Snorkel TB126J Operator
Snorkel TB126J Operator
Do not go closer than the minimum safe approach distance as defined by the Minimum Safe
Approach Distance section in Chapter 3–Safety.
If the platform, booms, or any part of the aerial platform contacts a high-voltage electrical conductor,
the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This in-
cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial
platform.
Such contact could make your body a conductor to the other object, creating an electrical shock
hazard resulting in death or serious injury.
If an aerial platform is in contact with an energized conductor the platform operator must warn ground
personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, booms, or any part of the aerial
platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of
such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-
ing that death or serious injury can result from contact with an energized conductor.
California
Proposition 65 Warning
California
Proposition 65 Warning
Throttle Switch.......................................................23
Horn Button............................................................23 Chapter 8 – Operation
Platform Foot Switch..............................................23 Cold Weather Start-Up..............................................41
Machine/Generator Switch........................................23 Engine Cold Weather Start Kit...................................41
Driving and Platform Work Lights..............................23 Cummins – Block Heater.......................................41
Cummins – Ether Injection.....................................41
Chapter 7 – Prestart Inspection GM – Radiator Hose In-Line..................................42
Operator’s Manual.....................................................25 Hydraulic System Cold Weather Warm-Up ..............42
Engine.......................................................................25 Hydraulic System Warm-Up Switch.......................42
Oil Level.................................................................25 Manually Warming The Hydraulic System.............42
Coolant...................................................................25 Preparing for Operation.............................................42
Radiator.................................................................25 Lower Controls..........................................................42
Fuel Tank................................................................25 Axle Controls.............................................................43
Fuel Line................................................................26 Extending The Rear Axles......................................43
Air Filter..................................................................26 Retracting The Rear Axles.....................................44
Charging System ..................................................26 Upper Controls..........................................................44
Electrical System.......................................................26 Boom Operation.....................................................44
Battery Fluid Level.................................................26 Driving and Steering..............................................45
Battery Terminals...................................................27 Drive Speeds.........................................................45
Cables and Wiring Harness...................................27 Motion Warning Alarm............................................46
Hydraulic System......................................................27 Four Wheel Drive......................................................46
Fluid Level..............................................................27 High Range Speed Selector..................................46
Fluid Filter..............................................................27 AC Generator............................................................46
Hoses, Tubes, and Fittings....................................27 Air Line......................................................................46
Tires and Wheels.......................................................28 Driving Lights.............................................................47
Axle/Boom Interlock..................................................28 Platform Work Lights.................................................47
Lower Control Station................................................29
Operating Controls.................................................29 Chapter 9 – Stowing and Transporting
Emergency Stop....................................................30 Stowing......................................................................49
Emergency Power..................................................30 Transporting..............................................................49
Envelope Management System.............................30 Driving....................................................................49
Emergency Lowering.................................................31 Winching................................................................50
Level Sensor.............................................................31 Hoisting..................................................................50
Flashing Light............................................................31 Securing for Transport...........................................51
Sandblast Protection Kit............................................31
Structures..................................................................32 Chapter 10 – Emergency Operation
Weldments.............................................................32 Emergency Power System........................................53
Slide Pads..............................................................32 Lower Controls.......................................................53
Wire Ropes............................................................32 Upper Controls.......................................................53
Fasteners...............................................................33 Electric Emergency Bleed Down System..................54
Upper Control Station................................................33 Manual Emergency Bleed Down System..................55
Guardrail System...................................................33 Towing.......................................................................55
Lanyard Anchors....................................................34
Operating Controls.................................................34 Chapter 11 – Troubleshooting
Emergency Stop....................................................34 Troubleshooting Chart...............................................57
Emergency Power..................................................34
Horn.......................................................................35 Appendix A – Glossary
Electrical Power Outlet...........................................35
Drive Motion Alarm.................................................35
Limited Warranty
Driving and Work Lights.........................................35
Platform Control Cover..........................................35
Tow Kit.......................................................................35
Placards and Decals.................................................36
Prestart Inspection Checklist.....................................40
T126/TB126J – 0192519
Chapter 1 – Introduction
Options
Caution
Indicates a potentially hazardous situation which,
The following options may be provided on the ma- if not avoided, may result in minor or moderate
chine. injury. It may also be used to alert against unsafe
practices.
Drive motion alarm
Flashing light Notes
Driving lights Notes are used to provide special information or helpful
Platform work lights – flood or halogen hints to assist in aerial platform operation, but do not
Platform control cover indicate a hazardous situation.
Swinging platform gate
Sandblast protection kit
Cold weather start kit
Hydraulic system cold weather warm-up kit
T126/TB126J – 0192519
Chapter 1 – Introduction
T126/TB126J – 0192519
Chapter 2 – Specifications
Component Identification
Lower
Hydraulic Fluid Tank
Controls
Operator’s and Filter
Upper Controls Manual
LP Fuel Tank
Fuel Tank
Chassis Emergency
Lowering Valve
Right Side
Main Boom
Second Intermediate
Batteries Boom
First Intermediate Tip Boom
Boom
Platform
Jib
Left Side
T126/TB126J – 0192519
Chapter 2 – Specifications
Working Envelope
Feet
(Meters)
130
(39.6)
120
(36.6)
110
(33.5)
100
(30.5)
90
(27.4)
80
(24.4)
70
(21.3)
60
(18.3)
50
(15.2)
40
(12.2)
30
(9.1)
20
(6.1)
10
(3.0)
10
(3.0)
70 60 50 40 30 20 10 10 20
(21.3) (18.3) (15.2) (12.2) (9.1) (6.1) (3.0) 0 (3.0) (6.1)
T126/TB126J – 0192519
Chapter 2 – Specifications
General Specifications
Aerial Platform Drive System
Working height 132′ (40.2 m) Standard Four wheel drive
Maximum platform height 126′ (38.4 m) Gradeability 30%
Horizontal reach 63′ (19.2 m)
Main boom Tires
Articulation -1° to +75° Foam filled 18″ x 22.5″ (46 cm x 56 cm), 18 ply
Extension 26′ (7.9 m)
Turntable rotation 360° continuous Electrical System
Turning radius, inside Voltage 12 V DC negative chassis ground
Axles extended 19′ (5.8 m) Source Three - 12 V 550 CCA batteries
Wheelbase 12′ (3.7 m) Fluid recommended distilled water
Ground clearance 13″ (33 cm)
Maximum wheel load 21,100 lbs (9571 kg) Hydraulic System
Maximum ground pressure 91 psi (628 kPa) Maximum pressure
Weight, EVW Four wheel drive 2,800 psi (19,320 kPa)
Approximate 41,800 lbs (19,000 kg) Reservoir capacity 60 US gal (227 l)
Width System capacity 90 US gal (341 l)
Axles retracted 8′ 6″ (2.6 m) Maximum operating temperature 200°F (93°C)
Axles extended 12′ 10″ (3.9 m) Hydraulic fluid recommended
Stowed length 42′ 9″ (13.0 m) Above 10°F (-13°C) Mobil DTE-13M (ISO VG32)
Stowed height 10′ 4″ (3.1 m) Below 10°F (-13°C) Mobil DTE-11M (ISO VG15)
Platform Engine
Dimensions Diesel Cummins B3.3
Aluminum 30″ x 92″ (76 cm x 234 cm) Gasoline and/or LPG General Motors 2.4L
Rated work load Gasoline and/or LPG Continental TM27
Aluminum 76 cm x 234 cm 500 lb (227 kg)
Rotation 180 degrees Fuel Tank Capacity
Maximum number of occupants 2 people Gasoline or Diesel 40 US gal (151 l)
Optional AC generator 120 V LPG 43.5 lbs (19.7 kg)
Dual fuel gasoline 40 US gal (151 l)
Function Speed 43.5 lbs (19.7 kg)
Turntable rotation
Booms retracted 110 to 120 seconds Ambient Air Temperature Operating Range
Booms extended 320 to 330 seconds Fahrenheit 0°F to 110°F
Main boom Celsius -18°C to 43°C
Up
Booms retracted 90 to 120 seconds Maximum Wind Speed
Booms extended 150 to 180 seconds Gust or steady 28 mph (45 km/h)
Down
Booms retracted 90 to120 seconds
Booms extended 150 to 180 seconds
Extend 65 to 75 seconds
Retract 35 to 45 seconds
Jib Boom
Up 40 to 45 seconds
Down 16 to 20 seconds
Platform rotation 16 to 20 seconds
Drive – four wheel drive
Booms down and retracted
High speed, low torque 3.0 mph (4.8 km/h)
Mid speed, mid torque 1.5 mph (2.4 km/h)
Low speed, high torque 0.75 mph (1.2 km/h)
Booms up and/or extended
To mid elevation 0.75 mph (1.2 km/h)
Above mid elevation creep (0.06 m/sec)
T126/TB126J – 0192519
Chapter 2 – Specifications
Engine Specifications
Diesel
SAE
ASTM No. 20 fuel with a 2 gal (7.5 liter)
15W-403
Cummins 199 cu. in. minimum Cetane number 50% Water 140°F to 212°F total
B3.3 (3.26 liter) of 40.1 For operating tem- 50% Antifreeze2 60°C to 100°C 1.6 qt (1.5 liter)
API:
peratures below 32°F (0°C) Low to High
CH4/SG
use winterized No. 2D.
