Introductory Topics Student
Introductory Topics Student
Terminologies
Intended Learning Outcome
v
1. Define turbomachinery,
2. Classify two main categories of
turbomachinery,
3. Identify various types of pumps and turbines,
and understand how they work, and
4. Recognize the importance of turbomachinery
in Mechanical Engineering applications.
Fluid Machines
v
cased uncased
Propellers
axial Mixed flow centrifugal
and screws
Rotodynamic Machines
Pumps, fans,
compressors
reciprocating Rotary
Direct driven Crank drive centrifugal swashplate Screw Gear Vane Lobe Miscellaneous
Impulse Reaction
Rotodynamic Machines
Motor
Turbomachinery is an
important component in the
gas turbines used in trucks,
cars, and high-speed train
systems. An automotive gas
turbine which utilized a
centrifugal compressor and a
radial turbine.
Applications of Turbomachinery
Energy Applications
Step 1. List all the parameters that influence the phenomenon concerned.
• The phenomenon concerned is Energy and the parameters that influenced
Energy are: wheel diameter (D), volumetric discharge (𝑄 ), fluid density (𝜌 ),
kinematic viscosity (v) and the rotating speed (N)
𝐸 = 𝑓(𝐷, 𝑁, 𝑄, 𝜌, 𝑣)
𝑓 𝐸, 𝐷, 𝑁, 𝑄, 𝜌, 𝑣 = 0
Dimensional Analysis on Turbomachines
Step 2. Select a set of primary dimensions
• The primary dimensions are MLT (Mass, Length and Time)
Step 3. List the dimensions of all the parameters in terms of the chosen set of
primary dimensions
𝐸 = 𝑀𝐿−1 𝑇 −2
𝐷=𝐿
−1
𝑁=𝑇
3 −1
𝑄=𝐿 𝑇
𝜌 = 𝑀𝐿−3
𝑣 = 𝐿2 𝑇 −1
Dimensional Analysis on Turbomachines
Step 4. Select from the list of parameters a set of repeating parameters equal
to the number of primary dimensions
𝑥 𝑦 𝑧 𝑥 −𝑦 𝑧 −𝑧 −2𝑧 −3
𝜋1 = 𝐷 𝑁 𝐸 𝜌 = 𝐿 𝑇 (𝑀 𝐿 𝑇 )(𝑀𝐿 )
𝑥−𝑧−3=0
−𝑦 − 2𝑧 = 0
𝑧+1=0
Solving x, y, z simultaneously
𝑥 = 2, 𝑦 = 2, 𝑧 = −1
𝟐 𝟐
𝑫 𝑵
𝜋1 = 𝐷 2 𝑁 2 𝐸 −1 𝜌 = 𝐷 2 𝑁 2 (𝜌𝑔𝐻)−1 𝜌 =
𝒈𝒉
Dimensional Analysis on Turbomachines
Step 5. Set up a dimensional equation with the repeating set and one of the
remaining parameters, in turn to obtain n-m such equations
𝑥 𝑦 𝑧 𝑥 −𝑦 𝑧 −𝑧 −2𝑧 3 −1
𝜋2 = 𝐷 𝑁 𝐸 𝑄 = 𝐿 𝑇 (𝑀 𝐿 𝑇 )(𝐿 𝑇 )
𝑥−𝑧+3=0
−𝑦 − 2𝑧 − 1 = 0
𝑧=0
Solving x, y, z simultaneously
𝑥 = −3, 𝑦 = −1, 𝑧=0
−3 −1 0 −3 −1 0
𝑸
𝜋2 = 𝐷 𝑁 𝐸 𝑄=𝐷 𝑁 (𝜌𝑔𝐻) 𝑄 =
𝑵𝑫𝟑
Dimensional Analysis on Turbomachines
Step 5. Set up a dimensional equation with the repeating set and one of the
remaining parameters, in turn to obtain n-m such equations
𝑥 𝑦 𝑧 𝑥 −𝑦 𝑧 −𝑧 −2𝑧 2 −1
𝜋3 = 𝐷 𝑁 𝐸 𝑣 = 𝐿 𝑇 (𝑀 𝐿 𝑇 )(𝐿 𝑇 )
𝑥−𝑧+2=0
−𝑦 − 2𝑧 − 1 = 0
𝑧=0
Solving x, y, z simultaneously
𝑥 = −2, 𝑦 = −1, 𝑧=0
−2 −1 0 −2 −1 0
𝒗
𝜋3 = 𝐷 𝑁 𝐸 𝑣=𝐷 𝑁 (𝜌𝑔𝐻) 𝑣 =
𝑵𝑫𝟐
Dimensional Analysis on Turbomachines
Step 6. Check whether 𝝅 terms obtained are dimensionless
2 2
𝐷 𝑁
𝜋1 =
𝑔ℎ
𝑔𝐻
𝜋1 = 2 2 (analogous to Manometric Coefficient)
′
𝐷 𝑁
𝑄
𝜋2 = (analogous to Discharge Coefficient)
𝑁𝐷3
𝑣
𝜋3 =
𝑁𝐷 2
𝑁𝐷 2
′
𝜋3 = (analogous to Reynold’s Number)
𝑣
Dimensional Analysis on Turbomachines
Seatwork:
The power (P) developed by hydraulic machines is found to
depend on the head (h), flow rate (Q), density (𝜌), speed (N),
runner diameter (D), and acceleration due to gravity (g).
