Radiography Level III - Study Guide
Radiography Level III - Study Guide
Level III
Study Guide
Radiographi
Testing Meth
second edition
by Timothy Kinsella
The following text corrections apply to the second printing of ASNT Level 11/ 5111dy Guide: Radiographic Tes/ing Method
second e(I;lioll, Subsequent printings of the document will incorporate the corrections into the published text.
Page 6:
II '2
Q uestion 1.2 answer b. should read:
D: :::::
D12
Page 12:
Question 2.5 a nswer b. should be changed to: 10,2 em.
Question 2.6 answers should be changed as indicated:
a. 34 600 mA • min per week
b. 7850 rnA • min per week
c. 17850 rnA • min per week
d. 2550 mA • min per day
c. 7 [ 400 rnA • min per month
Page 13:
The first sentence in the second paragraph should read:
To acqu ire the energies necessary for industrial radiography, the electrons must experience an accelerating voltage from
about 30 kV to 30 MU.
Page 17:
In the left-hand column. under the heading Chemical Form.lhe following edits should be made:
T he radioactive material is in the form of metal peliets or waifer~ whenever fl8ssible. This is particularly true for cobalt
and iridium ....
Each pellet produces about 185 GBq (5 Ci) aftcr ncutron bombardment. Iridium is irradiated in I mm (0 .04 in.) thick
~ ~ 2 or 3 mm (or 0.08 of 0.12 in.) in diameter ....
Page 18:
Question 3.5 answer d. should read: Ra-226.
Page 36:
The second paragraph under Unshmpness of a Radiograph should be changed to read :
Simple gcometry shows the ratio of the target size F to the unsharpncss Ug is equal to the ratio of the
target to specimen distance till to that of the object-to-film distance f)_d.
Catalog #2259R
Book published July 2009
Text corrections published Augusl2009
I of I
ASNT
Level III
Study Guide
Radiographi
Testing Meth
second edition
by Timothy Kinsella
ISBN: 1-57117-114-2
ISBN-13: 978-1-57117-114-6
Acknowledgments
ASNT Level III Study Guide: Rndiographic Testhrg Met/rod was originally published in 1988. This second edition
started with that document and was updated, revised and extensive information was add(...,j by Timothy Kinsell<1,
DaSS<1uit Falcon Jet.
A special thank you goes to the following technical reviewers who assisted w ith this publication:
Paul Acres, Lockheed Martin Jim Parsch, NSWC Crane Division
Bryce Boe, Raytheon N ick Roussel, USAF Reserve
Dick Bossi, Boeing Wcs Timmerman, Raytheon
David Craig, Pratt & Whitney Canada Rusty Waldrop, USCG
Bradley S. Kienlen, Entergy Operations, Inc.
The Publications Review Committee includes:
Chair, Sam J. Volk, North Atlantic Energy Services Company
Sharon 1. Vukelich, University of Dayton Research Institute
B. Boro Djordjevic, Johns Hopkins University
Cynthia M. Leeman
Editor
Errata
Errata if available for this printing may be obtained from ASNT's Web site, www.asnt.org. or as hard copy by
mail from ASNT, free on request addressed to the Educational Materials Supervisor at the address above.
ii
Table of Contents
Fo reword ... .... •.......••.... ..••.... ...•.. .. ...•..... ..••... ... •.... . .. . .viii
Chapter 1 Basic Physics of Radiography . ... ..• • .. . ....•......... . .... . . . ... ....1
Elementilry Particles ........... ....... ..........• . ... • . ........ •. ...• . • ..•.....•.. . . . ... 1
The Electron .......... . ...............• . . . . •. . . .... . .•....•. , . . . . . . . . • . . . ... 1
The Proton .. . . . . . . . . .•....••.. . •....••...•....•.... • •. ..••....•... . •.... ... 1
The Neutron ........... .. . ..• • ....•.. . ••...• • ... . ....• •. ..• •. ... •. ... • ....... . .... 1
Atomic Structure ... . . . . . . . . . . .. . . . . . . . . • . . . • • . . . . • . . . . . . . . . •. . . . • . . . . • . . . . • . . . . . . . . .1
Atomic Number .... . .. •• . . . .. ....• . ..••... ••. . ..•. .. .. .. . . • . . .. • . .... . . . .. . ....... 1
Mass Number ......... . . . . . ... . . . • . . .•.. .. . • . . ..•. .. . . . .. . • . . .. • . . . .. . . . .. . ....... 1
Atomic " 'eight .......... . .. .. • . .. . . . .. . • . .. . • . ... • . .. ... . .. . . .. . . . . .. . . . . .......... l
Isotope ................. • ... . •... . . . .. . •... . • . .. . • . .. . • . ...• . .. . . . . . . . . . . ... ....... 1
Ek'ctroffia gnetic Radiation ....•... . • . .. . . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . •..... . ...•...... 2
The Photon .............•... . . . .. . . . .. . • . .. . . . . .. . . .. . . . .. . . . . .. . . . . .. . . . .......... 2
X-rays ................. . .... . . . . .. . . . .. . ... . . . . .. . . . . .... . .... . .......... 2
Gamma Rays ......... .. . .. . . . .. . .... .. . . . .. . .•. . . ... . . . . .. . . . . . . .. . .... . ..... .. ... 2
r~adioactivity ............ . . .. . . . . . . . . . . . . . .. . . . ... . •..... . .... . . .... • .... • ...•.. . , .. . . .. 2
Alpha Particles , ...... . .. . • . ...• . .... . .. . . . ... •• . ... . ...• . . . . • . . . . •• . . . ••.......... 2
Beta Particles ................. . • . . . .• . .. . • . .. . •• . . . •. . . . • . .. . •• ... •• . . . •• .... ,., ... 2
Radioactive Decay ............. .. ...• . .. . . . .. ... ... .. .. ... .. . .. . .. . .... .. .... . . ... 2
Activity .......................• •...• . .. . •. .. .• •... . . . . . • . .. . ••...• •. . . • • ...... , .. ,3
Radiation Interaction with Matter ..... . • ... •• .. . •• ... • •... .. . . . . .... . • . .. . • . .. .•. . . ... , . . .3
loni 7.ation ..................... .• ... • . ...••... .• . . . . • . . . . ... . . • . . . .• . . . . . . ..... . .3
Photoelectric Effect . . . . . •. . . . •. . •. •. . . .•. . . . .3
Compton Effect ........... .. .. .. . ....•. ........ . ... 3
Pair Production ........... . •.. . . • .. ..• .. •.• . ....... . .. .4
R<1y leigh Scattering. ........ •. .. .... .. •. ..... . .. .4
Attenuation ............ .. . . . . • ......... . .. . • . . . . .. .4
In verse Square La\v ......... ........... ..................... . ... .5
Chapter 1 Review Questions. . . . . . . .............. . . .... . ...• . . ..• . ...•........ 6
iii
AS NT Level III Study Guide: Radiographic Testing Method
Chapter 4 Personnel Safe ty and Radiation Protection .... . •... . ...•....... • . . . . .21
Radiation Measurement Units . . . ............. . ..................... .... ... 21
Activity ............. . .............. . . . ......... . .... . .. . .... .. .2 1
Exposure ......... .. . . .. . . ............. . . . .. . ....... . .... . ... .... ... 2.1
Dose ................ .... . ............................ ..............21
Biologica l Effects of Radiation .. .............. . . . . . . . . . . .. 22
Natural and Manufactured Background Rad iation Exposure . . ............... . . ...... ... 2.2.
Human O rgan Radiosensitivity ..... . .............................. . . . .. . . . .. . ..... 22
Symptoms of Radiation Injury .. . .... .... . .................. . . . .. • . .. . • ......22
R<ldiation Damage. Repair Concepts . .. . ....... . .... ........ .. ...... . ... . . . . •...... 23
Acute Rad iation Exposure . . . .......... . .. . • . . . . . . .. . . . .. . . .. . .• . . . . .... ... 24
Permissible or Allowable Personnel Dose . ..... . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . .. .2.4
C rR Part 20 - Basic Radiation Safety .... . .. .. .. .. ... .. . . . .. . . . . . . . .. 24
Dose Linlits ............ . . . . . . . . . ... . .. ....... . .... . ..... . . . .... . .. . .... 25
ALARA .. . . . ........ ........... .. ......... . ... .. .25
Radi<ltion Detectors and Personnel Monitoring ......... . .. . .. . ......... 25
Gas Filled Rad iation Detectors - General . ..... ... ... . ....... . .... .25
Ionization Chamber Devices ... .. .. .. .. . ... .... .. . .... . . . ... 25
Geiger-mueller Tube Devices .............. . ... 26
Scintillation Detectors .......... . .26
Semi conductor Detectors ...... .. . .. .. . . ...... 27
Thermoluminescent Detectors ..... .27
Film Badges ........ . .. . . ........ . .. 28
Selection of Survey Ins trumentation . .. 28
Area Monitors and Alarm Systems ........ .......... ........... . .. .. 29
Calibration and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 29
Exposure Control Techniques ............... .......................... . .. 30
Contamination Sou rces and Control . . .. . .... . .... . . . . . . . . . . . . . . . . .30
Rad iography Operating and Emergency Instructions ................ .31
Rad iation Regulatory Standards .31
Chapter 4 Review Questions ..................................... .33
iv
Table of Contents
Chapter 5 The Film Radiographic Process .... .• .. .. ..... .. . ....... . ... ...... ...35
Radiographic Image Quality ..... .... .. ... . . .... . . . . .. . . . . ... . . . . . ........... 35
~~. . ... ............. .. . .. . ... ~
Subject Contrast . .... . .... . . .. .. . . . . .. . . . . .... . .... . .... . ........ .35
Film Contrast ............ . . . . . . . . . . . . •. . . . ... . . . . • . . ..•.... • .......... 36
Film Speed ...................... . ... . . . . •. ... •• . . . . . . . . •. . . . • •...••... •• .........36
Unsharpness of a Radiograph ........ . .. ........ .. . . . .. . . . . . ... .. . .. . .... . . . ........36
Film Processing ............... .......• ....•....•... • •....•... . .... .•. .. . . . .. . . . .... ... .38
Viewing of Fi lm Radiographs .......... . . . ....... . ... .. . .. . .... . .... . . . .. . . . .. . . . . . ..... .38
Illuminator Requirements .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .38
Background Ligh ting . . ................. . . . . . ... . . . .. . . . . .. . . . .. ... . ... ... 39
Vie\ving Aids ......... ...... . .. . . .. . . . .. . . . . .. . . . .. . . .. . . . . .. .. . ... 39
Interpretation Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 39
Ju dging Radiographic Quality . . .. . . ..• .. . . . .. ... . ... ... .... .... . ... . .... ..... . .. .39
Film Densi ty .......... . ....... .. ... . ........ .. ... .. ... .. . . . .. ... .. ..... ... ... 39
Film Defini tion ....................... . • . . .... ... . . .......... ,., .... , . .... . . . . ... 39
Artifacts ............................. .•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Image Quality Indicators ............... .•.... .. . . . . ..... .. ... .. ... .. .......... . .40
Equ ivalent Penetrameter Sensitivity ..... . . .... .. ... . .... . ...... . ............ . ...... 040
Exposurt" Calculations ....................... . . . .. . . . ....... . . . .. . • . .. . . . .. . . . . .. ...... AD
Selection of Energy ..................... . • . .. . . . . . . .. .. . . . .. . . . . .. . . .. . . . .... AD
X-ray Exposure Charts ............ .. . . . _. . . .. . . . . _. .... . . . .. . . . . .. . . . _. . . . . . ...... .41
Radioisotope Exposure Charts ........ . .. . . . . .. . . . . .. . .. . . . .... . .. . . . . . . . . .. .. .... . .42
Cha pter 5 Revie\v Questions ........... . ... . . .. . . . .. ... . .. . .. . . . . .. . . .... . . . .... .. ...... 043
Chapter 7 Fundamentals of Digital Images ..... • . .. .. ... .. ... ..• • . ... ..•.. .. , .. 53
Resolution . . . .................... .......... . . .... . . . . .. ... ........ .53
Signal-to-Noise Ratio .......... .......... ....... . .55
Display ......... ... ............................... . . .. . ... . ...... . ..... .55
Pixel Mapping ........... ... . . . . . . . . . . . . . . . . . . . . . .. . . .55
Gray Sca le Mapping ........ . ... ... ....... . . .55
Archiving and Data Compression ...... . . . ....... . . .55
Chapter 7 Review Questions. . . . . . . . . . . . . . . . . . . . . . . .56
v
ASNT Level III Study Guide: Radiographic Testing Method
Chapter 10 Radiographic Techniques . ...... . . ... . ...... . . ... . . . ... ..... . ...... 69
Reduction of Sca tter ............ . ... . .... . .......... 69
Masks . . .. . .... ..... . ... . . . ..................... 70
Dia phragnls . . . . . . . . .. . ......... .. . .... . .... . .... . .... . .......... 70
Screens ....... . .. . .. . .... . . .... . . . . ..... 71
Filters ....... ........................ . ... . .... . .... . .. . . . ......... .71
Control of Diffraction Scatter Effects ........ . .... . .. . . . .... . .... • ......... .71
Multifilm Techniques ......... ... .............. . .... . .... . ......... • .... • ............... 72
Enla rgement and Projection ............................................. . ........ 72
Stereo Radiogra phy . . . .... .... . ................... . ......... .. .. . •. ......... 72
Parallax Methods .......... . .... ..... ... . ...... .....•. ... . .... . .... • ....•.......... 73
Rigid formula ............. . ......... . .... . ............. ....... 74
Single Marker Formula . . . . . . . . . . . . . . . . . . .............•............... 74
Double Marker Formula ....... .................. . ................ . .... .... . .75
Flash Radiography .... .. .. . ......... • ........... . ................ . . .. . . . ... .76
Filnl Recording ............. . ............ . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .76
Tn Motion Radiography... ............... ......... .... . . . . . . . . . .76
Electron Radiog raphy .... ..... .................... . .. . . ... .. ......... . ..... . ...... 78
Panoramic Exposures .................................. . .............. . . ................79
Rad iation Attenuation Caging Techniques . . ........ . .... . ..... ... . . . • .. . . • . .. ........... .80
Chapter 10 Review Questions ...... ................ . .... . .... . . ............ . . .... . .......83
Chapter 11 Computed Tomography .... .... ... ...... .. . . .. .. .. ....... . ..... ...85
Basic Principles .......... ..... ............ . . . .... . . . . . .. . . . . . .... . . . .. . . . . .... . . . .. . . .85
Resolution ......... . . . . . . . . . .. .............. . . ... .. . . . . .. . . . .. . .... . . .. . . . .86
Contrast .. . ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 87
System Configurations ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Rotate and Tra nsl ate Tomography .. . . . .. . .... . . . .. . . .. . . . . . . . . . . . .87
Rotate Only Tomography . . . . .. . . .. . . . .. . . . .... . . .. . . .. . . . .. . . . .. . . . . .. . .87
Volume Computed Tomography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 88
Limi ted Angle Tomography . . . . . . . . . . . . . . . . . . . . . . . . . .... . .... . . . . ... . . . ... 88
Mechanical Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... ... . .... .... .88
System Design .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Reference Standards . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Resolution . .. . .... . ..... . . . ... . ... . . . . . .... . . . . . . .... .91
Contrast Sensi tivity .......... . . .. . . . .. . . . .. . . . . . . . . .. . . . . . . . . . . . . . . . . .91
Material Density .. ....... . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . . . . . . . . . . .91
Other Functions of Reference Standards . . . . . . . . .. _.. ............ . .. .. . . .. . _. . . . .92
Chapter 11 Review Questions ........ . .. .. .. . .... . . . . . ... _. ..... . . .... .. . ...... 93
vi
Table of Contents
vii
AS NT Level III Study Guide: Radiographic Testing Method
Foreword
The American Society for Nondestructive Testing. Inc. (ASNT) has prepared a series of Level 111 Study
Guides which are intended to present the major areas in each nondestructive testing method. They can be
used to prepare for taking ASNT NOT Level III tests or an employer's inhouse Level III tests. The
LevellJ1 candidate should use this Study Guide as a preparation tool, even though it does not contain all
of the information an ASNT NOT Level III is expected to know.
Since the last printing of this Study Guide, there have been Significant advances in radiography. These
advances are found primarily in the area of digital method s that are experiencing increasing widespread
usage. The same depth of understanding is required for these processes as for the corresponding film
processes induding image acquisition (either latent or direct), disp lay of the image (corresponding to
iillll development), and viewing and interpreting images and image quality.
The material in this Study Guide provides a review o f the body of knowledge fo r the radiographic
testir1g method. Because this gu ide provides only an overview of the subject matter, the Level 1Il
candidate should use it as one of several preparation tools. To be most effective this Study Guide should
be coordinated with the Level III Topical Outline for the Radiographic Testing Method in the most recent
edition of Recommellded Practice No. SNT-TC-l A or ANSI/ASNT CP-1OS: ASNT Stamlard Topinli Olltlim:s for
Qualificatioll of NOlldestrllctive Testing Personllel (2006). It should also be used in combin ation with
NOlldestrllctive Testillg Halldbook, third edition; Volume 4, Radiographic Testillg, Slipplemellt to Recommended
PmctiCt, No. SNT-TC-l A (Q&A Book); Radiographic Testillg Method and the other references lis ted on
page ix.
Because the preparation of this Study Guide was not coordinated with the actual exams, it should be
noted that there may be questions on the exams that cover mate rial not included in this publication, and
there Illuy be mate rial in this guide that does not appear on the exams.
In using this Stlldy Guide, specific references are cited where detailed in formation can be obtained.
The source documen ts used in this Stlldy Gllide are listed in Referellces on page ix. Typical Level III
questions ut the end of each section serve as a benchmark for determining a candidate's comprehension
of the material.
A typica l use of this Stlldy Guide might include the following s teps:
1. Review the questions at the end of each section to assess your comprehension of the radiographic
tes ting method.
2. If the questions in a certain section are found to be difficult, carefully s tudy the information
presented in that section as well as the cited reference material. This review of the information in the
Stlldy Gllide will refresh you r memory of theory and facts long fo rgotten.
ASNT is un Interntional System of Units (S1) publisher. Units of measure throughout this book are
provided in 51 units followed by cgs units in parentheses. A typical conversion would be 5 cm (2 in. ). To
accomodate equations in this Stlldy Gllide, some conversions have been made with differing significant
figures. For example, 5 cm may be converted to 1.97 in. and 16.65 cm may be converted to 6.56 in.
viii
References
Bossi, Richard H" Frank A. Iddings, George 14. Natiollal Bureall of Standards Hllndbook 114,
C. Wheeler, technical eds; Patrick O. Moore, "General Safety Standards for Installations
ed. Nond!'s/ruethlt' Tt'stillg Halldll()()k, third Using X-ray and Sealed Gamma-ray Sources,
edi tion: Volume 4, Radiogmphic Testillg. Energies up to 10 MeV." Gaithersburg, MD:
Columbus, 01-1. The American Society for U.S. Department of Commerce/ National
NondcstnlCtive Testing. 2002. Burea u of Standards. 1975.
, Richardson, I-larry. Indllstrial Radiography
MIH1I11T/. Wilmington, DE: E. !. dl! Pont de Additional References
NCnlQlHS and Company. 1981. Halm sha w, R. Plrysics of IlIdllstrial Radiology. New
3. Halrnshnw, R. Industrial Radiology Tecillliqlles. York, NY: Elsevier. 1966.
New York, NY: Wykeham Publications Sellsitometric Propertit's of X-ray Film s. Rochester,
(London Ltd.); Springcr~Vcrlag. 1971. NY: Eastman Kodak Company. 1968.
