Box : Swf_d.exe (OS)
※ Because of Operation Program of recovery diskette is newest Version by standard on December 12,
2002 should be updated to newest operation program of recovery diskette.
ⓚ After finish the "2. Memory Initialize" program automatically re-booting
▶ When the OP Box start re-booting, "Loading system" message displayed on LCD
▶ In case of you had heard buzzer sound for re-booting but "Loading system" message does not displayed,
please turn off the main power and then turn on the power for re-booting
※ In case of upper 2 kind of program does not work, you need to doubt defectived "DiskOnChip" hardware
and replace the new "DiskOnChip"

If the "DiskOnChip" defected, take off

"DiskOnChip" from socket and
insert the new "DiskOnChip"

68
 3. How to use the program
that change the LCD display size
1. The confirmation of the LCD display size(10.4", 11.3")
<Figure 1> <Figure 2>

If monitor size is 10.4" and bios version is

11.3", display isn't shown all on the screen. If monitor size is 11.3" and bios veriosn is
In that case, display size shoud be change 10.4", display is shown like figure 2. In that
the bios to 10.4". case, display size should be change the
bios to 11.3".

2. How to change the LCD display size 10.4" ↔ 11.3"

<Step 1> <Step 2>

1) Open the rear cover of OP BOX and 2) Connect the PC keyboard to RS/2 port like
then disconnect the connector of above figure.
membrane key. 3) Assemble the OP BOX.

69
 <Step 3> <Step 4>

4) Boot on the machine. 6) Select "STANDARD CMOS SETUP" in

CMOS menu, and then press enter
5) When showing the message of "Press (return) key.
DEL to enter SETUP" on bottom of
screen, press the Delete key.

<Step 5> <Step 6>

7) Move the cursor on the "Drive C" 10) Select "BIOS FEATURES SETUP", and
then press enter(return) key.
8) Use the Page-Up and Page-Down key,
select "NONE"

9) Press ESC key, exit to C-MOS SETUP

MENU

70
 <Step 7> <Step 8>

11) Move the cursor on "Boot Sequence" 15) Inset program diskette into
by direction key. FDD.
12) Change the value to "A, C, SCSI" by 16) files in diskette.
Page up and Page Down key
13) Move the cursor on "Boot Up Floppy
Seek" and change the value to
"Enable"
14) Press ESC key, exit to C-MOS SETUP
MENU.
17) If change to 10.4", 'fbios w
bios104.bin' is executed
automatically.

18) If change to 11.3", 'fbios w

<Step 9> bios113.bin' is executed
automatically.

19) Press F10 key In the C-MOS SETUP

MENU, and then press Y key. If so,
OP unit is re-booting automatically.

71
 <Step 10> <Step 11>

◆ If screen is as figure 1. ◆ If screen is as figure 2.

20-1) When boot up the machine, the 20-1) When boot up the machine, the
menu like above figure was shown menu like above figure was shown
on the screen automatically. on the screen automatically.

20-2) If change to 10.4", select menu "1. 20-2) If change to 11.3", select menu "2.
Change BIOS for 10.4" LCD type"
by up and down key, and then Change BIOS for 11.3" LCD type" by
press enter(return) key. up and down key, and then press
enter(return) key.
20-3) After working complete, press three
key (CTRL+ALT+DEL key) at the 20-3) After working complete, press three
same time. key (CTRL+ALT+DEL key)
at the same time.

<Step 12>

21) When rebooting, reaction as step

3 and 4.

22) Move the cursor on "Drive C".

23) Change the value to Auto" by

Page up and Page Down key.

24) Press ESC key, exit to CMOS

SETUP MENU.

72
 <Step 13>

25) Reaction as step 6.

26) Change the value of "Boot Seuqnce" to

"C, A, SCSI" by Page up and Page Down
key
27) Move the cursor on "Boot Up Floppy
Seek" and change the value to
"Disable",and then press ESC key,
exit to C-MOS SETUP.

28) Reaction as step 9.

<figure 3>

If do not need to chagne the display size,

select "3. EXIT".

<CAUTION>

※ Bios for 8.4" and 10.4" is the same version.

1) Changing the display size from 8.4" to 11.3"

There is the same way to change the display size to 11.3" from
10.4".
2) Changing the display size from 8.4" to 10.4"
Because of using the same bios, do not change the bios version.

73
4. Classified Motor Specification of Multi & Small head Machine
X - DRV setting Y - DRV setting C/C System Joint Board X axis- Motor Y axis- Motor (Main)axis System
X-Y DRV Sub-control
Model devision SMPS OP. Box
Series Ratio of board
setting RSW3 setting RSW3 Cam Motor Sensor type Type Rom type Type Axis Quantity Type Axis Quantity Rotation Main Motor Main Driver
Pulley
1SS2B05 Small head Small head
103H7126-2849 (DC Eccent 103H7823-1211 (DC Doubl Sunstar MMDRV3
1H-T (Txx01) 2.5A . 3A . (Exclusive) Sanyo/Servo 14Joint6 06, 1A, 100, 06 1 2 CW 1:1 NW-75DD (14THS5) (Basic) (LCD)
2.1A) ric 2A) e Servo(550W) (U6,8:1M)
use for 1Head 1Way Helical 103H71210-410, THDV-1.9
gear L=41.8
C 9 Exclusive use ( A/4.0Kgf.Cm) Exclusive use for IHC (Power 103H7126-2849 (DC Eccent 103H7823-0740 (DC Doubl Induction SS30-
1H-C (Txx01-C) 2.0A 2.0A 1 1 CW 1:1 . Exclusive use for 1HC
(1.81A) (1.27A) for Compact B/D) 2.1A) ric 3A) e 1HPS120N-31(120W) BDDB

7 103H8221-5044 (DC Eccent 103H89223-5211 (DC Doubl Sunstar MMDRV3

1WIDE (광폭) 2.0A 2.5A F (2.5A) SS2B05-1 2 1 CCW 2:1 NW-75DD
(1.01A) 2A) ric 6A) e Servo(550W) (U6,8:4M)

8 103H7126-2849 (DC Eccent 103H8223-5114 (DC Doubl Sunstar MMDRV3

2H (UKxx02-45) 2.0A 2.0A F (2.1A) SS2B05-1 2 2 CCW 2:1 NW-75DD
(1.13A) 2.1A) ric 4A) e Servo(550W) (U6,8:4M)

