SVC Man. SCAC & Multi (MFL67478301 - G) - General
SVC Man. SCAC & Multi (MFL67478301 - G) - General
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Air Conditioner
SVC MANUAL(General)
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual.
Only for authorized service personnel.
Air Conditioner Service Manual
TABLE OF CONTENTS
Part 1 General Information ..........................................................................................................3
1. Safety Precautions........................................................................................................4
2. Model Line Up................................................................................................................7
3. Nomenclature ..............................................................................................................11
3. Nomenclature....................................................................................................................11
1. Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the follow-
ing indications.
Dangerous Voltage
Be sure to disconnect the power cable plug from the plug socket before disas-
sembling the equipment for a repair.Internal components and circuit boards are at
main potential when the equipment is connected to the power cables. This volt-
age is extremely dangerous and may cause death or severe injury if come in con-
tact with it.
Do not touch the discharging refrigerant gas during the repair work.
The discharging refrigerant gas.The refrigerant gas can cause frostbite.
When the refrigerant gas leaks during work, execute ventilation. If the refrigerant
gas touches to a fire, poisonous gas generates. A case of leakage of the refriger-
ant and the closed room full with gas is dangerous because a shortage of oxygen
occurs. Be sure to execute ventilation.
When removing the front panel or cabinet, execute short-circuit and discharge
between high voltage capacitor terminals. If discharge is not executed, an electric
shock is caused by high voltage resulted in a death or injury.
Do not use a defective or underrated circuit breaker. Use the correctly rated
breaker and fuse. Otherwise there is a risk of fire or electric shock.
Install the panel and the cover of control box securely. Otherwise there is risk of
fire or electric shock due to dust, water etc.
Indoor/outdoor wiring connections must be secured tightly and the cable should
be routed properly so that there is no force pulling the cable from the connection
terminals. Improper or loose connections can cause heat generation or fire.
Do not touch, operate, or repaire the product with wet hands. Hoding the plug by
hand when taking out. Otherwise there is risk of electric shock or fire.
Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air
purge. Do not compress air or Oxygen and Do not use Flammable gases.
Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
Do not turn on the breaker under condition that front panel and cabinet are
removed.
Be sure to earth the air conditioner with an earthing conductor connected to the
earthing terminal.
Conduct repair works after checking that the refrigerating cycle section has
cooled down sufficiently. Otherwise, working on the unit, the hot refrigerating
cycle section can cause burns.
Do not tilt the unit when removing panels. Otherwise, the water inside the unit
can spill and wet floor.
Do not use the welder in a well-ventilated place. Using the welder in an enclosed
room can cause oxygen deficiency.
Be sure to turn off power switch before connect or disconnect connector, or parts
damage may be occurred.
Check to see if the power cable plug is not dirty or loose. If the plug is dust or
loose it can cause an electrical shock or fire.
Do not use a joined power cable or extension cable, or share the same power
outlet with other electrical appliances. otherwise, it can cause an electrical shock,
excessive heat generation or fire.
Do not insert hands or other objects through the air inlet or outlet while the prod-
uct is operating. There are sharp and moving parts that could cause personal
injury.
Do not block the inlet or outlet of air flow. It may cause product failure
Check to see if the parts are mounted correctly and wires are connected.
Improper installation and connections can cause an electric shock or an injury.
Check the installation platform or frame has corroded. Corroded installation plat-
form or frame can cause the unit to fall, resulting in injury.
After the work has finished, be sure to do an insulation tset to check the resis-
tance is 2[Mohm] or more between the charge section and the non-charge metal
section (Earth position). If the resistance value is low, a disaster such as a leak or
electric shock is caused at userʼs side.
Check the drainage of the indoor unit after the repair. If drainage is faulty the
water to enter the room and wet floor.
2. Model Line Up
2.1 Indoor units
Capacity Index [kW (kBtu/h)]
Chassis
Category 2.5 3.5 5.0 7.1 8.0 10.0 12.5 14.0 15.0
Name
(9) (12) (18) (24) (30) (36) (42) (48) (60)
ATNH09GRLE2 ATNH12GRLE2
TR
[CT09 NR2 [CT12 NR2]
ATNH18GQLE2
TQ
[CT18 NQ2]
ATNH36GNLE2
TN
[UT36 NN2
ABNH18GHLA2 ABNH24GHLA2
BH
[CB18 NH2] [CB24 NH2]
High
ABNH30GGLA2 ABNH36GGLA2
Static BG
[UB30 NG2] [UB36 NG2]
Pressure
ABNH42GRLA2 ABNH48GRLA2 ABNH60GRLA2
BR
[UB42 NR2] [UB48 NR2] [UB60 NR2]
ABNH09GL1A2
L1
[CB09L N12]
Low
ABNH12GL2A2 ABNH18GL2A2
Static L2
[CB12L N22] [CB18L N22]
Pressure
ABNH24GL3A2
L3
[CB24L N32]
AVNH09GELA2 AVNH12GELA2
Ceiling & Floor VE
[CV09 NE2] [CV12 NE2]
UVNH36GKLA2
Ceiling Suspended VK
[UV36 NK2]
APNH48GTLA0
Floor standing PT2
[UP48 NT2]
AJNW30GVLA0 AJNW36GVLA0
Wall mounted SV
[UJ30 NV2] [UJ36 NV2]
Chassis
Chassis
Chassis
AUUW368D2
DC Inverter
[UU37W UO2]
No. of connectable indoor units 1
Total capacity index of
10.0
connectable indoor units(kW)
Power supply 3Ø, 380 - 415V, 50Hz
Chassis
Chassis
3. Nomenclature
3.1 Indoor Unit(Global)
ATN H 09 G L 1 A 2
Serial number
Function
A : Basic, C/L : Plasma, E : Elevation grille
Look
L : Basic
Chassis name only for Low Static Duct
Chassis name
Electrical rating
G : 220~240/50,60/1
Nominal Capacity
Ex) 9,000 Btu/h Class → '09',
18,000 Btu/h Class → '18'
Model type
C : C/O
H : H/P
Q : DC Inverter C/O
W : DC Inverter H/P
P T - U M C
Functions
A:BASIC
C:Plasma
E:Elevation Grille
F:Elevation Grille+Plasma
D: Art Panel
Model Type
C : Cooling Only H : Heat Pump U: Single A
Decoration Panel of Ceiling Cassette Type Indoor Unit
A U U W 2 4 6 D 2
Serial number
Model Type
D : Standard Inverter
Model type
C : C/O
H : H/P
Q : DC Inverter C/O
W : DC Inverter H/P
Indicates that this is a
R410A outdoor unit
Nominal Capacity
Ex) 9,000 Btu/h Class → '09',
18,000 Btu/h Class → '18'
Product type
T : Ceiling Cassette Air Conditioner
B : Ceiling Concealed Duct Air Conditioner
V : Ceiling & Floor Air Conditioner
J : Single Split Wall Mounted Air Conditioner
P : Floor Standing Air Conditioner
Q : Console Air Conditioner
Connectable Outdoor unit type
U : Indoor units only for Single A systems
C : Common Indoor Unit for Multi and Single A
Functions
A: Basic C:For Indoor Unit with Plasma Air Purifier.
Model Type
C : Cooling Only H : Heat Pump U: Single A
Decoration Panel of Ceiling Cassette Type Indoor Unit
U U 2 4 W U4 2
Serial number
Model type
W : Inverter
Type
U : Outdoor units
Model type
U : Universal model
5. Reliability ........................................................................................................................41
5.1 Hot start.......................................................................................................................41
5.2 Self-diagnosis Function...............................................................................................41
5.3 Soft dry operation........................................................................................................41
Note
1. * : These functions need to connect the wired remote controller.
2. ** : Auto Changeover function can be operated when connected with Single A.
Auto Operation function can be operated whne connected with Mutli F/FDX.
3. Group control, Dry Contact, Auto Changeover functions are not available for units which are connected with synchro models.
O : Applied X : Not applied
Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate package.
4. Wall mounted
Note
1. * : These functions need to connect the wired remote controller.
2. ** : Auto Changeover function can be operated when connected with Single A.
O : Applied X : Not applied
Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate pack-
age.
