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C15 Engine: Electrical Circuit Diagram

This document provides an electrical circuit diagram and connector pinout for a CAT C15 engine ECM. It includes a key for symbols used in the diagram, abbreviations for wire colors, and a multi-page diagram showing the pin connections and circuits for the 120-pin ECM connector. Reference designators and part numbers are provided for components in each circuit.

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Phil B.
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78% found this document useful (9 votes)
10K views12 pages

C15 Engine: Electrical Circuit Diagram

This document provides an electrical circuit diagram and connector pinout for a CAT C15 engine ECM. It includes a key for symbols used in the diagram, abbreviations for wire colors, and a multi-page diagram showing the pin connections and circuits for the 120-pin ECM connector. Reference designators and part numbers are provided for components in each circuit.

Uploaded by

Phil B.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

Revision #1 : 12/12/2018

CAT
C15 Engine
KRA,TRB,JEP,MXS,NXS,RKS

Electrical Circuit Diagram


How to Read This Diagram

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector


Reference
Destination
Ground

+ Power

ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Componen t
GN GREEN Componen t
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combus tion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represen t Wire Main Color
Lower Case Abbreviation’s Represen t Secondary Color Part 2
Number
Circuit Color
Component Gauge
Connection Number
Connectors

ECM Connector

OEM Connector
Page 1 of 9
CAT C15 On-Highway Engine

120 PIN ECM Connector

G826-A21 18-BN
80 IVA Oil Pressure Sen sor
A
+5V
Intake Valve Actuation G827-A50 18-BU
Pressure Sensor B 54 IVA Oil Sen sor Common

T853-A11 18-OR
C 74 Intake Valve Actu ation
Oil Pressure

16-OR G826-A21 18-BN


A
Intake Valve Actuation 16-YE G827-A50 18-BU
Pressure Sensor B
16-GN T853-A11 18-OR
C
Harness 243-1069

G826-A21 18-BN
1
Intake Valve
G827-A50 18-BU
Actuation P res sure 2
Sensor
T853-A11 18-OR
3
Harness 248-4233

16-RD T852-A32 18-GY


Intake Valve Actuation 1 3 Intake Valve Actu ator
Pressure Solenoid Valve Oil Valve
16-RD H807-A53 18-YE A-S4 H807-A33 18-YE
(12 V)
2 79 CDV & IVA Oil Valve
Return

16-GN
Intake Valve Actuation 1
Pressure Solenoid Valve
(24 V) 16-GN
2

16-RD T855-A34 18-BU


Engine Coolant Diverter 1 5 Coo lan t Diverter
Solenoid Valve Solenoid Valve
(12 V) 16-RD H807-A35 18-YE
2

16-GN
Engine Coolant Diverter 1
Solenoid Valve
(24 V) 16-GN
2
Harness 243-1069
Page 2 of 9
CAT C15 On-Highway Engine

120 PIN ECM Connector

995-A12 18-BU
1 13 Engine Coolant Temperature
Engine Coolant
Temperature Sens or G833-A44 18-PK A-S3 G833-A47 18-PK
2 30 Temperature Sens or Common

995-A12 18-BU
Engine Coolant 1
Temperature Sens or G833-A44 18-PK
2
Harness 243-1069

C967-A15 18-BU
1 56 Intake Manifold Air
Intake Manifold Air Temperature
Temperature Sens or G833-A45 18-PK
2 A-S3

C967-A15 18-BU
Intake Manifold Air 1
Temperature Sens or G833-A45 18-PK
2
Harness 243-1069

F421-A13 18-YE
1 62 Fuel Temperature
Fuel Temperature Sensor
G833-A46 18-PK
2

F421-A13 18-YE
1
Fuel Temperature Sensor
G833-A46 18-PK
2
Harness 243-1069

G856-A8 18-WH
1 26 Timing Calibration Probe (+)
Timing Calibration (TC)
Probe Connector G857-A9 18-YE
2 36 Timing Calibration Probe (-)