~. McMaster, Robert c., ed. Nondestructive Taylor, J.L. Basic Metallllrgy for Non tlcstmctive
-n·stillK Ila"dbook. Columbus, 01-1: The Testillg. British Institute of Nondestructive
AmcriCilll Society for Nondl."Structive Testing. Testing. Essex, United Kingdom: W.H.
1959. Houldcrshaw Ltd. 1988.
5. Price, William. Nuclear Radialia" Detectioll, Johns, Harold, John H. Cunningham. The Physics
second edition. New York, NY: McGraw-Hili of Radiology, fourth C'dition. Springfield, IL:
Publishing Compnny. 1964. Charles C. Thomas Publishers Ltd. 1983.
6. Knoll. C. Rmliation Dctcetioll and Measurement. Materials alld Processes for NDT Teclrllology.
New York, NY: John Wiley & Sons, Inc. 1999. Columbus, OH: The American Society for
J. Workinx Safdy ill Radiography. Columbus, OH. Nondestructive Testing. 1981.
Thl.' American Society for Nondestructive NOT Termillology. Wilmington, DE: E.!. duPont de
TI.'sting.2004. Nemours and Company. 1981.
S. Quinn, Robert. Radiography ill Modem Radiographic Testillg Classroom Training Book,
Industry, fourth edition. Rochester, NY: CT-6-6. General Dy namics Convair Division,
Eastman Kodak Com pany. 1980. Columbus, OH: The American Society for
9. AIIIIIIIII Book of ASTM Stalldards. Volume 3.03. Nondestructive Testing. 1967.
Phil<1dclphi<1, PA: The Americ<1n Society for Thielsch, Helmut. Defects alld Failllres ill Pressllre
Tes ting <1nd Makrials. 2003. Vessels anri Piping. New York, NY: Robert E.
10. Thielsdl, Hdmut. Tllc SCllse alld Nonsense of Krieger Publishing Co. 1977.
We/(I Defects. Morton Grove, lL: Monticello
~ooks. 1982.
11. Ml'IlI/s Hamllwk, Voilime 17, Nondestructive
EV(I/llIItioll and QllUlity COll trol, Metals Park,
OH: The American Society for Metals. 1989.
12. Halmshaw, R. I"dll strial Radiology: Theory and
Practice. Nom'ell, MA: Kluwer Academic
Publis hers. 1995
l3. Is..,acs, Alan, cd. A Dictionary of Physics, third
edition. Oxford, UK: Oxford University Press.
1996.
ix
Chapter 1
Basic Physics of Radiography
1
AS NT Level III Study Guide: Radiographic Testing Method
Reprinted Irom Nondestructive Testing Handbook, third edition: Volume 4, Radiographic Testing.
2
Chapter 1: Basic PhYSics of Radiography
N1 -- Noe-(l.@3, I T
Equation 2
Legend
Other half lives of particular interest to ~ • entIfQY binding electron to alom
radiography are 74 days for Ir-192 and 30.1 years C o • origirlal eneJgY Q1 photon
3
ASNT Level III Study Guide: Radiographic Testing Method
Attenuation
The processes listed above, as well as a few
Leslond others of gent.'ralless importance, produce
Ee " lower lloorgy of scattered photon
Eo = orig inal energy of photon attenuation of the radiation. The allenualion of
beta particles, neutrons, X-ray photons and
Reprinted from Nondestructive Testing Handbook, third gamma photons can be described by similar
edition: Volume 4 , Radiographic Testing. mathematical expressions of the form:
B
" _
~
0
Ll gend
c • speed of 19ht
E "energy of incident photoo
=-
E+ = energy of positron
~"energy of negatille electron c,
m • olectron mass
Pair Production
Pair production is the creation of an electron Legend
and a positron resulting from the interaction of a A " radiation source
B " focal point
high energy photon (greater than 1.02 MeV) and C 1 .. first film plal'le
a nucleus as shown in Figure 1.5. The creation of Co" second film plane
D = source-Io-film distance
the two particles requires 1.02 MeV, which is then
the threshold energy for the conversion. Any
energy above th is amount is shared by the two Reprinted from Nondestructive Testing Handbook, th ird
particles as kinetic energy. edition : Volume 4 , Radiographic Testing.
4
Chapter 1: Basic Physics of Radiography
Equation 4
5
ASNT Level III Study Guide: Radiographic Testing Method
a. 3 years a. 25%
b. 4 years b. 12.5%
c. 6 years c. 6.25%
d. 8 years d. 3.12%
c. 12 yea rs
1.9 The reduction in the energy of photons
1.4 A positively charged particle with a mass when they are scattered by free electrons
equal to the electron is the: which thereby gain energy is called:
6
Chapter 1: Basic Physics of Radiograph}
1.10 Beta particles are identica l to high s peed 1.16 Emission of a beta particle changes the mass
electrons with the followi ng exception thaI: of the nucleus by _ and the atomic
numberby _.
a. they may be either positively or
negatively charged. a. 0, 1
b. they have twice the rest mass. b. + 1, 1
e. they have opposite spin and magnetic c. -1,1
moment. d. -1,0
d. they have twice the compton
wavelength. 1.17 A particle w ith no rest mass, no charge and
no magnetic moment is a:
1.11 \rhieh of the follow ing is not one of the
three major photon attenuation processes? a. photon.
b. deuteron.
a. compton scattering c. neutrino.
b. photoelectric effect d. meson.
c. pair production
d. electron capture 1.1 8 ANSI, ASNT, ASTM, IEEE, ISO and N IST all
support the replacemen t o f the older
1.12 In the SI system, the unit of energy is the: English units of rad iation meas urement
w ith SI units. The new units that replace the
a. jou le. curie, roentgen, rad and rem arc:
b. pascal.
e. newton. a. joule, newtons per kilogram, gray and
d. watt. sievert.
b. becquerel, newton-meter, coulomb and
1.13 An alpha particle is: sievert.
c. joule, becquerel, cou lomb and sievert.
,1 .one particle in the class of particles d. becquerel, coulomb pcr kilogram, gray
called leptons. and sievert.
b. identical to a helium nucleus.
c. a type of quark. 1.19 What is meant by the dual natu re of the
d . very s mall compared to o ther particles. photon?
1.U A semilogarithmi c plot of the percent of a. It has both charge and mass.
radioilcti ve material remaining versus time b. It behaves as both a pa rticle and a wave.
results in: c. It has both s pi n and charge.
d. It can produce both ionization and
a. an elli pse. decay.
b. a hyperbolic curve.
c. a quad ratic curve. 1.20 The atomic mass is:
d. a straight li ne.
a. the number o f protons and neutrons in
1.1 5 The creation of a positron and an electron the n ucleus.
from the interaction of a photon with an b. the cumulati ve weight of nucleons and
energy of at least 1.02 MeV, and a strong electrons in an atom .
electric field such as that su rrounding an c. the rest ma ss of all particles that an
atomic nucleus, is called: atom consists of.
d. None of the above.
a. the photoelectric effect.
b. compton sca ttering.
c. pair p roduction .
d. None of the above.
7
AS NT Level III Study Guide: Radiographic Testing Method
1.21 The liberation of elect rons from a substance 1.22 Which of the following is not one of the five
exposed to electromagnetic radiation is primary modes by wh ich atoms
called: disintegrate?
8
Chapter 2
Shielding and Facility Design
Equation 7
9
AS NT Level III Study Guide: Radiographic Testing Method
/ Exampl e 8:
In ..J!.=JI1 • Estimated 400 exposures per week with
/
Ir-192.
Equation 8
• Average 48.15 GBq·min (4 Ci·min) per
exposure.
This attenuation equation is based on narrow
beam measurements, which assume that the only Therefore the projected workload is
f<ldiation reaching the detector has been scattered 19260 GBq·min (1600 Ci·min) per week.
through an nnglc of less than 0.01 steradian. In
actual practice, broad beam conditions exist and, Occupancy and Use Factors
as a result, much mOTC scatter reaches the Esti mated usc and occupancy factors should
detector. be supplied to the faci li ty designer by the
To correct the attenuation equation for broad Level III. The lise factor is that percentage of the
beam conditions, a simple multiplicative time that the direct or scatter beam will be
correction factor is used. This correction is directed toward any particular wall, ceiling or
referred to as the buildup factor B and the noor of the radiography exposu re cell.
result ing equalion is expressed as If the radiation producing equipment is
installed in such a manner that the direct bc;:ml is
physically restricted from impinging on that wall,
then that wall may be classified as a scalier wall,
Equation 9
which will greatly reduce the amount of required
shielding.
The buildup factors for specific materials and If the exposure cell is to be used for
photon energies may be found in the literature panoramic exposures or if complete freedom to
and can be approximated by direct the beam at any wall is desired, then all
walls should be considered as direct beam walls.
B= 1+111 This choice, although offering the ultimate in
facility versatility, could easily cause the shield
Equation 10
cost to increase by 400% to 500%.
Typica l use factors vary from 1 / 5 to 1,
The buildup factor is dependent on the depending on the intended portion of the
atomic number Z of the absorber and the energy workload to be directed toward a parlicular
of the initial photon. shield.
Occupancy factors are equally important
Facility Design Considerations because they cause the shield thickness to be
Reference 1 has radiation transmission tables greatly increased or reduced. If an area adjacent
and graphs for various commonly used X-ray to the exposure cell is a normal work station, then
energies, radioisotopes and speci fic shielding the occupancy factor would probably be
materials such as lead, concrete and steel. considered as 1, whereas an unattended parking
lot would be classed as 1 / 4 and a sidewa lk as
Workload 1/ 16.
Radiography facility workload is defined as
the number of milliampere minutes per week for Equipment Considerations
X-ray devices and the number of becquerel Knowledge of radiation producing
minutes (curie minutes) per week for equipment, including its mechanical and
10
Chapter 2: Shielding and Facility Design
electrical operating characteristics, is required to shield thickness may be used to determine the
select and p rovide proper facilit ies. A knowledge required thickness.
of appropriate source·to·fiJm d istances, needs for
fixturing of radiog raphic s ubjects, and
determinations of the types of radiographic
General Guidelines for
techniques that wiU probably be used is also Laboratories
needed. In addi tion, to ensure safety, establish If any door of a radiographic enclosure can
operating instructions and obtain regulatory be opened, means must be provided so that the
approval, provisions must be made for beam equipment is automatically sw itched off and
collimation, shutter mechanisms, high radiation calmot be switched on while the door is open.
interlocks and alarm systems. In a large radiographic enclosure there
The leakage rad iation characteristics of X-ray should be an emergency exit and it is mandatory
tube housings and gamma ray exposure devices to provide an emergency switch inside the
need to be known to ensure adequate protection enclosure to switch off the equipment.
of personnel when the SOUfce is shielded. Leakage Audible warnings or visible lights are
radiation is defined as all radiation, except the required to give warning that equipment is about
useful or direct beam that emanates from the tube to be energiz.ed or a source exposed.
or source hOUSing. There should be a separate warning light to
Whenever feas ible, the direct beam should be show when the source is emitting radiation. It is
collimated to as small an afea as possible. good practice to duplicate this light in all places
Collimation achieves two objectives. It reduces where workers may have access around the
the haz.ard of pcrsolUlcl exposure to radiation enclosure.
and greatly red uces the amount of scatter Suitable warning notices of ionizing
radiation reaching the film being exposed. radiation, such as signs o r barriers, are also
required.
Determination of Shield Thickness
Faci lity s hielding estimates can be performed Safety Monitoring
by direct calcu lations using the attenuation On any radiation enclosure, however detailed
equation or an equation developed for the the design, a radiation survey must be
transmission tab!t.'S of reference 14. undertaken before use or after any alterations.
The following equation may be used for both This should be done w ith the source operating at
gamma and X-ray shielding: its maximum output and pointing in all
directions in which it is likely to be used.
With very high energy (megavol tage)
8 =0. 1 Pd' equipment, short life radioactivity can be induced
WUT in some materials. After long exposure at such
energies it is desi rable to monitor the level of any
EquatIon 11 activity before handling the specimens. For
example, the thresholds for inducing
where: radioactivity are 5.0 MeV for iron, 6.1 MeV for
aluminum, 11 MeV for copper and 1.8 MeV for
P = the permissible average weekly exposure phosphorous.
for design purposes - normally High energy X-ray equipment, particularly in
25.8 pC/kg (0.1 R) for controlled areas the megavolt range, produces side lobes of
and 2.58 ~C /kg (0.01 R) for environs or radiation outside the main direct beam. Because
uncontrolled areas, this radiation has significant penetrating power, it
d = the dis tance from the source to the can travel large d istances in air. In some machines
position in question in meters (feet), this unwanted radiation is absorbed close to the
T = the occupancy factor, target, but in many machines it can travel
U = the use factor, upward and outward, and can spread outside if
B = the permissible transmission of gamma the laboratory has a relatively thin roof. It is
radiation, and usually not feasible to build a roof of the same
w= the workload (CBq per week). thickness as the walls, so the radiation extending
into the air above and scattered back to areas at
Once B is determined, the specific semilog ground level must be taken into account.
plot of trans mission versus specific material
11
AS NT Level III Study Guide: Radiographic Testing Method
12
Chapter 3
Radiation Sources
X-ray Tubes
A medium voltage X-ray tube usually
consists of an insul<lting. vacuum-tight envelope
(genera ll y of glass) containing the cathode and
anode. The cathode will consist of a tungsten Etle-ctlve focal spot
fi lament, usually wound spirally, surrou nded by
a focusing cup that is shaped like a metal
electrode. This cup acts as an electrostatic lens
and controls the shape of the electron beam
Normal X-ray axis
emitted by the filament. The size of the focal spot
depends on the dimensions and location of this
cup in relation to the cathode assembly. The Reprinted Irom Nondestructive Testing Handbook. third
anode consists of a metal electrode of high edition: Volume 4, Radiographic Testing.
thermal conductiVity containing the target. The
13
ASNT Level III Study Guide: Radiographic Testing Method
14
Chapter 3: Radiation Sources
The van de graaff system is designed to High Voltage and Low Voltage Generators
radiograph up to about 30 cm (12 in.) of steel or Line voltages in the 100 to 250 V range are
equivalent at energy levels up to 3.5 MeV. The used to produce X-rays from 5 to 420 kV using
intensity of the electron beam varies from a few high tension rectifying power supplies.
microamperes to several hundred microamperes. The conventional X-ray generator consists of
three major components: the X-ray tube, the high
Linear Accelerator voltage source and the control unit.
The linear accelerator is an apparatus for The delicate interior components of the X-ray
generating energies to 30 MeV. The high radiation tube are maintained under a vacuum by a glass
outputs of industrial linear accelerators have or metal ceramic enclosure. The vacuum
made it possible to radiograph up to about 66 cm improves efficiency by allowing more electrons to
(26 in.) of s teel. reach the target. The enclosure is then protected
The major components of a linear accelerator from physical damage by an outer hOUSing,
are: usually of sturdy metal construction. The major
interior components are the focusing cup,
1. filament, filament (cathode), target mounting structure and
2. transmission target, the target (anode).
3. focus coils, The filament, which is heated by resistance,
4. pulse modulator, provides the electrons to be accelerated : the
5. waveguide, current in the filament circuit is normally in the
6. magnetron or klystron. range of 1 to 10 A. Filament current should not be
confused with tube current, which is the electron
The acceleration of the electrons in a linear flow between the cathode and the anode. The
accelerator occurs in a straight tube called the tube current can vary from several hundred
waveguide. The electrons are carried along the microamperes up to 20 mA for conventional
tube by electromagnetic waves generated by the X-ray units.
magnetron or klystron. These high frequency The focusing cup is a recess in the cathode in
waves of energy are in the S-band frequency which the filament is housed. Its purpose is to
spectrum (about 3 GHz) for magnetrons and the surround the emerging beam of electrons with a
L-band for klystrons (about 13 GHz). negative field that repels the electrons from the
The velocity of this high frequency wave cup wall and tends to focus them, allowing for
along the waveguide is controlled by the spacing better control of how the electrons will impinge
of the coaxia l irises. Pulses of electrons are on the target.
injected at one end of the waveguide in correct The target, or anode, is usually composed of
phase with the electromagnetic wave: at the other a large heat sink in which the target is intimately
end of the waveguide the electrons strike a target bonded. The anode is the positively charged
(usually less than 2 mm 2 or 0.003 in.2 ) and electrode that attracts the electrons from the
generate X-radiation. Typical waveguides are filament and also dissipates the heat generated
0_9 to 1.5 m (3 to 5 ft) long. during the production of X-rays. The actua l target
In the first section of the guide (the bunclier is small in relation to the overall anode and is
sectioll), the electrons are bunched into pulses and made of tungsten (high melting point) or other
the electron velocity increases from 0.4 c to suitable high-Z material.
almost c (the velocity of light). The circuit of an X-ray generator can be
Further transfer of energy to the electron can designed to produce X- rays of varying intensity
occur by relativistic increase in mass along the and energy (quality). Obviously, the higher the
second section of the waveguide. The groups, or output energy and intensity, the more costly and
bunches, of electrons in linear accelerators vice versa.
produce pulses of X-rays, usually at pulse Most portable units use self rectified, half
frequencies between 100 and 500 pps (pulses per wave circuits and are used to produce X-rays in
second), with pulse lengths of 1 to 2 Ils. the 50 to 200 kV peak range, with tube currents
Industrial linear accelerators cover a wide from 2 to 8 rnA. These circuits fit into three major
range of electron energies from 2 to 30 MeV and, categories: cathode grounded, cen ter grounded
as they can produce large beam currents, high and anode grounded, each with its own
X-ray outputs are obtained - typically 20 times advantages and disadvantages. For tube outputs
to 100 times the output of a betatron at the same exceeding 200 kV peak and reaching 420 kV peak
energy level. or greater, the following three circuit types, or a
15
AS NT Level III Study Guide: Radiographic Testing Method
16
Chapter 3: Radiation Sources
17
ASNT Level III Study Guide: Radiographic Testing Method
3.1 X-rays may be produced when high speed 3.6 Which of the following p rod uces the most
_~_ _ are stopped by a high atomic penetrating gamma rays?
number target.
a. Co-60
a. electrons b. Cs-137
b. p rotons c. lr-192
c. hydrogen ions d. Tm-170
d . helium ions e. U-235
c. All of the tlbove.
3.7 Radiographic sources are encapsulated to
3.2 What naturally occurring radioisotope has
been used for radiography? a. im prove the gamma ray o utpu t.
b. harden the rad iation beam.
a. Co-60 c. increase the cost of the sources.
b. Cs-137 d. prevent loss of the radioactive material.
c. Ir-"I92 e. collimate the gamma ray beam .
d . Ra-226
e. A ll of the above. 3.8 An accep table modem radiograph ic
exposu re device may be:
3.3 Neu tron activation prod uces radioisotopes
by, a. a rad iographic sou rce s us pended from a
pole by a string.
a. excitation of the nuclei of the target b. a radiographic source 011 a cyl inder of
atoms by neu trons. shielding materia l rota ting in a larger
b. loss of electrons, caused by neutron cylinder of shield ing material.
bombardment, from the target atoms. c. a radiographic source on a flex ible cab le
c. capture of a neutron by the target that may be driven o ut of a sh ield
atoms. through a gu ide tube to a remote
d. loss of a neutron by the target atoms. location.
e. rapid acceleration of the neutron to d. a rad iograph ic sou rce that may be
release gamma rays. removed from a shield by long tongs or
p liers so that it can be placed fo r
3.4 Which o f the followi ng may be produced by exposure.
neutron activation? e. band conly.