5. Outdoor
DC Inverter Single A (1Ø)
AUUW096D AUUW126D AUUW186D2
Category Functions
[UU09W ULD] [UU12W ULD] [UU18W UE2]
Defrost / Deicing O O O
High pressure switch X X X
Low pressure switch X X X
Phase protection X X X
Reliability
Restart delay (3-minutes) O O O
Self diagnosis O O O
Soft start O O O
Test function O O X
Convenience Night Silent Operation X X O
CAC network
Network soluation(LGAP) X X O
function
[Note]
• O: Applied, • X: Not applied
Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate
package.
[Note]
• O: Applied, • X: Not applied
Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate
package.
[Note]
• O: Applied, • X: Not applied
Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate
package.
AUUW368D2 AUUW428D2
Device
[UU37W UO2] [UU43W U32]
Simple Controller PQCSB101S0 PQCSB101S0
Function controller PQCSB101S0 + PQCSC101S0 PQCSB101S0 + PQCSC101S0
Function Scheduler PQCSB101S0 + PQCSD130A0 PQCSB101S0 + PQCSD130A0
AC Ez PQCSZ250S0 PQCSZ250S0
Central AC Smart ll PQCSW320A1E PQCSW320A1E
Controller Option Kit (SD card type) PQCSE341A0 / PQCSE342A0 PQCSE341A0 / PQCSE342A0
ACP(Advanced Control Platform) PQCPA11A0E / PQCPB11A0E PQCPA11A0E / PQCPB11A0E
AC Manager PQCSS520A0E PQCSS520A0E
PI485 PMNFP14A0/PMNFP14A1 PMNFP14A0/PMNFP14A1
DO(Digital Output) Kit PQNFP00T0 PQNFP00T0
BNU (Building LONWORKS Gateway PQNFB16A1 PQNFB16A1
Network Unit) BACnet Gateway PQNFB17B0 PQNFB17B0
Y branch X X
Installation Header branch X X
Air Guide X X
ODU Dry Contact O (On/off control) O (On/off control)
Low Ambient Kit O (Logical operation) O (Logical operation)
[Note]
• O: Applied, • X: Not applied
Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate
package.
AUUW488D2 AUUW608D2
Device
[UU49W U32] [UU61W U32]
Simple Controller PQCSB101S0 PQCSB101S0
Function controller PQCSB101S0 + PQCSC101S0 PQCSB101S0 + PQCSC101S0
Function Scheduler PQCSB101S0 + PQCSD130A0 PQCSB101S0 + PQCSD130A0
AC Ez PQCSZ250S0 PQCSZ250S0
Central AC Smart ll PQCSW320A1E PQCSW320A1E
Controller Option Kit (SD card type) PQCSE341A0 / PQCSE342A0 PQCSE341A0 / PQCSE342A0
ACP(Advanced Control Platform) PQCPA11A0E / PQCPB11A0E PQCPA11A0E / PQCPB11A0E
AC Manager PQCSS520A0E PQCSS520A0E
PI485 PMNFP14A0/PMNFP14A1 PMNFP14A0/PMNFP14A1
DO(Digital Output) Kit PQNFP00T0 PQNFP00T0
BNU (Building LONWORKS Gateway PQNFB16A1 PQNFB16A1
Network Unit) BACnet Gateway PQNFB17B0 PQNFB17B0
Y branch X X
Installation Header branch X X
Air Guide X X
ODU Dry Contact O (On/off control) O (On/off control)
Low Ambient Kit O (Logical operation) O (Logical operation)
[Note]
• O: Applied, • X: Not applied
Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate
package.
2. Air flow
2.1 Auto swing (left & right)
• By the horizontal airflow direction control key input, the left/right louver automatically operates with the auto swing or it
is fixed to the desired direction.
Left Right
110° ~ 120°
Close
110° ~ 120°
Open
CLOSED
110~120°
Mode9
Mode8
Mode7
Mode6
Mode5
Mode4
Mode3
7~8°
Mode2
OPEN
NOTE: Some Models are different by swing width and swing pattern.
Vane 1 Vane 3
Vane 4
• Comparison of Air Flow Types
4-Open (conventional) Swirl Swing (New)
3. Air purifying
3.1 PLASMA Air Purifying System
The PLASMA Air Purifying System not only removes microscopic contaminants and dust, but also removes house
mites, pollen, and pet fur to help prevent allergic diseases like asthma. This filter that can be used over and over again
by simply washing with water.
+4.8KV discharge +
+
Polluted Air + Purified fresh Air
+
+
Generating plasma
Odour
Odour molecule
4. Installation Functions
4.1 E.S.P. (External Static Pressure) Setting
This function is applied to only duct type. Setting this in other cases will cause malfunction.
This is the function that decides the strength of the wind for each wind level and because this function is to make the installation
easier.
1 Ifcontroller
pressing button long for 3 seconds, it enters into remote
setter setup mode.
- If pressing once shortly, it enters into user setup mode.
Please press more than 3 seconds for sure.
ESP step
Function Code ESP value
Function code,
ESP code
ESP value
• When setting ESP value on the product without very weak wind or power wind function, it may not work.
6 Select ESP fan step again by using button and setup ESP value, as
No. 4 and 5, that corresponds each wind flow
• Please be careful not to change the ESP value for each fan step.
• It does not work to setup ESP value for very low/power step for some products.
• ESP value is available for specific range belongs to the product.
This function is applied to only duct type. Setting this in other cases will cause malfunction.
This function is only available on some products.
This is the function that static pressure of the product is divided in 11 steps for setting.
OPER
When pressing the button and
1 button simultaneously for more than 3
MODE
OPER
When pressing the button and
4 button simultaneously for more than 3
MODE
- Static Pressure (Code 06) setting will not be used if Static Pressure Step (Code 32) setting is being
used.
- For the static pressure value for each step, refer to the next page Table. 1
Table 1
ABNH18GHLA2
(Unit: CMM)
Static Pressure[mmAq(Pa)]
Setting Value
2.5(25) 4(39) 6(59) 8(78)
100 12.8 - - -
105 13.9 - - -
110 15.2 12.7 - -
115 16.5 14.0 - -
120 17.8 15.3 12.7 -
125 - 16.5 14.0 -
130 - 17.8 15.3 12.6
135 - - 16.5 13.5
140 - - 17.5 14.5
145 - - - 16.5
ABNH24GHLA2
(Unit: CMM)
Static Pressure[mmAq(Pa)]
Setting Value
2.5(25) 4(39) 6(59) 8(78)
105 13.9 - - -
110 15.2 12.7 - -
115 16.5 14.0 - -
120 17.8 15.3 12.7 -
125 - 16.5 14.0 -
130 - 17.8 15.3 12.6
135 - - 16.5 13.5
140 - - 17.6 14.5
145 - - - 16.5
150 - - - 18.0
ABNH30GGLA2
(Unit: CMM)
Static Pressure[mmAq(Pa)]
Setting Value
4(49) 6(59) 8(78) 10(98)
100 20.8 - - -
105 23.2 19.5 - -
110 26.0 21.5 - -
115 - 23.5 19.1 -
120 - 26.3 21.6 -
125 - - 24.0 19.9
130 - - 27.0 22.7
135 - - - 25.9
140 - - - -
ABNH36GGLA2
(Unit: CMM)
Static Pressure[mmAq(Pa)]
Setting Value
4(49) 6(59) 8(78) 10(98)
115 25.9 - - -
120 27.9 - - -
125 29.9 26.4 - -
130 32.0 28.5 25.0 -
135 - 30.7 27.5 -
140 - 32.9 29.9 26.0
145 - - 32.3 28.5
150 - - - 31.0
155 - - - -
ABNH42GRLA2
(Unit: CMM)
Static Pressure[mmAq(Pa)]
Setting Value
6(59) 8(78) 10(98) 12(118)
85 31.5 - - -
90 36.3 29.8 - -
95 41.3 34.5 28.4 -
100 45.4 39.7 33.5 27.3
105 - 44.1 38.6 33.1
110 - - 44.2 38.9
115 - - - 44.7
ABNH48GRLA2
(Unit: CMM)
Static Pressure[mmAq(Pa)]
Setting Value
6(59) 8(78) 10(98) 12(118)
85 31.5 - - -
90 36.3 29.8 - -
95 41.3 34.5 28.4 -
100 45.4 39.7 33.5 27.3
105 - 44.1 38.6 33.1
110 - - 44.2 38.9
115 - - - 44.7
ABNH60GRLA2
(Unit: CMM)
Static Pressure[mmAq(Pa)]
Setting Value
6(59) 8(78) 10(98) 12(118) 14(137)
95 41.3 - - - -
100 45.4 39.7 - - -
105 49.5 44.1 38.6 - -
110 - 48.5 44.2 38.9 -
115 - - 49.8 44.7 42.2
120 - - - 50.5 48.1
Static Pressure[mmAq(Pa)]
2.5(25) 4(39) 5(49) 6(59) 7(69) 8(78) 9(88) 10(98) 11(108) 13(127) 15(147)
Model Step CMM
Setting Value
32:01 32:02 32:03 32:04 32:05 32:06 32:07 32:08 32:09 32:10 32:11
LOW 18 96 102 107 104 114 118 122 125 127 132 134
ABNW30GM1A0 MID 20 102 110 114 110 121 125 127 130 133 135 137
HIGH 22 110 117 121 118 127 130 133 136 137 138 140
Static Pressure[mmAq(Pa)]
4(39) 5(49) 6(59) 7(69) 8(78) 9(88) 10(98) 11(108) 12(118) 13(127) 15(147)
Model Step CMM
Setting Value
32:01 32:02 32:03 32:04 32:05 32:06 32:07 32:08 32:09 32:10 32:11
LOW 24 88 91 95 100 101 108 113 115 118 118 118
ABNW36GM2A0 MID 28 93 97 101 105 108 115 118 120 124 124 124
HIGH 32 101 105 109 112 115 119 123 126 128 128 128
Static Pressure[mmAq(Pa)]
5(49) 6(59) 7(69) 8(78) 9(88) 10(98) 11(108) 12(118) 13(127) 14(137) 15(147)