Harness 243-2321 & 248-4233 Only


Page 3 of 9
CAT C15 On-Highway Engine

120 PIN ECM Connector

18-BK E965-A48 18-BU


Secondary Engine Speed/ 1 47 Secondary Engine Speed/
Timing Sen sor Timing (-)
(Camshaft) 18-WH E966-A49 18-YE
2 46 Secondary Engine Speed/
Timing (+)

18-BK E963-A27 18-BK


25 Primary Engine Speed/
Primary Engine Speed/ 1 Timing (-)
Timing Sen sor E964-A26 18-WH
(Crankshaft) 18-WH 35 Primary Engine Speed/
2 Timing (+)

E963-A27 18-BK
Primary Engine 1
Speed/Timing Sensor
(Crankshaft) E964-A26 18-WH
2
Harness 243-1069

18-OR G828-A40 18-WH


A
Atmospheric Pressure 18-YE G829-A42 18-GN
Sensor B
18-GN R747-A6 18-GY
C
Harness 243-1069

G828-A38 18-WH
1
Engine Oil P res sure G829-A43 18-GN
Sensor 2
994-A10 18-GY
3
Harness 248-4233

18-OR G828-A39 18-WH


A
18-YE G829-A41 18-GN
Boost P ress ure Sensor B
18-GN R746-A20 18-PK
C
Harness 243-1069
Page 4 of 9
CAT C15 On-Highway Engine

120 PIN ECM Connector

G828-A39 18-WH AS-1 G828-A1 18-WH


1 72 Pressure Sensor Su pply +5V
AS-2 G829-A2 18-GN
G829-A41 18-GN
Boost P ress ure Sensor 2 17 Pressure Sensor Return

R746-A20 18-PK
3 15 Bo ost P ress ure Senso r

G828-A39 18-WH
1
G829-A41 18-GN
Boost P ress ure Sensor 2
R746-A20 18-PK
3
Harness 248-4233

G828-A40 18-WH
1 AS-1

Atmospheric Pressure G829-A42 18-GN


Sensor 2 AS-2

R747-A6 18-GY
3 57 Atmospheric Pressu re

18-OR G828-A40 18-WH


A
Atmospheric Pressure 18-YE G829-A42 18-GN
Sensor B
18-GN R747-A6 18-GY
C
Harness 243-1069

G828-A40 18-WH
1
Atmospheric Pressure G829-A42 18-GN
Sensor 2
R747-A6 18-GY
3
Harness 248-4233

G828-A38 18-WH
A
Engine Oil P res sure G829-A43 18-GN
Sensor B
994-A10 18-GY
C 28 Engine Oil P res sure Sensor
Page 5 of 9
CAT C15 On-Highway Engine

70 PIN ECM Connector

Front Valve Cover Connector

T957-J1 16-VT T957-A16 16-VT


1 1 116 Injector 1 Return
Injector 1 J-S1
T858-J13 16-GY T858-J5 16-GY T858-A23 16-GY
2 5 104 Injector 1 & 2 Supply

X983-J7 16-BU X983-A7 16-BU Intake Valve Actuator 1


A 7 111
Intake Valve Actu ator 1 Return
X987-J20 16-BN J-S3 X987-J9 16-BN X987-A37 16-BN
B 9 77 Intake Valve Actuator 1
&2

T958-J2 16-YE T958-A17 16-YE


1 2 118 Injector 2 Return
Injector 2
T858-J14 16-GY
2

X985-J8 16-OR X985-A14 16-OR


A 8 113 Intake Valve Actuator 2
Intake Valve Actu ator 2 Return
X987-J19 16-BN
B

T959-J3 16-BN T959-A18 16-BN


1 3 106 Injector 3 Return
Injector 3
T859-J16 16-WH J-S2 T859-J6 16-WH T859-A24 16-WH
2 6 115 Injector 3 & 4 Supply