18
Chapter 3: Radiation Sources
3.10 In the doughnut shaped tube of a betatron, 3.13 The efficiency of target material in the
electrons are accelerated to high speed s by: production of X-rays is to its
atomic number.
d. RF power phaSing.
b. uniform voltage distribution. a. equal
c. magnetic induction. b. proportional
d . an insulated charging belt. c. indirectly proportional
d. conversely equal
3.11 Electrostatic generators (van de graaf£) for
radiography operate in the r,mge of:
a. 1 to 2 MeV.
b . :; to 10 MeV.
c. lO to15 MeV.
d. 15 to 2.') MeV.
a. l-band
b. M-band
c. K-band
d. S-band
19
ASNT Level III Study Guide: Radiographic Testing Method
20
Chapter 4
Personnel Safety and Radiation
Protection
21
ASNT Level III Study Guide: Radiographic Testing Method
of time. Dose rate is commonly expressed in manufactured exposure at 0.003 mSv per year
sieverts per minute (rem per hour), (0.3 mrem per yea r).
Total natural and manufactured background
Table 4.2: Quality factors of radiation . radiation exposure is estimated at 1.793 mSv per
year (179.3 mrem per year), typically rounded up
Quality Factor
to about 2 mSv per year (200 mrem per year).
Radiation Type
X-rays, gamma rays, Human Organ Radiosensitivity
electrons and bela Tissues and organs of the body differ in their
Neutrons, energy < 10 keV 3 response to radiation exposure. This response is
called ratliosensitivity.
Neutrons, energy> 10 keV 10 The radiosensitivity of an organ or tissue is
Protons 10 proportional to the reproductive capacity of the
cells that compose that particular organ or tissue
Alpha particles 20 type. Generally those cells that are most active in
Fission fragments, recoil nuclei 20 rep roducing themselves and cells that are not
fully mature are most sensitive 10 radi<ltion. It can
be easily seen that certain organs will receive
more damage than others, and that children will
Biological Effects of Radiation generally receive greater injury than adults for
the same exposure.
Natural and Manufactured Lymphocytes, white blood cells formed by
Background Radiation Exposure the spleen and lymph nodes, are the most
Humans arc constantly being irradiated by sensitive to radiation exposure. Granulocytes,
natural and manufactured radiation occurring in wh ite blood cells formed in the bone marrow, aT(>
the environment. All types of radiation sources also highly radiosensitive.
make up this background level of exposure. Basal cells, so named because they are the
Alpha and beta radiation, as well as gamma rays, o rig inators for the mor£" complex specialized cells
are emitted from radioisotopes that are in OUf of the gonads, bone marrow, skin and alimentary
food or found in items we handle daily. Cosmic canal, rank very high in their degree of
rays and high energy neutrons constantly radiosensitivity.
bombard us from sources outside the earth's Alveolar ceUs, lung cells that absorb oxygen
atmosphere. from the air, arc fairl y radiosensitive.
I{adium, potassium, thorium and uranium Bile cells, which line the digestive system
make up the bulk of natural background walls, have intermediate radiosensitivity. A very
exposure. These elements occur in nature all over large exposure is required before enough bile
the world and many building materials, such as cells are damaged that the digestive system will
sa nd, stone, bri ck, concrete, etc., contain fa il to fun cti on properly.
measurable quantities. Other radioactive Kidney tubule cells are affected rather
elements commonly found in nature are C-14 and quickly by radiation exposure; at high levels, this
H-3 (tritium). The National Committee on can cause severe symptoms in the expo::;cd
Radiation Protection estimates total per capita indi vidual.
natural exposure to be about 0.83 mSv per year Endotheli<:ll cells, which line the closed
(83 mrem per year). cavities of the body, such as the heart and blood
In addition to naturally occurring sources of vessels, are only moderately radiosensitive.
radiation, people are also exposed to Connective tissue cells, which support
manufactured sources that contribute to the organs, are fairly resistant to radiation exposu re.
background exposure. Included are medical and The muscle tissue cells rank very high in their
denial X-rays (about 0.9 mSv per year or 90 mrem radiation resistance, whereas bone and nerve cells
per year), fallout from nuclear weapons have the highest resistance and are referred to as
(0.05 mSv per yea r or 5 mrem per year), and being the least radiosensitive.
exposure from consumer products such as color
television X-radiation (0.01 mSv per year or Symptoms of Radiation Injury
1 mrem per yea r). The National Committee on If proper sa fety precautions are maintained,
Radiation Protection estimates per capi ta personnel working in radiography should never
experience the effects of radiation injury.
22
Chapter 4: Personnel Safety and Radiation Protection
Radiation injury falls into two general Table 4.3 is a summary of the possible effects
categories: prompt effects and delayed effects. As for various exposure levels.
the term s uggests, prompt effrcts are those that will
be experienced a short time after receiving the Radiation Damage, Repair Concepts
radiation exposure. Radiation exposure primarily causes injury to
Listed below arc some of the prompt living tissue through ionization. Ionization
symptoms associated with overexposure to involves changing the molecular s tructure and
radiation. producing positive and negative ions. The
charged atoms that make up complex molecules
1. Experiencing a heated feeling or tingling may cause the molecule to s plit or break into
s imilar to thai fclt when you r hand goes to parts, some of which will be charged. The
s leep. There is a poss ibility thai you may charged components may react with adjacent
have received a high exposure if you have atoms and molecules, producing new substances
these sensations " fler your dosimeter goes or compounds.
off scale or if YOll s uspect that you may have Because living cells are mostly water,
come in close contact with a radiography radiation passing through such a cell has a good
source. possibility of s triking water molecules (H 20).
2. Normally, if an ncute exposure has occurred, When this occurs, the hydrogen and oxygen
the area exposed will blis ter w ithin a matter atoms may release their bonds in the water
of days. molecule and become ions. These ions may
3. If the exposure is very high the exposed area recombine as H02 (hydrogen dioxide) and H 20 2
may become very red and chafed. This is (hydrogen peroxide). Both of these compounds
known as an erythemu dose when reddening are powerful oxidizing agents and will easily
occurs. An exposure of greater than break down the highly complex protein
258 me / kg (HXXl R) is required to cause molecules in body cells. When a cell is attacked
reddening. by these and other chemical agents, various
effects can occur, including:
If a high exposure is received to the whole
body. vomitillg nlay result, followed by severe 1. abnormal cell growth,
di.1rrhea. Medical attention should be obtained 2. alteration of DNA cells,
immediately if any of these symptoms is noted. 3. cell death, and
The potential d£'luyed effects of radiation 4. cell failure to reproduce.
exposure include genetic defects in offspring of
exposed persons and incrc . lsed risk to certai n In general, radiation damage to humans
ty pes oCcilnccr. Unless Significantly la rge occu rs on a cellular level and is chemical in
exposures are received, these risks are no greater nature.
and, in fact, are much less than other risks I~ad i ation from background sources
experienced in our personal an d business lives. constantly irradiates the human body and a small
23
AS NT Level III Study Guide: Radiographic Testing Method
number of cells are continua lly being destroyed pain and swelling will occur within hours, and
or mutilated. As long as the number remains the area will become red and produce blistering
small, the body can, through its natural repair w ithin the same time interval.
mechanisms, discard the damaged cell and
replace it with a new cell . This repair mechanism Permissible or Allowable Personnel
allows us to receive a limited amount of radiation
Dose
exposure without noticeable effects. Our repair
Personnel mon itoring techniques are used to
mechanis m for radiation exposure is s imilar to
measure the accumulated exposure dose of
the way the body repili rs cuts, burns, bru ises or
personnel working w ith ionizing radiation. For
fract u res. If the cut is too large or the bum area
practical purposes, the assum ption is made that
too extensive, there may be permanent damage or
radiation exposure has a threshold value beluw
even death. The same hold s true for body injury
which no particular effect is experie nced . The
caused by radiation.
National Council on l{adiation Protection defines
permissible radiation dose as "the dose of
Acute Radiation Exposure ionizing radiation, that in the light of present
Living organisms usually begin repair knowledge is not expected to C<'Hl se appreciab1t.~
processes as soon as some damage has been bodily injury to <l person at any time during his
d etected by living cells. Up to a point, the body lifetime." The National Cowlcil on Radiation
can keep up with the damage and continue Protection defines the maximum permi:;sible dose
repairing, even on a continuous basis. For this equivalent man values for personnel exposure in
reason, an individual can be exposed to Table 4.4.
considerable amounts of radiation exposure over
a relatively long period of time without
noticeable effects. However, if the same total Table 4.4: Maximum permissible dose values.
<lmount of exposure were given in a very short
time (minutes to hours), severe symptoms would Ma ximum
be produced . Therefore, the rate of exposure is a Yearly Dose
major factor in determining if acute exposure has
Controlled areas Siellerts (rem)"
occurred.
An acute exposure will give traumatic results
in a relatively s hort period of time. A whole body Whole body, gonads, 0 .05 (5)
exposu re is more harmful than localized exposure Lens of eye 0 .15 (15)
of an extremity because all areas are irradiated Skin (other than hands and
and the repair mechanisms of the body have forearms) 0.50 (50)
limitations. Radiation injury and effects for the Hands 0.50 (50)
same dose vary significantly among individuals. Forearms 0.50 (50)
ACllte and I or prompt effects can be expected
Other organs 0.50 (50)
from whole body exposures experienced over a
short period of time. Although the potential Noncontrolled areas 0.001 (0.1)
whole body acute effects are grave, significant
carelessness wou ld be necessary to bring about a The numerical value 01 the dose equivalent In rem may be
such an exposure. assumed to be equal to the numerical value of the
exposure in roentgen lor the purpose 01 this report .
Acute exposures to body extremities, fingers,
hands, and arms are a greater possibility, owing
to the potential fo r physically contacting the CFR Pari 20 - Basic Radiation Safety
sealed radiography source when connecting and Part 20, Standards for Protection Agains t
disconnecting sou rce assemblies if those Radiation, sets down the basic terms and rules for
p rocedures are improperly performed. radiation safety, including radiation dose limits.
Localized exposures of 6 Sv (600 rem) may Following are only those requirements in Part 20
cause reddening a nd a burning sensation similar that are not covered in more detail in Part 34.
to that of a first degree burn in the contact area.
At exposures of 10 Sv (1000 rem), serious tissue 1. Radiation Dose Limits [Section 20.1201 and
damage ca n occur, and reddening immediately Section 20.102]
and blis tering of the area within one to three The Nuclea r Regulatory Comm ission has
weeks can be expected . At exposures of annual (ca lendar yea r) radiation dose limits.
20 to 30 Sv (2000 to 3000 rem) to a localized area,
24
Chapter 4: Personnel Safety and Radiation Protection
Note: This book is concerned only with body and do not contribute to the whole body
radioactive sources located outside the body. dose. The radioactive materials in radiography
There are separate NRC limits for such sources emit beta particles, but the beta particles
intakes of radioactive materials. Those limits d o not penetrate the steel capsule containing the
are nol cons idered here because radiography radioactive material.
sources are sealed inside s teel capsules that
rarely allow particles of radioactive material ALARA
to be released into the air. The following are ALARA is the acronym for As Low As
the Nuclear Regu latory Commission limits Reasollably Achievable and is the p rinciple that
for adults in areas where access is restricted radiation doses shou ld be kept as low as
for the purpose of radiation protection: reasonably achievable, taking into account
economic and social factors.
Dose Limits
1. An annU<lllimit which is the more limiting
of:
Radiation Detectors and
a. The total effective dose equivalent being Personnel Monitoring
equal to 0.05 Sv (5 rem ), or The various types of nonimaging radiation
b. The sum of the deep dose equivalent and detectors have one common characteristic. In one
the committed dose equ ivalent to any form or another, they depend on detection of the
individual organ tissue other than the ionization produced when radiation interacts
lens of the eye being equal 10 0.5 Sv with matter. Among the detector types commonly
(SO rem ). used in radiography are gas filled rad iation
2. The annua l limits to the lens of the eye, to the detectors, scintillation detecto rs, semiconductor
skin and to the extremities w hich are: detectors, thermoluminescent detectors and film
n. A lens dose equivalent of 0.15 Sv badges.
(15 rem), and
b. A s hallow dose equivalent of 0.50 Sv Gas Filled Radiation Detectors
(SO rem) to the skin or to any extremity. General
Gas filled detectors fall into three types:
The whole body dose is a measure of the ionization chambers, geiger-mueller tubes and
amount of rildiiltion that has been received by a proportional counter chambers. Each of these
large portion of the body, particularly the parts methods u ses a gas filled chamber and a central
important from a radiation protection point of electrode insulated from the chamber walls. A
view. These part s are the bone marrow where voltage is typically applied between the wall and
leukem ia would originate or the gonads where the central electrode. The principle for all three
genetic d amage to offspring would origina te. with regard to detection is the same, radiation
Usually the dose rc,lding on the film badge or ionizes the gas. The number of ion pairs
thermol u mincsccnt d osimeter is considered to be produ ced per unit of path length is referred to as
the whole body dose. Whole body for external the s"ecific iOllization. The energy of the rad iation
exposure is heild, trunk (including male gonads), to be detected and the type of gas used in the
ilrms above the elbow or legs above the knee. detector will affect the specifi c ionization. To
The annual occupational dose limi ts for create an ion pair in most gases requires about
minors are 10% of the annual dose limits 34 ev' A single 1 MeV photon has the potential of
specified for adults [Section 20.1201]. Note, creating 30 000 ion pairs in the process of
however, that Department of Labor regulations dissipating its energy. The critical difference
prohibit individuals under the age of 18 from between the detectors is the applied voltage.
working in occupations involvi ng exposure to
radiation [29 erR Section 570.120 and Section
Ionization Chamber Devices
570.57]. Minors are not allowed to work as
Direct reading pocket chambers o r
radiographers. dosimeters arc required safety equipment for
There is a special limit on radiation dose to
personnel working in industrial radiography.
the skin from rad iation that does not penetrate
These chambers are s mall, 13 mm (0.5 in. )
beyond the skin. This limit for the skin is rarely
diameter by 100 mm (4 in.) length. They are
of interest to radiographers. Skin dose generally convenient to use as integrating dosimeters
comes from beta particles, which usually do not
capable of being read during field use.
have enough energy to reach deeply into the
25
AS NT Level III Study Guide: Radiographic Testing Method
A Iypical ionization chamber consists of a chamber. The production of only one ion pair
cylindrical form with a central conductor located within the tube will produce a discharge and,
on the cylinder's axis and insulated from the therefore, a pu lse, if the discriminator of the
outer walls. Photons, or charged particles, ionize meas uring device is set low enough. Because of
the air. The negative ions are attracted to the thiS characteris tic, the geiger-mueller device is
positively charged center electrode and produce a more sensitive and is capable of measuring lower
minute current path between the outer wall and radiation levels than the typical ionization
the center electrode. When this type chamber is ch amber.
operated in the ion saturation region, the current The geiger-mueller tube consists of an
prod uced is an accurate measurement of the rate envelope of metal or glass (the c<l thode), a center
at which ion pairs are formed within the gas. electrode (anode), usually tungstcn wire 0.08
Measu rement of this curren t is the principle to 0.10 mm (0.003 to 0.004 in.) in diameter, and a
behind the DC ion ch amber. fill gas. Noble gases, particularly argon, helium
Chamber wall materials are important design and neon, are commonly used for fill gases, with
consid erations because the radiation to be the addition of small amounts of gases such as
delt:cled must penetrate the wall to ionize the alcohol, bromine or chl orine for quench ing
gas. The wnll material will affect the energy purposes.
reSpOt1Se at energies typically below 100 keY; When an ion pair initiates it discharge in the
therefore th is should be a particu lar consideration geiger-mueller voltage region, an avalanche of
in low energy radiographic applications. An positive ions is created along the en tire anode
energy rt'Sponsc curve should be reviewed for wire through gas amplifica tion. Once a given ion
each type of ion chamber as a standa rd p ractice ampli fication reaches a predetermined density of
before specifying its use for routine rad iographic charge, a d ischarge occurs, produdng an output
applications to ensure it is adequate. pulse. Each discharge, regardless of the number
These instruments typically use an aluminum of original ion pairs, is terminated after
or s teel outer shell that protects the delicate developing the same total charge. Therefore, <Ill
internal components but is thin enough to avoid output pulses are about the s.,mc size. Usually
significant attenuation in the walls and enhance these pulses are 0.25 to 10 V and therefore do not
electronic equilibrium. The pocket chamber is require sophisticated electronic amplification
initially cha rgcd using an external dosi meter circu itry. These factors allow geiger-mueller
charger. The resulting drop in chamber voltage inslruments to be s mall, less costly, rugged and
when exposed to radiation is used as the measure generally dependable.
of total integrated ion ization charge. Geiger-m uelle r tubes are manufactured in
The d irect reading pocket dosimeter has an many shapes to accomplish specific detection
internal quart"L fibe r elect roscope, which can be tasks. Those geiger-mueller tubes used in
rea d on an internal scale by hOlding it up to a radiography survey instruments are typically
light source and viewing the scale through the cy lind rica l and most are o f the miniahtre variety.
magnifier lens. Pocket dosimeters capable of Typical sizes are 19 to 38 mm (0.75 to 1.5 in. ) in
reading up to 2 mSv (200 mrem) of exposure are length and 6.4 to 12.7 (0.25 to 0.50 in .) in
required for personnel working in ind ustrial diameter. Geiger-mueller tubes me energy
radiography. compensation filte rs.
Because of the fragility of the device, it is
easy to df..'Stroy the electroscope by dropping the Scintillation Detectors
dosimeter; therefore consistent methods for O ne of the oldest known methods for
securing pocket dosimeters are required. In detection of ionizing rad iation is light
addition, if the charging electrode is not covered scintillation. Certain materials emit visible light
w ith a cap duri ng use, moisture and humidity photons after ionizing radiation inte racts with
can provide a leakage path and discharge the them; these materials are said to scifltillate.
dosimeter, causing the hairline to go off scale. Scintillators may be in the solid or liquid s tate.
For applications in radiography, solid organic or
Geiger-mueller Tube Devices inorganic scintilla tors are used. The use of a solid
Sealed, gas filled detector tubes operating in detection med ium has a great advantage.
the geiger-mueller voltage region above 1000 V In the measurement of h igh energy photons,
are referred to as geiger-mueller detcctors. This detector dimensions can be kept much s maller
type o f detector ca n be used to detect any than an equ iva lent gas filled detector because
radiation that will produce ionization within the solids are SO much more dense than most gases.
26
Chapter 4: Personnel Safety and Radiation Protection
Scintillators are used in highly sensitive survey supply for the photomultiplier tube is in the
mstruments and also as the detecting medium for neighborhOOd of 1000 V.
the radiographic process. Scintillation detectors
are widely used in real time radiography and Semiconductor Detectors
computerized tomography. For use in detecting The advantages of us ing solid medium
gamma photons, scintilla tors have detection detectors were discussed briefly in the section on
efficiencies 1()9 times greater tha n typical gas scintillation detectors. Scintillation detectors have
ionization chambers. several limitations; the major one is their
Commonly used inorganic solid scintillators relatively poor energy resolution. In addition, the
and their activator impurities include: number of events that must occur to convert the
incident radiation to light and then eventually to
1. gadolinium an electrical signa l involves many inefficient
2. sodium iodi de: Nal(Ti), steps. Semiconductor detectors offer the
3. lithium iodide: Ul(Eu), advantage of the solid detecting medium and
4. ce~i um iod ide: Cs [(Na), enhance the energy resolution o f the system .