Gasoline
Unleaded gasoline 85 oc-
tane (motor method) 1
API:
Continental 79.3 cu. in. 50% Water 180°F to 202°F 6 US qt. SE, SF,
LPG
TM27 (1.3 liter) 50% Antifreeze 81°C ro 94°C (5.7 liter) SE/CD,
Gas Processors Associa-
SF/CD3
tion Standard 2140 1
Category: special duty
propane
With filter:
Gasoline 1.12 US gal
Unleaded 87 octane (4.5 liter)
150 cu. in. 50% Water 176°F to 183°F ILSAC
GM 2.4L
(2.4 liter) 50% Antifreeze 80°C to 84°C GF-44
LPG Without filter:
HD-5 1.18 US gal
(4.25 liter)
Note 1: Refer to the engine manufacturers manual for specific fuel recommendations and specifications.
Note 2: Ethylene glycol or Propylene glycol may be used. Refer to the Cummins® Operation and Maintenance Manual B3.3 Series Engines
for specific coolant recommendations and specifications.
Note 3: Refer to the engine manufacturers manual for specific lubricating oil recommendations and specifications.
Note 4: API Starburst symbol on GF-4 oils reads “API Service SM.”
T126/TB126J – 0192519
Chapter 2 – Specifications
Continental TM27
°F -4 0 -3 1 -2 2 -1 3 -4 5 14 23 32 41 50 59 68 77 86 10 4 12 2 °F
°C -4 0 -3 5 -3 0 -2 5 -2 0 -1 5 -1 0 -5 0 5 10 15 20 2 5 30 40 50 °C
S A E 5W /30
S A E 0W /30
Note
No straight weight oils and no specialized diesel oils are
to be used in GM engines.
T126/TB126J – 0192519
Chapter 2 – Specifications
T126/TB126J – 0192519
Chapter 3 – Safety
Knowledge of the information in this manual, and Minimum Safe Approach Distance
proper training, provide a basis for safely operating the Minimum safe approach distances to energized power
aerial platform. Know the location of all controls and lines and their associated parts must be observed while
how they operate to act quickly and responsibly in an operating the aerial platform.
emergency.
D e n o te s
p ro h ib ited
zo n e
T126/TB126J – 0192519
Chapter 3 – Safety
Prestart Inspection Always look in the direction of movement. Drive with care
Perform a prestart inspection before each shift as and at speeds compatible with the work place condi-
described in Chapter 7. Do not use the aerial platform tions. Use caution when driving over rough ground, on
on the job unless you are trained and authorized to do slopes and when turning. Do not engage in any form of
so. horseplay or permit riders any place other than in the
platform.
Work Place Inspection and Practices
Do not use the aerial platform as a ground connection Secure all accessories, containers, tools and other
when welding. The welding ground clamp must be at- materials in the platform to prevent them from acciden-
tached to the same structure that is being welded. Elec- tally falling or being kicked off the platform. Remove all
trical current flow can be very intense, causing serious objects that do not belong in or on the aerial platform.
internal damage to some components.
Never steady the platform by positioning it against an-
Inspect the area before and during aerial platform use. other platform.
The following are some potential hazards that may be
in the work place. Do not operate the aerial platform if it is damaged or not
functioning properly. Qualified maintenance personnel
• Debris must correct the problem before putting the aerial plat-
• Slopes form back into service.
• Drop-offs or holes
• Bumps and floor obstructions Operation
• Overhead obstructions Use three points of support when entering or exiting
• Unauthorized persons the platform. For example, use two hands and one foot
• High voltage conductors when climbing into the platform.
• Wind and weather conditions
• Inadequate surface and support to withstand load Never cover the platform floor grating or otherwise ob-
forces applied by the aerial platform in all operating struct your view below. Make sure the area below the
configurations platform is free of personnel before lowering.
Before using the aerial platform in any hazardous (clas- Keep both feet positioned firmly on the platform floor.
sified) location, make certain it is approved and of the Operate the controls slowly and deliberately to avoid
type required for use in that particular location. jerky and erratic operation. Always stop the controls in
neutral before going in the opposite direction.
Know and understand the job site traffic-flow patterns
and obey the flagmen, road signs and signals. Do not dismount while the aerial platform is in motion
or jump off the platform.
While operating the aerial platform, a good safety
practice is to have qualified personnel in the immediate Properly stow the aerial platform and secure it against
work area to: unauthorized operation at the end of each work day,
before transporting, or if it is left unattended.
• Help in case of an emergency
• Operate emergency controls as required Tip-Over and Falling Hazards
• Watch for loss of control by platform operator Operate the aerial platform only on a firm, flat, level
• Warn the operator of any obstructions or hazards surface capable of withstanding all load forces imposed
that may not be obvious to them by the aerial platform in all operating conditions. Refer to
• Watch for soft terrain, sloping surfaces, drop-offs, the General Specifications chart for the maximum wheel
etc. where stability could be jeopardized load and ground pressure. Raise the booms only when
• Watch for bystanders and never allow anyone to be the aerial platform is on level ground.
under, or to reach through the booms while operat-
ing the aerial platform
Danger
The aerial platform can tip over if it becomes unsta-
Danger ble. Death or serious injury can result from a tip-over
Pinch points may exist between moving compo- accident. Do not drive or position the aerial platform
nents. Death or serious injury can result from be- for elevated use near any drop-off, hole, slope, soft
coming trapped between components, buildings, or uneven ground, or other tip-over hazard. Do not
structures or other obstacles. Make sure there is raise the boom in winds above 28 mph (45 km/h).
sufficient clearance around the machine before mov-
ing the chassis, booms, or platform. Allow sufficient All platform occupants must wear a fall restraint device
room and time to stop movement to avoid contact connected to a lanyard anchor point.
with structures or other hazards.
10 T126/TB126J – 0192519
Chapter 3 – Safety
It is best not to transfer from the platform to another Do not operate any of the aerial platform functions while
structure or from the structure to the platform, unless the battery charger is plugged in.
that is the safest way to do the job. Judge each situation
separately taking the work environment into account. If
it is necessary to transfer from the platform to another Warning
structure the following guidelines apply: Batteries give off hydrogen and oxygen that can
combine explosively. Death or serious injury can
1. Where possible, place the platform over a roof or result from a chemical explosion. Do not smoke or
walking structure to do the transfer. permit open flames or sparks when checking the
batteries.
2. Transfer your anchorage from one structure to the
other before stepping across. Battery acid can damage the skin and eyes. Serious
infection or reaction can result if medical treatment
3. Remember that you might be transferring to a struc- is not given immediately. Wear face and eye protec-
ture where personal fall arrest is required. tion when working near the batteries.
4. Use the platform entrance, do not climb over or Batteries contain sulfuric acid that can damage your eyes
through the guardrails. or skin on contact. Wear a face shield, rubber gloves,
and protective clothing when working around batteries.
Do not operate the aerial platform in windy or gusty If acid contacts your eyes, flush immediately with clear
conditions. Do not add anything to the aerial platform water and get medical attention. If acid contacts your
that will increase the wind loading such as billboards, skin, wash off immediately with clear water.
banners, flags, etc.
Hydraulic System
Never operate the aerial platform without all parts of the The hydraulic system contains hoses with hydraulic fluid
guardrail system in place and the gate closed. Make under pressure.
sure that all protective guards, cowlings and doors are
securely fastened.
Danger
Do not exceed the platform capacity as indicated on Hydraulic fluid escaping under pressure can have
the platform rating placard on the platform. Do not carry enough force to inject fluid into the flesh. Serious
loads that extend beyond the platform guardrails without infection or reaction can result if medical treatment
prior written consent from Snorkel. is not given immediately. In case of injury by escap-
ing hydraulic fluid, seek medical attention at once.
Do not operate the aerial platform from trucks, trail-
ers, railway cars, floating vessels, scaffolds, or similar Do not place your hand or any part of your body in front
equipment unless the application is approved in writing of escaping hydraulic fluid. Use a piece of cardboard or
by Snorkel. wood to search for hydraulic leaks.
Do not use the aerial platform as a crane, hoist, jack or Engine and Fuel Handling Precautions
for any purpose other than to position personnel, tools Refer to the engine manufacturer’s Operator’s Manual
and materials. for complete information on safe engine operation,
maintenance and specifications.
Do not climb on the guardrails or use ladders, planks,
or other devices to extend or increase the work position
from the platform. Danger
Engine exhaust contains carbon monoxide, a poi-
Take care to prevent rope, electrical cords, and hoses, sonous gas that is invisible and odorless. Breathing
etc., from becoming caught in or on the aerial platform. engine exhaust fumes can cause death or serious
If the platform or booms becomes caught on an adja- illness. Do not run the engine in an enclosed area
cent structure or other obstacle and is prevented from or indoors without adequate ventilation.
normal motion, reverse the control to free the platform.
If control reversal does not free the platform, evacuate Be careful not to run the diesel fuel tank empty. Bleed
the platform before attempting to free it. the fuel system if air enters the lines between the tank
and the injection pump.
Electrical System Allow the engine to return to idle before shutting the
Charge the batteries in a well-ventilated area free of
engine off.
flame, sparks, or other hazards that might cause fire
or explosion.