K737-B1 16-BN K737-J10 16-BN K737-A54 16-BN A-S5 K737-A4 16-BN Retarder Solenoid Med/
1 A 10 8 Hi
1 & 2 Retarder Solenoid
K739-B2 16-BU K739-J17 16-BU J-S4 K739-J12 16-BU K739-A56 16-BU A-S6 K739-A3 16-BU
2 B 12 14 Retarder Common

K737-B1 16-BR K738-J11 16-GN K738-A5 16-GN Retarder Solenoid Low/


1 A 11 1 Hi
3 & 4 Retarder Soleno id
K739-B2 16-BU K739-J18 16-BU
2 B

T960-J4 16-BU T960-A19 16-BU


1 4 108 Injector 4 Return
Injector 4
T859-J15 16-WH
2

A B

(See Page 6)
Page 6 of 9
CAT C15 On-Highway Engine
70 PIN ECM Connector

X986-E6 16-YE X986-A22 16-YE


A 6 101 Intake Valve Actuator 3
Intake Valve Actuator 3 Return
X989-E13 16-OR E-S2 X989-E10 16-OR X989-A51 16-OR
B 10 61 Intake Valve Actuator 3 & 4

X984-E7 16-BN X984-A30 16-BN


A 7 103 Intake Valve Actuator 4
Intake Valve Actuator 4 Return
X989-E12 16-OR
B

T961-E3 16-GN T961-A28 16-GN


1 3 107 Injector 5 Return
Injector 5
T860-E17 16-OR E-S1 T860-E5 16-OR T860-A25 16-OR
2 5 99 Injector 5 & 6 Supply

T856-E8 16-WH T856-A31 16-WH


A 8 102 Intake Valve Actuator 5
Intake Valve Actuator 5 Return
X988-E15 16-VT E-S3 X988-E11 16-VT X988-A52 16-VT
B 11 53 Intake Valve Actuator 5 & 6

T962-E4 16-WH T962-A29 16-WH


1 4 105 Injector 6 Return
Injector 6
T860-E16 16-OR
2

T857-E9 16-GN T857-A36 16-GN


A 9 100 Intake Valve Actuator 6
Intake Valve Actuator 6 Return
X988-E14 16-VT (See Page 5)
B

K737-B1 16-BN K737-E1 16-BN K737-A55 16-BN


1 A 1 A B
5 & 6 Retarder Solenoid
K739-B2 16-BU K739-E2 16-BU K739-A57 16-BU
2 B 2

ONLY APPLIES TO ENGINES WITH AIR SHUTOFF OPTION.

To (+) Battery Unswitched

85 386-A59 18-PK 386-A61 PK


87 1 6 Air Shutoff
Air Inlet Shutoff Relay (N /O)
Note H K739-A58 16-BU Harness 243-1069 Only
2
30 86
RD-12 211-7888

Note H

Air Inlet Shutoff Solenoid


Ground

386-A60 18-PK
Manual Air Inlet Shutoff 1
Switch

To Battery
Page 7 of 9
CAT C15 On-Highway Engine

Typical Vehicle Chass is Wiring


(See OEM vehicle schematic for more info)
70-Pin Chass is Connector

Check Engine Lamp L994-YL


28 Check Engine Lamp

Warning Lamp
659-PK
29 Warning Lamp

Twis ted Pairs


+

To + Battery

C974-PU
+ 36 Speedometer Positive
Speedometer
Note B & E C973-GN
- 37 Speedometer Negative

450-YL
+ 38 Tachometer Positive
Tachometer
Note B & E 451-BR
- 39 Tachometer Negative