Obtain suitable dimensionless parameters to correlate
experimental results. Hint: Take density, diameter and
acceleration due to gravity as repeating parameters.
Dimensional Analysis on Turbomachines
Results:
𝑃
𝜋1 = 7 3
𝜌𝐷2 𝑔2
ℎ
𝜋2 =
𝐷
𝑄
𝜋3 = 1 5
𝑔2 𝐷 2
1/2
𝑁𝐷
𝜋4 = 1
𝑔2
Dimensional Analysis on Turbomachines
Coefficients for Hydraulic Machines
Hydraulic machines are those turbomachines that operate
with liquid (most often water) as the working fluid.
These are enormously significant devices which produce up
to 20% of the worlds electricity in large and small
hydroelectric plants. Pumps are vital to the infrastructure of
water and fuel supply.
𝐼𝑑𝑒𝑎𝑙 𝑤𝑜𝑟𝑘
𝜂𝑝𝑢𝑚𝑝 =
𝐴𝑐𝑡𝑢𝑎𝑙 𝑤𝑜𝑟𝑘
𝐴𝑐𝑡𝑢𝑎𝑙 𝑤𝑜𝑟𝑘
𝜂𝑡𝑢𝑟𝑏𝑖𝑛𝑒 =
𝐼𝑑𝑒𝑎𝑙 𝑤𝑜𝑟𝑘
Application on Dimensional Analysis
Similitude and Model Testing
• Fluid flow analysis is involved in the design of aircraft, ships,
submarines, turbines, pumps, harbors and tall buildings and
structures.
• Fluid flow is influenced by several factors and because of this, the
analysis is more complex.
• For many practical situations exact solutions are not available.
• The estimates may vary by as much as 20%
• Because of this, it is not possible to solely rely on design
calculations and performance predictions.
• Experimental validation of the design is thus found necessary.
Application on Dimensional Analysis
Similitude and Model Testing
• Constructing and testing small versions of the unit is called
model testing.
• Similarity of features enables the prediction of the performance
of the full size unit from the test results of the smaller unit.
• The application of dimensional analysis is helpful in planning of
the experiments as well as prediction of the performance of the
larger unit from the test results of the model.
• In engineering point of view, model can be defines as the
representation of physical system that may be used to predict
the behavior of the system in the desired aspect.
Application on Dimensional Analysis
Similitude and Model Testing
• The system whose behavior is to be predicted by the model is
called the prototype.
• As models are generally smaller than the prototype, these are
cheaper to build and test.
• Model testing is also used for evaluating proposed modifications
to existing systems.
• The effect of the changes on the performance of the system can
be predicted by model testing before attempting the
modifications.
• Models should be carefully designed for reliable prediction of the
prototype performance.
Application on Dimensional Analysis
Similitude and Model Testing
• Dimensional analysis provides a good basis for laying down the
conditions for similarity.
• If a model is to be similar to the prototype and also function
similarly as the prototype, then the pi terms for the model should
also have the same value as that of the prototype or the same
functional relationship as the prototype.