Do not smoke or permit open flames while fueling or
near fueling operations.
T126/TB126J – 0192519 11
Chapter 3 – Safety
Never remove the fuel cap or fill the fuel tank while the
engine is running or hot. Never allow fuel to spill on hot
Caution
Engine coolant escaping under pressure can cause
machine components.
serious burns. Shut the engine off and let it cool
before removing the radiator cap.
Maintain control of the fuel filler nozzle when filling the
tank. Spilled fuel is a potential fire hazard.
Let the engine and radiator cool before adding cool-
ant.
Do not overfill the fuel tank. Allow room for expansion.
12 T126/TB126J – 0192519
Chapter 4 – Safety Devices
This aerial work platform is manufactured with safety At the upper controls, the emergency stop is a two-posi-
devices, placards and decals to reduce the likelihood of tion push button (refer to Figure 4.2).
an accident. For the safety of all personnel, do not dis-
able, modify or ignore any safety device. Safety devices
are included in the daily prestart inspection. Emergency
Stop Button
Warning
The potential for an accident increases when safety
devices do not function properly. Death or serious
injury can result from such accidents. Do not alter,
disable, or override any safety device. Engine/Emergency
Power Switch
If any safety devices are defective, remove the aerial
platform from service until qualified maintenance person-
nel can make repairs.
Emergency Bleed
Down Switches
Note
The lower controls override the upper controls. If the
upper control emergency stop button is engaged, the
lower controls can still be used to operate the aerial
platform.
Figure 4.3 – Wiring Box
T126/TB126J – 0192519 13
Chapter 4 – Safety Devices
Top Rail
Guardrails
The guardrail system includes a top rail, mid rail and
toeboards around the sides of the platform (refer to
Figure 4.6).
14 T126/TB126J – 0192519
Chapter 4 – Safety Devices
EMS Indicator
Lights Green
Limit Indicator
White
Red
Green
When the machine is first started or after the EMS has Danger
been reset, there will be a 7-10 second delay before the The aerial platform can tip over if it becomes unsta-
EMS system will be operational. During this delay period ble. Death or serious injury can result from a tip-over
the green light will not be on and the EMS functions will accident. Do not drive or position the aerial platform
not be operational. for elevated use near any drop-off, hole, slope, soft
or uneven ground, or other tip-over hazard.
T126/TB126J – 0192519 15
Chapter 4 – Safety Devices
Driving Lights
Optional headlights and blinking tail lights may be in-
stalled on the machine. The headlights are located on
the top of the front cowling. The tail lights are mounted
on the sides of the rear cowling.
Figure 4.11 – Lower Control Panel Driving lights help improve visibility while driving the
aerial platform and help others see it too. Driving lights
High Engine Temperature Alarm are not for driving on public roadways.
If the coolant exceeds the engine operating temperature,
a light in the emergency stop button will illuminate and Platform Work Lights
the engine will shut off. Optional platform work lights may be located on the top
rail of the platform (refer to Figure 4.13), one on each
Do not restart the engine until the condition that caused side of the upper control panel.
the overheating has been corrected.
16 T126/TB126J – 0192519
Chapter 5 – Gauges and Displays
The aerial platform is equipped with several gauges to
monitor the condition of the machine before and during Air Filter Gauge
operation.
Hour Meter
The hour meter is located on the right side of the lower
controls (refer to Figure 5.1). It measures the accumu-
lated engine operating time.
Engine
Temperature
Gauge Figure 5.2 – Air Filter Gauge
Ammeter
Fuel
The fuel tank is translucent. The amount of fuel in the
tank can be gauged by raising the door on the right
rear of the machine (refer to Figure 5.3) and looking at
the tank.
Hour Meter
Fuel Tank
T126/TB126J – 0192519 17
Chapter 5 – Gauges and Displays
Figure 5.4 – Hydraulic Fluid Filter Gauge If the temperature rises above 200°F (93°C) stop ma-
chine operation and let the fluid cool before resuming
operation.
18 T126/TB126J – 0192519
Chapter 6 – Controls
Danger
Pinch points may exist between moving compo-
nents. Death or serious injury can result from be-
coming trapped between components, buildings,
structures, or other obstacles. Make sure all person-
nel stand clear while operating the aerial platform.
Figure 6.2 – Axle Controls
Battery Disconnect Switch
The battery disconnect is located behind the door on High Range Speed Selector – 4x4
the left side of the turntable above the batteries (refer The high range speed selector (refer to Figure 6.3) is
to Figure 6.1). located on the top of the chassis near the front of the
machine.
T126/TB126J – 0192519 19
Chapter 6 – Controls
Rotation Switch
The rotation switch is used to rotate the turntable in a
clockwise or counterclockwise direction. The switch is
spring returned to the center off position.
Engine Hold the switch to the left to extend the booms. Hold the
Speed Start Ground switch to the right to retract the booms.
Platform Operation
Rotation
Rotate Boom Speed Knob
Use the boom speed control knob to control the speed
Figure 6.4 – Lower Controls of the following boom functions.
Start Switch • Main boom raise/lower
The start switch works like an automobile ignition • Boom extend/retract
switch. Turn the start switch until the engine starts, then • Turntable rotation clockwise/counterclockwise
release it to on. If the engine dies, the controls selector
switch must be turned to off before the engine can be Set the knob to slow when beginning a boom movement.
restarted. The speed may be increased by slowly rotating the knob
toward fast. For smooth operation, rotate the knob to
Emergency Stop Button slow when ending boom movement.
The emergency stop is a two-position, red push button.
Push the button in to disconnect power to all control Jib Articulation Switch
circuits. Pull the button out to restore power. The jib switch is used to raise or lower the jib. The switch
is spring returned to the center off position.
Control Selector Switch
Use the control switch to select between lower control Hold the switch up to raise the jib. Hold the switch down
and upper control operation. Push the switch up to oper- to lower the jib.
ate the aerial platform from the upper controls and down
to operate the machine from the lower controls. Platform Level Switch
The platform level switch is used to level the platform
Ground Operation Switch floor with respect to the ground. The switch is spring
Hold the switch upward continually to operate the returned to the center off position.
machine from the lower controls. The engine speed
increases when the switch is held upward. This switch Hold the switch up to tilt the platform floor upward or
is spring returned to the off position. away from the ground. Hold the switch down to tilt the
platform floor downward or toward the ground.
Boom/Axle Switch
The boom/axle switch must be up, in the boom position Platform Rotate Switch
to operate the boom functions. The platform rotator switch is used to rotate the platform
relative to the end of the tip boom. The switch is spring
Place the switch down, in the axle position, to operate returned to the center off position.
the controls for the jack and axles.
Hold the switch to the right to rotate the platform coun-
terclockwise. Hold the switch to the left to rotate the
platform clockwise.
20 T126/TB126J – 0192519
Chapter 6 – Controls
Engine/Emergency Power Switch The circuit breaker reset buttons are on the front of the
Hold the engine/emergency power switch down to oper- upper control panel.
ate aerial platform functions using the emergency power
system. Release the switch to disengage the emergency
power system.
Circuit Breaker Reset Buttons
Note
The emergency power system is for lowering the plat-
form during an emergency and is not intended for normal Start
Horn
machine operation.
Figure 6.6 – Upper Control Panel Front
If the engine is running, it will stop when the switch is
placed in the emergency power position. The circuit breakers protect the electrical wiring and
components from electrical overload in case of a short
Engine Speed Switch circuit or other fault. Push the button to reset the circuit
The engine speed switch is used to set the engine breaker.
throttle speed to either low or high idle.
Place the switch in the low position for normal machine Caution
operation and in the high position for engine operation A tripped circuit breaker indicates a malfunction in
or hydraulic system warm-up. the electrical system. Component damage can result
if the cause of the malfunction is not corrected. Do
Hydraulic System Warm-Up Switch not operate the aerial platform if the circuit breaker
Some units may have an optional hydraulic fluid warm- trips repeatedly.
up system. This system may be used to warm the
hydraulic fluid when the ambient temperature is below Upper Controls
32°F (0°C) and boom movement is sluggish because The upper controls (refer to Figure 6.7) are located on
of cold fluid. the control panel at the platform. Boom, platform, and
drive functions can be operated from the upper controls.
There is a toggle switch for the warm-up system on the The following controls are located on the upper control
lower control panel and one on the left side of the upper panel.
control panel.
Start switch
The engine must be running and the switch used to turn Emergency stop button
the system on, must be at the same location that the en- Boom joystick
gine was started. For example, if the engine was started Drive joystick
from the lower controls, the warm-up switch at the lower Drive range switch
controls must be used for the system to operate. Jib articulation switch
Platform level switch
Machine functions are not operational while using the Platform rotate switch
hydraulic warm-up system. Boom extend/retract joystick
Engine/emergency power switch
Circuit Breaker Reset Buttons Throttle switch
The lower control panel electrical system has a circuit
breaker for the lift/swing, throttle, run and main circuits Emergency
(refer to Figure 6.5). There is a reset button for the circuit Engine/
Stop Drive Range
breaker on the bottom of the lower control panel. Emergency
Power
Throttle Platform Platform
Boom Rotate Level
Joystick
T126/TB126J – 0192519 21
Chapter 6 – Controls
22 T126/TB126J – 0192519
Chapter 6 – Controls
Horn Button
The optional horn button is on the right side of the upper
control panel. Press the button to sound the horn.