Sanyo/Servo
A C 1Way Helical Potentiometer 60% 103H8221-5044 (DC Eccent 103H8222-5013 (DC Doubl Sunstar MMDRV3
4H (UKxx04-45) 2.0A 2.0A SS2B05-1 103H7123-5011 14Joint6 2 2 2:1 NW-75DD
(1.41A) (1.81A) gear (V/R control) (07,2A,60,06) 2A) ric 2A) e Servo(550W) (U6,8:4M)
(2A/8.5Kgf.Cm)

8 Sunstar MMDRV3
4F (WExx04-75↓) 2.0A 2.0A F (2.1A) SS2B05-1 CCW 2:1 NW-75DD
(1.13A) Servo(550W) (U6,8:4M)
Eccent 103H8223-5114 (DC Doubl Small head
1 1 Small head
ric 4A) e machine
(Basic) (LCD)
F Sunstar MMDRV3 (14THS5)
4F (WExx04-100) 2.5A 2.5A F (2.5A) SS2B05-1 2:1 NW-75DD
(2.5A) Servo(550W) (U6,8:4M) THDV-1.9

8 103H8221-5044 (DC Eccent 103H8223-5114 (DC Doubl Sunstar MMDRV3

6H (UKxx06-45) 2.5A 2.5A F (2.5A) SS2B05-1 2 2 CCW 2:1 NW-75DD
(1.34A) Sanyo/Servo 2A) ric 4A) e Servo(550W) (U6,8:4M)
1Way 100%
103H7126-0710 14Joint6
Helical gear (06,1A,100,06)
F (3A/13Kgf.Cm) 103H89222-5241 (DC Eccent 103H89222-5211 (DC Doubl Sunstar MMDRV3
6H (WExx06-xxx) 2.5A F (2.5A) 2.5A SS2B05-1 1 1 CCW 2:1 NW-75DD
(2.5A) 6A) ric 6A) e Servo(550W) (U6,8:4M)

Sensor type
12H-common
Common use with Multi head of (Board of C/C is 103H89223-5243 (DC Eccent 103H89223-5214 (DC Doubl
12H-T (UIxx12-45) 3.5A . 3.5A . use (SS2B05- 12HJoint1 Use of 12head 1 1 CCW Sanyo motor - 750W Sanyo VSF-75DD
Motor (board of C/C is new type) use 12head 6A) ric 6A) e
1)
type's one)

Small head
Sensor type 14THS5
12H-common S7R15GDCE-C17 (9:1) (board of
(Board of C/C is Common use with 103H89223-5243 (DC Eccent 103H89223-5214 (DC Doubl (AFC,H-
F-type (00/11/8~ ) 3.5A . 3.5A . use (SS2B05- C/C is new type) 12HJoint1 1 1 CCW Sanyo - 750W Sanyo VSF-75DD Small LCD
use 12head 12head(Tubular) 6A) ric 6A) e speed)
1)
type's one) THDV-1.9-
AFC, HIGH

12H↑ 12H↑ Sensor type

S7R15GDCE-C17 (9:1) Multi-head Multi head
MH - B/Series (C) , (C) , SSDK4-3 (Board of C/C is NEW- 103H89583-8048 Eccent 103H89583-8018 Doubl FMA-TF09 FDA-3010P SA-2012C,
5.0A 5.0A ==> from . 1 1 CCW ≒3.2:1 (THSB13) LCD
(from~32040006) 12H↓ (8) 12H↓ (8) (vairable) use Multi head JNT01 (Pentagon, 1.5A) ric (Pentagon, 1.5A) e (LG) 850W (LG) ST-250WHV
32040006~ THDV-330 (10.4")
type's one)

Sensor type
S7R15GDCE-C17 (9:1) (board of
(Board of C/C is EMB- 103H89223-5243 (DC Eccent 103H89223-5214 (DC Doubl Sanyo/ Py2A- Small LCD
High-speed (H-Series) 3.5A . 3.5A . SS2B05-1 C/C is new type) . 1 1 CCW Sanyo (1KW) Not same to (Rom-E/2.0)
use 12head Joint1 6A) ric 6A) e 050A
type's one) Rom of Small
head
14THS5
(AFC,H-
Sensor type speed)
Common use with Common use with
12H-common Common use with Multi head Board of C/C use THDV-1.9-
12head Eccent 12head Doubl FMA-TF09 FDA-3010P Small LCD
AFC type 3.5A . 3.5A . use (SS2B05- machine (Board of the exclusive AFC-Joint1 . 1 1 CCW ≒3.2:1 AFC, HIGH
103H89223-5243 (DC ric 103H89223-5214 (DC e (LG) 850W (LG) (AFC)
1) C/C is new type) one. (AFC-
6A) 6A)
NP03)