5. zi nc sulfide: ZnS{Ag). Spectroscopic applications, from an energy
resolution standpoint, are great ly improved with
Another commonly used scin tillator is the the use of semiconductor detectors. Photodiodes
plastic scintillator. These materials have several are used in lieu of scintillation detectors in some
advantnses, the principal one of which is they are real time and tomography equipment designs.
commonly nvailable in the form of rods, cylinders The most widely used semiconductors (or
and flat sheets. 111 addition, they are relatively radiation detection are the diffused P-II jun ction,
mexpensive. surface barrier, lithium drifted s ilicon or
For a ~ intiU ato r to be used as a radiation german ium and intrinsic germanium detectors.
detector, it has to be coupled to a device that will
count or integrnte the light pulses from the Thermoluminescent Detectors
scintill .. tor. This is commoilly accomplished by Another category of inorganic crystals,
using photomliitiplier tubes. The photomultiplier known as t/rermO/llmillescellt materials, can be used
tube is composed of a photosensitive layer, the to detect ionizing radiation. Thermoluminescence
photocathode, coupled to .. n electron multiplier
is the emission of light from materials when the
o;tructure. The photocathode converts incident
materials are heated. If the material has been
lIght photons from the scintillator into low energy exposed to ionizing radiation above a certain
electrons via the photoelectric effect. minimum threshold, a measurable amount of
Because the number of photoelectrons light will be emi tted from the material when it is
involved in a Single pulse frolll the scintillator
heated to the appropria te temperature in a
may be too 1'1111 .. 11 to produce a Significant charge,
controlled manner.
the signa l requires amplification. The dynode The .. mount of light emi tted is proportional
!ltructurc o f the photomultiplier tube to the amount of radiation to which the
<lccomplishes this by IIV(I/rmching; that is, thermoluminescent material was subjected. This
m ultiplying the number of electrons. After such light em ission typically will not occur at room
<lmplification through a photomultiplier tube, a temperature for most thermoluminescent
typical pulse from the scintillator will produce materials, and herein lies the advantage of these
107 to 10 10 electrons . This amplification produces materials as radiation detectors. Crystals of
a charge al the anode large enough to be easily thermoluminescent material function as
counted electronically. integrating radiation detectors and will release
The output pulses from photomultiplier tubes the exposure information only when heated. The
can simply be counted or the output pulse can be most common use of thermoluminescent material
amplified and the pulse height analyzed. The
is as a thermoluminescent dosimeter (TLD ) for
charge amplification from a photomultiplier tube personnel monitoring.
is very linear; therefore the outpu t pulse is
The ma te rials most often used as
p roportional to the original number of
thermoluminescent dosimeters are calcium
photoelectrons or the energy deposited within the
sulfate activa ted with manganese and lithium
scintillator. This fact allows the output to be
fluoride. Of the two, lithium fluoride is probably
calibrated against a photon source of known
the best suited for reusable personnel monitoring
energy. Electronic discrimination of unwanted
devices. Lithium fluoride does not require an
low energy signal s is possible. The high vol tage
activator and is popular because it has almost
27
AS NT Level III Study Guide: Radiographic Testing Method
negligible fading at room temperature and has a The filters cover only portions of the film,
low average atomic number, bringing it close to allowing windows or openings through which
air and tissue. Because of its close approximation the various qualities of radiation may pass. Most
to tissue's atomic number, the energy deposited is badge designs provide an open window to admit
very closely correlated with the gamma / X-ray low energy photons or beta radiation.
exposure, or dose equivalent for humans over a Thermal neutron exposure may also be
wide range of energies. measured using film techniques. Cadmium and
Thermoluminescent dosimeters can be read brass filters are used and usually a special
at w ill if the heating / recording instrument called sensitivity neutron film. The cadmium and brass
a reader is available. The thermoluminescent filters are designed so that they both attenuate
dosimeter reader is a precision instrument with photon radiation by the same amount But
closely controlled heating and timing circuits to because cadmium exposed to thermal neutrons
properly liberate the light from the will undergo an (11,-y) reaction, the film density
thermoluminescent dosimeter. The heating produced behind the cadmium will be greater
chamber is coupled to a photomultiplier tube in a than that behind the brass. The differential in
light tight enclosure. The photomultiplier tube denSity between the two measurements can be
detects the light photons emitted, amplifies the calibrated to show the thermal neutron exposure.
signal and produces current pulses of sufficient The sensitivity of available emulsions is
size to be counted and integrated electronically. sufficien t to detect as little as 0.1 mSv (10 mrem)
The major disadvantage of thermoluminescent of gamma radiation at 1.33 MeV (Co-60) and as
dosimeters as radiation detectors is lack of little as 0.02 to 0.03 mSv (2 mrem to 3 mrem) at
information about the incident radiation energy. 100 keY. Because of film fog, statistical variations,
Natural lithium contains 7.4% Li-6 and etc., most suppliers of film badge dosimetry do
therefore is somewhat sensitive to slow neutrons, not attempt to report exposures below 0.1 mSv
via the (lI,a) reaction, because of the thermal (10 mrem).
neutron cross section of Li-6. This response can be Use of film for personnel monitoring has
increased by using lithium enriched with Li-6, or severa l disadvantages. Fogging may result from
decreased by using lithium consisting entirely of mechanical pressure, evaluated temperature, and
Li-7. Because of this capability, lithium fluoride exposure to light and moisture as well as other
thermoluminescent dosimeters can also be used environmental contaminants.
as neutron dosimeters.
Selection of Survey Instrumentation
Film Badges The selection of radiation s urvey instruments
Photogruphic film has been in wide use for for use in monitoring radiographic operations
monitoring personnel exposure to gamma, X-ray, should take many things into consideration. The
beta und neutron rudiution s ince the eurly 1940s. ruggedness of the instrument and its suitability to
This method of monitoring consists of placing a perform in a dependable and reliable manner arc
small packet or packets of film in a holder probably more important than any other
designed to protect the film and providing filters considerations. Ionization chamber instruments
to account for the variation of absorption versus typically have many desirable features from the
energy of the particular radiation to be measured. standpoint of health physics and accuracy of
Filters are usually placed on the front and rear of exposure/dose readings. This must be balanced
the film holder. This placement produces images against the ruggedness of most geiger-mueller
thut ullow the eVuluator to determine from which instruments designed for radiography and
direction the radiation emanated. whether the instrumen t will be used in a
The response of photographic film varies laboratory environment with reasonable
with photon energy and becomes significantly environmental controls or in a temporary field
greater at energies below 150 keV. Proper job site location.
selection of filters allows the filter absorption In general, geiger-mueller instruments for
versus energy response to match the film rad iography are not as susceptible to moisture,
density energy characteristic, leaving an exposure and physical damage as are ionization
essentially energy independent radiation ch amber instruments. The thin windows of many
response on the film. Filters of lead, cadmium, ionization chambers make them impractical for
tin, aluminum and brass are commonly used. use in radiographiC operations. Similarly,
Filters are arranged in specific patterns and geiger- mueller instruments with external tubes
permanently mounted to the film badge holder.
28
Chapter 4: Personnel Safety and Radiation Protection
and thin windows should also be avoided in and permanent (or fixed). Radiographic
radiographic operations. operations carried out in permanent inst<lll<ltions
Current federal a nd most s tate regula tions require the use of electrical inte rlocks, area
require the use of a survey instrument when monitors and alarm systems to prevent accidental
performing X-radiography or gamma entry into a high radiation area. Federal and state
radiography. At minimum, instruments in regulatory requirements are equally stringent, but
industrial rad iography must be able to should be consulted to ensure that you are aware
adequately measure radiation in the range of of any recent revis ions. These requirements can
0.02 mSv per hour (2 mrem per hour) through at be found in 10CFR20 and 10CFR34 a nd the
least 10 mSv per hour 0000 mrem per hour}. equivalent sections of state regulations.
Many instruments are available that meet or Area monitors may use radiation detectors
exceed these requirements. In addition, the us ing geiger-mueller tubes, ionization chambers
instrument should be capable of detecting the or proportional counters. The monitor is usually
energy of radiation being used. an instrument mounted in a permanent location
Geiger-mueller instruments of inexpensive and interlocked with e ntry doors to the
design may exhibit a phenomenon known as radiography exposure cell. The monitor normally
sa turation. If such an instrument is placed in a uses a meter face that indicates the radiation level
high radiation field, the geiger-mueller tube will within the room and is connected to audible and
go into continuous discha rge and the meter visible indicators. The radiation detector can be
movement will typically go to zero. This could located within the exposure cell and the monitor
cause an individual to inadvertently enter a high and alarms located outside the cell. The visible
radiation area and receive an unnecessary s ignal must be activated by radiation whenever a
exposure. Most modern geiger-mueller tube radiography source is in the 011 position, whereas
instrument circuits arc designed to prevent meter the audible ala rm must be activated whenever
movement zeroing when saturation of the tube any attempt is made to enter the cell when the
ocrnrs. source is exposed.
Geiger-mueller tube survey instruments are Some area monitors ha ve preset alann levels,
the most widely used in radiographic monitoring, so that when the radiation level within the cell
although there are ionization chamber exceeds the p reset level the alann indicators will
instruments available that are rugged and activate (audible and / or visible). Area monitors
durable. Those instrume nts are usually much for exposure cells must be designed to alarm
more expensive than the geiger-mueller tube whenever the exposure level in the cell reaches
ins trument. Note that geiger-mueller instruments, 1 mSv per hour (100 mrem per hour) and the
unlike current ionization chambers, ind icate door is opened. Lower alarm levels may be
pulses regardless of energy and register in pulses desired by the ind ividual user.
per minute. 11,ey <Ire typically calibrated in During a radiography exposure, the exposure
coulombs per kilogram (milliroentgen per hour) cell door(s) are closed and the electrical interlock
at one s pecific energy, such as from Cs-137 switches are opened, causing the audible and
(0.666 keY) or Co-60 (1.173 and 1.332 MeV). Use v isible alarms to activate and thereby warning of
at other energies requires an energy response the existence of a high radiation area.
curve to make the instrument readings usable. Alarm systems should be checked on a daily
Most well designed geiger-mueller tube basis to ensure they are functioning. Entry into
instruments in radiography are relatively linear in radiography exposure cells should always be
energy response from 100 keY through 1.2 MeV. done with a portable radiation survey instrument
Survey instruments using sodium iodide in hand. Monitor / alarm systems are not intended
detectors and other inorganic scintilla tors are to be a substitute for s urvey instrumen ts.
available, bllt <lre very seldom used in industrial
r<1diography. They are generally fragile Calibration and Maintenance
instruments and their extreme sensitivity is not Survey instruments used in radiography
requi red for normal monitoring purposes. They requ ire routine maintenance to ensure proper
can be usefu l in the performance of surveys for operation and are required to be calibrated
lost sourc(;.'S by health physics personnel. periodically. The required calibration interval for
survey instrumentation is 6 months and, for
Area Monitors and Alarm Systems pocket dosimeters, annually.
Radiographic operations are generally classed Cal ibration should be performed us ing a
into hvo major categories: mobile (or temporary) source of radiation with intensity traceable to the
29
AS NT Level III Study Guide: Radiograph ic Testing Method
National Institute of Standards and Technology. Radiation exposure can also be controlled via
Calibration typically involves placing the the distance between the individual and the
instrumen t at a distance from the calibration source. This situation is governed by the inverse
source computed to give a desired field intensity, square law. As applied to radiation this states that
then reading the instrument. If the instrument the dose rate from a point source is inversely
reading is outside the allowable calibration limits proportional to the square of the distance from
at that point, an adjustment of the instrument the origin of the radiation source. This holds
potentiometer for that scale may be required. provided that the dimensions of the radiation
Typical calibration limits are ±20% of the source are small compared to the distance, and no
calibration source intensity. Good practice appreciable scattering or absorption of the
requires intensity checks at two positions on each radiation occurs. In practice, the first condition is
instrument range. One measurement should be satisfi ed whenever the distance involved is at
near the high end and one near the low end of least 10 times greater than the largest so urce
the range. dimension. In situations where there is
Maintenance that should be performed daily insignificant scattering or absorption, the primary
includes a check of battery intensity and beam is the total radia tion field. This relationship
cleanliness of the instrument. Accumulations of is expressed as:
dirt and moisture will eventually cause
in strument malfunction or damage. Depleted
battcri!.:s can caus!.: severe damage to portable
radiation survey instrumentation. Equation 15
Records of calibration should indude where:
id entification of the source used, specific points
that were checked on the instrument, the 11 = radiation intensity at distance ri 1,
calculated intensity and the actual instrument 12 = radiation intensity at distance d21
reading for each point, the individual performing d 1= distance from the source al wh ich the
the calibration and the date of calibration. intensity is 11, and
d2= distance from the source at which the
Exposure Control Techniques intensity is 12
The concepts of time, distance and shielding
can be used to control the amount of exposure Common materials such as concrete and lead
received by personnel working with sources of can be used as absorbers or shields to reduce
radiation . personnel exposures. The thickness of any
The time concept relates to the amount of material that will reduce the amount of radiation
time spent near the exposed source. Obviously, passing through the material to one half is
shorter time spent near a source will reduce the referred to as the half-value htyer. Similarly, the
radiation exposure. Every effort should be made thickness that will reduce the rad iation to one
to minimize the amount of time in areas adjacent tenth is referred to as the tenth-value layer.
to the sources of radiation. Working time in hours
per week can be calculated. For example, for an Contamination Sources and Control
exposure rate of 100 I1Sv per hour (10 IlR per It is important to understand the difference
hour) to the whole body: between radiation and contamination and how
they are related.
Permissible occupational Radiatioll, whether it be X-rays or gamma
dose per week rays, is energy. Energy may be dissipated or
Working time change its form but it in itself is not radioactive.
Exposure dose rate
On the other hand, contamination is the actual
deposition of radioactive matter in an unwanted
1000 pSv X wk '[ location. This radioactive matter, although it has
100 IlSv x h"' physical characteristics such as mass, usually
occurs in such a minute quantity that it cannot be
(
= 100 mR x wk "' J viewed with the naked eye. Contamination
consists of particles of matter from a source of
to mRxh"' rad ioactive material and, as such, will em it
= 10 h X wk' [ radiation energy and have all the characteristics
of the parent source.
Equation 14
30
Chapter 4: Personnel Safety and Radiation Protection
One may be exposed 10 radiation without emergency action in a clear and concise manner.
being contaminated; but one cannot be Topics that should be a part of the radiography
contaminated without being exposed to radiation. operating and emergency instructions include
The danger of contamination is that most personnel monitoring. su rvey instruments, leak
rad ioisotopes emit alpha and / or beta particles testing. use, care and maintenance of radiography
and, if the particles are ingested, radiation wiU be exposure devices, s..,fe work practices, survey
very intense at thei r final position in the bod y. records, state and federa l regulations, and
Contamination may occur in industrial emergency action in the event of an overexposure
radiography from a sealed source whose situation. Operating and emergency instructions
enca psulation has failed, from shipping are required by state and federal regulatory
conta iners and source changers that were not agencies and apply to all sources of ionizing
properly cleaned by the source manufacturer, and radiation.
from uranium shielded exposure devices whose
shield liner tubes have worn through to the Radiation Regulatory Stan dards
uranium. The fede ral government regulates industrial
Sea led sources of radioactive material used in isotope radiography in areas under its
radiography are required by sta te and federal jurisdiction through the Nuclear Regulatory
regulations to be leak tested for contamination at Com mission. Many state governments have
six month intervals. These tests must be capable established agreements w ith the Nuclea r
of detecting 0.185 kBq (5 nCi) of removable Regulatory Commission which allow them to
radioactive material contamination. regulate the uses of radioactive material within
Leak test samples of Ir-192 and Co-60 sources their state in lieu of the federal agency. Such
willllot show visible contamination, although states are called Agreement States.
gross uran ium cont.. min.. tion can be visually Most states have a radiation regulatory
noted. Uranium con taminat ion is normally in the program w ith established rules for the regulation
form of uranium oxide, which is black. In both of all sources of ionizing radiation including
uranium and radioisotope sources, if X-ray machines. These regulations are
contamination is present, the only positive administered through state nuclear energy or
method of detection is by measuring with a thin health departments and follow the federal
window (I mg/cm2) o r windowless radiation requirements very closely.
instrument. Radioactive material use and possession are
Once a positive leak t<.'St sample has been typically authorized by the appropriate
discovered, every effort should be made to isolate regu latory agency via issuance of a Radioactive
the sealed sou rce and its shielded container to Materials License. The licensee applies for a
prevent contam ination. A common technique is to license by submitting deta iled instructions and
seal the container in a nonporous plastic bag or procedures that describe how the licensee will
container. Individuals who have come into implement regu lations and how they will be uSt!d
physical contact with the conta iner should be by their personnel in the administration of the
monitored and have their hands and other licensee's radiation safety program. Regu latory
exposed areas thoroughly washed. SmOking. agencies make frequent onsite inspections of
eating or drinking in an area of known licensee operations to ensure that public health
contamination should be prohibited. and safety are being maintained during the use of
Contamination from sea led radiography ionizing radiation sources.
souro..'S occurs very infrequently, but when it The licensee in industrial isotope radiography
docs occur the Level III should be thoroughly must comply w ith the Code of Federal
aware of its significance and of basic techniques Regulations (CFR) when operating under a
to prevent the spread of contam ination. Nuclear Regulatory Com mission license. [n
particular, the following CFR TItle 10 areas are of
Radiography Operating and specific interest: l OCFR20 Slalldards for Protection
Emergency Instructions Agaillst Radiatiou and lOCFR34 Lice1lses for
The Level III is frequently called on to write ludllstrial Radiography alld Radiation Safety
the operating and emergency procedures to be Requirements for ludl/strial RadiographiC Operatiolls.
used by radiography personnel using sources of In addition to licenses for use and possession
ionizing rad iation. Such procedures are required of radioactive material. the Department of
to be written and should convey the direction of Transportation issues rules and regulates the
management w ith regard to sa fe practice and transportation of rad ioactive materials. These
31
ASNT Level III Study Guide: Radiographic Testing Method
regulations cover packaging, labeling and mode the forces of an accident. The consequences of a
of transport requirements. The Department of release of the material in o ne of these packages
Transportation requirements arc s pecified in would not be major because the quantity of
Hazardous Materials Regulatiolls, 49CFR, Parts material in this package is so limited. Type A
171 to 179. Packaging is only used to transport nonlife
Different shipping packages are required for endangering amounts o f rad ioactive material.
various tyiX--'S, forms, quantities and levels of Type B Packagillg is used to trans port material
radio.1ctivity. Three common packaging types are with the highest levels of radioactiv ity. Type B
Indus trial Packaging. Type A Packaging and Type Packaging ranges from small handheld
B Packaging. radiography cameras to heavily shielded steel
Jlldl/strial Packaging is a fa irly new category or casks that weigh up to 125 tons. Examples of
package type. Industria l Packaging is used in material transported in Type B Packaging include
certain s hipments of low speci fic activity material s pent nuclear fuel, high level radioactive waste
and surface contaminated objects, which are and high concentrations of some other
usua ll y categorized as radioactive waste. Most radioactive material like cesium and cobalt. These
low level waste is sh ipped fo r disposal in secured package designs must withstand all Type A tests,
packages like these. Department o f but they must also withstand a series of tests that
Transportation regu lations require that these simu late severe or worst case accident condition:;.
packages allow no identifiable release of the Accident conditions are simula ted by
material to the envi ronment during normal performance testing and engineering analysis.
trans portation and handling. Requirements for Type B Packages may conta in potentially life
ind ustrial packaging are addressed in 49CFR endangering amounts of radioactive material.