Model Step CMM
Setting Value
32:01 32:02 32:03 32:04 32:05 32:06 32:07 32:08 32:09 32:10 32:11
LOW 28 100 103 106 110 114 118 121 125 128 133 136
ABNW42GM2A0 MID 33 108 111 114 118 122 125 128 131 134 138 141
HIGH 38 117 120 124 127 130 133 135 138 141 144 147
NOTE
1. Be sure to set the value refering table 1. Unexpected set value will cause mal-function.
2. Table 1 is based at 230V. According to the fluctuation of voltage, air flow rate varies.
3. Factory Set(External Static Pressure) each Model
Model Factory set (E.S.P.) mmAq(Pa)
ABNW18GM1A0
ABNW24GM1A0
ABNW30GM1A0 6(59)
ABNW36GM2A0
ABNW42GM2A0
* If it is zero static pressure, please set value below Maximum value.
Model Maximum value
ABNW18GM1A0
115
ABNW24GM1A0
ABNW30GM1A0
120
ABNW36GM2A0
ABNW42GM2A0 120
Table 2
Note :
1. The above table shows the correlation between the air rates and E.S.P.
Note :
1. The above table shows the correlation between the air rates and E.S.P.
Note :
1. The above table shows the correlation between the air rates and E.S.P.
1 Ifremote
pressing button long for 3 seconds, it enters into
controller setter setup mode.
- If pressing once shortly, it enters into user setup mode.
Please press more than 3 seconds for sure.
5. Reliability
5.1 Hot start
• When heating is started, the indoor fan is stopped or very slow to prevent the cold air carry out
• When the temp. of heat exchanger reach 30°C(model by model), indoor fan is started.
• While compressor off, the indoor fan repeats low airflow speed and stop.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification opera-
tion and 4-min compressor off repeat.
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
• Operating frequency of compressor depend on the load condition, The difference between the room temp. and set
temp., frequency restrictions.
• If compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30 sec-
onds.
• Condition of compressor turned off
- When intake air temperature reaches +4°C above the setting temperature.
• Condition of compressor turned on
- When intake air temperature reaches +2°C above the setting temperature.
* Condition of indoor fan turned off
- While in compressor on : indoor pipe temp. < 20°C
- While in compressor off : indoor pipe temp. < 30°C
• While in defrost control, between the indoor and outdoor fans are turned off.
• Compressor 2minutes delay
- After compressor off, the compressor can restart minimum 2 minutes later.
Unit
ON (Cooling Only)
Operation OFF
ON
Indoor
Fan OFF
Setting step L Low OFF
ON
Comp.
OFF
Setting step
1 Press
the
button repeatedly until
is flashing.
2 If'setup'
moving to 'setup' icon area by using button,
icon blinks, and child lock function is setup if
pressing button at that time.
3 When button
cancelling lock function, if moving to 'cancel' icon by pressing
and then, pressing button, child lock function is
cancelled.
Setting speed of
Indoor temp. Operating Mode Setting temp.
indoor fan
When controlling multiple indoor units with event communication function with one remote controller, you must change the
master/slave setting from the indoor unit.
- Indoor units, the master/slave configuration of the product after completion of indoor unit power ʻOFFʼ and then ʻONʼ the
power after 1 minutes elapsed sign up.
- For ceiling type cassette and duct product group, change the switch setting of the indoor PCB.
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
#3 switch OFF: Master #3 switch ON: Slave
(Factory default setting)
- For wall-mount type and stand type product, change the master/slave setting with the wireless remote controller. (Refer to
wireless remote controller manual for detail)
h When installing 2 remote controllers to one indoor unit with event communication function, set the master/slave of the
remote controller. (Refer to remote controller master/slave selection)
When controlling the group, some functions excluding basic operation setting, fan level Min/Mid/Max, remote controller
lock setting and time setting may be limited.
• You cannot control the group as shown in the right for some prod-
ucts.
• Refer to the product manual for more detail.
MASTER SLAVE
• When controlling in groups, set the master/slaver of the remote controller. Refer to Installer setting section on how to set mas-
ter/slave for more detail.
6.9 Timer(On/Off)
6.9.1 On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
4 Please
using
move to 'date' setup part by
button. If 'date'
indication blinks, please setup date.
You can setup date from Monday to
Sunday.
12 IfWeekly
finishing weekly reservation setup, please press setup/cancellation button.
reservation setup for the day that you set is finished.
13 Ifyou'd
you setup with the method identical with above by selecting the day that
like to setup, it operates weekly reservation.
If you setup both turning on reservation time and turning off reservation time
identically, it doesn't operate reservation drive.
Weekly reservation explanation
Reservation
number
Turning on time Turning off time
h Indoor unit is turned on to desired temperature if it is configured using up/down button during preset of weekly operation time.
(Temperature selection range : 18℃~30℃)
- When desired temperature is not set, it is turned on automatically with desired temperature of previous operation.
1 Ifremote
pressing button long for 3 seconds, it enters into
controller setter setup mode.
- If pressing once shortly, it enters into user setup mode.
Please press more than 3 seconds for sure.
<Thermistor Table>
Temperature sensor selection Function
01 Remote controller Operation in remote controller temperature sensor
02 Indoor unit Operation in indoor unit temperature sensor
Operation of higher temperature by comparing indoor unit's and wired remote
Cooling controllerʼs temperature.
03 2TH (There are products that operate at a lower temperature.)
Operation of lower temperature by comparing indoor unit's and wired remote
Heating
controller's temperature.
h The function of 2TH has different operation characteristics according to the product.
Outdoor pipe
T2°C
T1°C
• Always stop the air conditioner operation for safety before operating lift grill.
• Take heed _ there is worry about dust fall etc. when suction grill descends.
• In case when the set automatic stop distance goes wrong, check the set value of operation panel and con-
firm if there is neither obstacle nor mankind.
• When you are not to remove obstacle, stop the operation before touching the obstacle.
3. Basic Control
1. Normal operation..............................................................................................................54
1. Normal operation
Basic principle is to control the rpm of the motor by changing the working frequency of the compressor.
Three phase voltage is supplied to the motor and the time for which the voltage will supplied is controlled by IPM
(intelligent power module).
Switching speed of IPM defines the variable frequency input to the motor.
2. Compressor control
Fuzzy control : Maintain evaporating temperature (Te) to be constant on cooling mode and constant condensing temper-
ature (Tc) on heating mode by fuzzy control to ensure the stable system performance.
System capacity
Linear control
*Heating mode
the target temperature of discharge pipe = T condenser + α
T condenser : condenser temperature (℃)
4. Trouble Shooting
1. Self-diagnosis Function.................................................................................................56
1.1 Error Indicator (Indoor)................................................................................................56
1.2 Error Indicator (Outdoor) .............................................................................................57
2. Pump Down.....................................................................................................................58
3. Evacuation ......................................................................................................................59
1. Self-diagnosis Function
1.1 Error Indicator (Indoor)
Ceiling Cassette Type Display
10 degrees 1 degrees
The number of times to blink = Error code
Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
• Having or not of error code is different from Model.