74
 5.<Technical Data Sheet - Electrical parts> 7.25.2003

15 Head
Model Multi Head A F C High Speed Small Head Tubular Small head F l a t Type 1HT C o m p a c t U I 1 2 1 2
(UH1515)
TH1215 Linear EMB
B-Series(01.08.09~ )
General type A-Series(1999 7. 12~) B-Upgrade (02.09.13~ ) A-Series(2000.03.07) B,C-Series(01.08.09~ ) Upgrade(Temporality) A Type B Type (01.08.09~ )
Type C-Series D-Series D-Series (WS(X) AFC A-Series A-Series(motor Wiper Sync Wiper Step
A-Series B-Series C-Series (30 head B-Series
Series (First Model) (32040006~) (01.08.09~ )
(Bevel TYPE) (China Made ) WT440 327,328-xx)
Trimming)
(normal) trimming)
(H3504001~) Small Head(LCD) Small Head(LCD) Small Head Motor Motor A-Type B-Type UH TH Linear EMB
(35010006~) (02.09.19~) (03.05.21~) (01.06.13~) (35010001~) Small Head Small Head Small Head (00.09.09~) (02.08.19~)
(02.08.14~) (BASIC) single, (BASIC) single, (BASIC) (LCD형) BASIC LCD BASIC LCD BASIC LCD BASIC LCD BASIC LCD
(01.04.16~ ) single, single, 2, 4,
2head~6head 2head~6head 2head~6head 2head~6head 2, 4, 6Tubular 6Tubular
High Speed High Speed High Speed B High Speed High Multi head common High Speed B Series High Speed B Series High Speed Motor High Speed
Multi B/D Slot Common Use Series Common 12Head Common Common use
BOX parts
Type One B/D Type One B/D Type (Trimming : Motor) 24V SMPS:SS850- Use 24V Use (Trimming : Motor) AFC Common Use Speed(Trimming) 24V SMPS:SS850-24 Small Head Small Head Small Head Small Head Small Head Small head Small head Small head Small head Small head Small head Small head Small head Small head Small head Small head Compact Compact use(00.03.08) 24V Common use (B Series)Common (B Series)Common
Common Use Common Use Use (changing SMPS brack) 24V SMPS:SS850-24 use use
24 SMPS:SS850-24 SMPS:SS850-24
Con.Box S/N MHSPxxxx→ MHCOxxxx→ MHCOxxxx→ MECOxxxx MECOxxxx MECOxxxx AFCOxxxx AFCOxxxx(33) HACOxxxx HACOxxxx HBCOxxxx 2HCO, 4HCO, 6HCO 2HCO, 4HCO, 6HCO SMCOxxxx 2HCO, 4HCO, 6HCO 2HCO, 4HCO, 6HCO SMCOxxxx 1HCOxxxx CPCOxxxx WMCOxxxx 12COxxxx UXCOxxxx UXCOxxxx THCOxxxx
CPT-TRANS110 CPT-TRANS110
SH4731, SH4742 SH4731, SH4742 SH4731, SH4742 SH4731, SH4742 SH4731, SH4742 CPT- CPT-
1Phase:SH4758 1Phase:SH4758 1Phase:SH4758 1Phase:SH4758 1Phase:SH4758 1Phase:SH4758 1Phase:SH4758
Trans
Secondary Secondary Secondary Secondary Secondary SH4731, SH4742 1Phase:SH4758 SH4716 SH4716 SH4716 SH4716 SH4716 SH4716 ST-4H SH4716 SH4716 SH4716 SH4716 SH4716 SH4970 TRANS220 TRANS220 1Phase:SH4758 High Speed B Series
Terminal Terminal Terminal Terminal Terminal 3Phase:SH4752 (Secondary (Secondary 3Phase:SH4752 Common Use
3Phase:SH4752 3Phase:SH4752 3Phase:SH4752 3Phase:SH4752 3Phase:SH4752 3Phase:SH4752 3Phase:SH4752
(19,50,110V) (19,50,110V) (19,50,110V) (19,50,110V) (19,50,110V) Terminal Terminal
125/21.5/50) 125/21.5/50)

High Speed High High VSF 75-DD75W VSF 75-DD75W VSF 75-DD (75W)
(ST-250WHV) Speed(B)Common
Seventeam (Trimming : Motor) Speed(B)Common Use,VSF 75-DD VSF 75-DD VSF 75-DD High Speed(B)(New) VSF 75-DD VSF 75-DD VSF 75-DD VSF 75-DD (Adding 24V (Adding 24V VSF 75-DD VSF 75-DD VSF 75-DD (Adding 24V VSF 75-DD VSF 75-DD VSF 75-DD VSF 75-DD VSF 75-DD SS30-BDDB SS30-BDDB VSF75-DD 75W VSF75-DD VSF 75-DD
S.M.P.S SA-2012C Common Use Use,VSF 75-DD VSF 75-DD (75W) VSF 75-DD (75W) (Changing VSF 75- NW75-DD S.M.P.S VSF75-DD 75W VSF75-DD
(C/B9909075~appli (ST-250WHV) Adding 24V (75W) 75W 75W 75W 75W S.M.P.S S.M.P.S 75W 75W 75W 75W 75W 75W 75W 75W 26.7W 26.7W
cation) VSF 75-DD Adding 24V S.M.P.S S.M.P.S (ESF600- Bracket) DD(SS8R5-24Addition) -External:MRKOR4 -External:MRKOR4 -External:MRKOR4-
(Changing Bracket) (ESF600-24) 24) -H) -H) H)

High Speed High Speed CPT-NPWR110

Power Supply (Trimming : Motor) High Speed B (Trimming : Motor) CPT-PWR110 High Speed
CON.BOX Multi Head C- High Speed B Series Multi Head C Type AFC(30 Head) VER1.1 Multi Head C Type Multi Head C Type Multi Head C Type Hi Speed B Series
(Power
Series Multi Head C-Series Multi Head C-Series Common Use There Common use Series Common Common Use (New) AFC Common Use Common Use High Speed (New) CPT- CPT-NPWR220 Common Use Common Use Common Use Trimming Motor Common Use
B/D) are missing use There are missing PWR220 Common Use
VER1.1
parts(70)V parts(70)V
F1~F8:(con.Box) F1~F7:(con.Box) F1~F7:(con.Box) F1~F7:(con.Box) F1~F7:(con.Box) F1~F7:(con.Box) F1~F7:(con.Box) F1~F7:(con.Box)
F1~F7:(con.Box)
F3~F7:(con.Box) F1~F3 on joint F1~F4: F1~F4: F1~F7: F1~F7:
Fuse 1Φ:30,30,30,30,1,2,1 1Φ:30,30,30,30,1,2,1 1Φ:30,30,30,30,1,2,1 1Φ:30,30,30,30,2,2,1 1Φ:30,30,30,30,2,2,1 1Φ:30,30,2,2,1 1Φ:30,30,30,30,1,2,1 1Φ:30,30,30,30,1,2, 1Φ:30,30,30,30,1,2, 1Φ:30,30,30,30,1,2,1 F3~F7:(con.Box)
1Φ:30,30,2,2,1
F1~F3 on joint B/D: F1~F3 on joint B/D:
3A,
F1~F3 on joint B/D:
3A,
F1~F3 on joint B/D:
3A, 7A,
F1~F3 on joint B/D:
3A,
F1~F3 on joint B/D: F1~F3 on joint B/D: F1~F3 on joint
B/D:
F1~F3 on joint B/D: F1~F3 on joint B/D: F1~F3 on joint B/D:
3A, 2A, 7A B/D: 3A, F1~F3: in joint
B/D :
F1~F3: in joint
B/D :
F1~F3: on joint
B/D :
F1~F3: on joint
B/D : 1Φ:10, 4, 1Φ:10, 4, 1Φ:30,30,30,30,2,2,1 F3~F7:
1Φ:30,30,2,2,1
F3~F7:
1Φ:30,30,2,2,1 1Φ:30,30,30,30,2,2,1 High Speed B Series
,1 1 1 2A, 7A 6.3, 1 6.3, 1 Common Use
3Φ:20,20,15,15,1,2,1 3Φ:20,20,15,15,1,2,1
(Including Old
3Φ:20,20,15,15,1,2,1
(Including Old 3Φ:20,20,15,15,2,2,1 3Φ:20,20,15,15,2,2,1 3Φ:15,15,2,2,1 3Φ:20,20,15,15,1,2,1 3Φ:20,20,15,15,1,2, 3Φ:20,20,15,15,1,2, 3Φ:20,20,15,15,1,2,1 3Φ:15,15,2,2,1 3A, 7A, 10A 7A, 10A 7A, 10A 10A 2A, 7A 3A, 2A, 7A 1Φ:3, 7, 10 1Φ:3, 7, 10 1Φ:3, 7, 10 1Φ:3, 7, 10 1Φ:3, 7, 10 1Φ:3, 7, 10 1Φ:3, 7, 10 1Φ:3, 7, 10 3Φ:6.3, 4, 6.3, 1 3Φ:6.3, 4, 6.3, 1 3Φ:20,20,15,15,2,2,1 3Φ:15,15,2,2,1 3Φ:15,15,2,2,1 3Φ:20,20,15,15,2,2,1
,1 Type F8 1A ) Type F8 1A ) 1 1