173.411. Packaging requirements fo r Type B Packaging aoc
Type A Packaghlg is used to trans port small addressed in 49CFR 173.41 3 and IOCFR 71. To
quantities of radioactive material w ith higher demonstrate that Type B Packages can withstand
concentrations of radioactivity than those a severe accident, a tractor trailer carry ing a Type
shipped in Industrial Packaging. They are B Package prototype was crashed into a massive
typically constructed of steel, wood or fiberboard concrete wall at 8 1 mph. While the truck was
and have an inner containmen t vessel made o f destroyed, damage to the package was external
glass, plastic or meta l surrounded with packing and su perficial. Many handheld radiography
material made of polyethylene, rubber or cameras are Type B Packages. They are heavily
vermiculite. Examples o f material typically shielded and conta in a small high level rad iation
shipped in Type A packages include nuclear source.
medicine (radiopharmaccuticals), radioactive Three different labels may be used on
waste and radioactive sources used in industrial packages containing radioactive materia l:
applications. Type A Packagi ng and its
radioactive contents must meet standard testing • Radioactive While-I: minimal radiation levels
requ irements designed to ensu re that the package detectable outside the package.
retains its containment integrity and shielding • Radioactive Yellow-JJ: medium level
under normal transport conditions. Type A radiation levels detectable outside the
Packaging requirements are addressed in 49CFR package.
173.412. Ty pe A Packag ing must w ithstand Radioactive Yellow·lII : highest radiation
moderate degrees of heat, cold, reduced air levels detectable outside the package.
pressu re, vibra tion, impact, water s pray, drop,
penetration and compression tests. Type A Table 4.5 briefly summarizes the three labels
Packaging is not, however, designed to withstand and the conditions that apply to their use.
32
Chapter 4: Personnel Safety and Radiation Protection
33
ASNT Level III Study Guide: Radiographic Testing Method
4.11 The minimu m amount of energy required to 4.14 What is the distance from the calibration
produce an ion pair in ai r is approximately: source to the instrument detector to obtain
the calculated intensi ty required at the
a. 100 cV. lower limit check in the above situation?
b. 68 keY.
c. 0.510 MeV. a. 18.9 m (61.9 £I)
d. 1.02 MeV. b. 6.3 m (20.6 £I)
e. 34 eY. c. 4.0 m (13.2 £I)
d. 12.1 m (39.6 £I)
4.12 Survey instruments used to monitor e. None of the above
radiography operations should have a range
of at least: 4.15 In the above situation. if the ins trument
indication was +30% of the requ ired lower
a. 0.258 to 516 ~C / kg per h level reflding, it wou ld read approximately:
(1 to 2000 mR / h)
b. 0.5 16 to 2580 ~ C / kg per h a. 83.85 ~C / kg per h (325 mR / h).
(2 to 10 000 mR / h ) b. 38.70 ~C / kg per h (150 mR/h).
c. 0.516 to 516 ~C / kg per h c. 28.63 ~C / kg per h (111 mR / h ).
(2 to 2000 mR / h) d. SO.31IJ,C / kg per h (195 mR / h).
d . 0.5t6 to 258 ~C / kg per h e. 33.54 ~C / kg per h (130 mR / h).
(2 to 1000 mR / h)
e. 0.258 to 77.4 ~C / kg per h 4.16 The detection efficiencies of scintillation
(1 to 300 mR / h) detectors over gas ionization chambers for
photons is approximately:
34
Chapter 5
The Film Radiographic Process
Density Percent
Transmittance Transmittance Opacity Density
The quantitative measure of blackening of a
photographic emulsion is called density. Density
is usually measured directly with a densitometer. 1.00 100 1 0
Film density is defined by the equation: 0.50 50 2 0.3
0.25 25 4 0.6
0.10 10 10 1.0
0.01 1 100 2.0
0.001 0.1 1000 3.0
Equation 16 0.0001 0.01 10000 4.0
35
ASNT Level III Study Guide: Radiographic Testing Method
high contrast image of the 25 mm portion, the the overall exposure conditions are moved to a
12.5 mm area will probably appear to be black. point on the curve where the slope is greater.
These conditions represent high subject Although the shape o f the characteristic
contrast. One can lower the s ubject contrast and curve for a g iven film type is insensitive to
thereby obta in usable images of both sections on changes in X-ray or gamma ray quality, it is
one radiog raph by increasing the energy level affected by changes in degree of development;
substantially so that radiation penetrating the that is, type and temperature of developer and
thinner section will also penetrate the thicker time of development. Within limits, an increase in
section. In other words, as the radiation energy is the degree of development results in an increase
increased, the ratio of photon transmission in the speed and contras t of a radiographic film.
through the thicker portion to that of the thinner As the processing time is increased from
section is decreased to give a lower subject 2 minutes to 10 minutes, the characteristic curve
contras t. Subject contrast, therefore, depends becomes s teeper and moves to the left,
primarily on the shape of the specimen, but is a corresponding to higher contrast (slope) and
parameter that can be altered by choice of energy speed (less exposure for a given density). if
level. characteristic curves for several film types are
Another factor affc-cting radiographic contrast included on a Single graph, the exposure
is that of scattered radiation reaching the film and technique for one film can be translated to
raising the overall background level. The fog another.
resulting from s uch scatter is not a subject
contrast factor but usually is lumped in with Film Speed
subject contrast when considering those factors Film speed is inversely related to the time
affecting overa ll radiographic contrast. Sca ttered required for a given intensity of radiation to
radiation can lower image contrast and detail and produce a particular density on the film - the
is considered to be lIoise. Every practical method fa ster the film, the shorter the exposu re required.
o f reducing scatter should be used to enhance the For most practical applications, it is convenient
signal-to-noise ratio of a radiograph. and effective to deal with relative speeds. To
avoid making absolute measurements of film
Film Contrast speed, it is convenient to refer to a group of film
The relationship between the exposure curves s uch as those shown in Figure 5.1 . Curves
applied to a given type of rad iographic film and positioned to the left of the chart require less
the res ulting density is expressed in a curve exposure for a given density, those to the right
known as the dmraeter/stic curve. The curve is more exposure.
generated by plotting density against the
logarithm of relative exposure. Unsharpness of a Radiograph
Relative exposure is used because there are The two major contributors to unsh arpness
no convenient units in which to express exposure are geometric unsharpness and film unsharpness.
suitable for all energy levels and other exposure Geometric III/sharpness is caused by radiation
conditions, and partly because it is easy to emanating from a source of finite d imension. This
determine the logarithm of relative exposure. The means that the shadow cast by any point in the
logarithm is taken to compress an otherwise long object is not sharp because it is formed by rays
scale. Furthermore, ratios of exposures are more coming from all over the target in the X-ray tube
signi fi ca nt in radiography than the exposures or the source of rad ioactive material.
themselves. Pairs of exposures having the same It is easily seen that similar triangles are
ratio will be separated by the sa me interval on formed by the lines drawn in connecting the
the log relative exposure scale no matter wha t the edges of the focal s pot, the point in the object and
actual value may be. the image as shown in Figure 5.2. Simple
The slope, or gradient, of the characteris tic geometry shows the ratio of the target size F to
curve changes along the length of the curve. This the unsharpness Ug is equal to the ratio of the
has the effect of increasing or decreasing the target to specimen distance d to that of the
contrast change on the film beca use of a given object-to-film distance D. Solving for U g
exposure ratio, the greater contrast change determines that U = Fd/D.
occurring when the slope is greater. That is, a Geometric u n:"arpness, therefore, varies
small change in exposure resu lts in a small directly w ith the focal spot dimensions and with
change in contrast at a low slope, a the object-ta-film distance and inversely with the
correspondingly larger contrast change occurs if distance from the focal s pot to the object. To
36
Chapter 5: The Film Radiographic Process
minimize unsharpness, one uses a source with as from the imaging point of view this is equivalent
small a focal spot size as practical, positions the to a red uction in image sharpness.
sou rce as far from the object as conditions will At higher energy levels, lead screens are
allow and positions the film as close to the object generally used to intensify the image as well as to
as physically possible_ reduce scatter. This is because lead, being a heavy
If the unsharpness is of the order of metal, provides a much higher probability of
magn itude of the smallest details to be imaged, photon absorption than bare film. A shower of
interpreta tion becomes d ifficult if not impossible. photoelectrons is emitted by the lead from the
This leads to the use of finely detailed objects to point of photon absorption. Because film is
provide an index of the overall image qual ity. ultimately exposed by electrons, photoelectrons
Such objects are called image quality i/ldicators emitted from the lead screen result in film
IIQ I) or pelletmmeters. exposure at the point of contact. When lead
Film ullsharplless, al!So sometimes ca lled screens are used, extreme care must be exercised
illi! t'rel lt IIl1sirmp"ess, arises from the generation of to ensure intimate contact between screen surface
secondi"lry electrons in the film emulsion . When a and film surface: otherw ise, divergence of the
qucmtum of ionizing radiation is absorbed in a photoelectron shower will cause a loc<ll
silver halide crysti'll in the film emulsion there is enlargement of the image formed by the
sometimes sufficient energy both to make the incoming photon. Th is will result in more
crystal developable and to release secondary unsharpness.
elec tron~ w ith su fficient energy to travel th rough Total unsharpness is given as:
the emulsion to other silver halide gmins, and
also ma ke them developable. Thus, instead of a ULOUI = (Ug '- +U/ ')'"
'ingle exposed gT<lin from each X-ray quantum,
there is a small vohlnle o r string of grains, and Equation 17
Figure 5.1: Characteristic curves of three typical Figure 5.2: Geometric construction for
X-ray films, exposed between lead foil screens. determining geometric unsharpness Ug where
source is smaller than object.
4.0
3.5
3.0
1/
2. 5
/
C
.~ 20
/
~ t
/ Object ;/ \ d
1/ \\
I
0.5
"
/ / / //
1/ \\
\\
/
Fi/ Film X
~lmY Film plane 1
0.5 u,
V Legend
o
----- Do : source-to-objeet distance
d : OOject-to-lilm distance
o 0.5 0.0 0.5 20 25 3.0 F: radiation source
Ug : geometric; unsharpness
Log relative exposure
Reprin ted from Nondestructive Testing Handbook. third Reprinted from Nondestructive Testing Handbook. third
edition: Volume 4, Radiographic Testing. edition: Votume 4. Radiographic Testing.
37
AS NT Level III Study Guide: Radiographic Testing Method
Table 5.2: Rad iographic unsharpness resolution of film radiography is limited by the combination of film
and geometric unsharpness.
Where: U, = (sM/(sod)
UrOIaI= (Ui + U,2)1f2
38
Chapter 5: The Film Radiographic Process
39
ASNT Level III Study Guide: Radiographic Testing Method
40
Chapter 5: The Film Radiographic Process
,o ~~ eo
300 (6.0 ,
~2 1=it/7-, I-§~T t 60
fo 200 (4.0
,
, 0 = 2.5 -
0 = 2,0 -
, I II ./ '" ~
2.100 (2.0 , 11/
W
20
'i"~
II / I/~ /
2 ?
•, .~
~ o
,,
~ {i'~ E- '~ 50 {1.0
• " •,• g
,
O! 0.9 O 40 (0.8
3 6
•& "i 30 {0.6
I ,
w
M
:!! 20 (0.4 , /1/
,
0.6
/ / 1/ , ~ 15 (0.3
1//
0.'
1/1 1/ /
'1/
2
~
10 {0.2 , / YI
If
o 5 (0.1)
o 6.4 12.7 19 25.4 31,8 38.1 o
(0.25) (0.50) (0.75) (1.00) (1.25) (1.50)
25
1"
50
(2) "
{" '" {"
41
AS NT Level III Study Guide: Radiographic Testing Method
Radioisotope Exposure Charts gamma fay exposure times for any becquereJ
Gamma ray ex posure charts are similar to (curie) activity of iridium or cobalt, any steel
X-ray exposure charts, but there is no variable thickness and any desired source-to-film dis tance.
corresponding to the kilovoltage. An exposure The only externa l item required is the exposure in
chart for a specific radioisotope s uch as Ir-192 cou l ~mbs per kilogram (roentgen) specified by
would contain one line for each film type and the fi lm manufacturer for the particular film
density. Fig ure 5.4 illustrates this type of gamma speed and d esired density.
ray exposure cha rt. Exposure charts are readiJy available from all
In addition to charts, gamma ray exposure major film manufacturers and references 2, 4, 6
da ta can be conveniently displayed on a special and 7 present methods for calculating exposure
slide rule. Slide rules allow quick ca lculation of time and related factors.
42
Chapter 5: The Film Radiographic Process
a. Trinitrotoluene a. 3.2
b. Acetylsalicylic add b. 18.5
c. Parahydroxybenzene c. 1.39
d. Carboxymethylcellulose d. 2.3
e. Both a and c e. 1.0
43
AS NT Level III Study Guide: Radiographic Testing Method
5.10 Using the characteristic curve in Figure 5.1, 5.14 In general, w hen using the composite film
what is the exposure correction factor for viewing technique, each film should have a
film Z when increasing film density from minimum density of:
0.5 to 1.75 density?
a. 1.5.
a. 3.4 b. 1.8.
b. 5.1 c 2.0.
c. 6.3 d. L3.
d. 2.22 e. None of the above.
e. 17.8
5. 15 If an acceptable 2.5 density is obtained
5.11 Which one of the following is not a us ing a 30 mA-min techni que at an SFD of
component of a typical developer solution? 61 em (24 in.), what would the exposure
time be at 91.4 cm (36 in .) SPD using 5 rnA
a. phenidone to obtain the same film density?
b. sodium carbonate
c. acetic add a. 45 minutes
d. hydroquinone b. 13.5 minutes
e. sodium sulfide c. 9 minutes
d. 30 minutes
5.12 Development temperature in most e. 22.5 minutes
automatic processors is in the range of:
5.16 The graphic presentation that depicts the
a. 81 to 85 OF. relationship between exposure and the
b. 68 to 70 oF. resulting photograph ic dens ity for a
c. 74 to 78 oF. particular film type is commonly referred to
d. 77 to 91 °F. as a:
c. 95 to 98 OF.
a. linear curve.
5.13 Contamination of developer with as little as b. characteristic curve.
-,-_,---_ _--,,_ fixer can result in serious c. spectral curve.
developer malfunction. d. logarithmic curve.
e. All of the above.
a. 10.0%
b. 1.0%
c. 0.025%
d. 0.05%
e. 5.0%
44
Chapter 6
Radioscopy
45
ASNT Level III Study Guide: Radiographic Testing Method
Unsharpness in images formed by fluorescent serving as filters in front of the screen. Besides
screens is primarily a function of the grain size of producing secondary electrons to increase the
the phosphor and the screen thickness, increasing absorbed energy in the adjacent screen, the heavy
as the parameters increase. Light transmission metal will shield the screen from low energy
ch aracteristics of the screen can also affect the scattered X-rays. Both of these processes improve
unsharpness. Figure 6.2 illustrates how contrast sensitivity.
unsharpness can affect the detection of a sharp
edge discontinuity by s preading the edge shape. Scintillator Plates
Here, C represents the contrast in percentage of Scintillators are materials that produce light
brightness change, d represents width of from interactions with X-rays and are transparent
discontinu ity and U represents screen to their own light emission, unlike phos phor
unsharpness. Por a fixed value of U, a change in materials that are more absorptive of their own
contrast C produces a change in the slope of the emission. Conversion of X-rays to light follow s
unsharp edge. It can be seen from Figure 6.2b the same process in scintilla tors as in phosphor
that when d is smaller than 2U, the di scontinuity materials. Light emission from scintillators is very
will vanish unless C1 is above the minimum fast and the amount of light emitted is
observable contrast level. The following proportional to the energy deposited in the
relationship may be obtained from Figure 6.2: interaction. Because scintilla tors are transparent
46
Chapter 6: Radioscopy
to their own emissions, they can be used in is the statistical fl uctuation of b rightness on
thicknesses not possible with phosphors. fluorescent screens and is the result of the
randomness of X-ray production and absorption.
The numerous sou rces of this flu ctuation incl ude:
Image Quality
1. X-ray photon production,
Contrast 2. X-ray photon absorption in the object and the
Subject con trast for fluorescent screens is screen,
defined as the fractional change in brightness 3. conversion of X-ray photons to light photons,
resulting from a change in absorber thickness. 4. fraction of the light photons reaching the eye
Observed contrast in radioscopic imaging is after traversing the imaging system, and
affected by several factors beyond the screen 5. light photon absorption in the retina.
response. One must include the effect o f all
system components. For example if using a The statistical flu ctuations o f screen
vidicon television, the system gamma would b rightness, which are caused by the randomness
inclu de the electron ampl ifier chain gamma, of the process, are important at low b rightness
vidicon tube gamma, television tube picture levels such as occur with low intensity neutron
ga mma and fluorescent input screen gamma . sources. Most industrial X-ray machines produce
Scattered radiation affects contrast in fluorescen t sufficient intensity to render the flu ctuations
screens by effecti vely increasing the background unimportant for most applications. Where
brightness level. The scattered rad iation affects quantum fluctuations do occur, they can be
only the primary imaging component, the removed in near real time by video frame
fluo rescent screen. averaging or summing.
47
ASNT Level III Study Guide: Radiographic Testing Method
Imaging Systems
,,-
Figure 6.3: X-ray image intensifier tube design.
The fl uorescent screen converts rad iation to
Protective
light and either an image intensifier is used to vacuum
boost light intensity to a level suitable for pickup
by a sotidstate or television camera, or a low light
camera is used to image the screen directly. The X-ray wincSow
signal from the camera is sent to a television Output phosphor
monitor or computer video card for viewing.
At X· ray energies above 1 MeV, shielding
mirrors are used to protect electronic components Input - _ Intc"'siliod
from rad iation damage. Below 300 kV, the
intensifier and camera can be placed directly in
the beam without damage. Given time outside
X-rays
-
_ = Iight
output
Photoconductor
Cath<:>d6
Electron gllfl
EJectron beam
mesh SCfeen
Electron beam
Focused image of
SC&1'\e viewed
Connected to semitransparent
COflOI)ction coating on glass R .",V
- OV •
300 V
Video signal
Reprinted from Nondestructive Testing Handbook, third edition: Volume 4, Radiographic Testing.
49
AS NT Level III Study Guide: Radiographic Testing Method
I-r
of 2% have been obtained. However, these DeflocliOrl
,,,,~
cameras may have problems with deterioration, ScaUE/red
possibly because of local overheating in the target retum boeam
Photocathode Signal
layer, poor bonding to the heat sink layer, " QUIP,
substrate irregularities or incompatibility
between beryllium and target materials.
:~,.::::::: .:.:: : .: . :.:: :m::O::::i:;:i;lT I
]I ~I ectron
\ ~ield mesh Eltl(;lron gun
Scanning mulhplOer
Pho too~tfOns
Target
"'.m
Aellectoo
"'.m
Reprinted from Nondestructive Testing H8ndbook, third
edition : Volume 4, Radiographic Testing.
50
Chapter 6: Radioscopy
a. more sensitive to electrons than X-rays. 6.6 5cintiUators can be used in thicknesses not
b. more sensiti ve to neutrons than X- rays. possible with phosphors because:
e. not the lim iting factor in the total
system gamma. a. sdntillators are transparent to their own
d. producing the highest ga mma \vhen emissions.
used with heavy metal filters. b. they are solidstate devices that do not
rely on an electrochemical reaction.
6.3 Unsharpness in images formed by c. scintilla tors are not limited in spatial
fl uorescent screens is primarily a function resolution by mate rial g rain size.
of: d . quantum mottle is not a factor.
51
ASNT Level III Study Guide: Radiographic Testing Method
6.9 In images formed by fluorescent screens: 6.12 The importance of the modulation transfer
function in evaluating systems is that the
a. the control of scatter is less important total system modulation transfer function is
than with film images. the p roduct of the individual MTFs of the
b. uns harpness is primarily a function of components. Because the modulation
the phosphor grain size and screen transfer fun ction can be difficult to calculate,
thickness. _ _--,_ may be used as a more practical
c. contrast and unsharpness are not as approximation.
good as with real time radiography.
d. few of the principles of film a. line spread function
radiography apply. b. sq uare wave response
c. edge spread function
6.10 Fluorescent screens convert radiation to d. None of the above.
li ght and can be used to boost the
light to a level suitable for pickup by a
television camera.