Indoor Error
LED02G
(GREEN)
2 Sec. 2 Sec.
2. Pump Down
Setting Procedure
1) Set the Dip Switch as follow after shutting the power source down.
WARNING:
• When the green LED of PCB is on, compressor is going to be off because of low pressure.
• You should return the Dip Switch to operate normally after finishing the operation.
• Improper Pump down will lead to product turn off along with LED (green &red) off with in 20 min-
utes from the initial start.
Power on
(Red LED On, Green LED Off)
Comp on
(Red LED On, Green LED On)
Power off
(Red LED Off, Green LED On)
Gas side
3-Way
valve Open
Vacuum pump
Lo Vacuum
Gage
OPEN
OPEN
• Procedure
(1) Connect the vacuum pump to the center hose (4) Disconnect the charge hose from the vacuum
of charge set center hose pump.
– Vacuum pump oil.
(2) Evacuation for approximately one hour. If the vacuum pump oil becomes dirty or
– Confirm that the gauge needle has moved depleted, replenish as needed.
toward 0.8Torr.
(3) Close the valve (Lo side) on the charge set, WARNING
turn off the vacuum pump, and confirm that Use a vacuum pump or lnert (nitrogen) gas when
the gauge needle does not move (approxima- doing leakage test or air purge. Do not compress
tely 5 minutes after turning off the vacuum air or Oxygen and do not use Flammable gases.
pump). Otherwise, it may cause fire or explosion.
- Otherwise, it may cause personal injury.
Gas side
Open
3-Way
Check valve valve
Charging
cylinder
Lo Vacuum
Gage
(1) OPEN
• Procedure
(1) Connect the charge hose to the charging This is different from previous procedures.
cylinder. Because you are charging with liquid refrigerant
– Connect the charge hose which you dis-con- from the gas side, absolutely do not attempt to
nected from the vacuum pump to the valve at charge with larger amounts of liquid refrigerant
the bottom of the cylinder. while operating the air conditioner.
– If you are using a gas cylinder, also use a
scale and reverse the cylinder so that the sys- (4) Immediately disconnect the charge hose from
tem can be charged with liquid. the 3-way valveʼs service port.
– Stopping partway will allow the gas to be discharged.
(2) Purge the air from the charge hose.
– If the system has been charged with liquid refrig-
– Open the valve at the bottom of the cylinder
erant while operating the air conditioner turn off
and press the check valve on the charge set to
the air conditioner before disconnecting the hose.
purge the air. (Be careful of the liquid refriger-
ant). The procedure is the same if using a gas
(5) Mount the valve stem nuts and the service port nut.
cylinder.
– Use torque wrench to tighten the service port
(3) Open the valve (Lo side on the charge set and nut to a torque of 1.8 kg.m.
charge the system with liquid refrigerant. – Be sure to check for gas leakage.
– If the system can not be charged with the spec-
ified amount of refrigerant, it can be charged
with a little at a time (approximately 150g each
WARNING
time) while operating the air conditioner in the When installing or relocation the unit, make sure
cooling cycle; however, one time is not suffi- that no substance other than the specified refriger-
cient, wait approximately 1 minute and then ant(R410A) enter the refrigerant circult.
repeat the procedure (pumping down-pin). - Any presence of foreign substance such as air
can cause an abnormal pressure rise and may
result in explosion or injury.
5. Cycle Part
Trouble analysis
1. Check temperature difference between intake and discharge air, and check for the operating current too.
Case 1 Temp. difference : approx. 0°C All amount of refrigerant leaked out.
Current : less than 80% of rated current Check refrigeration cycle.
Case 2 Temp. difference : approx. 8°C Refrigerant leakage Clog of refrigeration cycle
Current : less than 80% of rated current Defective Compressor.
NOTICE
Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is
relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference
is larger.
NOTICE
1. The suction pressure is usually 8.5~9.5kg/cm2G(Cooling) at normal condition.(R410A)
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.
6. Electronic Parts
6.1 The Product doesn’t operate at all
Turn off the main power and
wait for 10 seconds.
Yes
Yes
Operate Cooling Mode by setting the disired temperature of the remote controller is less
than one of the Indoor temperature by 1°C at least.
Check the sensor for Indoor temperature is attatched as close as to be effected by the
themperature of Heat Exchange (EVA.)
When the sensor circuit for Indoor temperature and connector are in bad connection or are
not engaged, Compressor/Outdoor fan is stopped.
• Check the related circuit of R02H(12.1K), R01H(1K), R04H(6.2K), R03H(1K), C01H(102),
C02H(102), Micom(pin No. ⑪, ⑫).
• Check the Indoor temperature sensor is disconnected or not (about 10K at 25°C).
• The pin No. 38 of micom and the part for driving SSR.(Q01M)
• Check the related pattern.
• Check the SSR.
- SSR Open: Indoor Fan Motor never operate.
- SSR short: Indoor Fan Motor always operates in case of ON or OFF.
• Confirm that the vertical louver is normally geared with the shaft of Stepping Motor.
• If the regular torque is detected when rotating the vertical louver with hands ⇒ Normal
• Confirm that there is DC +12V between pin ¿ of CN-U/D, CN0L/R and GND.
• Confirm that there is a soldering short at following terminals.
- Between 1 , 2 , 3 and 4 of MICOM - Between 17 , 18 , 19 and 20 of MICOM
- Between 4 , 5 , 6 and 7 of IC01M - Between 5 , 6 , 7 and 8 of IC01M
• Confirm the assembly condition that are catching and interfering parts in the link of the
vertical louver
&SSPSEJBHOPTJTBOEDPVOUFSNFBTVSFGMPXDIBSU
Is sensor properly No
Connect properly to PCB
connected to PCB?
Yes
Yes
** In case the value is more than 100kΩ (open) or less than 100Ω (short), Error occurs
Refer: Resistance value maybe change according to temperature of temp sensor,
It shows according to criteria of current temperature(±5% margin) Normal
Air temp sensor: 10°C = 20.7kΩ : 25°C= 10kΩ : 50°C= 3.4kΩ
Pipe temp sensor: 10°C = 10kΩ : 25°C= 5kΩ : 50°C= 1.8kΩ
&SSPSEJBHOPTJTBOEDPVOUFSNFBTVSFGMPXDIBSU
Yes
Yes
* If there is no remote controller to replace : Use another unitʼs remote controller doing well
** Check cable : Contact failure of connected portion or extension of cable are main cause
Check any surrounded noise ( check the distance with main power cable)
make safe distance from the devices generate electromagnetic wave
*** After replacing indoor unit PCB, do Auto Addressing & input unitʼs address if connected to central controller.
(All the indoor units connected should be turned on before Auto Addressing
&SSPSEJBHOPTJTBOEDPVOUFSNFBTVSFGMPXDIBSU
No
Drain pump blocked by Check the drain head height
foreign particles? and slope***
float
Condensate water
float
MAX 450
3FQMBDFUIFJOEPPSVOJU1$#
BOEUIFONBLFTVSFUPQFSGPSN"VUPBEESFTTJOHBOEJOQVUUIFBEESFTTPG
DFOUSBMDPOUSPM
&SSPSEJBHOPTJTBOEDPVOUFSNFBTVSFGMPXDIBSU
Is connector No
connection proper? Connect properly
Yes
Is fan motor No
Replace indoor unit fan motor
normal?*
Yes
* It is normal when check hall sensor of indoor fan motor as shown below
** Replace the indoor unit PCB, and then make sure to do Auto addressing and input the
address of central control
(Notice: The connection of motor connector to PCB should be done under no power
supplying to PCB)
Items Contents
Protection of the IPM parts and compressor in the PCB assembly from
Purpose
over-current.
PCB As- IPM part fault, fault-signal detection circuit fault, compressor current
sembly detection circuit fault, and DC link detection circuit fault.