4HJOINT6 ROM Program(Different CPT-JNT01

4HJOINT6 ROM Program(Different Type) 4HJOINT6 06(6Head,Single 4HJOINT6 06(6Head,Single
Joint B/D 7 NC-JNT Ver2.1 P- P-Type(Joint2)→MS 06(6Head,Single P- P- Type) Head) (02.7.15~: Head) (02.7.15~: (IC CPT-NJNT
Joint Board ,R9(100Ω)→"Joint9 "Joint9A" NEW-JNT 01 T-JOINT1 MH-JNT Ver1.0 MH-JNT Ver1.1 AFC-JNT01 AFC-JNT02 EMB_JOINT1 MHS_JNT01 Type(Joint2)→MS SH-JNT Ver2.2 SH-JNT Ver2.2 Type(Joint2)→MS Type(Joint2)→MS 06(6Head,Single Head) 07(Single SH-JNT Ver2.2 (SI7230)→CC- 12HJoint1 UX-JNT VER1.1 UX-JNT VER1.1 MHS-Joint LB-JNT 1.0
(New) Typpe(Joint 3) Head) IC(SI7230)→ CC- IC(SI7230)→ CC- Ver1.1
" Type(Joint 3) 07(Single Wide,2,4Head) Typpe(Joint 3) Typpe(Joint 3) Wide,2,4Head) (02.7.15~, BIDRV) BIDRV) BIDRV
IC(SI7230)→CC-BIDRV ) ,C3507039~)

CPT XY DRV03 CPT XY DRV03 CPT XY DRV03 CPT-XYDRV03A CPT XY DRV03 CPT-XYDRV03A
Setting Value :A Setting Value :A Setting Value :A CPT-XYDRV03A CPT-XYDRV03A (Using T.T Sol. ) (Using T.T Sol. ) (Using T.T Sol. ) (Using T.T Sol. ) (Using T.T Sol. ) Setting Value :A
Trim Driver (F, 3.5 (Using T.T Sol.)
(F, 3.5A (F, 3.5A (F, 3.5A Set) (F, 3.5 Set) (F, 3.5 Set) (F, 3.5A (F, 3.5 Set)
setting) setting) setting) setting)
AFC AFC AFC
High Speed(B) High Speed(B) High Speed(B) (Different back Small (Different back (Different back Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Compact Compact Basic Type, Option Small Head LCD Small Head LCD Small Head LCD Small Head LCD
Machanical Multi Head Multi Head Multi Head cover of multy Head(Option) cover of multy cover of multy (4Head Common Type(Option) Type(Option) Type(Option) Type(Option)
Common Use Common Use Common Use Common Use (Option)Common Use (Basic) (Option) (Basic) (Option) (Option) (Option) (Basic) (Option) (Basic) (Option) (Option) (Option) (Basic) (Option) (Option) (Option) (CPTOP-01) (CPTOP-01) Use) Common Use Common Use Common Use Common Use
head) head) head)
OP.Box S/N NWOPxxxx NWOPxxxx NWOPxxxx MBOPxxxx MBOPxxxx MBOPxxxx AFOPxxxx AFOPxxxx(33) HBOPxxxx EMOPxxxx OPOPxxxx EMOPxxxx OPOPxxxx SHOPxxxx OPOPxxxx(UP) EMOPxxxx OPOPxxxx EMOPxxxx OPOPxxxx SHOPxxxx OPOPxxxx(UP) EMOPxxxx OPOPxxxx SHOPxxxx OPOPxxxx(UP) CPOPxxxx CPOPxxxx UXOPxxxx UXOPxxxx THOPxxxx

High Speed 486 CPU(PC-410) 486 CPU(PC-410) 486 CPU(PC-410) 486 CPU(PC- 486 CPU(PC- 486 CPU(PC- 386 CPU 386 CPU
486 CPU(PC-410) 486 CPU(PC-410) AFC Common Use DRAM 2EA DRAM 2EA 410) 410) (PC386) (PC386) 486 CPU(PC-410) 486 CPU(PC-410)
486 CPU 486 CPU 486 CPU 486 CPU 486CPU 486CPU Common Use 486 CPU(PC-410) 486CPU(PC-410) 486CPU(PC-410) DRAM 2EA 410) 486CPU(PC- HB Series Common
CPU
(PC-410) (PC-410) (PC-410) (PC-410) DRAM 4M DRAM 4M (PC-410) (PC-410) DRAM 4M Byte 2EA 386 CPU 486CPU(PC-410) 386 CPU 486CPU(PC-410) (High (High 386 CPU 386 CPU (High B Common DRAM 2EA (High 386 CPU 410) DRAM 2EA DRAM 2EA Small Small 386 CPU, 486 CPU DRAM 4M Bite DRAM 4M Bite 486 CPU(PC-410) Use (PC-410)
Byte 2EA Byte 2EA 486CPU(PC-410) Speed B Common Speed B Common (High B (High B Head(Basic) Head(Basic) 2EA 2EA
486CPU(PC-410) Use) B Common Use)
Use) Use) Common Use) Common Use) Common Use Common Use