Platform Foot
Switch
T126/TB126J – 0192519 23
Chapter 6 – Controls
24 T126/TB126J – 0192519
Chapter 7 – Prestart Inspection
Potential service and safety problems may be detected Coolant
by inspecting the aerial platform. This chapter includes The engines are liquid cooled. When the engine is cold,
information on properly inspecting the aerial platform there should be about 1″ (2.5 cm) of coolant in the bot-
and includes a prestart inspection check list at the end tom of the reservoir (refer to Figure 7.2).
of the chapter to ensure that no areas are overlooked.
Warning
The potential for an accident increases when operat- Coolant Reservoir
ing an aerial platform that is damaged or malfunc-
tioning. Death or serious injury can result from such
accidents. Do not operate the aerial platform if it is
damaged or malfunctioning.
Operator’s Manual
The manual holder is located behind the right rear cowl-
ing door (refer to Figure 7.1). Make certain it is securely Figure 7.2 – Coolant Reservoir
fastened in place.
Caution
Engine coolant escaping under pressure can cause
serious burns. Shut the engine off and let it cool
before removing the radiator cap.
Operator’s Manual Holder
Add coolant, if necessary, when the engine is cold and
not running. When running at operating temperature the
coolant should be at the hot level.
Radiator
Inspect the radiator hoses and clamps for wear, leak-
age or damage. Make sure the hoses are not hardened,
cracked, or feel spongy. Make sure the cap is in place
and tight.
Figure 7.1 – Operator’s Manual Holder Coolant leaks are easily visible on the ground. Check
under the chassis for coolant that has leaked.
Check to see that the proper Operator’s Manual is in the
holder. The manual should be complete with all pages Make sure the radiator core and ventilation openings on
intact and in readable condition. the cover are free of bugs, dirt or foreign material that
might restrict airflow.
Engine Fuel Tank
Open the engine compartment doors on both ends, sides
Check the fuel level (refer to Figure 7.3) and add fuel if
and end of the machine and visually inspect the engine
necessary. Make sure the cap is securely fastened.
and its components with the engine off.
Oil Level
Check the engine oil level before starting the engine
so the oil has drained to the pan. The proper oil level is
between the add and full marks on the dipstick.
T126/TB126J – 0192519 25
Chapter 7 – Prestart Inspection
Charging System
When the engine is running, the ammeter needle (refer
to Figure 7.4) should be to the right of “0.” Left of the
“0” is discharging.
Electrical System
Electrical power is supplied from either two or three,
Fuel Level
550 CCA, 12 volt batteries. The batteries are behind the
door on the left side of the turntable (refer to Figure 7.5).
These batteries supply 12 volt DC electrical power to
operate the aerial platform electrical and electrohydraulic
components, including the emergency power system.
Air Filter
The air filter gauge (refer to Figure 7.4) has an indicator
to show when the filter needs replaced.
Caps
Warning
Batteries give off hydrogen and oxygen that can
combine explosively. Death or serious injury can
result from a chemical explosion. Do not smoke or
permit open flames or sparks when checking the
batteries.
Figure 7.4 – Lower Controls
Caution
To inspect the air filter: Even with low voltage electrical systems, severe
arcing can occur. Electrical shock or component
1. Turn the battery disconnect switch on and close the damage can result from contact with energized
cowling door. conductors. Use caution when working with any
electrical device.
2. At the lower controls, pull the emergency stop button
outward. The batteries are automatically charges when the engine
is running. Include the batteries when inspecting and
3. Insert the key into the controls switch and press the servicing the electrical system.
start button to turn the engine on.
Battery Fluid Level
4. Check the clear zone after running the engine for Remove the caps from each battery. Visually check the
30 seconds. battery fluid level. If the level is not within 6 mm (1/4″)
of the bottom of the filler neck inside each hole, add
• If the indicator is red, replace the filter. distilled water.
• If the indicator is clear, the filter is OK. Replace the caps on the batteries. The caps must be in
place and tight during machine operation.
5. Shut off the engine.
26 T126/TB126J – 0192519
Chapter 7 – Prestart Inspection
Caution
Not all hydraulic fluid is suitable to use in the hy-
draulic system. Some have poor lubricating char-
acteristics and can increase component wear. Only
use hydraulic fluid as recommended.
Fluid Filter
Checking the condition of the hydraulic fluid filter is part
Figure 7.6 – Cables and Wiring Harness of the machine maintenance schedule and should not
be performed by the operator.
Hydraulic System Hoses, Tubes, and Fittings
Hydraulic power is supplied from an engine driven vari- Inspect all hydraulic hoses, tubes, and fittings for wear,
able displacement piston pump. leakage, or damage (refer to Figure 7.11). Make sure the
hoses are properly routed to avoid sharp edges, kinking,
Danger and scuffing. Inspect the tubes for dents or other dam-
Hydraulic fluid escaping under pressure can have age that may restrict fluid flow. Make sure all hoses and
enough force to inject fluid into the flesh. Serious tubes are held firmly in their support brackets.
infection or reaction can result if medical treatment
is not given immediately. In case of injury by escap-
ing hydraulic fluid, seek medical attention at once.
T126/TB126J – 0192519 27
Chapter 7 – Prestart Inspection
The aerial platform has foam filled tires. Foam filled tires
do not have a pressure decal or a valve core.
Axle/Boom Interlock
Test for proper operation of the axle/boom interlock
system from the lower controls with no material or per-
sonnel in the platform.
Pin Locked In
Figure 7.11 – Hoses, Tubes, and Fittings Top Hole
28 T126/TB126J – 0192519
Chapter 7 – Prestart Inspection
With the axles extended and the pin out, (refer to Fig-
ure 7.14), operate the boom up and extend functions.
The boom should only raise to a few degrees above
horizontal until it stops. Reset the boom to the original Controls
position and activate the extend function, it should only Selector
extend approximately 3′ (1 m).
Engine/
Emergency
Axle Power
Emergency
Stop
Start
Pin Ground
Operation
Lock the pin in position in the bottom hole (refer to Figure Operating Controls
7.16) and extend the boom 10 to 20 feet (3 m to 6 m). Use the following procedure to operate the machine
from the lower controls.
T126/TB126J – 0192519 29
Chapter 7 – Prestart Inspection
Emergency Stop Use the following procedure to test and inspect the
Push the emergency stop button in to turn off the engine. EMS.
The lower control functions should not operate with the
emergency stop in this position. 1. Turn on the ignition and start the engine.
Emergency Power 2. From the lower controls, fully extend the boom hori-
Place the battery disconnect switch, the emergency stop zontally. Ensure that approximately 5 to 8 cm (2-3′′)
button, and the master switch in the on position. of black and yellow striped tape is showing at the
end of the hose carrier. (Refer to Figure 7.18) If more
Hold the engine/emergency power switch down and the or less tape is showing, remove the machine from
ground operation switch upward to operate the aerial service and contact a Snorkel authorized service
platform from the lower controls using the emergency provider.
power system.
y
ndar
Seco Figure 7.18 – Hose Carrier and Main Boom
ary
Prim
EMS Angle Sensor 3. Fully raise the boom.
Connector
4. Check the lower controls for a flashing green light
and check the EMS display, located on the front of
the junction box, for any error messages. Fully lower
and retract the boom. In the even of a flashing green
light or EMS error messages, remove the machine
Length Sensor from service and contact a Snorkel authorized ser-
Cables vice provider.
30 T126/TB126J – 0192519
Chapter 7 – Prestart Inspection
Emergency Lowering 2. Remove all persons and materials from the plat-
The main boom can be lowered in an emergency using form.
the emergency lowering knob. The emergency lowering
knob is at the base of the main boom lift cylinder. 3. Start the engine and raise the main boom 10° to 20°
above horizontal.
Use the following procedure to test the emergency
lowering system. 4. Open the rear door on the left side of the machine
to access the level sensor (refer to Figure 7.20).
1. Use the lower controls to raise the main boom to ap-
proximately 30 degrees and extend approximately
3′ (1 m).
Danger
Pinch points may exist between moving compo-
nents. Death or serious injury can result from Level Sensor
becoming trapped between components. Stand
clear of moving components while test operating
the machine.
Emergency Warning
Lowering Knob The potential for an accident increases when safety
devices do not function properly. Death or serious
injury can result from such accidents. Do not alter,
disable or override any safety device.
Flashing Light
If the machine is equipped with an optional flashing light,
Figure 7.19 – Emergency Lowering Knob visually check to see that it flashes. The light should
flash when the engine is running.
Warning
The potential for an accident increases when safety
devices do not function properly. Death or serious Sandblast Protection Kit
injury can result from such accidents. Fully close The optional sandblast protection kit protects the cyl-
the emergency lowering knob before operating the inders from abrasion while sandblasting or from paint
aerial platform. overspray. Rubber covers protect each cylinder rod as
it extends and retracts. The covers prevent sand and
4. Turn the knob to close the cylinder bleed down paint from damaging the cylinder seals and rod.
valve.