'MPXPGUSPVCMFEJBHOPTJT
Items for Sub-items for
checking checking
Checking
Checking
Checking power
input
power source connection
voltage
state
Ⲽ4JOHMFQPXFSTPVSDF$IFDLJOHXIFUIFSUIFQPXFSJT"$_7
QIBTFQPXFSTPVSDF$IFDLXIFUIFSUIFMJOFWPMUBHFJT"$_7
Checking
Checking Checking
refrigerant
sensor fault 4-way valve
for over/short
Ⲽ$IFDLUIFNBOJGPMEHBVHFQSFTTVSF Ⲽ3FGFSUPQBHF
Checking Checking
Checking
Checking Compressor compressor
Compressor
compressor phase Insulation
wiring
resistance resistance
Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
Checking Checking
Checking
Checking IPM Compressor Checking DC
single
PCBA connection current link voltage
unit of IPM
state detection circuit
Ⲽ$IFDLJOHTDSFXT Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
GPSOPDPOOFDUJPOPS
VOGBTUFOJOH
(FOFSBUJPOPGSFGSJHFSBOUGMPXEJTUVSCBODF
Cause of
Condition Mechanism of Fault Generation
Trouble
Freezing of indoor device
⳨ Reduced evaporation temperature due to
excessive expansion of refrigerant.
Weak heating and cooling
Generation ⳨ Insufficient flow of refrigerant
of refrigerant Bending/Blocking of a pipe Frequent turning on/off of the compressor by
flow distur- EEV fault Closing of SVC Valve the high/low pressure protection logic
bance ⳨ Accumulated refrigerant elevates the tem-
perature and reduces the pressure.
Wrong oil collection elevates the outlet tem-
perature of the compressor and damages the
compressor.
OPEN
Bending of a pipe
Ⲽ&&7$IFDLJOH.FUIPE
Replacing a part of or
Check pipes
the entire pipes $IFDLUIFPQFOJOHDMPTJOH
TPVOEPG&&7XIFOUIFQPXFS
JTBQQMJFEGPSUIFGJSTUUJNF
SVC Valve
SVC Valve Full Open
Check
$IFDLJOHDPNQSFTTPSQIBTFSFTJTUBODF
.FBTVSFNFOUPGJOTVMBUJPOSFTJTUBODF
1VSQPTF +VEHNFOUPGUIFGBVMUPGUIF *UFNTGPSDIFDLJOH CFUXFFOUIFDPNQSFTTPSBOEQBOFM
DPNQSFTTPS .FBTVSFNFOUPGQIBTFSFTJTUBODF
8JSJOH$IFDL
How to check the insulation resistance between the compressor and panel
Compressor .FBTVSFUIFSFTJTUBODFCFUXFFOBDPNQSFTTPSUFSNJOBM
terminals BOEQBOFM
Insulation
Comp Pipe Terminal
Resistance
U-panel ŧ10MѤ
V-panel ŧ10MѤ
W-panel ŧ10MѤ
C/BoxSash
5VSOUIFTXJUDIPGUIFUFTUFSUPⲳ3FTJTUBODFNPEFBOEDIFDLUIFSFTJTUBODF
.FBTVSFUIFSFTJTUBODFCFUXFFOUIFUFSNJOBMT
ⲳⱕⲴNFBOTUIFTIPSUPGDPNQSFTTPSQIBTF 3FQMBDFUIFDPNQSFTTPS
3FGFSUPUIFDPNQSFTTPSSFTJTUBODFTUBOEBSET
*GBOZEJTPSEFSJTGPVOE
NFBTVSFUIFMJOFSFTJTUBODFCFUXFFOUIFUFSNJOBMTPGUIFDPNQSFTTPSBTTIPXO
CFMPX
*GUIFDPNQSFTTPSJTGPVOEUPCFOPSNBM
BOZDPNQSFTTPSDPOOFDUJPOXJSFNBZIBWFBGBVMU
How to check the U, V, and W phase resistance
.FBTVSFUIFMJOFSFTJTUBODFCFUXFFOUIFDPNQSFTTPS
UFSNJOBMT
Compressor
terminals
Windings U-V 1.040 ±7% Ѥ 1.125±7% Ѥ 0.628 ±7% Ѥ 0.438 ±7% Ѥ 0.845 ±7% Ѥ
Resistance V-W 1.040 ±7% Ѥ 1.125±7% Ѥ 0.628 ±7% Ѥ 0.438 ±7% Ѥ 0.859 ±7% Ѥ
( at 25Ⳅ ) W-U 1.040 ±7% Ѥ 1.125±7% Ѥ 0.628 ±7% Ѥ 0.438 ±7% Ѥ 0.864 ±7% Ѥ
.FBTVSFNFOUPGJOTVMBUJPOSFTJTUBODF
1VSQPTF +VEHNFOUPGUIFGBVMUPGUIF *UFNTGPSDIFDLJOH CFUXFFOUIFDPNQSFTTPSBOEQBOFM
DPNQSFTTPS .FBTVSFNFOUPGQIBTFSFTJTUBODF
8JSJOH$IFDL
: # 3
V (Blue)
: :FMMPX
# #MVF
3 3FE
W U
: # 3 (Yellow) (Red)
<1JDUVSFPGOPSNBMDPNQSFTTPSXJSJOH>
*1.$IFDL
.FBTVSFUIFWPMUBHFTPG1_61_71_8BTTIPXOJO'JH
.FBTVSFUIFWPMUBHFTPG6_/V7_/W8_/XBTTIPXOJO'JH
*GUIFNFBTVSFNFOUTBSFTJHOJGJDBOUMZEJGGFSFOUGSPNUIFMFWFMTTIPXOJOUIFGJHVSFT
UIF*1.JTEFFNFEUP
CFEBNBHFE
<'JH> <'JH>
N N N
P U V W
u v w
2/2.5kW
<*1.1JO"SSBOHFNFOUBOE1JO/VNCFST>
N N N
P W V U
w v u
4kW
<*1.1JO"SSBOHFNFOUBOE1JO/VNCFST>
N N N
P W V U
w v u
5kW
<*1.1JO"SSBOHFNFOUBOE1JO/VNCFST>
N N N
P W V U
w v u
6kW
<*1.1JO"SSBOHFNFOUBOE1JO/VNCFST>
N N N
W V U P
u v w
7kW
<*1.1JO"SSBOHFNFOUBOE1JO/VNCFST>
$PNQSFTTPS1IBTF$VSSFOU%FUFDUJPO$JSDVJU
4FUUIFUFTUFSJO%$7PMUBHF.PEFBOEDIFDLUIF7PMUBHF
.FBTVSFUIFWPMUBHFJOUIFPSEFSPGⲳ6(/%7(/%8(/%Ⲵ
5IFTUBOEBSEPGOPSNBMWPMUBHFNFBTVSFNFOUJT7Ⰽ7
*GUIFNFBTVSFNFOUJTEJGGFSFOUGSPNUIFTUBOEBSE
SFQMBDF1$#"
$IFDLJOHNFUIPE
Ⲽ1PJOUFBDI1$#"
Measure voltage.
SFGFSUPUIFOFYUQBHF
:FT /P
Current detection
Replace PCBA.
part is normal.
Ⲽ1$#"1$#"TTFNCMZ
$BVUJPO8IFOUIFNFBTVSFNFOUJTNBEFJOUIFTUBUFUIBUUIFFMFDUSJDJUZJTBQQMJFE
DIFDLUIFUFTUFS
GPSCFJOHJOUIFNFBTVSFNFOUNPEFBOECFDBSFGVMUPBWPJEQPTTJCMFTIPSUPGUIFQBSUTPUIFS
UIBOUIFNFBTVSJOHQBSU
GND
4kW
Comp U
GND
5kW
GND
V W U
6kW
W V U GND
V W U
7kW
V U W
GND
8BZ7BMWF$IFDL
$IFDLUIFXPSLJOHWPMUBHFPGUIFXBZ
1VSQPTF +VEHFXIFUIFSUIFXBZWBMWFQBSU *UFNTGPSDIFDLJOH
WBMWF
IBTBOZGBVMU
$IFDLUIFXBZWBMWFDPJMSFTJTUBODF
$BVUJPO8IFOUIFNFBTVSFNFOUJTNBEFJOUIFTUBUFUIBUUIFFMFDUSJDJUZJTBQQMJFE
DIFDLUIFUFTUFS
GPSCFJOHJOUIFNFBTVSFNFOUNPEFBOECFDBSFGVMUPBWPJEQPTTJCMFTIPSUPGUIFQBSUTPUIFS
UIBOUIFNFBTVSJOHQBSU
Ǎᇥ 4Way Check
CN-4Way
2/2.5kW
CN-4Way
4kW
CN-4Way
5kW
CN-4Way
6kW
CN-4Way
7kW .BJO1$#"
LGMV Display
8IFO)FBUJOH
-&%UVSOPO
8IFO$PPMJOH
-&%UVSOPGG
&&7$IFDL
1 2 3 4 5 6 <5BCMF>
Measurement Pin Normal Standard
1-3 45Ѥ±5Ѥ
1JOUZQF 1-4 45Ѥ±5Ѥ
1-5 45Ѥ±5Ѥ
RD BL ORYL WH 1-6 45Ѥ±5Ѥ
[Pin No.]