Rom, Ram Memory Flash Rom Card 06-116A-SW64 06-116A-SW64 06-116A-SW64 06-116A-SW64 06-116A-SW64 06-116A-SW64 06-116A-SW64 High Speed B Series
Memory Card Card (Twin (SRAM→NVRAM: 06-116A-SW64 (ROM VER (ROM (ROM EPROM ROM VER ROM VER ROM VER 06-116A-SW64 (OPT_V18.BIN) (OPT_V18.BIN) ROM VER CB2.9D (OPT_V18.BIN) (OPT_V18.BIN) ROM VER (OPT_V18.BIN) (OPT_v18.BIN) 06-116A-SW64 06-116A-SW64 06-116A-SW64 06-116A-SW64 Common Use(06-
OP.BOX
(ROMV25.BIN) VER AB3.0D) ROM VER EB2.0 CB2.9D
Memory) OP0006-45A ~) H/2.8) VER AB3.0D VER F/2.0 FB/2.0 E/2.0 E/2.0 116A-SW64)
(※03.06.11~)
HS-IO01
N-IO 5m NC-IO Ver2.1 NC-IO Ver2.1 SH-IO Ver1.2 SH-IO Ver1.2 NC-IO Ver2.1
I/O Board IOCARD3 IO 4M (I/O CARD) MHS-IO01 NC-IO Ver2.1 HS-IO01 MHS-IO01 (AFC MHS-IO01 14HDIO04 GU10-1 14HDIO04 GU10-1 NC-IO Ver2.1 14HDIO04 GU10-1 14HDIO04 GU10-1 14HDIO04 GU10-1 14HDIO04 GU10-1 CPT-IO01 CPT-NIO Ver1.1 14HDIO04 NC-IO Ver2.1 NC-IO Ver2.1 MHS-IO01 NC-IO Ver 2.1
(01.12.01 Partical~) Common Use) (Basic) (Basic)
High Speed High Speed Common Multi Head Common Multi Head Common Multi Head Multi Head High Speed B Series
Key Board KEYBO3 KEY5 KEY5 KEY6 KEY6 KEY6 KEY5 KEY6 Key6 KEYLED 4 KEYLED 4 Common Use Common Use KEYLED 4 KEY6 KEYLED 4 KEY6 KEYLED 4 KEY6 KEYLED 4 KEY6 KEYLED 4 KEY6 Key6 Key6 Key6 Key6
Common Use Key6 Use Key6 Use (Key6) Use (Key6) Common Use
(Key6) (Key6)
Small
Membrane Only Multi head Only Multi head Multi Head Adding High Speed(B) High Speed(B) High Speed(B) AFC(High Speed Head(Option) AFC Common Use AFC Common Use Small Head (Option) Small Head(Basic) Small Head (Option) Small Head(Basic) Small Head (Option) Small Head(Basic) Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Small Head Only Compact Only Compact Small Head(Option) Small Head(Option) Small Head(Option) Small Head(Option) Small Head(Option)
chinese language Common Use Common Use Common Use Common Use) Common Use (Option) (Basic) (Option) (Basic) (Option) (Basic) (Option) (Basic) (Option) (Basic) (Option) Common Use
Common Use
10.4" LG 6091L0040C
6091L0040C Multi Head Multi Head Multi Head Multi Head
LCD LCD 11.3" LCD 11.3" (01.05.19 10.4" 10.4" 10.4" 10.4" 10.4" 6091L0040C High High Speed LCD,VFD 8.4" LCD,VFD 8.4" LCD,VFD Common Use LCD,VFD Common Use LCD,VFD Common Use LCD,VFD Common Use LCD,VFD 10.4" LCD,VFD 10.4" HC20401-C HC20401-C Basic, Option 10.4" 10.4" 10.4" Multi Head Common
Partical~) 10.4") Speed Common (99/08/27 Partial~) (4head common use) Use (10.4")
Use(10.4") Common Use(10.4") (10.4") (10.4") (10.4") (10.4")

Cooling Fin Cooling Fin Cooling Fin Multi Head Cooling Fin Cooling Fin 12 Head 12 Head 12 Head Common High Speed New Only Single Head Only Single Head Including in Including in High Speed A Series High Speed A Series High Speed A Series High Speed A
BOX Machinery
(NON-T Type) (T Type) (T Type) common use (T Type) (T Type) Common Use Common Use Use (F/F 3.5A) Common Use (F/F Sanyo Driver(1KW)] Including in Con.Box (S/N:1HCOxxxx) (S/N:1HCOxxxx) Con.Box Con.Box Common use Common use Common use Series Common use developing
Cooling Fin(T Type) 3.5A)

Pentagon(1.5A) Pentagon(1.5A) Pentagon(1.5A) Sanyo(DC6A) X:103H89223-5243 X:103H89223-5243

Pentagon(1.5A) Pentagon(1.5A) Sanyo Sanyo Sanyo(DC6A) X axis --- 2Head : 103H7126-2849 (DC 2.1A,2EA, 1 Side Shaft) 4Head:103H8221-5044 (DC 2A,2 개,1 Side Shaft), X axis:103H7126-2849 (DC6A, 1Side (DC6A, 1Side Shaf)
Bipolar 5A (X:103H89583- (X:103H89583- (X:103H89583- (X:103H89583- (X:103H89583- (X:103H89223- X:103H89223- (X:103H89223- (X:103H89223- Sanyo 6Head: 103H8221-5044 (DC 2A,2EA,1 Side Shaft) X axis 4Head:103H8221-5044 (DC 2A,1EA,1Side Shaft) 6Head: 103H89222-5241 (DC 6A,1EA,1Side Shaft) X axis:103H7126-2849 (DC2.1A,1Side Shaft,1EA) (DC2.1A,1Side Shaf) X:103H89223-5243(DC6A, 1Side Shaf) Shaf) Sanyo Linear Motor
Motor (5 phase 10 8048) 5243) 5243 5243) Y axis 4Head: 103H8222-5114 (DC 4A,1EA, 2Side Shaf) Y axis:103H7126-1211 (DC2.0A,2Side Y:103H89223-5214(DC6A, 2Side Shaf)
lines) (Y:103H89583- 8048) (Y:103H89583- 8048) 8048) 8048) (Y:103H89223- Y:103H89223- (Y:103H89223- 5243) (P20B10100DXS00) Y axis --- 2Head : 103H8223-5114 (DC 4A,2개,2Side shaft), 4Head : 103H8222-5013 (DC 2A,2개, 2Side Shaft), 6Head:103H89222-5211 (DC 6A,1EA, 2Side Shaft) Shaft,1EA) Y axis:103H7823-0740 Y:103H89223-5214 Y:103H89223-5214 (X,Y1,Y2)
8018) (Y:103H89583- (Y:103H89583- (Y:103H89583- (Y:103H89223- 6Head: 103H8223-5114(DC 4A, 2EA, 2Side Shaft) (DC3.0A,2Side Shaf) (DC6A, 2Side (DC6A, 2Side Shaf)
8018) 5214) 5214 5214)
8018) 8018) 8018) 5214) Shaf)