Inspect the covers while operating the machine to en-
sure they are securely fastened and completely cover
Level Sensor the cylinder rod. Make sure there are no holes in the
Use the following procedure to test the level sensor. covers.
1. Position the aerial platform on a smooth, flat, level
surface.
T126/TB126J – 0192519 31
Chapter 7 – Prestart Inspection
Structures
Visually inspect all weldments and related components. Wire Rope
It is important to inspect the fasteners that connect the Connections
components.
Weldments
Visually inspect all weldments for abnormal wear,
abrasion or deformation that could cause interference
between moving parts.
Wire Rope
Connections
Slide Pads
Figure 7.23 – Base End of Main Boom
Figure 7.21 – Slide Pads at Tip End of Boom
Visually inspect the whiffles to ensure that they are
Use the lower controls to raise the main boom to hori- parallel to the edge of the boom. There are two whiffles
zontal. Extend the tip boom about 1′ (30 cm). Visually on the bottom of the tip end of the main boom (refer to
inspect the slide pads to make sure they are in place Figure 7.24) and inside the cover at the base end of the
and are not obviously loose. main boom (refer to Figure 7.25). The wire ropes run
through the whiffles.
Inspect the surface where the pads contact the inter-
mediate and tip booms. The paint must be in place with
no signs of bare metal.
Wire Ropes
Visually inspect the wire ropes where they are connected
to the outside of the main boom. There are two wire rope
connections on the bottom of the tip end of the main
boom (refer to Figure 7.22) and inside the cover at the
base end of the main boom (refer to Figure 7.23).
Figure 7.24 – Bottom of Main Boom at Tip End
32 T126/TB126J – 0192519
Chapter 7 – Prestart Inspection
Fasteners
Whiffle Visually inspect all fasteners to see that none are miss-
ing or loose.
Guardrail System
Figure 7.26 – Bottom of Main Boom at Tip End The guardrail system (refer to Figure 7.29) includes the
top rail, mid rail, toeboards and a gravity gate or optional
swinging gate.
T126/TB126J – 0192519 33
Chapter 7 – Prestart Inspection
Gravity
Gate Lanyard
Anchors Mid Rail
Platform Foot
Switch
Toeboard
3. At the upper controls (refer to Figure 7.30), pull the Emergency Stop
emergency stop button outward. Push the emergency stop button in to turn off the engine.
The upper control functions should not operate with the
emergency stop in this position.
Emergency Power
Pull the emergency stop button out and place the anti-
restart master switch in the on position.
34 T126/TB126J – 0192519
Chapter 7 – Prestart Inspection
Test Button
Reset Button
Figure 7.31 – Upper Control Panel
T126/TB126J – 0192519 35
Chapter 7 – Prestart Inspection
Placards and Decals Wet paint overspray may be removed using a natural
Inspect all safety and operational placards and decals. biodegradable solvent and a soft cloth.
Make certain they are in place, in good condition and
are legible. Replace any missing or illegible placards or decals
before operating the aerial platform. Placard and decal
The placards and decals may be cleaned with soap and kits are available from Snorkel.
water, and a soft cloth if the words or pictures cannot
be seen. The safety related placards and decals are illustrated
on the following pages.
Caution
Solvents may contain hazardous ingredients. Fol-
low the manufacturer’s label for proper use and
disposal. Wear protective gloves and splash-proof
safety glasses when using solvents.
36 T126/TB126J – 0192519
Chapter 7 – Prestart Inspection
0190989
0082203
(Tow Option Only)
0073491
0074311 0323897
(One per Cylinder) 0073298 0323897
0323896 0323896
0070901
0082160
(Tow Option Only)
Right Side
T126/TB126J – 0192519 37
Chapter 7 – Prestart Inspection
0191491 0082164
(Tow Option Only)
451986
0323896 0073298
Left Side
0082164 0191491
38 T126/TB126J – 0192519
Chapter 7 – Prestart Inspection
0110708
Rear Front
0151410 0110708
0151410
Radiator
0072531 0073668
0073668
0072531
Platform
DANGER
ELECTROCUTION HAZARD
THIS MACHINE IS NOT ELECTRICALLY INSULATED
Maintain 10 feet minimum clearance from electrical power lines and apparatus.
You must allow for platform sway, rock, or sag.
This aerial device does not provide protection from contact with or proximity to an
0072530
electrically charged conductor.
Death or serious injury will result from such contact or inadequate clearance. 0072530
0072530
Upper Controls
T126/TB126J – 0192519 39
Chapter 7 – Prestart Inspection
40 T126/TB126J – 0192519
Chapter 8 – Operation
The aerial platform may be operated from either the weather warm-up kit.
lower or upper controls.
Engine Cold Weather Start Kit
Danger The optional engine cold weather start kit may be an
The aerial platform is not electrically insulated. engine block heater or a manifold air preheater. The
Death or serious injury can result from contact type of starting assist system depends on the engine
with, or inadequate clearance from, an energized manufacturer.
conductor. Do not go closer than the minimum safe
approach distance as defined by ANSI. The last two letters of the model number stamped on
the serial number placard indicates the engine manu-
Pinch points may exist between moving compo- facturer (refer to Figure 8.1). The serial number placard
nents. Death or serious injury can result from be- is mounted on the front ot the turntable.
coming trapped between components, buildings,
structures, or other obstacles. Make sure there is Last Two Letters Engine Cold Weather
sufficient clearance around the machine before mov- of Model Number Manufacturer Start System
ing the chassis, booms, or platform. Allow sufficient CO Continental
room and time to stop movement to avoid contact Engine block heater
with structures or other hazards. CU Cummins
or ether injection
The aerial platform can tip over if it becomes un- GM GM Radiator Hose In-Line
stable. Death or serious injury can result from a tip- Figure 8.1 – Engine Manufacturer/Start System
over accident. Operate the aerial platform on a firm,
flat, level surface. Avoid travel speeds and/or rough Refer to the engine manufacturer below for specific cold
terrain that could cause sudden changes in platform weather start-up information for that particular engine
position. Do not drive or position the aerial platform type and cold weather start system.
for elevated use near any drop-off, hole, slope, soft
or uneven ground, or other tip-over hazard. Cummins – Block Heater
Plug in the heater cord eight hours before starting the
The platform rated work load is the total weight of the engine. The heater will warm the engine block to make
personnel and equipment that may be lifted in the plat- cold weather starting easier.
form. The work loads are stated on the platform rating
placard mounted at the rear of the platform. Unplug the power cord before starting the engine.
Capacity values indicate the rated lifting capacity and Make sure there is a can of ether installed in the holder,
do not indicate aerial platform stability. in the engine compartment on the right side of the ma-
chine. Use the following procedure to install a can of
The operator bears ultimate responsibility for ensuring ether as necessary.
that the aerial platform is properly set up for the particular
conditions encountered. 1. Place the battery disconnect switch in the off posi-
tion.
Cold Weather Start-Up 2. Unscrew the holding cup.
If the ambient temperature is 32°F (0°C) or below, the
engine and hydraulic system oil may need to be warmed 3. Place a new can of ether in the cup.
before operation. Do not operate the engine at more than
a fast idle until the engine and hydraulic oil has had a 4. Screw the holding cup firmly into position.
chance to warm. The engine may be equipped with an
optional cold weather start kit. 5. Place the battery disconnect switch in the on posi-
tion.
Cold, thick hydraulic oil does not flow well and may
cause delay in response to control movement and im- Activate the toggle switch while the start switch is in the
proper voltage output of the AC generator. Cold hydraulic start position to inject a measured amount of ether into
oil may also cause cavitation and pump damage. The the intake manifold.
hydraulic system may be equipped with an optional cold
T126/TB126J – 0192519 41
Chapter 8 – Operation
Use cold weather hydraulic oil as recommended in the 2. Place the battery disconnect switch in the on posi-
machine General Specifications in temperatures of 10°F tion.
(-13°C) or below.
3. Close and latch the doors.
Hydraulic System Warm-Up Switch
This system may be used to warm the hydraulic fluid 4. Before painting or sandblasting make sure the
when the ambient temperature is below 32°F (0°C) and sandblast protection kit and the platform control
boom movement is sluggish because of cold fluid. cover are properly installed. These options, when
used properly will protect the control placards and
There is a toggle switch for the warm-up system on the cylinder rods from paint overspray and abrasion
lower control panel and one on the left side of the upper while sandblasting.
control panel.
Lower Controls
The engine must be running and the switch used to turn The lower controls override the upper controls. This
the system on must be at the same location that the en- means that the lower controls can always be used to
gine was started. For example, if the engine was started operate the platform regardless of the position of the
from the lower controls, the warm-up switch at the lower upper control emergency stop button.
controls must be used for the system to operate.
Boom, turntable and platform functions may be operated
Machine functions are not operational while using the from the lower controls. Boom elevation and extension
hydraulic warm-up system. is limited when the rear axles are retracted. The lower
controls may be used for initial set up of the aerial plat-
To operate the warm-up system: form, and for testing and inspection.
1. Place the engine throttle in the slow position. Use the following procedure to operate boom, turntable
or platform functions using the lower controls.