52
Chapter 7
Fundamentals of Digital Images
A digit<ll image is simpl y a set of binary data Resolution is often expressed in micrometers
acquired and stored in a computer. N umerous or line pairs per millimeter. Some useful
advantages accompany the use of digi tal conversions are shown in Table 7.1. Line pairs per
imaging. They include greatly reduced exposure millimeter is an expression of resolution in terms
times, the <lbilily to use image processing for of s patial frequency. A line pair is defined as an
analysis and interpretation, g rea tly red uced X-ray opaque line and an adjoining transparent
storage volume and improved storage life. In space of equal wid th. The opaque line is often
digital radiography, the information that made of lead foil on a glass o r plastic substrate to
comprises the image is captured either directly provid e a high subject contrast. Below are some
via a sensor, indirectly via a photostimulable useful conversions of these units.
phosphor, or by sca nning a conventional film
image. Problem areas and limitations of image
analysis schemes can result from detector choices Table 7.1: Resolution conversions.
as well as processing schemt.'S. Three
1 mm = 0 .04 in.
fundamental properties of digital images arc
spatial resol ution, contrast resolution and 1 11m = 0.00004 in.
signal -to-noise ratio. Each idtmtifiable fea ture 100 11m = 0.004 in.
corresponds to some change in measured Resolution in line pair per millimeter (Ip/mm)
intensity in the image. To decide whether this
change in intensity derives from the state of the 2lp/mm = 0.04 in./4 = 0.010 in. = 250 11m
object or is some artifact of the image acquisition 51pfmm = 0.04 in.l10 = 0.004 in. = 100 11m
process requires an assessment of these three 61pfmm = 0.04 in.l12 =0.0033 in . =83.25 11m
propert ies. The imag(' performance achieved on 71p/mm = 0.04 in .l14 = 0.0028 in . = 71.3 J-Im
any acquisition is the combined result of the 12 Ip/mm = 0.04 in.l24 = 0.0016 in. = 41.6 J-Im
ra diographic technique, the detection scheme and
all the processing steps that arc used in the image
used for the test. The bit depth, the range o f discrete signal
counts possible in each pixel, defines the limit of
Resolution contrast resolution of the system . For example, an
Digital images are made up of data points image with 16 bit data will have g reater potential
contrast resolution than an image with'] 2 bit d ata
Gilled F!ixds (an acronym for pictllre element), each
and will be able to discern more subtle contrast
of which can handle a ('('rtain amount of data for
changes in the object or image. The effective
example 8, 12 or 16 bits. The p ixel size defines the
dynamic ra nge of the system defines the practical
spatial resolution of the system. The more pixels
limit of con trast performance. The effective
per object's unit arca, the greater the resolution.
dynamic range is limited by the readout noise
For example, if examining the same specimen
and the number of background scattered counts
with the sa me exposure geometry, an image of
shown in Equation 20.
512 x 512 pixels will have half the resolution of an
image consisting of 1024 x 1024 pixels. If more
resolution is required than is available with a
given system, a smaller area can be imaged w ith Equation 20
the same number of pixels thereby effectively
reducing the pixel size.
53
AS NT Level III Study Guide: Radiographic Testing Method
where:
Figu re 7.1: Spatial and contrast resolution
(M depth). £DR = effective dynamic range
BD = bit depth
NR = rcadout noise and
NSbk = background scatter.
-
.€
iii'
'500
'000
- subject contrast in the object. This can be
visualized by considering a bar pattern as shown
~ in Figure 7.2. As the pattern becomes finer, the
500
00 image begins to lose contrast. A plot of thi s
30 60 90 120 150 180
response is ca lled the square wave response (when a
Distance (pixels) bar pattern is used) and is very sim ilar to the
modulation transfer function . Square wave
Legend response factors can be used to evaluate imaging
A . reference bar
B. 0.5 line pairs per 1 mm (13Ii1'\8 pairs per 1 in.) systems and under certain cond itions may be
C . 1 line pairs per 1 mm (25 line pairs pel , in.) corrected to the sine wave response or
D. 2 line pairs per 1 mm (50 line pairs per 1 in.) modu lation transfer function equiva lence.
E. 4'ine pairs per 1 mm (100 line pa,,~ per 1 in.)
In practice, va rious factors can resu lt in
information being scattered over several pixels,
Reprinted from Nondestructive Testing Handbook, third thereby reduci ng the resolution. Modulation
edition: Volume 4, Radiographic Testing.
transfer function is a usefu l measure of true or
54
Chapter 7: Fundamentals 01 Digital Images
effective resolution, because it takes into account displayed; this is referred to as willdow and
the amount of blur (or contrast) through the leveling in the case of 16 bits. If all 16 bits are
system over a range of spatial freque ncies. mapped, the look up table equally divides the
4096 gray levels over the available 256 display
levels. Typically, the useful radiographic
Signal-to-Noise Ratio information is contained over a narrow range of
Noise is the primary limiting factor in any gray levels so that a window b rackets the desired
image enhancement procedure. When noise is val ues within the 12 (or 16) bit range to map to
present, the ability to detect features of interest the display and the level of the window
depends on the ratio of the signal intensity to the
modulates the display brightness. in this way, it
random intensity variations caused by the noise is possible to maximize the display contrast
in the system. Most enhancement techniques also associated with small change in object contrast.
enha nce the noise, sometimes more than the
..ignal. Care must be taken to use imaging and
an alysis techniques th<'lt minimize noise and give Archiving and Data Compression
the maximum signal-to-noise ratio. Archiving requirements, such as file sizes and
storage devices, must be carefully considered
when developing techniques. For example, a
Display radiograph for moisture may use a 3S x 43 cm
(14 x 17 in.) image area and, because of the low
Pixel Mapping resolution required, use a 200 I-lm (0.008 in.) pixel.
A critical aspect of the electronic display is This would produce an image of 1780 pixels
the monitor resolution. For example, monitors horizontally and 2160 pixels vertically for a total
may have display resolutions of "1200 x 1600 or of 3.8 million pixels, or a 7.6 megabyte file size. If,
2000 x 2500, however, scan resolutions of on the other hand, one is looking for fatigue
5000 x 6000 can be generated from the readout cracks and still wants to use a 3S x 43 cm
process. Therefore, it is important to remember (14 x 17 in.) image area, then a 50 I-lm (0.002 in .)
that dt.'pi.'nding on the magnification of the image pixel size would be more desirable. This would
or' the monitor, there may actually be more raw resu lt in an image that is 7000 x 8500 pixels, or
data avai lable than is displayed. To display an about 60 megapixels and a corresponding file size
image that either has more or less data displayed of 120 megabytes. This is equiva lent to more than
th,'ln is in the raw image, pixel mapping eighty floppy disks for a single image!
techniques are used. Pixel replication or pixel Data compression techniques reduce the size
interpolation are used when magnifying beyond of files by removing unneeded information so
the image resolution. When reducing the image they take up less storage space. There are a
siz(", pixel averaging is used. variety of compression techniques available and
care must be taken to ensure that the one chosen
Gray Scale Mapping does not remove necessary discontinuity related
A monitor may only be able to display a information. Lossless compression techn iques
portion of the data available in each pixel. For provide a reduction in file si7..€ wh ile maintaining
example, digital images may contain 12 or 16 bit data integrity.
digital data that must be displayed on a monitor As can be readily seen, as image resol ution
that may display only 8 bits. The system must increases, storage requirements and therefore cost
properly map the 12 (or 16) bit gray scale data to of storage will increase as well. There are key
a cathode ray tube. First, because only 8 bits can capacity and performance tradeoffs which must
be di splayed on the monitor, a dynamic look up be evaluated to minimize production delays such
table function can be used to select which 256 as having to wai t for an acquired image to be
g ray sca le range of the original data are w ritten to, or recovered from, a storage device.
55
AS NT Level III Study Guide: Radiographic Testing Method
u. dis play an image that has either more or 7.9 As image resolution increases:
less data d is played than is in the raw
image. a. data compression is required.
b. map pixel data from one location to b. file size, and accordingly storage costs,
another for image processing. increase.
c. maximize the dis play contrast c. larger monitors are required .
associa ted with a s mall change in object d . None of the above.
contrast.
d . None of the above. 7.10 Which o f the follow ing makes it possible to
maximize the display con trast associated
7.5 Data compression: with a small change in object contrast?
56
Chapter 7: Fundamentals of Digital Images
57
ASNT Level III Study Guide: Radiographic Testing Method
58
Chapter 8
Film Digitization
Film digitization provides the ability to is a rapid and drastic change in light level and
digitize a conwntional film image, thereby the charge coupled device momentarily saturates.
permitting bettef anu lysis and storage, and allows The image is corrected by changing the sampling
disposal of the film that would degrade over time or integration period. At high light levels,
time. the integra tion period is reduced to avoid
saturation of the cha rge coupled device, whereas
at low light levels, the integration period is
Charge Coupled Device Film increased to achieve an adequate signal-Io-noise
Digitization Systems ratio. To obtain optical density dynamic ranges
A charge coupled device is a silicon up to 5, multiple scans are performed at varying
semiconductor device consisting of a large charge coupled device integration periods and
number of grid like elements which arc sensitive scan speeds.
to light. When light energy impinges 011 the Another aspect of chilrge cou pled devices is
charge coupled device elements, the photons their spatial resolution. The elements can be
)r;L'ncrute a ckuge within each element. arrayed along one dimension or in two
Pl"riociically, the clement is discharged and the dimensions. The array's resol ution is generally
amplirude of the charge measured. In this way, g iven as the element size. Thus, the 1 cm 2 chip in
light amplitude can be converted to a a video camera that has 512 by 512 elements is
proporl ionalL' electrical signal and digitized. said to have a resolution of about 20 ~m. Once
Charge coupled devices have a limited light the various focusing lens aberrations arc coupled
intenSity dynamic range. This occurs when there together, the true resolving capability of a charge
Figure 8.1: Charge coupled device: (a) array schematic; (b) intensified camera.
(a) (b)
5eooof aITay
Microcharlnel plate
-
I
1
Retay Intensified
"",,, photons
Reprinted from Nondestructive Testing Handbook, third edition: Volume 4, Radiographic Testing.
59
AS NT Level III Study Guide: Radiographic Method
60
Chapter 8: Film Digitization
a. always result in images with the same a. the elemen ts are not sufficiently
resolution as the original film image. electrically isolated.
b. have no issues with resulti ng dynamic b. the elements become too small.
range. c. very high energies are used.
c. require multiple scan because the laser d. one photon activates more than one
is diffused through the film . element.
d. None of the above.
8.6 The spatial resolution of a laser scanner is
8.2 In o rder to reach an optica l density range determined by:
from 0 to 5, charge coupled devices mlls t be
sca nned severa l times. This is because: a. the size of the laser s pot and the laser
frequency.
a. photomultiplier tubes have a limited b. the size of the laser spot and overall
d ynamic ra nge. beam quality.
b. the integrating cylinder is so much Co the system modulation transfer
larger than the desired pixel size. function .
c. charge coupled dev ices have a limited d. All of the above.
intensity dy namic range.
d . None of the above.
61
ASNT Level III Study Guide: Radiographic Testing Method
62
Chapter 9
Digital Radiographic Imaging
63
AS NT Level III Study Guide: Radiographic Testing Method
Storage Phosphors
1 t """,
Storage phosphor imaging utilizes a screen Pixel electJode III Pi>cel electrode
that is exposed with geometries that are the same I I I I I I I , I
64
Chapter 9: Digital Radiographic Imaging
proportional to the amount of radiation energy makes the phosphor screens fully reusable and
absorbed by the storage phosphor screen. As a provides a major advantage over film.
result, the characteristic cu rve, or exposure curve, Various systems are available that utilize
is linear as opposed to logarithmic as with film. different phosphor materials and d ifferent
The photostimulated luminescence from a wavelength lasers to extract the latent image. This
small area (determined by the laser spot size) is scanning process is where this technology departs
then collected at a photomultiplier rube that from the other digital approaches. The screen is
converts the incident luminescence photons to then erased and can be reused. This technology
photoelectrons (current) and amplifies it. This produces an image that is identical in perspective
current is then converted to a voltage, digitized to that produced with film and eliminates the
and stored as a function of x-y position . This need for darkrooms and film processing
process is repeated until every point on the chemicals.
phosphor screen has been scanned, the image Inherent unsharpness in ph osphor images is
computed and digitally displayed. a factor of grain size, screen thickness and pixel
After scanning, a residual image may remain size. Unsharpness is reduced and resolution
on the screen. The image is eliminated (erased) by improved as these three parameters aTe reduced.
using an intense source of energy at the same The main advantage of storage phosphor
wavelength used for scanning. This fearure imaging over film is the reduction of film use, the
ability to digitally acquire a film quality image
and the corresponding benefits of that digital
Figure 9.3: Coupling of light from phosphor to image file, such as easy archival and retrieval.
charge coupled device in X-ray detector system:
(a) lens coupling; (b) fiber optic coupling. Linear Arrays
(a) Linear array detectors are much like charge
Fiber optic scintillator or coupled devices, except that they typically have
/hoSphor or both pixels in only one dimension or they may be
composed of a small rectangular array such as
30 pixels x 1024 pixels. The advantage of linear
arrays is their scatter rejection capability. The key
65
ASNT Level III Study Guide: Radiographic Testing Method
X-rays
Mechanically
rotating mirror
system
66
Chapter 9: Digital Radiographic Imaging
9.2 All of the following are methods of 9.7 An advantage of storage phosphors over
acquiring digital radiographs except: other digital imaging schemes is:
67
ASNT Level III Study Guide: Radiographic Testing Method
9.10 The em ission of light by a storage phosphor 9.12 Amorphous selenium conversion layers
when exposed to the appropriate exhibit extremely high resolution because:
wavelength laser is called:
a. the modulation transfer function is not
a. photophosphorescence. dependent on the spatial frequency.
b. Ouorescence. b. lateral scattering is prevented by the
c. photostimulated luminescence. presence of vertical field lines that are
d. electroluminescence. parallel to the incident X-rays.
c. no gain or offset correction is required.
9.11 An advantage of storage phosphors over d. there are no electronics associated w ith
film is that: them.
68
Chapter 10
Radiographic Techniques
69
AS NT Level III Study Guide: Radiographic Testing Method
J..._-{\"x. 'PO'
OIaphragm
Diaphragm
F..,
Reprinted from Nondestructive Testing Handbook, third Reprinted from Nondestructive Testing Handbook, third
edition: Volume 4, RadiographiC Testing. edition: Volume 4, Radiographic Testing.
70
Chapter 10: Radiographic Techniques
Screens
Lead screens in contact with a film red uce the
effects on the film of scattered radiation from all
sources. Front lead screens between 0.025 and
0.25 mm (0.001 and 0.01 in.) thick, in intimate
contact with the film, are typ ically used for all
rad iographs taken with X-rays or gamma rays
that exceed 150 kV Lead screens lessen the scatter
re(Jch ing the film regardless of whether the
screens permit a decrease or necessitate an
increase in the radiographic exposure.
Specimen
X-ray exposure cassettes often incorporate a
sheet of lead foil, usu ally 1.6 to 3.2 mm (1/16
to 1/8 in.) thick, in the back for the specific
purpose of protecting the film from backscatter.
)(
This lead will not serve as an intensifying screen;
first, because it usually has a paper facing and
second, because it often is not of radiographic
Film and cassette
quality. If using such a cassette for gamma rays or
mil lion vol t X-rays, the film should always be Reprinted from Nondestructive Testing Handbook. third
enclosed between double lead screens. Otherwise, edition: Volume 4. Radiographic Testing.
the secondary radiation from the lead backing is
sufficient to penetrate the intervening felt or
short (hard) wavelengths. The beam emerging
paper and cast a shadow of this material on the
from the filter therefore contains a higher
film, giving a gran u lar or mottled appearance.
proportion of the shorter wavelengths. The
In high energy applications, lead screens up
low energy radiation, if not filtered out, would
to 3.0 mm (0.12 in.) thick or more may be used.
increase the undercutting or burning out of the
edges in thinner sections.
Filters Rules for filter thicknesses are difficult to
Filters may be placed either between the formulate exactly because the amount of filtration
object being radiographed and the X-ray source, required depends not only on the material and
as in Figure lOA, or between the object and the thickness range of the specimen, but also on the
film. When the filter is placed between the object distribution of material in the specimen and on
and the film, the filter is intended to reduce the amount of scatter to be eliminated.
scatter. In general, the use o f filters is limited to Typical filters for aluminum and steel are
radiography with X-rays. shown in Table 10.1. The values in this table are
A metallic filter placed between the source maximum values, and depending on
and object reduces subject contrast by hardening circumstances, useful radiographs can often be
the radiation. The longer (soft) wavelengths do made with far less filtration.
not penetrate the filter to the same extent as the
71
ASNT Level III Study Guide: Radiographic Testing Method
72
Chapter 10: Radiographic Techniques
f
vision, the brain integrates the two images into
one in which the various fea tures stand out in
relief in true perspective and in correct spatial
relation.
R
'M:
Left eye Right eye
L
[t is important to remember that the
radiograph exposed in the right shift position of
the tube is vie\·"ed by the right eye and the one
exposed by the left shift position is viewed by the
left eye. In fact, the cond itions of viewing the
radiographs shoUld be analogolls to the
Figure 10.6: Similar triangle relationship.
conditions under which they were exposed. The
two eyes lake the place of the two positions of the
focal spot of the X-ray tube, and the radiograph Source posnlon 1 Source position 2
as viewed in mirrors or prisms occupies the sa me A
r~
position with respect to the eyes as did the films
with resp~ct to the tube during the exposures.
The eyes sec the X-ray representation of the part
just as the X-ray tube exposed the actual part.
T·O
Parallax Methods T
73
AS NT Level III Study Guide: Radiographic Testing Method
proportional to the closeness of the object to the H = the height of the discontinuity above the
source. back surface of the part,
A similar triangle relationship is the basis for K = the distance of the part to the film, and
most of the calculations used in the radiographic T = the source-ta-film distance.
paral lax methods. Figure 10.6 shows this
relationship graphically. By measu ring or knowing the firs t three
Radiographic parallax methods use three parameters, the fourth parameter can be
variations of the sim ilar triangle relationship. calcu lated on the basis of the si milar triangle
These three methods are: relationship. With the rigid formu la method, no
markers are necessary. However, the part
L rigid formula, thickness, the source-ta-film distance and the
2. sing le marker approximate formula, and source shift must be accurately recorded. In
3. double marker approximate fo rmula. addition, the image of the discontinuity must be
shown on a double exposed radiograph.
The data for a similar triangle relationship are The following exposure techniques should be
derived from the displacement of the image on used when applying the rigid formula method.
the film plane. The film plane is used, rather than
the depth below the surface, because it is not 1. Calculate necessary exposure timC'.
always possible to have the film in intimate 2. Make first exposure at one half of this
contact with the surface of the part. exposure time.
In addition to problems encountered in 3. Move source parallel to (and a s pt.."'Cificd
calculating the object's height above the film, distance along) the film p lane.
certain orientation or discontinuity geometries 4. Make second half of the exposu re.
can cause measurement errors. These are not
because of a failure of the method, but rather a The rigid formula method can be used when
failure of the radiographer to recognize and the film is placed in intimate contact with the
compensate for variations in object displacement. bottom of the part and when there are no
limitations on the height of the sourcc "bove the
Rigid Formula film plane. It is important to have significa ntly
A schematic diagram of the rigid formula large source-to-film versus top of object-ta-film
method is shown in Figure 10.7a. The method is ratios when using the rigid parallax method .
also defined in the following equation: It is important to remember that the
fundamental relationship between d iscontinuity
height and image shift is nOlllinear. As the
D B discontinuity height approaches the
T- D A source-to-film distance, the image shift incre,lscs
Equation 21 without limit. When the discontin uity height is
sma11 compared to the source-to-film distance, the
curve of accuracy approaches linearity.