SSD205A→ 205B XY
SSDK4-3 SSDK4-3 High
→ SSDK4-1 Installing New X- Installing New 12Head (SS2B05- 12Head (SS2B05- 12Head (SS2B05- Speed(SS2B05-1) CPT-XYDRV03 CPT-XYDRV03
XY Driver SB-300 (SSDC- 1) Common Use 1) Common Use 1) Common Use Sanyo Driver (Single (single Sanyo Linear Driver
Board Y X-Y SSDK4-3 SSDK4-3 Common Use SS2BO5 SS2BO5 1SS2BO5 SS2B05-3 SS2B05-3 SS2B05-3 SS2B05-3
03)→205A Changing Signal (Cooling Fin-"T" (Cooling (Setting Standard (Setting Standard (Setting Standard (Setting Standard (PY2A050A7) Head X Haed X axis,1306 (X,Y1,Y2)
Cable (6P→8P) Type) Fin-"T"type) of 12 Head) of 12 Head) of 12 Head) of 12 Head) axis,1306Yaxis) Y axis)

Aftier Using chattering

X axis = 12Head X axis = 12Head
Version(02.02.20), RSW3
X-Y electricity ↑:C ↓:8 ↑:C ↓:8 The Following setting (S/W: F, 3.5A (S/W: F, 3.5A (S/W: F, 3.5A (S/W: F, 3.5A UKxx02= X: 8(1.13A), Y: F(2.1A) [2.0A setting], WExx04-75↓= X: 8(1.13A), Y: F(2.1A) [2.0A setting], X:C (1.81A), X:C, Y:9 X axis:C, Y axis: F X axis:C, Y axis: F X axis:C, Y axis: F X axis:C, Y axis: F
Current Value
value was applied X axis=C, Y axis=C X axis=C, Y axis=C X axis=C, Y axis=C Setting) Setting) Setting) Setting) (S/W: F, 3.5A Setting) UKxx04= X: A(1.41A), Y: F(1.81A) [2.0A setting], WExx04-100=X: F(2.5A), Y: F(2.5A) [2.5A setting], X: 2.5A Setting , Y: 3A Setting Y:9(1.27A) ∴F, 2.0A Setting (S/W: F, 3.5A (S/W: F, 3.5A (S/W: F, 3.5A (S/W: F,
Setting Y axis = 12Head Y axis = 12Head ※ 2.0A Setting Setting) Setting) Setting) 3.5A Setting)
↑:C ↓:8 ↑:C ↓:8 ( X axis=C, Y axis UKxx06 X: 8(1.34A), Y: F(2.5A) [2.5A setting]
=C)

SMPS SA-N4123 SS30-BDDB(26.7W) SS30-BDDB(26.7W) SS30-BDDB SS30-BDDB SS30-BDDB

(26.7W) (26.7W) (26.7W)

LG Driver LG Driver
LG Driver 14THMMDRV5 (Different EEPROM) 14THMMDRV5 (Different EEPROM) SD-MMD16 14THMMDRV5 (Different EEPROM) 14THMMDRV5 (Different EEPROM) SD-MMD16 High Speed B Series High Speed B Series High Speed B Series High Speed B Series High Speed B Series
LG Driver LG Driver LG Driver (FDA- (FDA-3010P) Sanyo LG Driver Sanyo Sanyo Sanyo 14THMMDRV5 (Different EEPROM)
Driver
(FDA-3010P) (FDA-3010P) (FDA-3010P) 3010P)→Sanyo Q →Sanyo Q (PY2A050A) (FDA-3010P) (FDA- (PY2A050A) (PY2A050A) (PY2A050A) Small Head:4PV, Small Head:4PV, (Pattern Direct PCB Small Small (pattern Direct PCB Small Head:4PV, Single Head: 1PV CPT-MAINDRV01 CPT-MAINDRV03 Common Common Use Common Use Common Use Common Use
3010P) Single Head: 1PV Single Head: 1PV Common Use) Head:4PV, Single Head: 1PV Head:4PV, Single Head: 1PV Common Use) Use(PY2A050A) (PY2A050A) (PY2A050A) (PY2A050A) (PY2A050A)
Series (36040001~) Series