2. Place the controls selector switch in the lower control
position. 1. Pull the emergency stop button (refer to Figure 8.2)
outward. Place the control selector switch in the
3. Place the warm-up switch in the on position. lower control position.
42 T126/TB126J – 0192519
Chapter 8 – Operation
2. Turn start key switch until the engine starts, then Extending The Rear Axles
release. The engine will not start if the controls
selector switch is left in the lower control position 1. With the machine set up for operation from the lower
for 30 seconds or longer before starting the engine. controls, place the boom/axle switch (refer to Figure
The controls selector switch must be turned back to 8.2) in the axle position.
off before the engine will start.
5. Hold the ground operation switch in the on posi- 2. Hold the jack lever (refer to Figure 8.3) in the raise
tion while operating the boom and turntable control position until the rear wheels are off the ground and
toggle switches. the jack has stopped lifting the chassis.
Boom/Axle Switch
Pin Lock
Pin
T126/TB126J – 0192519 43
Chapter 8 – Operation
Figure 8.5 – Axles Extended and Pinned 6. Let the engine warm to operating temperature.
6. Hold the jack lever in the lower position until the rear Boom Operation
wheels are on the ground and the jack has stopped Use the following procedure to operate the turntable,
retracting. boom or platform functions.
Retracting The Rear Axles 1. Step down on the platform foot switch (refer to Figure
The axles can be retracted by basically reversing the 8.7). This switch must be held down to operate the
above procedure. upper controls.
Danger
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury can result from a tip-over
accident. In the event of a system malfunction, do
not retract the axles while the booms are elevated.
Use the following procedure to operate machine func- Figure 8.7 – Platform
tions using the upper controls.
2. Hold the appropriate control in the desired direction.
1. At the lower controls, pull the emergency stop button Always look in the direction of movement.
outward. Insert the key in the controls selector and
turn the switch to the upper control position. 3. Releasing the control to its neutral position, or re-
leasing the foot switch will stop movement.
2. Enter the platform and securely close the gate.
44 T126/TB126J – 0192519
Chapter 8 – Operation
Driving and Steering Use the following procedure to operate the drive and
steer functions.
Danger 1. Determine the desired drive range for the specific
The aerial platform can tip over if it becomes un- driving conditions.
stable. Death or serious injury can result from a
tip-over accident. Do not drive an elevated aerial Use high range when traveling across firm, flat,
platform on soft, uneven, or sloping surfaces. Do level surfaces. High range can only be activated
not drive four wheel drive machines on grades that when the booms are stowed. High range is for
exceed 30 percent. high speed, low torque operation.
For operation of four wheel drive machines on grades Use low range for driving on loading ramps or
up to 30 percent, it is recommended that the main boom other steep grades and when safety consider-
be near horizontal and the jib elevated just enough to ations demand slow deliberate machine move-
provide adequate ground clearance. ment. Low range is for low speed, high torque
operation.
A 30 percent grade is a 36″ (0.91 m) vertical rise in 10′
(3.05 m) horizontal length. 2. Step down on the platform foot switch.
Avoid driving with the platform over the front (steer) end 3. Push the drive joystick forward to move the chas-
of the chassis. In this position the machine is difficult to sis forward, the direction of the blue arrow. Pull the
control because: joystick backward to move the chassis backward,
the direction of the yellow arrow. The drive speed
drive and steer control movements and their result- is proportional to the joystick position.
ing machine movements are reversed.
4. To stop drive motion, return the joystick to neu-
when driving fast, sudden turns or stops produce tral.
more severe reactions to platform occupants.
5. Push the drive joystick to the right to steer to the
more turning space is required to prevent the right, the direction of the yellow arrow. Push the
platform from colliding with obstacles several feet joystick to the left to steer to the left, the direction
beyond the path of the tires. of the blue arrow.
Note
Warning The steering wheels are not self-centering. The machine
Death or serious injury can result from improperly
must be driving to steer the wheels and must be driving
driving or steering the aerial platform. Read and
fast enough to release the brakes for steering to work.
understand the information in this manual and on
Set the steering wheels straight ahead after complet-
the placards and decals on the machine before op-
ing a turn.
erating the aerial platform on the job.
6. After driving to the desired location, release the
The blue and yellow arrows on the chassis indicate the
foot switch, or push the emergency stop button to
direction the chassis will move when the drive or steer
apply the parking brakes.
control is moved toward the corresponding color.
Drive Speeds
When the machine is in the stowed position, with the
The drive speed is proportional to the joystick position.
booms centered between the rear wheels, the direction
The farther the joystick is moved, the faster the travel
of drive and steer control movement corresponds with
speed.
the direction of chassis movement.
Always slow down and shift the drive system to low
When the turntable is rotated from the stowed position,
range before traveling over rough terrain or any sloped
with the booms to either side of or in front of the chassis,
surface.
the direction of control movement does not correspond
with the direction of chassis movement.
Drive speed ranges are interlocked through a limit switch
that senses the main boom position. When the boom
To avoid confusion, always drive to the work area or
is elevated up to midway, only the low drive speed will
move between work areas with the turntable and booms
work. When the boom is elevated to midway or above,
in the stowed position. After arriving at the work area,
only the creep drive speed will work.
the booms may be positioned to the side or the front
of the chassis for final positioning. Always look in the
direction of movement as indicated by the directional
arrows on the chassis.
T126/TB126J – 0192519 45
Chapter 8 – Operation
Warning Caution
The potential for an accident increases when safety Cold hydraulic oil does not flow well and may pro-
devices do not function properly. Death or serious duce improper generator output voltage. Improper
injury can result from such accidents. Do not alter, outlet voltage can damage some electrical power
disable, or override any safety device. tools and equipment. Warm the hydraulic oil before
operating the generator.
Do not use the aerial platform if it drives faster than 0.75
mph (1.2 km/h) [33′ (10 m) in 30 seconds] when the Do not operate the generator unless the hydraulic oil
booms are elevated from the stowed position. temperature is at least 100°F (38°C). Refer to Cold
Weather Start-Up for a hydraulic oil warm-up proce-
Motion Warning Alarm dure.
The optional motion warning alarm sounds loud intermit-
tent beeps when the drive joystick is in the forward or Start the engine and place the machine/generator switch
reverse position. (refer to Figure 8.9) in the generator position.
Air Line
The optional air line may be used to conduct air for tool
operation at the platform. The input connector is at the
rear of the chassis and the output connector is at the
platform on the rotator guard. The maximum working
Figure 8.8 – Top of Chassis pressure of the line is 250 psi (1,723 kPa).
For maximum drive speed 3.0 mph (4.8 km/h) with low The air line may be used to conduct fluids such as water
gradeability, pull the knob upward and rotate it 90 de- or antifreeze. Contact Snorkel for compatibility informa-
grees to lock it in the up position. tion before using the air line to conduct other fluids.
For slower drive speed 1.5 mph (2.4 km/h) with higher
gradeability, push the knob downward and rotate it 90 Caution
degrees to lock it in the down position. Fluid in the air line can damage some air tools or
freeze and damage the line. Drain and blow out the
air line after using it to conduct fluids.
AC Generator
The optional generator supplies power to the electrical Use the following procedure to drain the air line.
outlet only when the engine is running and the machine
is stationary. The machine functions will not operate 1. Close the input connector on the chassis.
when the machine/generator selector switch is in the
generator position. 2. Open the output connector at the platform.
46 T126/TB126J – 0192519
Chapter 8 – Operation
Note
Working with the driving or platform work lights on, while
the engine is off, can discharge the batteries enough that
the engine will not start or the emergency power system
will not operate. If the engine cannot be left running while
the lights are on, start and run the engine for at least 15
minutes each hour.
T126/TB126J – 0192519 47
Chapter 8 – Operation
48 T126/TB126J – 0192519
Chapter 9 – Stowing and Transporting
To prevent unauthorized use and damage, properly stow A 30 percent grade is a 36″ (0.91 m) vertical rise in 10′
the aerial platform at the end of each work day. It must (3.05 m) horizontal length.
also be properly stowed while transporting.
Use a winch to load and unload the aerial platform on
Stowing ramps that exceed the grade capability of the machine.
The properly stowed position is shown in Figure 9.1. A winch may also be used when conditions of the ramp
could cause driving to be hazardous.
Transporting 6. Retract the tip boom and raise the main boom or jib
The aerial platform may be moved on a transport vehicle. so it is horizontal.
Depending on the particular situation, the aerial platform
may be driven, winched or hoisted onto a vehicle such 7. Rotate the turntable slightly to the side so you can
as a truck or trailer. Driving is the preferred method. see the front wheels.
T126/TB126J – 0192519 49
Chapter 9 – Stowing and Transporting
Hoisting
Use a four point sling arrangement attached to the lifting
lugs when hoisting the aerial platform. Machine damage
can occur if the sling is attached to the booms, turntable
or platform.
Warning
The potential for an accident increases when the
aerial platform is lifted using improper equipment
and/or lifting techniques. Death or serious injury
can result from such accidents. Use proper equip-
Tie-Down/Lifting ment and lifting techniques when lifting the aerial
Lugs platform.
50 T126/TB126J – 0192519
Chapter 9 – Stowing and Transporting
Use the following procedure to hoist the aerial platform Securing for Transport
onto the transport vehicle. Use the following procedure to secure the aerial platform
on the transport vehicle.