1 2 3 4 5 6 <5BCMF>
Measurement Pin Normal Standard
1-4 45Ѥ±5Ѥ
1JOUZQF 1-6 45Ѥ±5Ѥ
2-3 45Ѥ±5Ѥ
RDBRBL ORYL WH 2-5 45Ѥ±5Ѥ
[Pin No.]
Ⲽ5IFSFNBZCFUIFEJGGFSFODFJOUIFSFTJTUBODF
EFQFOEJOHVQPOUIF&&74QFDJGJDBUJPOT
%$-JOL%FUFDUJPO$JSDVJU
4FUUIFUFTUFSJO%$7PMUBHF.PEFBOEDIFDLUIFDVSSFOU
$IFDLJOHUIFWPMUBHFCFUXFFO%$-BOE.JDPN@(/%
5IFTUBOEBSEPGOPSNBMWPMUBHFNFBTVSFNFOUJT_7
*GUIFNFBTVSFNFOUJTEJGGFSFOUGSPNUIFTUBOEBSE
SFQMBDF1$#"
$IFDLJOHNFUIPE
Measure voltage.
Within 2.3~2.7V
:FT /P
Current detection
Replace PCBA.
part is normal.
Ⲽ1$#"1$#"TTFNCMZ
$BVUJPO8IFOUIFNFBTVSFNFOUJTNBEFJOUIFTUBUFUIBUUIFFMFDUSJDJUZJTBQQMJFE
DIFDLUIFUFTUFS
GPSCFJOHJOUIFNFBTVSFNFOUNPEFBOECFDBSFGVMUPBWPJEQPTTJCMFTIPSUPGUIFQBSUTPUIFS
UIBOUIFNFBTVSJOHQBSU
DC_ Link
2/2.5kW
GND
4kW
DC_ Link
GND
GND
5kW
DC_LINK
6kW
DC_LINK GND
7kW
DC LINK-Voltage _ INV
GND
%$-JOL/(7PMUBHFMFWFM
Controller Voltage
2~6kW 140V
7kW 380V
Items Contents
Expected Compressor Short between compressor coil and sash, abrasion of compressor, and
Causes short/opening of compressor coil.
PCB
Input current detection circuit fault.
Assembly
'MPXPGUSPVCMFEJBHOPTJT
Items for Sub-items for
checking checking
Checking
Checking Checking power
power source input voltage connection
state
Ⲽ$IFDLGPS"$_7
Checking
refrigerant
for over/shorts
Ⲽ$IFDLUIFNBOJGPMEHBVHFQSFTTVSF
Checking Checking
Checking
Checking compressor compressor
compressor
compressor phase resis- insulation
wiring
tance resistance
Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
Checking input
Checking current
PCBA detection
circuit
Ⲽ3FGFSUPQBHF
*OQVU$VSSFOU%FUFDUJPO$JSDVJU
4FUUIFUFTUFSJO%$7PMUBHF.PEFBOEDIFDLUIFDVSSFOU
$IFDLUIFDVSSFOUCFUXFFO*/*BOE.JDPN@(/%
5IFTUBOEBSEPGOPSNBMWPMUBHFNFBTVSFNFOUJT7Ⰽ7
*GUIFNFBTVSFNFOUJTEJGGFSFOUGSPNUIFTUBOEBSE
SFQMBDF1$#"
$IFDLJOHNFUIPE
Measure voltage.
Within 2.3~2.7V
:FT /P
Current detection
Replace PCBA.
part is normal.
Ⲽ1$#"1$#"TTFNCMZ
$BVUJPO8IFOUIFNFBTVSFNFOUJTNBEFJOUIFTUBUFUIBUUIFFMFDUSJDJUZJTBQQMJFE
DIFDLUIFUFTUFS
GPSCFJOHJOUIFNFBTVSFNFOUNPEFBOECFDBSFGVMUPBWPJEQPTTJCMFTIPSUPGUIFQBSUTPUIFS
UIBOUIFNFBTVSJOHQBSU
Input_I
2/2.5kW
GND
4kW
I_CT
GND
5kW
GND CT_INV
6kW
INPUT(CT) GND
4kW
Input_Current_T_PFC
Input_Current_R_PFC
7kW GND
DC LINK-Voltage _ INV
GND
LGMV Display
$)FSSPSDPOEJUJPO
Controller Current Level
2kW 9A ⳧
2.5kW 11A ⳧
4kW 19A ⳧
5kW 29A ⳧
6kW 29A ⳧
7kW 13A ⳧
Items Contents
Condition for Generation Detected DC Link Voltage is less than the standard.
'MPXPGUSPVCMFEJBHOPTJT
Checking
the wire
Installation
coating of
power source
Ⲽ$IFDLUIFXJSFGPSQPTTJCMFDPBUDIPQQJOHBOETIPSU
Checking
Checking
Checking compressor
compressor
PCBA phase resis-
wiring
tance
Ⲽ$IFDLUIFSFBDUPS Ⲽ3FGFSUPQBHF
UFSNJOBMJOTFSUJPO
TUBUF
$IFDLJOH3FBDUPS$POOFDUJPO
Ǎᇥ Reactor Connector Point
2/2.5kW
4kW
"$ /
"$ -
5kW
#SPXO8JSFJTDPOOFDUFE"$ -
5FSNJOBM
#MVF8JSFJTDPOOFDUFE"$ /
5FSNJOBM
#SPXO8JSFJT
DPOOFDUFE$/ -
$/ /
5FSNJOBM
6kW #MVF8JSFJT
DPOOFDUFE$/ /
5FSNJOBM
$/ -
#SPXO8JSFJT
DPOOFDUFE
$/- 3
5FSNJOBM
$/- 3
7kW
#MBDL8JSFJT
DPOOFDUFE
$/- 4
$/- 4
5FSNJOBM
.FBTVSFUIFWPMUBHFBTTIPXOJO'JH
.FBTVSFUIFWPMUBHFBTTIPXOJO'JH
*GUIFNFBTVSFNFOUTBSFTJHOJGJDBOUMZEJGGFSFOUGSPNUIFMFWFMTTIPXOJOUIFGJHVSFT
UIF1'$.JTEFFNFE
UPCFEBNBHFE
<'JH> <'JH>
$IFDLJOH1'$. 1$#"L8
.FBTVSFUIFWPMUBHFTPG1_31_41_5BTTIPXOJO'JH
.FBTVSFUIFWPMUBHFTPG5_/V4_/W3_/XBTTIPXOJO'JH
*GUIFNFBTVSFNFOUTBSFTJHOJGJDBOUMZEJGGFSFOUGSPNUIFMFWFMTTIPXOJOUIFGJHVSFT
UIF*1.JTEFFNFEUP
CFEBNBHFE
<'JH> <'JH>
PFCM Point
Ǎᇥ PFCM Point
P R S N
4kW
<1'$.1JO"SSBOHFNFOUBOE1JO/VNCFST>
P R S N
5kW
<1'$.1JO"SSBOHFNFOUBOE1JO/VNCFST>
PFCM Point
P R S N
6kW
<1'$.1JO"SSBOHFNFOUBOE1JO/VNCFST>
N N N
T S R P
W V U
7kW
<1'$.1JO"SSBOHFNFOUBOE1JO/VNCFST>
Items Contents
'MPXPGUSPVCMFEJBHOPTJT
Checking
Checking Checking power
power source input voltage connection
state
Ⲽ$IFDLGPS"$_7
Checking
refrigerant
for over/shorts
Ⲽ.BOJGPMEHBVHF
Checking Checking
Checking
Checking compressor compressor
compressor
compressor phase resis- insulation
wiring
tance resistance
Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
Checking Checking
Checking
Checking IPM Compressor Checking DC
single
PCBA connection current link voltage
unit of IPM
state detection circuit
Ⲽ$IFDLJOHTDSFXT Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
GPSOPDPOOFDUJPOPS
VOGBTUFOJOH
Items Contents
Condition for Generation Transfer of signals with detection of the flow of over-current in PSC/PFC
Installation & Transfer of signals with detection of the flow of over-current in PSC/PFC,
Overload Outdoor device shielding
'MPXPGUSPVCMFEJBHOPTJT
Checking Checking
Checking Checking power reactor
power source input voltage connection Terminal
state connection
Ⲽ$IFDLGPS"$_7 Ⲽ$IFDLUIFSFBDUPSUFSNJOBMJOTFSUJPOTUBUF
Checking
refrigerant
for over/shorts
Ⲽ.BOJGPMEHBVHF
Checking Checking
Checking
Checking compressor compressor
compressor
compressor phase insulation
wiring
resistance resistance
Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
Distance
Checking input
Checking between
current detection
PCBA heatsink and
circuit
panel
Ⲽ/PUMFTTUIBO Ⲽ3FGFSUPQBHF
NNPGEJTUBODF
Items Contents
Installation & Transfer of signals with detection of the flow of over-current in PSC/PFC,
Overload blocking of a outdoor unit.