D=~
A+B Single Marker Formula
Equation 22 When the part thickness and discontinuity
height are slllall relative to the source-to-film
distance, the relationship between D and B
approaches linearity and the height of the
H = D-K+ BT discontinuity above the film plane becomes
, A+B-K approximately proportional to its parallax. A
Equation 23 proportional relationship offers certain
advantages in that an artificial discontinuity or
marker can be placed on the source side of the
where: object, as shown in Figure 10.7b. The height of the
discontinuity can be estimated or calculated by
A = the source shift between exposures,
comparing the shift of its radiographiC image
B = the image shift of the discontinuity,
with that of the marker. For example, if the
D = the distance of the discontinuity above single marker shift is twice the shift of the
the film,
74
Chapter 10: Radiographic Techniques
Figure 10.7: Stereo technique diagrams: (a) rigid.formula par.allax technique; (b) single marker
approxi mate technique; (c) double marker approximate technique.
(,) (c)
A
A- _ _ _AA_ __
,'!.,:~,----~l
'\ lr
,...,---~
.
Source
1
'l
Sw,re
.'"'~
T-D
T Discontinuity
t
_I
Source T
side
H marker
i
Sensor plane I I
H
_
,kJ, ~H~'~~~~~;:~~~~::~~~~
(b) A
-, - K
Sensor
A- ~ ~
Legend
A " source shift
B " indication shift in image
D " distance from discontinuity to sensor plane
K " distance from test object to sensor plane
H " thickness 01 test objee1
Hs " height 01 discontinuity above mar ker on sensor side
T " distance from source to seosor
Di scontin uity
.---t::~----t\"1T
H~,~~__~~-,~__~~
K
"
SenSOl" plane Reprinted from Nondestructive Testing Handbook, third
edition: Vo lume 4. Radiographic Testing.
75
ASNT Level III Study Guide: Radiographic Testing Method
discontinuity between the two test surfaces of the currents required for flash rad iography, different
part can be obtained by linear interpolation using electron sources must be used. These sources do
the following equations: not allow effective focusing of the electron beam,
so special X-ray tube and target geometries must
be designed to achieve the necessary confined
BI - B3 == fj.B, focal spot.
Equation 24
and Film Recording
Fast film /screen combinations are used to
B2 - 8) :: DB", obtain adequate film exposures. A dual emulsion
and Equation 25 light sensitive film is placed in close contact with
and between two fluorescent screens that absorb
H,= B1- B" and convert a portion of the incident X-rays to
light, exposing the emulsion facing each screen.
H", - 8 2 - 8)
The film denSity range is more limited than th.1t
or Equation 26 of film used in conventional radiography and the
slope of the characteristic curve (gamma factor) is
f I!.Bf
H ~ s mall at both short and long exposures, resulting
in very low image contrast. Careful adjustment of
H", l1fJ",
the exposure is required to achieve image qua lity
or Equation 27 and contrast.
The choice of screens is a tr"de off between
speed and resolution. Thicker screens have more
H = H
f •
(I!.Bf
tlB
) output but reduced resolution. High speed film is
• generally selected but, on occasion., a slower film
Equation 28 speed is used to avoid excessive quantum noise
where: in the image.
76
Chapter 10: Radiographic Techniques
An exposure is made with one of the Rotary motioll - The X-ray source and slit are
following techniques. stationary and the cylindrical part rotates
360 degrees or more through the collimated X-ray
1. A part is moved through a collimated beam beam, as in Figure 10.9.
of radiation emitted by a stationary source.
2. A collimated source is moved relative to a
stationary part. Figure 10.8: Unsharpness due to motion.
where:
Y
D = source-to-film distance, 1\
d = defect-to-film distance, and
F = effective focal spot size. 11t-_ _,
Unsharpness because of motion is derived I
---IL F~==:-M;:;:':;;U-==::l
from Equation 30 using the relationships in
Equations 31, 32 or 33 (see Figure 10.8 for
definitions):
The conditions for unsharpncss because of
-I u I- --I I- u~
motion arc shown graphically in Figure 10.8. C sourw·to·sht distance
o source·to·lilm distance
F effective focal spot size
F S M motion at source side of part
S slrt width
X C-X T sourw sKSe of part to film distance
Equation 30 U unsharpness
X retated to F and S
M .. U" motion plus unsharpness at fitm pta ne
F M M+V
- - = Reprinted from Nondesrructive Tesring Handbook, secorld ediHon,
X D-(X+T) D- X V~ume 3, Radiography aM Radiation Tesling.
Equation 31
Lillear 1II0tioll - The part under testing is
V= T(F+S) moved past the collimated X-ray beam or the
C collimated X-ray beam is scanned over the
surface of the part, as in Figure 10.10.
Equation 32
Sy"chro"ous radiography - Applicable to
F+M D-T cyclical motion: requires a short pulse X-ray
generator capable of adjustments of the pulse to
F+S C match the speed of the cyclical motion.
Equation 33 Since its conception in 1956, applications of
in motion radiography have been to examine
In motion radiography techniques currently used weldments, brazed honeycomb structures,
in industry are linear motion, rotary motion and adhesive bonded honeycomb structures, nuclear
synchronous radiography. fu el elements and rocket motors.
77
AS NT Level III Study Guide: Radiographic Testing Method
As with any nondestructive testing 2. Large focal spot creates a need for tight
technique, the user must consider the advantages collimation, which in turn results in a higher
and disadvantages of in motion radiography. percentage loss of X-ray energy.
Ron film
Cylinder
Cylinder
RQjllilm
(
Rotation
Lead plug
(
Rotation
)OO..l\~r--- X'IIIY source
Replirlled from Nondestrucfive n,sting Handbook. second edrtion. Volume 3. Radiography and Radiation Testing.
1-----
-L.
Scan 2
- - ' - - - ~'
T -,
-
Roillilm (scan 1)
-.; ..
~
Reprinted lrom Nondestrvctive Testing Handboolo:, second edition. Volume 3. Radiography and Radiation Testing.
78
Chapter 10: Radiographic Techniques
Figure 10.11: Electron radiography: (a) transmission technique, (b) emission technique.
Zc=
~A§'~~~.~~~::::=='F;'~~~;:'=~~====4"~~~~:""
I
Roptin\ed ',om Noodesrnx:tive r.st/ng Handbook, second edjllOll. Volume 3, Radiography and Radiarion Tes'lIIQ.
Panoramic Exposures
[n those instances where both the inside and
outside surfaces of a pipe o r cylindrical vessel,
hemispherical head, or small parts w ith the same
geometriC'S arc accessible, the panoramic
technique can be used. Figures 10.12,10.13 and
10.14 show the general arrangement of the source
of radiation and the film. The basic radiographic
exposure princip les are the same for panoramic
exposures as for the more conventional
arrangements. Depending on the diameter of the This technique is by far the fastest and most
exposure, source size should be considered to economical method of performi ng radiographic
control geometric uns harpness Us' and when examination of these types of configurations and
examining numerous specimens, care should be is acceptable to most codes, s tandards and
taken to maintain identification of all parts. specifications, but requirements that must be
controlled vary.
79
ASNT Level III Study Guide: Radiographic Testing Method
where:
Radiation Attenuation Gaging
Techniques II = mass attenuation coefficient of the sample
Radiation attenuation gaging is used when material for the energy used, and
information on changes in specific parameters p = density of the sam ple.
such as thickness, density or composition is
desired. A nonimaging radiation d etector is used Measurement of radiation intensity [ can be
to measure transmitted radiation intensity, which used to d etennine cha racteristics of the sa mple
is related to the attenuation caused by the which depend on the product JipT. The results
specimen, which in turn is related to some are either numerical values or strip chart
specific material parameter of interest. The basic recordings that represent the amount of radiation
attenuation gage, in its simplest form, consists of passing through, or sca ttering fro m, the area of
a source, source shielding and collimation, an air interest. These meas urements ca n usuall y be
gnp where samples can be introduced and a made very rapidly, even automatically. The
collimated detector as shown in Fi gure 10.15. information can be related to a property of the
If the intensity o f the radiation measured by
the detector with no sa mple in place is 10' then
when a sa mple of thickness T is introduced SO as Figure 10.14: Panoramic exposure arrangement .
to intercept the radiation beam, the intensity I
meas ured by the detector is given by:
I=I e - Jlpr
"
Equation 34
/
I
/
I
I
Specimen
Source Detector
Reprinted from Nondestructive resting Handbook. second edition. Volume 3, Radiography and Radiation T8$fing.
80
Chapter 10: Radiographic Techniques
Specimen
Reprinted from NondcslrtlCflW ruling Handbool<. second edition, Volume 3, Radiography and Radiation Telllflg.
81
ASNT Level III Study Guide: Radiographic Testing Method
Composition gages use either neutrons, X-rays also may interact more w ith one
which interact with hydrogen or some other element than others in a specimen. The
component in the specimen, or use photons interaction may be either absorption or
(X-rays or gamma rays), which interact with one fluorescence . The fluorescence interaction gives
element in the specimen more than the rest. An rise to a new X-ray, which has an energy
example is a moisture gage that determines the characteristic of the element involved. X-ray
moisture content (or other hydrogenous fluorescence gages (Figure 10.17) may provide
materials) of soil, concrete or geological qualitative and quantitative information on
structures along an oil well wall by detecting several elements simul taneously. Such gages
thermal (0.01 to 0.05 eV) neutrons scattered by permit identification of alloys or the
the specimen when it is bombarded by fast measurement of the thickness of one metal on
neutrons. Hydrogen is a more effective moderator another.
of fast neutrons than any other element.
82
Chapter 10: Radiographic Techniques
83
ASNT Level III Study Guide: Radiographic Testing Method
10.11 There are currently three in motion 10.14 X-ray diffraction and the resultant patterns
radiographic techniques used in industry. recorded on the inspection med ium are of
Which of the following listed techniques is primary concern when radiographing:
not an in motion radiographic technique?
a. thick sections of stee l specimens.
a. linear motion b. aluminum specimens.
b. rotary motion c. bimetallic weld samples.
c. stereographic motion d. grainy metallic specimens.
d. synchronous radiograph
10.15 If the panoramic technique of radiography
10.12 A higher percentage loss of usable radiation is selected, o ne of the most important
is expected during in motion radiographic factors to be considered is the:
techniques as the result of:
a. material composition.
a. collimation. b. thickness uniformity.
b. filtration . c. film type.
c. speed of travel. d. penetrameter requirements.
d. absorption.
10.16 In high energy radiographic applications,
10.13 The electron radiographic techn ique screens vary depending onlhc energy
utilizes in lieu of X-rays used. When using an 8 MeV linear
when u sing either the electron transmission accelerator, which of the following
or electron emission procedure. thicknesses would be the most appropriate
front screen thickness?
a. photoeledrons
b. photomicrons a. 0.76 mm (0.030 in.) Pb
c. scattered secondary radiation b. 3.18 mm (0. 125 in.) Pb
d. secondary photoelectrons c. 0.25 mm (0.010 in.) Pb
d. 6.4 mm (0.250 in.) Al
84
Chapter 11
Computed Tomography
85
ASNT Level III Study Guide: Radiographic Testing Method
detector array to define a compu ted tomography computed tomography system is determined by
slice p lane in the object. The slit collimation the effective beam width of the X-ray beam in the
reduces scatter, improving the signal-ta-noise object. The effective bealll is a function of the
ratio in the image. Data are obtained by source and detector dimensions and the position
translating and rotating the object so that many of the object with respect to them. The vertical
viewing angles around the object aTe acquired. resolution of the slice volume will be determined
When a series of projections is taken from many by the effective slice thickness of the collimation
angles, the projection data can be back projected aperhtres.
to create an image. As the number of projections Figure 11.3 shows the configuration of a
increases, the ability to more exactly reconstruct source and detector for the horizontal resolution
the object increases. In a computed tomography of a computed tomography slice through an
system, the projections are actually subjected to object. In Figure l1.3a, a source and detector of
an incredible amount of mathematical massaging, eq uivalent aperture size have an object
but the steps are effectively the same as those in positioned midway between them. With this
the manual triangula tion. configuration the effecti ve beam width is
minimized at the center. At the edges of the object
the effective beam width will be slightly larger
Resolution a nd the resolution is decreased. When the source
Both horizontal and vertical resolution must
and detector apertures differ in size, as sho wn in
be considered in the case of a computed
Figure 11.3b, then the best resolution will be off
tomography system. The IlOriZOlltn/ resolution of a
center. In this case the rotation of the computed
II tomography system, whether 180 degrees or
Figure 11.2: Example of triangulation as basis for 360 degrees, could make a difference on the
computed tomography: (a) first image , with line of resolution of details in either side of the object.
interrogation normal to sensor plane; (b) second Figure 11.3c shows the case of a very small source
image, with line of interrogation oblique to sensor (microfocus) and larger detector. By using
plane.
(a) (b)
Source Figure 11.3: Examples of source-abject-detector
:_5 - "lr___ configu rations and effective beam widths:
(a) source and detector of equivalent aperture
size; (b) source larger than detector; (c) source
smaller than detector.
(a) Object
Source Collimated
CD
Object detector
d
l
1 I
Image
plane 1f ----lot::
(b) Object
----lo, Collimated
()
Source detector
Ii
Image 1
I I I
Image 2
o
d = distance from source to image plane Detector
III = distance from round discontinurty to image plane
f? = distance from square discont inuity to image plane
5 = source travel distance Microfocus
iiI = appare nt travel distance of round discontinu ity in image plane w,~
Ii:! = apparent travel distance of square discontinu ity in image plane
Reprinted from Nondestructive Testing Handbook, third Rep rinted from Nondestructive Testing Handbook, th ird
edition: Volume 4, Radiographic Testing. edition: Volume 4 , Radiographic Testing.
86
Chapter 11 : Computed Tomography
projection magnification, very fine resolution The number of views II can be estimated by
may be possible in the object. The resolution can allowing a ray through each beam width on the
be estimated by taking an average of the effective outer radius of the field of view:
beam size in micrometers, multiplying by 2 and
inverting to obtain line pair per micrometer V=J[D lw
resolution values. Equation 37
The number of data points, number of
projection views and slice thickness define the Computed tomographic systems often
testing volume. The operator will normally select provide contrast sensitivity measurements in the
the slice thickness. Increasing the slice thickness range of 0.1% to 1.0%. What the equations show
will allow more photons for bet.ter imaging is that the signal-to-noise ratio improves with
statistics or greater scanning speed. However, it increases in computed tomography system
will increase the smearing of sloping edges on characteristics of X-ray beam w idth, number of
objects or features and decrease sensitivity to views, X-ray beam intenSity and integration time.
details that may be thinner than the sl ice The signal-to-noise ratio will also be improved by
thickness. Narrowing the sl ice provides finer decreasing the ray spacing and object diameter.
detail sensitivity to ax ial variations in the object These characteristics reflect the tradeoffs in
but at the cost of scan time and increased optimizing a computed tomography system. Fast
statistical noise. scan times, fine resolution, high contrast
sensitivity and large object size are mutually
Contrast exclusive, requiring compromise in system
The contrast sensitivity in computed design.
tomography images is inherently high because
each reconstructed volume element is composed System Configurations
of backprojected rays from many orientations Computed tomography requires more
about the object. The contrast ratio is given by: soph isticated equipment for data acquisition and
reconstruction than conventional radiography.
Contrast ratio = 61 (RSN x Zt 2 The total time requi red to test an object
volumetrically can also be relatively long, making
Equation 35 computed tomography a Sign ificantly more
where: expensive test. However, for many structures
computed tomography provides unique
Z = number of pixels over which the information. Computed tomography has several
contrast is observed, and variat ions. The most useful forms for indu strial
RSN =signal-to-noi se ratio. computed tomography are the rotate alld trallslnte
scheme (second generation) and the rotnte ollly
The equation below gives an estimate of the scheme (third generation) as shown in
signa l-to-no ise ratio in a voxel element as a Figure 11 .4.
function of various computed tomography
system characteristics for a reconstruction of a Rotate and Translate Tomography
cyli ndrical object: The rotate and transla te scheme utilizes a
single source and a bank of detectors arranged to
RSN = O.655.uwU [(VIlII D.p)e- 2 i!r]"2 subtend a fan beam of the source. (The fan beam
is collimated so that the fan lies in the plane of
Equation 36 interest.) This allows all views that are with in the
where: fan angle of the source to be obtained on the
same traverse. After traversing the fan, the object
~ = linear attenuation coefficient, rotates the number of degrees of the fan and
w = X-ray beam width, traverses back cross the fan beam. Rotations
V = number of views, continu e until 100 degrees or 360 degrees have
/! = photon intenSity rate at the detector, been covered.
t = integration time of the detectors,
l1p = ray spacing, and
r = radius of the object. Rotate Only Tomography
Rotate only tomography also utilizes a single
source and a bank of detectors that spans the test
87
ASNT Level III Study Guide: Radiographic Testing Method
"~
I
', - ,'
I
X-rays and one-dimensional array of detectors.
The rotate and translate scheme is commonly
used for industrial objects because objects larger
(b) Detector
than the X-ray bea m (an angle can be
Object
accommodated. The rot.:lte only scanning
approach is used on small industrial objects
because it is faster than rotate and translate. Both
method s image only one slice th rough the part in
a single scan. That slice inspection volume is the
size of the fan beam height collimation.
Mechanical Handling
Mechanica l handling system tolerance
budgets are almost always expressed in terms of
the spatial resolution. For rotate-and-translate
tomography, the total tolerance stack up is given
Reprinted Irom Nondestructive Testing Handbook, third
edition: Volume 4, Radiographic Testing. as 0.25 to 0.33 times the spatial resolution. Thus,
for a resolution corresponding to good spatial
88
Chapter 11 : Computed Tomography
discrimination of adjacent pixels of size 1.0 mm weight), testing parameters (spatial resolution,
(0.04 in.) the nominal tolerance stack up would be contrast sensitivity, slice thickness, time for
0.33 mm (0.013 in.). This means that all the testing) and the operator interface (system control
imprecisions in the individual mechanical pane\, image display, processing functions and
components must, when added together, be less data archiving).
than this absolute tolerance. The sensitivity to fine detail of computed
tomography systems is a function of resolution
System Design and contrast sensitivity. Com puted tomography
Table 11.1 lists key attributes of a computed resolution is fundamentally determined by the
tomography system and the ramifications of beam width of the X-ray optics design and is
choices of the attributes on system component driven by the selection of source and detector
selection. In the selection of a computed aperture sizes and the source, object and detector
tomography system to perform nondestructive distances. The beam width, size of the object and
tests it is important to define the desired testing ima ge reconstruction matrix must all be
characteristics, particularly object (size, type, considered in a system design.
Table 11 .1: Computed tomography system attributes and their major ramifications.