9-Pin CAB Connector

+ Battery B C (See Page 8) Note B: For Speedometers or tachometers with a s ingle signal input
terminal, either one of the two s ignal output lines from the ECM can be
used . Leave the remaining line disconnected. Do not connect to ground.
- Battery A Note Z
Note E: The ECM s peedometer and tachometer output signal line
J voltages are zero-cros sing square waves. The speedometer signals at J1-
37 and J1-36 are complements of each other. The tachometer signals at
J1-38 and J1-39 are complements of each other. Maximum signal
H amplitude will be +/- 5 volts or greater if load current is less than 4mA.
E793-BU
J1587 - G 9 J1587 Data Link Negative

E794-YL
J1587 + F 8 J1587 Data Link Positive

J1939 Shield E
Note Z: The connector on this schematic is black and connects directly to
service tool cable 157-4829. The diagnostic connector not shown has
J1939 - D +battery on pin (A) and – battery on pin (B). This connector is gray and
connects to service tool cable 139-4166.
J1939 + C
Note Z
A249-BK
42 J1939 Data Link Shield

To Chassis J1939 K990-GN


Datalink 34 J1939 Data Link Negative

K900-YL
50 J1939 Data Link Positive
Page 8 of 9
CAT C15 On-Highway Engine

Circuits Within this Page are Recommendations

85
87 To Veh icle Components
N/O Relay
Typical Vehicle Chass is Wiring
30 86
(See OEM vehicle schematic for more info)
70-Pin Chass is Con nector

J906-BR
70 Ignition Key Switch

Key Switch

Starter Motor Solenoid

Starter Motor
C (See Page 7)

Alternator Ground

101-RD
53 Unswitched + Battery
10A
101-RD
- 52 Unswitched + Battery
Battery 1 (12V) 10A
Note D 101-RD
+ 48 Unswitched + Battery
10A

-
Battery 2 (12 V)
+
229-BK
67 - Battery
Engine Block 229-BK
65 - Battery

229-BK
- 63 - Battery
Battery 3 (12 V)
+

Note D: These connections are unswitched, direct connection to the battery is not required.
Page 9 of 9
CAT C15 On-Highway Engine
Typical Vehicle Chass is Wiring
(See OEM veh icle schematic for more info)
70-Pin Chass is Connector

C978-BR
35 Cruise Control Set

C979-OR
Set/Resume Switch 25 Cruise Control Resume

H795-PK

C992-PU Service Brake P edal Position


Service Brake P edal 45 Switch
Position Switch N /C
(P edal Released Position)
Twis ted Pair

C975-WH
59 Cruise Control On/Off Switch
Cruise Control On/Off
Switch H795-PK
G808-BU G808-BU
1 32 Vehicle Speed in Positive
Passive Magnetic Veh icle 1
Speed Sensor
H795-PK G809-GN G809-GN
Note C & F
2 2 33 Vehicle Speed in Negative
Retarder Solenoid On/Off
Switch
G840-PU
68 Output#8 (Cooling Fan)
Cooling Fan Solen oid

LO

M ED
HI
E716-GY Retarder Solenoid Low/High
23 Switch
LO
M ED E717-GN Retarder Solenoid Med/High
HI 40 Switch

H795-PK
Clutch P edal Switch N /C
(P edal Released Position) C977-BU
22 Clutch P edal Position Switch

H795-PK

A/C High P ress ure Switch


E971-GN
41 Input #11

Componen ts within this Area are Caterpillar Provided/OEM Installed


Accelerator Ped al Sensor/
Switch Sensor Common BK H795-PK H795-PK
B 5 AP Sens or/Switch Common

Accelerator Pedal +8V RD C985-BU C985-BU


Position Sensor A 4 +8V
Accelerator Ped al
Position WH C986-BR C986-BR
C 66 Accelerator Pedal Pos ition

Note C:”Single” Winding magnetic pickup sens or recommended.


Note F:If an electronic signal is provided in place of a passive magnetic sen sor, connect the electronic signal
input to the +signal pin, the -signal p in s hould not be connected or grounded with electron ic signal inputs.

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