'MPXPGUSPVCMFEJBHOPTJT
Checking
Checking Checking power
power source input voltage connection
state
Ⲽ$IFDLGPS"$_7
Checking
refrigerant
for over/shorts
Ⲽ.BOJGPMEHBVHF
Checking Checking
Checking
Checking compressor compressor
compressor
compressor phase insulation
wiring
resistance resistance
Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
Checking Checking
Checking
Checking IPM Compressor Checking DC
single
PCBA connection current link voltage
unit of IPM
state detection circuit
Ⲽ$IFDLJOHTDSFXT Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
GPSOPDPOOFDUJPOPS
VOGBTUFOJOH
Items Contents
Condition for Generation The discharge temperature is elevated exceeding the standard.
Overload Outdoor device shielding, outdoor fan fault, and EEV valve fault
Expected Short between compressor coil and sash, abrasion of compressor, and
Causes Compressor short/opening of compressor coil
PCB
Compressor current and DC link voltage detection circuit fault
Assembly
'MPXPGUSPVCMFEJBHOPTJT
Checking Checking
power source input voltage
Ⲽ$IFDLGPS"$_7
Checking Checking
Checking Checking
for outdoor Checking pipe
outdoor the work
over-load devices for blocking
fan operation of EEV
operation shielding
Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
Checking
under/over
charging
with refrigerant
Ⲽ3FGFSUPNBOJGPMEHBVHF
Checking Checking
Checking
Checking compressor compressor
compressor
compressor phase insulation
wiring
resistance resistance
Checking
Checking outset
PCBA Temperature
sensor
Ⲽ3FGFSUPQBHF
$IFDLJOH5FNQFSBUVSF4FOTPS0QFO4IPSU
Items Contents
6TFTPGTFOTPST
$POUSPMPGDPNQSFTTPSBOEDZDMF
,JOETPG4FOTPST 4FFDPSSFTQPOEJOHQBHFT
0VUMFU,ⳊⰍ
1JQJOH,ⳊⰍ
"JS,ⳊⰍ
#BTFEPOⳄPGTVSSPVOEJOHUFNQFSBUVSF
4FOTPSJOTVMBUJPOSFTJTUBODF
5IFSFTJTUBODFCFUXFFOUIFTBTIBOETFOTPSUFSNJOBMTIPVMECFOPUMFTTUIBO.ⱕ
4FOTPS$IFDLJOH.FUIPET
5 5
200
Ω Ω Ω
10
ⴛPressure sensor
1PTJUJPO0VUMFUPGXBZWBMWF CBTFEPODPPMJOHNPEF
Checking start
Voltage of 5V is output No
PCB checking and replacement
from the PCB?
Yes
&KFDUJPOPGTVC1$# *OTFSUUIFTVC1$#UPUIF.BJO1$#
Items Contents
Prevention of installation of indoor devices exceeding the capacity of
Purpose
outdoor device
Connection of indoor devices exceeding the guaranteed capacity of
Condition for Generation
outdoor device
3FJOTUBMMBUJPOPGQSPEVDUT
*OEPPSEFWJDFTL
Judgment Method
*OEPPSEFWJDFTL
0VUEPPSEFWJDFL
1SPEVDUHVBSBOUFF
4FMFDUJPOPGUIFQPTTJCMFDBQBDJUZUPCFDPNCJOFE
1FSDFOUBHFJTEJGGFSFOU XJUIUIFPVUEPPSEFWJDF
GSPNFBDINPEFM
LL
"Maximum 0VUEPPS 1SPEVDU
Model Name
total capacity" EFWJDF HVBSBOUFF
MU2M15 21 DBQBDJUZ
MU2M17 24
MU3M19 30
*OEPPSEFWJDFDBQBDJUZ
LLL
MU3M21 33
MU4M25 39
MU4M27 41 5PUBMDBQBDJUZPGJOEPPSEFWJDFT L
FYDFFET
MU5M30 48 UIFNBYJNVNDPNCJOBUJPODBQBDJUZPGUIF
PVUEPPSEFWJDF L
MU5M40 52
⳨$) *OEPPS%FWJDF0WFS$POOFDUJPO&SSPS
FM40AH 52
FM48AH 63
FM56AH 73
FM41AH 54
FM49AH 63
FM57AH 73
Items Contents
Purpose Checking the communication state between Main PCB and Inverter PCB
3FTFUUJOHQPXFSTPVSDF8BJUGPSNJOVUFTBGUFSUVSOJOHUIFQPXFSPGUIFQSPEVDUPGG
Resetting
power source
Replacement of
LED Off
inverter PCB
Ⲽ3FGFSUPQBHF
Replacement of
main PCB
&OWJSPONFOUJOUFSGFSJOH1$#DPNNVOJDBUJPO
OK NG
ⴙ
Damage of wire coating
: Interference with wires or wire coating damage with chopping
ⴚ
Inverter PCB LED
: Replacement of inverter PCB during LED Off after resetting
Items Contents
Checking for smooth data sending/receiving between indoor/outdoor
Purpose
devices
3FTFUUJOHQPXFSTPVSDF8BJUGPSNJOVUFTBGUFSUVSOJOHUIFQPXFSPGUIFQSPEVDUPGG
Ⲽ3FGFSUPQBHF
Checking for
Outdoor PCB No power
LED Off
Ⲽ3FGFSUPQBHF
Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
Replacing
Communication Communication
indoor Grounding
cable length cable length
PCB
*GMFOHUIJTNPWFS
1MFBTFTFQBSBUFDPNNVOJDBUJPOXJSF
$IFDLJOH.FUIPEPG0VUEPPS1$#
1VSQPTF $IFDLJOHXIFUIFSPVUEPPS1$#JT -JHIUJOHPG-&%
GVTFEBNBHF
BOESFBDUPS
*UFNTGPSDIFDLJOH
OPSNBM DPOOFDUJPOFSSPS
ⴘ$IFDLSFBDUPSDPOOFDUJPOTUBUF
ⴙ$IFDLGVTFTUBUF
ⴚ$IFDLXIFUIFSPVUEPPS1$#-&%JTMJHIUFE
Ǎᇥ Fuse Point
2/2.5kW
4kW
5kW
PCBA Fuse
6kW
$#PY'VTF
PCBA Fuse
7kW
*OTUBMMBUJPOFOWJSPONFOUJOUFSGFSJOHXJUIUIFDPNNVOJDBUJPOPG
JOEPPSPVUEPPSEFWJDFT
ⴘ
The communication lines of the ⴚ
The cut section of the wire passes
indoor /outdoor devices are in- the insulation tape and causes a
stalled by wire-to-wire ethod. short with another wire.