89
ASNT Level III Study Guide: Radiographic Method
A typical reconstruction matrix size for component so that a higher resolution beam
computed tomography is 1024 x 1024. To a first w idth finer than 1 part in 1000 of the object can
approximation, this would make the resolution be used effectively. However, the scan must still
limit roughly 1 part in 1000 and the system cover the full size of the part As the part size is
would be designed to match the X-ray optics to increased, the source to detector distance
0.001 times the s ize of the part. For example, a increases, and X-ray intensity at the detector fall s
system designed to handle a 0.5 m (20 in.) size off quadratically. Thus, it is impractical to use a
part might allow for 0.5 mm (0.02 in.) size beam very small beam width on large parts because of
width, and a system designed for a 10 mm the very long scan time that wi ll result. As shown
(0.4 in.) size part might have a 0.010 mm in Table 11.2, practical resolutions for computed
(0.0004 in.) beam width. tomography systems that hand le large
It is possible to reconstruct the components greater than 300 mm (12 in.) in
1024 x 1024 matrix over subregions of a diameter are in the range of 1 to 2 line pair per
1 mm (25 to 50 line pairs per 1 inch). For
components less than 300 mm (12 in.) in diameter
Table 11 .2: Part size versus resolution. 2 to 4 li ne pairs per 1 mm (50 to 100 line pairs per
Part size Resolution 1 inch) ca n be obtained. For higher resolution,
mm (in.) Ip/mm (Iplin.) g rea ter than 4 line pairs per I mm (100 line pairs
per 1 inch) and feature sensitivity on the order of
> 300 (12) 1 to 2 (25 to SO) 0.1275 mm (0.005 in.), the computed tomography
< 300 (12) 2 to 4 (50 to 100) systems are designed to only handle objects of 25
30 to 40 (1 to 2) 0.125 (0.005) o r 50 mm (about 1 or 2 in.) in size.
Parameter Notes
Alignment image artifacts caused by mechanical alignment
dimensional accuracy
Effective energy and linearity of monochromatic photon energy that would give the equivalent
computed tomography numbers result as the polychromatic spectrum used
90
Chapter 11: Computed Tomography
91
ASNT Level III Study Guide: Radiographic Testing Method
A reference standa rd that consists of di ffering configuration, such as ci rcular rings in rotate only
materials of significant density variation for a computed tomography systems. to those that are
wide range of industrial material applications process dependent, such as partial volume
may be fabricated. However, the evaluation of the streaks. Beam hardening is a primary sou rce of
results from such a reference standard must artifacts from polychromatic sources. Mechanical
consider the X- ray energy and the atomic inaccuracies, material densities and partial
elements irwolved when extrapolating to other voluming effects can also produce artifacts. It is
materials not includ ed in the reference standard . important to recognize an artifact as such and to
An example migh t consist of an acry lic disk 'with understand the limitation the artifact pltlces on
inserts of ten various materials. the recognition of discontinuities or measurement
of some critical characteristic. For unambiguous
Other Functions of Reference interpretation. artifacts must not mask the
Standards presence of discontinuities. This is accomplished
if the artifact noise level can be kept below the
N umerous reference standard s of all sizes
and shapes have been made to evaluate various required signal level for discontinuity detectioll.
Extraction of positional and dim ensional
characteristics of a system. Most common ly.
information from complex assemblies is an
pyramids or slnnting edges of some type or other
have been used to assess the slice plane thickness
important application of computed tomography.
and field uniformity of computed tomographic An important assumption in the ext r.'1 ction of this
systems. Reference standards that represent information is the absolute equivalence of the
actual parts thai have d isconti nuities of known computed tomography image frame of refe rellce
and the scanned object frame of reference. This
dimensions are excellent for monitoring testing
equivalence depends on a variety of factors
sensitivity day-to-day and should be
implemented if possible. includ ing mechanical, motion,. physical elem"'nt,
analysis methods, software implementation and
Artifacts are features prescnt in the image that
ca libration methods. Therefore, a dimensional
are not present in the object. All imaging systems,
even the human eye, will have artifacts at some measurement reference standard is needed to
level. Art ifacts in computed tomographic systems establish the precision of this equivalence.
range from those associa ted with the particular
92
Chapter 11 : Computed Tomography
a. the size of the object being examined . 11.7 Signal-to-noise ratio will improve when:
b. resolution of the computer screen.
c. the slice thickness and the image plane a. ray spacing and object diameter
resolution of the system. increase.
d. the relative sizes of the source and b. beam width and in tegration time
detector. increase and ray spacing decreases.
c. beam width, ray spacing and
11.5 The slice th ickness is a very important integration time increase.
operator defined parameter. Oecreasing the d. linear attenuation coefficient and
slice thickness will: photon intensity rate at the detector
decrease.
a. provide better imaging sta tistics.
b. p rovide better detail sensitivity, but
slower scan time.
c. decrease statistical noise.
d. increase the smearing of slopi ng edges
on objects.
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AS NT Level III Study Guide: Radiographic Testing Method
11.8 Increasing the slice thickness will: 11.11 The inverse of the contrast sensiti vity value
is commonly referred to as:
a. provide fewer photons per u nit area for
greater scan speed and imaging a. contrast resolution of the system.
statistics. b. spatial resolution of the system.
b. provide finer sensitivity to axial c. the signal-to-noise measurement of the
variations. system.
c. decrease scan time. d. None of the above.
d. decrease sensitivity to details that are
thinner than the slice thickness. 11.12 Obtaining a histogram of pixels across a
region of uniform density p rovides u
11.9 Signal-ta-noise ratio will be worse when: measure of:
94
Chapter 12
Neutron Radiography
95
AS NT Level III Study Guide: Radiographic Testing Method
operation. Isotopic sou rces have been used for present in the neutron beam during exposure and
many years for a variety of applications, involves converting the transmitted portion of the
however, the thermal neutron intensities that can neutron beam into a type of radiation that will
be achieved from stich sources tend to be low, expose a photographic emulsion. In the indirect,
especially when compared to that from a reactor. or tmllsjer method, the film exposu re is made by
On the basis of technical performance, autoradiography of a radioactive, image carrying
spontaneous fi ssion from 0-252 is the most metal screen. The two techniques are illustra ted
attractive isotopic source for ncutron in Figure 12.1.
radiography. Direct sensitivity of film to neutrons is
Because slower neutrons are usually desired relatively low. Therefore, conversion or
for radiography, this energy must be dissipated intensifying screens are used with both
through numerous collisions with nuclei in the techniques. For the direct exposure method these
host material. The transformation from fast screens increase the detector response by the
neutrons to slow neutrons is achieved by a emission of radiation that the adjacent film is
moderating material. Its presence produces a sensitive to. The most w idely used detection
slowing down of the fast neutrons by elastic method for industrial neutron radiography is the
scattering collisions (between the moderator direct exposure technique with a gadolinium
nuclei and the neutrons) until the average kinetic conversion screen.
energy of the neutrons is the same as that of the For the indirect method, the screens arc
moderator nuclei. TI/erma/llelltrons are so called chosen from materials that tend to become
because they are in thermal equilibrium with radioactive upon thermal neutron exposure.
their surroundings at, or near, room temperature. Indium or gadolinium scrl'CllS used for indirect
These thermal neu trons have a higher probability neu tron radiography give clearer neutron images
of interaction with the specimen's material than and are less susceptible to interferenCt.! by other
higher energy neu trons, and are therefore most radiation. However, the indirect tcchnique is
often used for radiography. much slower than the direct. A thin film or foil of
Because the source of neutrons is a dispersed an element with a high neutron absorption cross
vohlme, rather than a point source, it is necessary section is exposed to the trans mitted neutron
to use a collimator between the source and the beam. The foil is then removed from behind the
object. Many types of collimators have been specimen and placed on radiographic film in a
designed and used including point source, remote location. The film is exposed by decay of
parallel wall and divergent collimator schemes. the radioactive nuclei produced by neutron
The most frequently used design uses divergent capture. Elements such as indium, gadolinium,
beam geometry. silver, rhodium, gold and dysprosium are useful
Although divergent collimators are sim ilar to for the indirect technique. The indirect technique
point source geometry, they are generally used to docs provid e excellent discriminat ion against
extract a beam from a relatively large moderator gamma photons from neutron sou rces or from the
assembly. Therefore, walls are required to limit object.
the background radiation from reaching the A comparison of the two general classes of
image plane. Limiting the background radiation film detection methods shows that indirect
is generally as important as geometric collimation techniques yield high contrast images with no
for obtaining good quality radiographs. gamma interference. Direct exposure methods, on
Besides static radiography with thermal the other hand, provide much faster results and
neutrons, there are also specialized neutron have yielded much better spatial resolution.
radiography techniques for which different
energies may be selected. These include neutron
computed tomography, dynamic neutron
Dynamic Neutron Radiography
The development of dynamiC (real time)
imaging. h igh frame rate neutron imaging.
neutron radiography capitalized on the
neutron induced autoradiography and neutron
availability of very high intensity steady state
gaging.
neutron beams and very high frame rate video
cameras used with rapid response neutron
Neutron Imaging sensitive scintillator screens. Various services are
Images from neutron radiography are available that provide frame rates that range from
obtained in two principal ways: direct and 30 frames per second (real time motion display
indirect. In the direct met/lod, the film is actually similar to television) to 1000 or evcn
10000 frames per second.
96
Chapter 12: Neutron Radiography
~
Casselle
97
AS NT Level III Study Guide: Radiographic Method
a. reactors.
b. accelerators.
c. radioisotopes.
d. All of the above.
e. None of the above.
98
Chapter 13
Backscatter Imaging
99
AS NT Level III Study Guide: Radiographic Testing Method
technique has advantages for the examination of 500 keY it is possible to generate residual
thick or dense structures and is also capable of radioactivity.
chemical analysis. The chief drawbacks to the
resonance fl u orescence technique are that bulky,
expensive particle accelerators are required to
Backscatter Imaging Techniques
generate the incident X-rays, and that above
Pinhole
One of the earliest examples of industrial
Figure 13.1: Multiaperture collimator. In one type scatter imaging w as performed using a pinhole
of multiaperture collimator, conical holes are camera. The pinhole camera technique gives a
drilled radially in shielding material such as lead.
Specimen is illuminated from side and only two-dimensional image. Its si mplicity is offset by
photons scattered at geometric center of the very small throughput obt,limlblc because of
collimator are detected. the small solid angle subtend(>d by the pinhole.
Closely related to the pinhole camera is th~
multiple aperture collimator. This is essentially <l
number of pinholes and masks designed to image
a selected volume clement repeatedly onto a
detector. Figu re 13.1 illu strates one form of
multiaperture detector. Conical holes are drilled
radially in a shielding material such as lea d. The
s pecimen is illuminated from the side and only
those photons scattered at the geometric center of
the coll imator are detected.
Moving Slits
By elongating a pinhole into a slit, its solid
angle may be Sign ificantly increased without
Detectors sacrificing resolution in one d irection . When
applied to compton sca ttering, slit imaging has
X-ray illumination
been used in several dep th profiling schemes. In
Reprinted from Nondestructive Testing Handbook, th ird these, the slits are configured to give high
edition: Vo lume 4, Radiographic Testing. resolution in the depth direction at the sacrifice of
resolution in other directions. In one case the
Flying Spot
Flying spot scanning is by far the most
o;'ection of
popular backscatter technique because of the high
scannong throughput obtainable. The detector sol id angle
can reach nearly 2n: steradian. The most common
technique involves placing a chopper wheel in
front of a long, often semicircular, slot as shown
in Figure 13.3. The combination of the slot in the
Interrogated ZOM
chopper wheel and the fixed slot together form a
WorkPece
moving mask that limits the incident beam to
whatever w ill pass through the mask. The
backscattered photons are usually detected with
Reprinted from Nondestructive Testing Handbook, third broad area uncollimated detectors. Th is technique
edition: Volume 4, Radiographic Testing.
is used extensively in luggage scanners to test for
100
Chapter 13: Backscatter Imaging
101
AS NT Level III Study Guide: Radiographic Testing Method
13.5 As with elastic scattering, which other type a. Because its backscatter is based on
has limited penetrat ion and as a result is nuclear rather than electron interactions.
often used for material identification and b. Because its energies <Ire best suited to
sorting of alloys? aluminum densities.
c. Because it only requires access to one
a. resonance side.
b. compton d. a and c
c. rayleigh
d. fluorescence
102
Chapter 14
Radiographic Interpretation
103
AS NT Level III Study Guide: Radiographic Testing Method
104
Chapter 14: Radiographic Interpretation
Composite Discontinuities
The field of composite structures is Casting Discontinuities
extremely broad . With all the different types of Cold shilts appear as d ark lines or linear areas
materials and accompanying combinations, the of varying length.
possibilities for defects are many and varied. Cracks normally appear as dark, irregular,
Every place that two different materials meet ca n intermittent or continuous lines, usually qui te
be a sou rce of d isbonds (adhesive to skin, well defined.
adhesive to core, adhesive to substru ctures, etc.) Gas voids appear as la rge, rounded, dark
All materials that start as liquid, such as adhesive indications. normally with smooth edges.
o r foam , have the potentia l fo r casting like Hot tears appear as dark, ragged, irregula r
defects (porosity, sh rink cracks, etc.) Most lines and may ha ve a number of b ranches of
bonding processes involve heat and many vary ing densities that are less clearly defined
structures are composed of mate rials of very than cracks.
different coefficients of thermal expansion. This Porosity appears radiographi cally as rounded
often results in internal stresses tha t in tu rn result da rk spots of various sizes.
in defects. An example would be microcracking Sand inclusions appear as light or dark
between a matrix and the reinforcing fibers. A indications of irregular shapes de pend ing on the
furthe r complication is that these issues can rela tive densities of the inclusion and the base
occur, o r be oriented, in all three dimensions, metal.
which is a major concern when considering Shrinkage appears as irregularly shaped spots
radiographic imag ing and inte rpretation. of varying densities, which often appear to be
interconnected .
Radiographic Appearance of Unfllsed chaplets arc easily identified as
circula r dark lines about the sa me diameter as the
Discontinuities core support device.
The p reviously identified and discussed
di scontinuities are norma ll y id entifiable by their CompOSite Disconti nuities
rad iographic images. Faam adhesive separation in radiographs of
bonded assemblies is significa ntly lighter lhan
Welding Discontinuities adjacent areas and is located at core spli ces,
Cracks normally show as dark. irregular, closures, shear ties and at certain fasteners that
wavy or zigzag lines and may have fine, hairline ha ve no accessible heads. Foam adhesive is
ind ications b ranching 0(( the main crack usua lly associated with honeycomb core. The
indic.. tion. foam may conta in cracks and may be separated
(ll complete 1"'lIetratioll ty pically appears as a from core, closu re webs or shear ties.
sharp, dark, continuous or in termitten t line. Skill to structllre disbol/ds ca n only be delected
Depend ing on weld joint fit-up geometry, this if the disbond is the result of a lack of adhesive.
dark line may occur in the cen ter of the weld or Th is is because the plane of the bond is
along the edge of a weld bevel. perpendicular to the radiation beam . To be
LAck of fUSion normally shows as a thin, detected by radiog raphy a disbond must be
str'l ight d.1fk Line parallel to the weld. Lack of oriented pa rallel to the X-ray beam just as with a
fu sion occurri ng between the weld and the side crack.
wall generally appears straight on one side and Honeycomb defects such as cnlshed or
irregular on the other side. It will typically misaligned core and defective shear ties are
a ppear some d istance from the weld centerline. easily imaged and produce d istinctive
Porosity shows as rounded well defi ned high indications.
density spots w ith sharp con tours.
Slag incilisions usually appear as dark Image Analysis Techniques
irregular shapes of varying lengths and wid ths. One advantage of working with digital
They are dark when the oxide that makes up the images is the opportunity for enhancement.
inclusions is of a lower atomic weight than the While it is important to preserve the origina l
weld metal. image, va riations can be generated that yield
TlIllgsten incilisiOlls appear as very light, g rea ter understanding o f object properties. It is
almost white, indications because of tungsten's often possible to effective ly increase d ynamic
highe r rad iation absorption . range, improve contrast in regions o f interest,
105
ASNT Level III Study Guide: Radiographic Testing Method
emphasize subtle features, reduce background nozzle, pump housing? Obtain a drawing.
noise and provide more robust detection of sketch or weld data sheet. Study the
d iscontinuities. configu ration, the material type, the joint
Signa l enhancement offers sha rper contrast design and the thickness involved.
and improved visibility of edges, lines, details 2. Fabrication data
and other features. Wh ile no information is How was it fabricated? Are there hea t
added in the process, enhancement makes the treatment requirements? What is the surface
information more easily viewed and fini sh? What manufacturing process was
understandable. Furthermore, enhancement can used ?
be specified and controJled and thus offers an
objective means fo r improving an image. Beca use As you review this information, some of the
of this, processing techniques become an integral basic parameters needed to determine technique
part of the docume ntation, s imilar to acceptability can be eva luated .
source-ta-film distance, energy and exposure
time. It must be emphasiz.ed thai while 1. Part thickness determines the penetrameter
processing is advantageous, raw data must be requirements and the required or permitted
preserved. radiation energy.
Numerous digita l image processing schemes 2. Reinforcement determines the need for
have ix.'en developed and are in common use. shims.
Those evaluating digital images should learn the 3. Fabrication process provides an indication of
mo re common tools and techniques of image the types of discontinuities that are exp<..'Cted.
analysis, especially those that are installed with a 4. Config uration has a direct bearing on
particular system. Not all enhancement exposu re and viewing technique.
techniques developed for reflected light images, 5. Heat treatment may have a bearing on
such as photography, apply well to radiographic whether grainir,ess is a problem to be
tr;msrnission images. Some commonly used tools expl'Cted or whether stress related
include contrast enhancement, histogram discontinuities may be present.
eq ualization, unsharp masking, edge 6. Accessibility affects h.'Chnique, such as
enhancement and spatial filtering. placement of penetramders.
7. Surface finish may aid or hinder
Codes, Standards, Specifications interpretation of nonrelcv'ln l indications.
106
Chapter 14: Radiographic Interpretation
14.2 Which o f the d iscontinuities listed below 14.7 An area of incomplete fusion at the root
would no t be classified as a welding area o f a weld, which normally occu rs when
discon tinui ty? there is a p roblem with heat input,
improper jo int design, poor fi t up o r
a. lack of fus ion improper electrode selection, is generally
b. incomplete penetration referred to as:
c. slag inclusion
d. cold shu t a. lack of fu sion.
b. wagon tracks.
14.3 Generally speaking. rounded or spherica l c. slag lines.
void s resulting from trapped gas during the d. incomplete penetration .
weld ing process would be identified as:
14.8 A very light (almost wh ite) indication
a. slag inclusion. d etected in a piping joint that was welded
b. wagon tracks. using the tungsten inert gas process would
c. porosity. probably be:
d. tungsten inclusion.
a. crater pits.
14.4 A lack o f adhesion between s uccessive b. porosity.
passes or along the edge of a weld Co weld spatter.
preparation is ca lled: d. tungsten inclusion.
14.5 Locali zed cont raction of cast metal as it a. [t is p resent in la rge quantities.
solid ifies and cools may resu lt in: b. It is randomly d ispersed and less than
0.4 mm (1 / 64 in.) d iameter.
a. gas voids. c. It contains sharp tails.
b. cold shuts. d. It is aligned in short distances.
c. shrinkage.
d. cracks.
107
ASNT Level III Study Guide: Radiographic Testing Method
14.10 All welding processes have three common 14.13 in all forms are considered
variables. Which of the following is not one the most detrimental because their sharp
of those variables? extremities act as stress concentrators.
14.12 One of the factors tha t affects the 14.15 Image enhancement techniques currently
solid ification of cast material is the: used include three of th e four applications
listed below. Identi fy the nonimage
a. pour temperature. enhancement technique.
b. heat treat condition.
e. elasticity. a. edge enhancement
d. root opening. b. spatial filtering
c. pseudocolor enhancemen t
d. static radiography
108
Review Question Answers
Review questions in this Level III Study Guide use a modular numbering system, so that question 3.1
is the first review question in Chapter 3. Comments about this table should be directed to the
Educational Materials Supervisor at ASNT. See the copyright page or www.asnt.org for ASNT staff
contact information.
1.17 a 4.17 c
1.18 d
1.19 b
1.20 a
1.21 a
1.22 c
109
ASNT level III Study Guide: Radiographic Testing Method
10.14 d 14.14 b
10.15 b 14.15 d
10.16 a
110
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