1. Properly stow the aerial platform.
1. Chock the wheels.
2. Inspect the front lifting lugs (refer to Figure 9.2) and
the rear lifting lugs (refer to Figure 9.4) to make sure 2. Raise the main boom about 1′ (0.3 m).
they are free of cracks and are in good condition.
Have any damage repaired by a qualified service 3. Place a large wood block under the tip end of the
technician before attempting to hoist the machine. jib foot. Lower the platform so the boom or foot rests
on the wood block.
5. Turn the start switch off and place the platform con-
trol cover over the upper controls if the machine is
equipped with that option.
Do not run the sling cable through the lifting lugs. Caution
Cable damage and/or failure can result from the Ratchets, winches, and come-alongs can produce
cable contacting the sharp corners of the lug. There enough force to damage machine components. Do
is no effective way of putting a corner protector in not over tighten the straps or chains when securing
the hole of the lifting lug. the aerial platform to the transport vehicle.
5. Use spreader bars of sufficient length to keep the 11. Use chains or straps to securely fasten the aerial
chains, straps, or cables from contacting the turn- platform to the transport vehicle using the tie-down
table or booms. When using cables, use rigid corner lugs as attachment points. Proper tie-down and
protectors at any point where the cable contacts hauling are the responsibility of the carrier.
sharp corners to prevent damaging the cable. Care-
ful rigging of the spreaders is required to prevent
machine damage.
T126/TB126J – 0192519 51
Chapter 9 – Stowing and Transporting
Steel Aluminum
Figure 9.5 – Platform
52 T126/TB126J – 0192519
Chapter 10 – Emergency Operation
If the main hydraulic system fails, the aerial platform
may be lowered and stowed using the emergency
power system. The main boom may be lowered using
the emergency bleed down system. The machine may Controls Engine/
be towed if the drive system fails. Refer to Emergency Selector Emergency
Power System, Emergency Lowering or Towing for the Power
appropriate procedure.
Caution Emergency
Ground
The emergency power system is for emergency Stop
Operation
lowering and stowing only. The length of time the
pump can be operated depends on the capacity
Start
of the battery. Do not use this system for normal
operation.
Figure 10.1 – Battery Disconnect Switch 2. Turn the start switch on.
2. Place the control selector switch (refer to Figure 3. Step down on the platform foot switch (refer to Figure
10.2) in the lower controls position. 10.4).
T126/TB126J – 0192519 53
Chapter 10 – Emergency Operation
Engine/Emergency Emergency
Power Stop Button
Top Front
Figure 10.3 – Upper Controls
Danger
The aerial platform can tip over if it becomes un-
stable. Death or serious injury can result from a tip-
over accident. When using the bleed down systems
the boom must retract and lower at the same time.
If the boom does not retract while lowering, cease
operations immediately.
Platform Foot
Switch 3. Toggle and hold the emergency bleed down switch-
es on both sides of the panel simultaneously (refer
to Figure 10.5) Hold the switches in the up position
to lower and retract the boom.
1. Turn key to the off position. Figure 10.5 – Emergency Bleed Down Switches
2. Pull the emergency stop button out.
54 T126/TB126J – 0192519
Chapter 10 – Emergency Operation
Manual Emergency Bleed Down System 2. Turn the knob to close the cylinder bleed down
The main boom can be lowered in an emergency using valve.
the emergency lowering knob. Use this method if the
engine will not start and the emergency power system Towing
will not work. The aerial platform may be towed at slow speeds using
the optional tow kit. The tow vehicle must have sufficient
capacity to safely tow and stop itself and the aerial
Danger platform on the steepest grade and type of surface that
Pinch points exist between boom components and may be encountered. Refer to Chapter 2 for the gross
between the booms and turntable. Death or serious vehicle weight of the aerial platform.
injury can result if the booms or platform lowers
onto personnel. Make sure all personnel stand clear
while lowering the booms. Warning
The aerial platform is free to move when the drive
The emergency lowering knob is located at the base hubs are disabled. Death or serious injury can result.
end of the main boom lift cylinder, under the center of Securely fasten the tow vehicle to the aerial platform
the turntable. It is accessible from the underside of the before disabling the drive hubs.
turntable.
Use the following procedure to manually disengage the
Use the following procedure to manually lower the main drive hubs and tow the machine.
boom.
1. With the machine in the stowed position, remove
the tow bar from the storage cradles at the rear of
Danger the chassis and lay the tow bar near the front of the
The aerial platform can tip over if it becomes un- chassis.
stable. Death or serious injury can result from a tip-
over accident. When using the bleed down systems
the boom must retract and lower at the same time. Danger
If the boom does not retract while lowering, cease Pinch points may exist between machine compo-
operations immediately. nents. Death or serious injury can result from be-
coming trapped between components. Do not attach
1. Slowly turn the knob (refer to Figure 10.6) to open the tow bar to the tow vehicle until the counterweight
the bleed down valve. Control the rate of descent is to the side of the chassis.
by turning the knob.
2. Rotate the turntable, until the counterweight is to
the side of the chassis, to allow room to attach the
tow bar.
Tow Pin
Tie Rod
Tow Lug
Emergency
Lowering Knob Tow Bar
Snap Pin
Figure 10.6 – Emergency Lowering Knob
Warning
The potential for an accident increases when safety Figure 10.7 – Tow Bar Connection
devices do not function properly. Death or serious
injury can result from such accidents. Fully close 4. Attach the tie rod to the tow bar and the right hand
the emergency lowering knob before operating the steering yoke.
aerial platform.
T126/TB126J – 0192519 55
Chapter 10 – Emergency Operation
Caution
If the tow chains are not properly installed, damage
to the tie rod could result. Make certain the tow chain
on the right side of the machine goes over the tie Bolt
rod and not under it.
Disconnect Plate
5. Attach the two tow bar chains to the tie-down lugs.
Make certain that the chain goes over the tie rod as
shown in Figure 10.6.
6. Attach the ring end of the tow bar to the tow ve-
hicle.
8. Shut the engine off and turn the battery disconnect 11. Do not exceed 10 mph (16 km/h) when towing. Use
switch off. caution when traveling around a curve or when
turning a corner. If a corner is turned too tightly the
9. Pull the steering float valve knob (refer to Figure steering mechanism might be damaged or the tow
10.8) up and twist it to lock it in position. The knob vehicle and the aerial platform could jackknife.
is located on the top of the chassis, below the boom
lift cylinder, behind the rear door on the right side of Warning
the turntable next to the fuel tank. The aerial platform is free to move when the drive
hubs are disabled. Death or serious injury can re-
sult. Re-enable the drive hubs before operating the
aerial platform.
12. After towing, pull and twist, then push the steering
float valve knob in.
13. At each drive wheel, remove the two bolts and return
Steering Float Valve the plate to its original position as shown in Figure
10.9.
10. At each drive wheel, remove the two bolts from the
disconnect plate (refer to Figure 10.9). Turn the plate
over so the nipple points inward. Reinstall the two
bolts.
56 T126/TB126J – 0192519
Chapter 11 – Troubleshooting
The troubleshooting chart may be used to locate and action listed, stow the machine and remove it from ser-
eliminate situations where machine operation may be vice. Repairs must be made by qualified maintenance
interrupted. If the problem cannot be corrected with the personnel.
Troubleshooting Chart
T126/TB126J – 0192519 57
Chapter 11 – Troubleshooting
58 T126/TB126J – 0192519
Chapter 11 – Troubleshooting
T126/TB126J – 0192519 59
Chapter 11 – Troubleshooting
60 T126/TB126J – 0192519
Appendix A – Glossary
aerial platform – a mobile device that has an adjustable position platform, Minimum Safe Approach Distance – the minimum safe distance that
supported from ground level by a structure. electrical conductors may be approached when using the aerial platform.
Also called M.S.A.D.
ambient temperature – the air temperature of the immediate environ-
ment. operation – the performance of any aerial platform functions within the
scope of its specifications and in accordance with the manufacturer’s
ammeter – an instrument for measuring the strength of an electric current instructions, the users work rules, and all applicable governmental regu-
in amperes. lations.
authorized personnel – personnel approved as assigned to perform operator – a qualified person who controls the movement of an aerial
specific duties at a specific location. platform.
base – the relevant contact points of the aerial platform that form the personal fall arrest system – a fall protection system that is used while
stability support (e.g. wheels, casters, outriggers, stabilizers). working on an unprotected edge (such as a roof top with no guardrail).