: In case of additional connection,
connect the wires with soldering
as shown below. Neutral
Wire-to-Wire
NG NG OK
Neutral
$IFDLFMFDUSJDTIPSU$PNNVOJDBUJPO-JOFBOE1PXFS-JOF
"GUFS3FNPWJOH1PXFS-JOF8JSFBOE$PNNVOJDBUJPO-JOF8JSF
$IFDLUIFWPMUBHFT
$IFDLSFTJTUBODF$PNNVOJDBUJPO↔-JWFTIPVMECFJOGJOJUF
$IFDLSFTJTUBODF$PNNVOJDBUJPO↔/FUVSBMTIPVMECFJOGJOJUF
$IFDLSFTJTUBODF$PNNVOJDBUJPO↔(OETIPVMECFJOGJOJUF
$IFDL3FTJTUBODF$PNNVOJDBUJPO $IFDL3FTJTUBODF$PNNVOJDBUJPO
-JOFBOE/FVUSBM -JOFBOE-JWF
∞ ∞
L N Gnd 皻柦 Ω L N Gnd 皻柦 Ω
$IFDL*OGJOJUF3FTJTUBODFCFUXFFO1PXFS$PNNVOJDBUJPO-JOFBOE1JQF-JOF
Check Resistance
and Pipe Line Check Resistance
Live and Pipe Pipe Neutral and Pipe Pipe
∞ ∞
L N Gnd 皻柦 Ω L N Gnd 皻柦 Ω
Check Resistance
Communication Line and Pipe Pipe
∞
L N Gnd 皻柦 Ω
+ + +
$IFDL-(.7$PNNVOJDBUJPOSBUF
$PNNVOJDBUJPOSBUF /PSNBMMZ⳧
)PXUPNFBTVSFGPS&OWJSPONFOU/PJTF
Applied Model : Multi/Single Outdoor PCBA
(Refer to PCB P/no of attached file)
Applied S/No : ~ 301xxxxxx (~ Jan, 2013)
1. Symptom
0VUEPPSVOJUDBOOPUDPNNVOJDBUFXJUI*OEPPSVOJU
0VUEPPSSFTFUUIFOXPSLOPSNBM
*UIBQQFOTJOUFSNJUUFOUMZ
-&%TGPSTIPXJOHQPXFSPOBOEDPNNVOJDBUJPOTUBUVTBSFOPUPOPSOPU
CMJOLJOHJOPVUEPPSJOWFSUFS1$#"
2. Causes
/PJTFEJTUVSCUIFPVUEPPSVOJUDPNNVOJDBUJPOXJUIJOEPPSVOJU
3. Improvement
*OTFSUJOHTNBMMDPOOFDUPSXJUIDBQBDJUPSJO*OWFSUFS1$#"PG0VUEPPS6OJU
$POOFDUPSDBOCFBQQMJFEUPUIFMJTU 1$#"1/P
POUIFOFYUQBHF
(VJEFXIFSFZPVQVUJUPOUIFOFYUQBHF
*UIFMQTPVUEPPSVOJUDPNNVOJDBUFXJUIJOEPPSVOJUCFUUFSUIBOCFGPSFBOESFEVDFUIFOPJTFMFWFM
<$POOFDUPSXJUIDBQBDJUPSJO$/@'MBTI@8SJUFSPS$/@'MBTI>
3FE-&%PGG
3FE-&%UVSOPOCVUOPUCMJOLJOH
<1$#"1/0>
PCBA P/NO
EBR362668**
EBR356522**
EBR481682**
EBR610154**
EBR614818**
EBR633722**
EBR652505**
EBR683491**
EBR723989**
EBR753611**
EBR741383**
Items Contents
Prevention of phase unbalance and prevention of reverse rotation of
Purpose
constant-rate compressor
3FTFUUJOHQPXFSTPVSDF8BJUGPSNJOVUFTBGUFSUVSOJOHUIFQPXFSPGUIFQSPEVDUPGG
Fuse damage
AC load
(R and S phases)
Inverter PCB
+VEHNFOUNFUIPEPG/QIBTFXJSJOHFSSPS
4FUUIFUFTUFSJO"$WPMUBHFNFBTVSFNFOUNPEF 5IFQBSUIBWJOHXBWFQBUUFSO
ᐭ ᐮ
R S T N R S T N R S T N R S T N R S T N R S T N
ᐯ ᐰ
R S T N R S T N R S T N R S T N R S T N R S T N
N- N- N- N-phase
phase phase phase unavaila
availa availa availa ble
ble ble ble
+VEHNFOU.FUIPEPG3
4
5QIBTFMPTT
4FUUIFUFTUFSJO"$WPMUBHFNFBTVSFNFOUNPEF 5IFQBSUIBWJOHXBWFQBUUFSO
5IFQBSUUIBUEPFTOPUHFOFSBUFWPMUBHFXBTVQHSBEFE
1PXFSNPEVMFSFRVJSFTDIFDLJOH
R S T N R S T N R S T N
?? ?? ??
Vac Vac Vac
+VEHNFOUNFUIPEPGPQFOBOESFWFSTFQIBTFPG3
4
5
0QFSBUJPOXJUISFQMBDFNFOUPG3BOE4QIBTFTPOMZ
R S T N R S T N
Items Contents
Judgment of the error caused by noise and the fault of EEPROM con-
Condition for Generation
nection
3FTFUUJOHQPXFSTPVSDF8BJUGPSNJOVUFTBGUFSUVSOJOHUIFQPXFSPGUIFQSPEVDUPGG
Replacing PCB
Ǎᇥ EEPROM Position
2/2.5kW
4kW
5kW
6kW
7kW
Items Contents
Protection of compressor from elevated pressure and judgment whether
Purpose
to start defrosting
Condition for Generation Shielding environment, cycle disorder, and sensor unit fault
3FTFUUJOHQPXFSTPVSDF8BJUGPSNJOVUFTBGUFSUVSOJOHUIFQPXFSPGUIFQSPEVDUPGG
Checking refrigerant
Whether to Checking service
Installation for leakage or
shield valve for opening
overcharging
Ⲽ3FGFSUPQBHF Ⲽ3FGFSUPQBHF
Properties
Sensor
of unit
Ⲽ3FGFSUPQBHF
Replacing
PCB
Items Contents
Condition for Generation Heat sink temperature reaches the limit level.
3FTFUUJOHQPXFSTPVSDF8BJUGPSNJOVUFTBGUFSUVSOJOHUIFQPXFSPGUIFQSPEVDUPGG
Ⲽ3FGFSUPQBHF
Restoration of
Checking for proper working
temperature
Ⲽ)FBUTJOL&SSPS
5FNQFSBUVSFTUBOEBSEⳄ⳧
Replacing PCB
$IFDL-(.7GPS$)
%$-JOL/(7PMUBHFMFWFM
Controller Current Level
All PCBA 95℃ ↑
7kW 85℃ ↑
Items Contents
Prevention of damage or wrong control of PCBA (PSCM/PFCM,IPM)
Purpose
caused by heat sink temperature detection error
Ⲽ3FGFSUPQBHF
Replacing PCB
*GCPUIPGBCPWFTUBUFEDPOEJUJPOTBSFTBUJTGJFE FOWJSPONFOUBMGBDUPSJTUIFDBVTF
#14,16
2/2.5kW
#19,20
4kW
Ω
#19,20
5kW
Ω
#19,20
6kW
Ω
7kW
Items Contents
Condition for Generation The fan is not operated at the rpm exceeding the standard.
PCBA
Cautions
#PUIUIFGBOBOE1$#NBZCFEBNBHFEXIFOUIFGBODPOOFDUPSJTNPVOUFEPSSFNPWFEJOUIFTUBUFUIBU
UIFQPXFSJTTVQQMJFE
#PUIUIFGBOBOE1$#NBZCFEBNBHFEXIFOUIFGBODPOOFDUPSJTJOTFSUFEJOSFWFSTFEJSFDUJPO
*GGBONPUPSGBVMUJTJEFOUJGJFE
1$#TIPVMECFBMTPSFQMBDFEJODPOTJEFSBUJPOPGQPTTJCMFEBNBHFPG1$#
$IFDLJOH5FNQFSBUVSF4FOTPS0QFO4IPSU
$IFDLBMJFOTVCTUBODFJOUIF'BO
$IFDLUIFJNQSJTPONFOUPGGBO⳨1MFBTFUVSO'BO
JGGBOJTUVSO
PL
$IFDLUIFUFSNJOBM
$IFDLUIF.PUPS3FGFSUPUIFCFMPX
Tester ᱶᔢᱡ⧎(±10%)
ᐭ͑ ᐰ͑ Ũ Ũ
Dozens kѤ Dozens kѤ
ᐱ͑ ᐰ͑
~hundreds kѤ ~hundreds kѤ
ᐲ͑ ᐰ͑ Ũ Ũ
Dozens kѤ Dozens kѤ
ᐳ͑ ᐰ͑
~hundreds kѤ ~hundreds kѤ