Main Shaft
LG Servo
LG Servo (TN09 : 850W)→
Sanyo High Speed B Series High Speed B Series High Speed B Series High Speed B Series High Speed B Series
Motor
LG Servo LG Servo LG Servo (TN09 : 850W)→ Sanyo Sanyo LG Servo LG Servo (P10B13100HXS2F Sanyo Sanyo Fortuna Servo Fortuna Servo Sanyo Servo (XP50B0705DXE92) Fortuna Servo Fortuna Servo Sanyo Servo (XP50B0705DXE92) Fortuna Servo Fortuna Servo IHPS120N-31 IHPS120N-31 Common Use Common Use Common Use Common Use Common Use
(TN09 : 850W) (TN09 : 850W) (TN09 : 850W) Sanyo (P10B13100HXS2F) (P10B13100HXS2F) (TN09 : 850W) (TN09 : 850W) (P10B13100HXS2F) (P10B13100HXS2F)
(P10B13100HXS2F) ※Attaching Cable to ) (P10B13100HXS2F) (P10B13100HXS2F) (P10B13100HXS2F) (P10B13100HXS2F) (P10B13100HXS2F)
Motor
NC-THS Ver2.1
NC-THS Ver2.3 NC-THS Ver2.3 NC-THS Ver2.1
14THS5 14THS5 ※Compatible with Adding Sub- Adding Sub-
Sub Control
THSB5 →THSB7 THSB 11(Dip Type) THSB 11(SMD Type) 14THS5 NC-THS Ver2.3(S) NC-THS Ver2.3(S) (Dip 1,5,8 (Dip AFC Common Use HI Speed Common 2.2 →NC-THS 4THS4→14THS3 14THS4→14THS3 14THS4 →14THSB5 (Dip 1,5 On) NC-THS Ver2.3 4THS4→14THS3 14THS4→14THS 14THS4 →14THS5 (Dip 1,5 On) NC-THS Ver2.3 14THS4 →14THS5 (Dip 1,5 14THS4 →14THS5 (Dip 1,5 Control Circuit Control Circuit 14THS5 (Dip 1,5 On) (High Speed (High Speed 14THS5 (High Speed B
Board →THSB 13-1 (Dip 1,5 On) Use (High Speed B Common Use) 3 (High Speed B Common Use) On) On) B Series B Series Common Series Common
On) 1,5,8 On) Ver2.3(03.04.01) on Joint B/D on Joint B/D Common use Use) Use)
Sub Control
Joint(High Speed B) Sub-Control Joint(New) Sub-Control Joint Sub-Control Joint
Sub-Control
Joint Board NC- FNC-TJ Ver1.0 NC-TJ Ver2.1 Sub-Control Joint B/D (NC-TJ Ver2.1) Sub-Control Joint B/D (NC-TJ Ver2.1) B/D (NC-TJ NC-TJ Ver2.1 B/D (NC-TJ Ver2.1)
Ver2.1)
WH6CS1 WH6CS1 WH6CS1 TJ Ver2.1 WH6CS1 WH6CS1
WH6CS1 WH6CS1 WH6CS1
EMB-WH9C- EMB-WH9C-H EMB-WH9C-H EMB-WH9C-H Multi_WH6C1 EMB-WH9C-H Multi_WH6C1 EMB-WH9C-H EMB- EMB-WH9C- CPT-WH6C1 CPT-WH6C1
Board H WH12CS1 WH12CS1 WH9C-H H
Wheel Board EMB-WH9C-H WH4CS Ver1.0 AFC-WH3C1 AFC_WH3C1 EMB_WH9C_H EMB_WH9C_H EMB_WH9CS1 EMB_WH9C1 WH12CS1 EMB_WH9C1 CPT- CPT- WH12CS1 WH12CS1 WH15CS1 WH12CS1 WH15CS1
WH12CS1 WH12CS1 WH12CS1 WH12CS1 EMB_WH12C1 WH15CS1 EMB_WH12C1 WH12CS1 WH15CS1 WH12CS1 WH12CS1 WH12C1 WH12C1
WH15CS1 WH15CS1 WH15CS1 WH15CS1 WH15CS1 WH15CS1 WH15C1 WH15CS1 EMB-SW- EMB-SW-
EMB-SW-H(9,15C) EMB-SW-H(9,15C) EMB-SW-H(9,15C) EMB-SW-H(9,15C) H(9,15C) H(9,15C)
Head On/Off
Head Oin/Off S/W Head Oin/Off S/W EMB-HSW- EMB-HSW- EMB-SW-H(9,15C) HSW-04 Ver1.0 AFC-SW01 AFC_SW01 EMB_SW_H(9,15C) EMB_SW_H(9,15C) EMB_SW_H(9,15C) Head On/Off S/W Type EMB-SW-H(9,15C) EMB-SW-H(9,15C) Head On/Off S/W Type EMB-SW-H(9,15C) EMB-SW-H(9,15C) EMB- EMB-HSW- EMB-HSW-6.12 EMB-HSW-6.12 EMB-SW-H(15C) EMB-HSW-12 EMB-SW-H(9,15C)
Type Type 6.12 6.12 EMB-HSW-6.12 EMB-HSW-6.12 EMB-HSW-6.12 EMB-HSW-6.12 HSW-6.12 6.12 EMB- EMB-
NP-061 HSW-6.12 HSW-6.12
NP-061 NP-061 TNP-06
NP-091
Color Change
NP- NP-091 NP-091 TNP-09 TNP-09 TNP04 Ver1.0 AFC-NP01 AFC-NP01 TNP-09 TNP-09 TNP-09 (Including Circuit on Joint B/D) TNP-12 TNP-12 TNP-15 TNP-12 TNP-09,15
NP-122 NP-122 TNP-12
121 F/VER 2.2
Embroidery UB Ver
A/VER 0.999(F) A/VER 2.5 H/Ver 2.7 AB/VER 3.0 AB/VER 3.0 F/VER E/V2_2 )E/V2_2 EB/Ver2.5 B/Ver2.2 C/Ver2.2 B/Ver2.2 C/Ver2.2 BB/Ver2.5 CB/Ver2.2(2003.3. B/Ver2.2 C/Ver2.2 B/Ver2.2 C/Ver2.2 BB/Ver2.5 CB/Ver2.2 B/Ver2.2 C/Ver2.2 B/Ver2.2 C/Ver2.2 D/Ver2.2 D/Ver2.5 UB Ver 2.5 E/Ver2.5
Machine Version
2001.05.14 A/VER 1.0(F) 2003.6.5 2002. 6 .5 2003.6.5 2003.6.5 2.2(2002.06.05) 2001.05.27 (03_09_28 (01_03_25) (2003.06.05) (2003.05.30) (2001.12.15) (2003.05.30) (2001.12.15) (2002.06.02) 12 ) (2003.05.30) (2002.12.02) (2003.05.30) (2001.12.15) (2002.06.02) (2003.3.12 ) (2003.05.30) (2001.12.15) (2003.05.30) (2001.12.15) (2002.5.23) (2003.4.2) 2.5(03.04.03 ) (03.04.03) (03. 05. 26)
Software (Temporality)
(Temporality)
S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 2H,4H(DC2A 103H7121-5011) 2H,4H(DC2A 103H7121-5011) 2H,4H(DC2A 103H7121-5011) 2H,4H(DC2A 103H7121-5011) 2H,4H(DC2A 103H7121-5011) S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17
S7R15GDCE-C17 4H(103H7123-5010:2A),6H(103H123- 2H,4H(DC2A 103H7121-5011) DC1.4A DC1.4A
C/C Motor (Gear (Gear (Gear (Gear (Gear (Gear (Gear (Gear (Gear (Gear (Gear ratio:S7KA9B) 0110:1A→103H7123-5010:2A)→ 6H(DC3A 103H7126-0721) 6H(DC3A 103H7126- 6H(DC3A 103H7126- 6H(DC3A 103H7126- 6H(DC3A 6H(DC3A 103H7121-2411 103H7121-2411 (Gear (Gear (Gear (Gear MH Common Use
Ratio:S7KA9B) Ratio:S7KA9B) Ratio:S7KA9B) Ratio:S7KA9B) Ratio:S7KA9B) Ratio:S7KA9B) Ratio:S7KA9B) ratio:S7KA9B) ratio:S7KA9B) ratio:S7KA9B) 0721) 0721) 0721) 103H7126-0721) 103H7126-0721) Head:S7KA9B) Ratio:S7KA9B) Ratio:S7KA9B) Ratio:S7KA9B)
Geared Motor Geared Motor Geared Motor Wiper Sol. Wiper Sol. Geared Motor Geared Motor Wiper Sol. Geared Motor Geared Motor Wiper Sol. Wiper Sol. Wiper Sol. Geared Motor Geared Motor Wiper Sol. Wiper Sol. Wiper Sol. Wiper Sol. Wiper Step Motor S7R15GDCE-C17 S7R15GDCE-C17 Wiper Sol.
Wiper Sol. Wiper Sol. Wiper Sol. Wiper Sol. Wiper Sol. Wiper Sol. Wiper Sol. Wiper Sol. S7R15GDCE- Wiper Sol. (M90176R) Multi Head common
Wiper M & S S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 (22.6Ω±10%) (22.6Ω±10%) S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 S7R15GDCE-C17 Wiper Sync Motor 103H548- (Gear Ratio: (Gear Ratio:
(22.6Ω±10%) (22.6Ω±10%) (22.6Ω±10%) (S7RDA25B) (S7RDA25B) (S7RDA25B) (22.6Ω±10%) (S7RDA25B) (S7RDA25B) (22.6Ω±10%) (22.6Ω±10%) (22.6Ω±10%) (22.6Ω±10%) (S7RDA25B) (S7RDA25B) (22.6Ω±10%) (22.6Ω±10%) (22.6Ω±10%) (22.6Ω±10%) (S7RDA25B) C17 (22.6Ω±10%) (22.6Ω±10%) (22.6Ω±10%) (22.6Ω±10%) 0496 (22.6Ω±10%) S7RDA25B) S7RDA25B) (Single Head use
(S7RDA25B) Common Use)
Trim Sol. Trim Sol. Trim Sol. Trim Sol. Trim Sol. Trim Sol. Trim Sol. Trim Sol. Trim Sol. Trim Sol. Trim Sol.
Trim Sol. Trim Sol. Trim Sol. Trimming Motor Trimming Motor Trimming Motor Trim Sol. High Speed B Trim Sol. Step Motor Trimming Motor (KPX-D08-01EM) Trim Sol. (KPX-D08-01EM) Trim Sol. (KPX-D08-01EM) (KPX-D08-01EM) (KPX-D08- (KPX-D08- (KPX-D08- (KPX-D08- (KPX-D08-01EM) (KPX-D08- Trim Sol. Trim Sol. Trim Sol. Trim Sol.(118.3Ω±10%) Trim Sol. Trim Sol. Trim Sol. Trimming Motor
Trim M & S (103H8222- (103H8222- Series Common (KPX-D08-01EM) (KPX-D08-01EM) (103H8222-
(38.3Ω±10%) (38.3Ω±10%) (38.3Ω±10%) (103H8222-5013) (38.3Ω±10%) (38.3Ω±10%) (103H8222-5013) (103H8222-5013) 01EM) 01EM) 01EM) 01EM) 01EM) (118.3Ω±10% (M980342R) (38.3Ω±10%) (38.3Ω±10%) (38.3Ω±10%)
5013) 5212) Use (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) ) (118.3Ω±10%) (118.3Ω±10%) (118.3Ω±10%) 5011)
Etc.
Jump Sol. Jump Sol. Jump Sol. Jump Sol.
Jump Sol. Jump Sol. Jump Sol. Jump Sol. Jump Sol. Jump Sol. Jump Sol. Jump Sol. Jump Sol. Jump Step Motor Jump Step Motor Jump Sol. Jump Sol. Jump Sol. Jump Sol. Jump Step Motor Jump Step Motor Jump Sol. Jump Sol. Jump Sol. Jump Sol. Jump Step Motor Jump Step Motor Jump Sol. Jump Sol. Jump Step Motor Jump Step Motor Jump Sol. High Speed B Series
Jump M & S
(30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (103H548-0496) (103H548-0496) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (103H548-0496) (103H548-0496) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (103H548-0496) (103H548-0496) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (30.8Ω±10%) (103H548-0496) (103H548-0496) (30.8Ω±10%) Common Use

Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol. Picker Sol.
Picker (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) Picker Sol. (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%)
(180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%) (180Ω±10%)

Switch Cover DEF-01FL

GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V

Half Turn Toshiba,TLP805 Toshiba,TLP805 (01.7.30~) (01.7.30~) (01.7.30~) GP1S51V (01.7.30~) (01.7.30~) (01.7.30~) GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V GP1S51V

Origin: KPS-D08- Origin: KPS-D08- Origin: KPS-D08-

012M 012M 012M High Speed (B) High Speed (B)
The origin Limit :KH- Limit :KH- Limit :KH- Common Use Common Use TLP1204(Side) TLP1204(Side) TLP1204(Side) TLP1204(C39K) TLP1204(Side) TLP1204(Side) WS-2(X 2EA,Y 1EA) WS-2(X 2EA,Y 1EA) TLP806 TLP806 P1204(C38D) P1204(C38D) TLP1204(Side) TLP1204(Side) TLP1204(Side) TLP1204(C36K)
Sensor 9012HR 9012HR 9012HR
KPS-D08- KPS-D08- KPS-D08- Multi Head Common
Trim Return KPS-D08-012M KPS-D08-012M KPS-D08-012M TLP1204(Top) TLP1204(Top) TLP1204(Top) KPS-D08-012M TLP1204(Top) KPS-D08-012M TLP1204(Top) TLP1204(Top) KPS-D08-012M KPS-D08-012M KPS-D08-012M KPS-D08-012M TLP1204(Top) TLP1204(Top) KPS-D08-012M KPS-D08-012M KPS-D08-012M KPS-D08-012M TLP1204(Top) TLP1204(Top) 012M 012M 012M KPS-D08-012M KPS-D08-012M KPS-D08-012M KPS-D08-012M TLP1204(TOP) Use

High Speed B Series

Wiper Return KPS-D08-012M KPS-D08-012M KPS-D08-012M TL-W1R5MC1 TL-W1R5MC1 TL-W1R5MC1 KPS-D08-012M KPS-D08-012M TL-W1R5MC1 TL-W1R5MC1 TL-W1R5MC1 TL-W1R5MC1 TL-W1R5MC1 TL-W1R5MC1 TL-W1R5MC1 SS-5 SS-5 TL-W1R5MC1 TL-W1R5MC1
Common Use

Potentiometer R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25 R1KL25

Encoder H40-8-1000Z015 H40-8-1000Z015 H40-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8- H37-8- H37-8- H37-8- H37-8- H37-8-1000Z015 H37-8- H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015 H37-8-1000Z015
1000Z015 1000Z015 1000Z015 1000Z015 1000Z015 1000Z015

Cable MHXX-XX-XX MHXX-XX-XX MHXX-XX-XX MH-EMB-XX MH-EMB-XX SWF/WTX-16 SSP-AFC-XX SSP-AFC-XX SSP-EMB-XX SSP-EMB-XX SWF/HB- XX SH-XX SH-XX SH-XX SH-XX SH-XX SH-XX SH-XX SH-XX SH-XX SH-XX SH-XX SH-XX Reference: P3T-B4-08-1 CPT-XX-XX CPT-XX-XX 12HT-XX UX-XX UX-XX 15HT-ARM-XX

75/75 썬스타 특수정밀(주) 생산 3부