This system includes a harness, lanyard or other connecting device, a
boom – a movable cantilever beam which supports the platform. fall arrestor, an energy absorber or decelerator, an anchorage connector,
and a secure anchorage such as a building beam, girders or columns. An
center of gravity – the point in the aerial platform around which its weight aerial platform is not a fall arrest anchorage.
is evenly balanced.
platform – the portion of an aerial platform intended to be occupied by
chassis – the integral part of the aerial platform that provides mobility and personnel with their tools and materials.
support for the booms.
platform height – the vertical distance measured from the floor of the
fall restraint – a system that is used while working on a boom lift within the platform to the surface upon which the chassis is being supported.
boundaries of platform guardrails to provide restraint from being projected
upward from the platform. This system includes a harness or belt, lanyard, prestart inspection – a required safety inspection routine that is performed
and a lanyard anchor. Federal OSHA, ANSI, and Snorkel require the use daily before operating the aerial platform.
of additional fall protection beyond the platform guardrails on boom sup-
ported aerial platforms. qualified person – a person, who by reason of knowledge, experience,
or training is familiar with the operation to be performed and the hazards
floor or ground pressure – the maximum pressure, expressed in pounds involved.
per square inch, a single wheel concentrates on the floor or ground.
rated work load – the designed carrying capacity of the aerial platform
gradeability – the maximum slope that the aerial platform is capable of as specified by the manufacturer.
travel.
stow – to place a component, such as the platform, in its rest position.
guardrail system – a vertical barrier around the platform to prevent
personnel from falling. tip boom – a telescopic boom section that extends and retracts from
within the main boom. The tip boom is nearest the platform.
hazardous location – any location that contains, or has the potential to
contain, an explosive or flammable atmosphere as defined by ANSI/NFPA turning radius – the radius of the circle created by the wheel during a
505. 360° turn with the steering wheels turned to maximum. Inside turning radius
is the wheel closest to the center and outside turning radius is the wheel
intermediate boom – a telescopic boom section that extends and retracts farthest from the center.
from within the main boom. The intermediate boom is between the base,
or lower most section of the main boom, and the tip boom. turntable – the structure above the rotation bearing which supports the
main boom. The turntable rotates about the centerline of rotation.
jib – an articulating boom attached to the tip boom which increases the
overall boom reach. unrestricted rated work load – the maximum designed carrying capac-
ity of the aerial platform allowed by the manufacturer in all operating
level sensor – a device that detects a preset degree of variation from configurations.
perfect level. The level sensor is used to sound an alarm if operating on
a slope greater than the preset value. upper controls – the controls located on or beside the platform used for
operating some or all of the functions of the aerial platform.
lower controls – the controls located at ground level for operating some
or all of the functions of the aerial platform. wheelbase – the distance from the center of the rear wheel to the center
of the front wheel.
main boom – a boom assembly located between the turntable and the
platform. working envelope – the area defined by the horizontal and vertical limits
of boom travel that the platform may be positioned in.
manufacturer – a person or entity who makes, builds or produces an
aerial platform. working height – platform height plus six feet.
maximum travel height – the maximum platform height or the most ad-
verse configuration(s) with respect to stability in which travel is permitted
by the manufacturer.
maximum wheel load – the load or weight that can be transmitted through
a single wheel to the floor or ground.
T126/TB126J – 0192519
Product Warranty
1. Snorkel warrants each new machine manufactured and sold by it to be free from defects in material
and workmanship for a period of one (1) year from date of delivery to a Customer. The warranty will
apply subject to the machine being operated in accordance with the rules, precautions, instructions
and maintenance requirements outlined in the Snorkel Operator's and Repair Parts Manuals.
2. Snorkel further warrants the structural components, specifically the mainframe chassis, turntable,
booms and/or scissor arms of each new machine manufactured by it to be free from defects in
material and workmanship for an additional period of four (4) years. Any such part or parts which,
upon examination by the Snorkel Warranty Department, are found to be defective will be replaced or
repaired by Snorkel through its local Authorised Dealer. The structural warranty specifically excludes
adverse affects on the machine structure arising from damage, abuse or misuse of the equipment.
3. Machines may be held in an authorised Distributor stock for a maximum of six (6) months from the
date of shipment from Snorkel, before the warranty period is automatically initiated.
5. The Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have
no obligations here under unless the “Predelivery and Inspection Record” has been properly com-
pleted and returned to the Snorkel Warranty department within fifteen (15) days after delivery of the
Snorkel product to the Customer or Dealer’s demonstration/rental fleet. Snorkel must be notified, in
writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during
the warranty period.
6. Any part or parts which upon examination by the Snorkel Product Support Department are found to
be defective within the specified warranty period, will be replaced or repaired at the sole discretion of
Snorkel, through Snorkel directly or an authorised Distributor, at no charge. Any parts replaced under
warranty must be original Snorkel parts obtained through Snorkel directly or an authorised Distribu-
tor, unless expressly agreed otherwise in writing and in advance by Snorkel’s Warranty Department.
7. All parts being claimed under warranty must be held available for return and inspection upon request
for a period of 90 days from date of claim submission, it is necessary that all parts are individually
tagged or marked with their part number and the warranty claim number. After 90 days all parts
replaced under warranty which have not been returned to Snorkel should be destroyed. Failure to
produce parts requested by the Warranty Administrator for inspection within a period of 14 days will
result in the claim being automatically rejected in full. Materials returned for warranty inspection
must have the following procedure:
© Snorkel 2014
9. All warranty replacement parts will be shipped freight prepaid (standard charge) from the Snorkel
Parts/Service Department or from the Vendor to Dealer or Customer.
10. All warranty claims are subject to approval by Snorkel Service Department. Snorkel reserves the right
to limit or adjust claims with regard to defective parts, labor or travel time based on usual and cus-
tomary guidelines.
REPLACEMENT PARTS WARRANTY
Any part replaced under this limited warranty is not subject to further warranty cover beyond the normal
warranty period of the machine upon which the part was installed.
Any replacement parts sold (not delivered under a warranty claim) will be subject to a warranty period of
(6) six months from the date of invoice.
Parts held by a Distributor are covered under warranty for a period of (12) twelve months from the date
of invoice, provided that those parts have been subject to appropriate storage to prevent damage and
deterioration.
CLAIM PROCEDURE
The Snorkel Warranty Department must be notified within (48) forty-eight hours of any possible warranty situation
during the applicable warranty period. Personnel performing major warranty repair or parts replacement must obtain
specific approval by the Snorkel Warranty Department prior to performing the warranty repair or replacement.
When a Distributor/Customer perceive a warranty issue to exist the following steps must be adhered to:
All warranty claims must be submitted within 30 days of the date of the machine repair
All correspondence in respect of the claim to be on an official Snorkel warranty claim form as supplied by
Snorkel’s Warranty Department
Allocate a warranty claim number to the repair
Place a purchase order for genuine Snorkel replacement parts
Snorkel to dispatch parts via the requested method (in line with the required response time)
Confirmation that a qualified technician is available to replace the part and that this person has been ac-
cepted by Snorkel to carry out such work under the warranty of the machine. Failure to do this may nullify
the warranty.
FREIGHT DAMAGE
If a machine is received in a damaged condition, then the damage must be noted on the bill of lading and/or delivery
documents and if possible photographs taken, prior to signing acceptance of the consignment. The freight company
must be contacted by the Distributor and a damage claim registered immediately.
1. Engines, motors, tires and batteries are manufactured by suppliers to Snorkel, who furnish their own
warranty. Snorkel will, however, to the extent permitted; pass through any such warranty protection
to the Distributor/Customer.
2. Any Snorkel product which has been modified or altered outside Snorkel factory without Snorkel writ-
ten approval, if such modification or alteration, in the sole judgment of Snorkel Engineering and/or
Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or
any component thereof.
© Snorkel 2014
Product Warranty
3. Any Snorkel product which has been subject to misuse and abuse, improper maintenance or accident.
“Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds.
“Improper maintenance” includes but is not limited to failure to follow the recommendations con-
tained in the Snorkel Operator's and Repair Parts Manuals.
4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the
type, application or type of environment in which the machine may be used; such as, but not limited
to sandblasting applications.
5. Routine maintenance, routine maintenance items and minor adjustments are not covered by this war-
ranty, including but not limited to hydraulic fluid, filters and lubrication, paint and decals.
6. Any Snorkel product that has come into direct contact with any chemical or abrasive material.
7. Incidental or consequential expenses, losses, or damages related to any part or equipment failure,
including but not limited to freight cost to transport the machine to a repair facility, downtime of the
machine, lost time for workers, lost orders, lost rental revenue, lost profits, expenses or increased
cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel,
either expressed or implied, unless otherwise amended in writing by Snorkel.
8. Snorkel Warranty policy does not cover any duties, taxes, environmental fees including without limita-
tion, disposal or handling of tires, batteries and petrochemical items.
9. Item specifically excluded are, fuel injectors, motor brushes, glow plugs, contactor tips and springs, oil
filters, lamp bulbs, lamp lenses, O-rings, coolants, lubricants and cleaning material.
10. Failure of replacement parts due to fault misdiagnosis or incorrect fitting by the Distributor/Customer.
SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY
The Customer shall make all warranty claims through Snorkel directly or an Authorised Distributor. If unable to contact
the Distributor, contact the Snorkel Service Department for further assistance.
© Snorkel 2014
Product Warranty
APPEAL
The buyer may appeal in writing against a rejected or adjusted claim to Snorkel Warranty Department within a period
of 21 days of receiving the rejection or adjustment notice. The appeal should be grounded on express reasons and
supported by relevant evidence. Appeals received outside of this time limit will not be considered.
WARRANTY SCHEDULE
© Snorkel 2014
Local Distributor / Lokaler Vertiebshändler / Distributeur local
El Distribuidor local / ll Distributore locale
AUSTRALIA
PHONE: +61 1300 700 450
FAX: +61 2 9609 3057
NEW ZEALAND
PHONE: +64 6 3689 168
FAX: +64 6 3689 164