• The similarity requirements for modelling laws is given by:
𝜋1𝑚 = 𝜋1𝑝 , 𝜋2𝑚 = 𝜋2𝑝 , 𝜋3𝑚 = 𝜋3𝑝
Application on Dimensional Analysis
Similitude and Model Testing
• For fluid flow through turbomachinery, the operating variables of
the machines are flow rate (Q), the power (P), and the speed (N).
• The fluid properties are the density and viscosity.
• The machine parameters are the diameter and a characteristic
length and the roughness of the flow surface.
• Power, head, and efficiency can be expressed as functions of 𝜋
terms as
2
𝐿 𝜀 𝑄 𝜌𝑁𝐷
𝑃𝑜𝑤𝑒𝑟 = 𝑓1 ( , . 3
, )
𝐷 𝐷 𝑁𝐷 𝜇
Application on Dimensional Analysis
Similitude and Model Testing
• If two similar machines are operated with the same flow
coefficient, then power and head coefficients will also be equal
for the machines.
• This will then lead to the same efficiency.
• Combining flow and head coefficients in the case of pumps will
give the dimensionless specific speed of the pump.
Specific Speed of Fluid
Machineries
Intended Learning Outcome
v
𝑃
𝜌𝑁 3 𝐷 5 𝑃
η= =
𝑄 𝑔ℎ 𝜌𝑄𝑔𝐻
3 ( 2 2)
𝑁𝐷 𝑁 𝐷
Specific Speed for Turbines
• For turbine, the requirement is power (P),
so the dimensionless coefficient is picked
as:
1
Power coefficient 2
Nst = 5
head coefficient 4
1
P 2
ρN 3 D5 N P
Nst = 5 = 1 5
gh 4 ρ2 gH 4
N 2 D2
Specific Speed for Turbines
• The dimensionless specific speed has a unique value for maximum
efficiency for a given shape of a machine. It is a shape parameter
independent of the size D. By calculating the value of specific speed,
from the design specifications, we can determine the most efficient
machine type.
• Normally hydraulic turbines use water and remain on the surface of the
earth so density and gravity are dropped to given a dimensional
specific speed:
N (rpm) P (hp, W)
Nst = 5
H(ft, m)4
• For commercial machines, there are size limitations the upper limit for
N is determined by material strength and machine with a small power
output P of a given type become less efficient.
Specific Speed for Pumps
• The efficiency of pump is defined
as
flow coefficient x head coefficient
η=
Power coefficient
𝑄 𝑔ℎ
3 ( 2 2) 𝜌𝑄𝑔𝐻
η= 𝑁𝐷 𝑁 𝐷 =
𝑃 𝑃
𝜌𝑁 3 𝐷 5
Specific Speed for Pumps
• For a pump, the requirement is more likely to be flow (Q), so a different dimensionless
group is picked
1
flow coefficient 2
Nsp = 3
head coefficient 4
1
Q 2
ND3 N Q
Nsp = 3 = 3
gh 4 gH 4
N 2 D2
m3
N (rpm) Q(gpm, )
Nsp = hr
3
H (ft, m) 4
• Pump specific speed is used to characterize the operation of a pump at its optimum
conditions (best efficiency point) and is useful for preliminary pump selection.
Using Specific Speed
• Pump and turbine manufacturers will provide charts and
diagrams that relate pump or turbine geometry to specific speed.
• These charts are based on the manufacturer’s experience with
particular machines as the choice of machine type depends on
the maximum efficiency which can only be determined by
testing.
• Companies and organizations have widely different choices for
the units they apply to their charts.
Using Specific Speed
v
When selecting a pump for a particular application, and knowing the shaft
speed, flow and differential head, a calculation of specific speed will identify
the impeller shape most suited to the task (Figure 1).
Using Specific Speed
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Maximum efficiency as a function of pump specific speed for the three main
types of dynamic pump. The horizontal scales show nondimensional pump
specific speed (𝑁𝑆𝑝 ), pump specific speed in customary U.S. units (𝑁𝑆𝑝 , US),
and pump specific speed in customary European units (𝑁𝑆𝑝 , Eur).
Using Specific Speed
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