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DT15 (83 85)

This document provides an exploded diagram and parts list for the cylinder and exhaust assembly of a Suzuki DT15 outboard motor. It lists 21 individual parts by number, name, and quantity needed. The diagram shows the orientation and connections of each part within the overall assembly. Proper Suzuki genuine parts are recommended for replacement to ensure quality and performance.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
374 views35 pages

DT15 (83 85)

This document provides an exploded diagram and parts list for the cylinder and exhaust assembly of a Suzuki DT15 outboard motor. It lists 21 individual parts by number, name, and quantity needed. The diagram shows the orientation and connections of each part within the overall assembly. Proper Suzuki genuine parts are recommended for replacement to ensure quality and performance.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 35

DT 15 (1983-1985)

FREFACE 3. INNER PARTS OF ASSEMBLY


Part name with a dot (.) i n f r o n t as shown i n the d e s c r i p t i o n column
i n d i c a t e s the component o f the assemDly also availaDle i n d i v i d u a l l y .
When i t becomes necessary t o replace p a r t s on SUZUKI OUTBOARD MOTORS, always
use SUZUKI GENUINE PARTS which have passed a s t r i c t inspection which guarantees 4. MODIFICATION NOTICE
q u a l i t y and performance. A p a r t s b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n
Thi: p a r t s catalogue covers the l i s t o f a l l service p a r t s f o r SUZUKI DT15 p a r t s occur, including interchangeable modifications between new p a r t s and o l d
pD/VE/VF. ones.
Tne basic model o f t h i s p a r t s catalogue i s DT15 QD/VE/VF.
5. -
NOTE
INSTRUCTIONS FOR QUOTING TI€ CATALOGUE 5-1. Tnere are sane d i f f e r e n t p a r t s from those o f production
moaels among spare p a r t s f o r the administrative reasons and
1. DIMENSIONS common use o f them with other moaeis.
Dimensions o f tne p x t s i n t h i s catalogue are i n d i c a t e d i n u n i t millimeters.
5-2. I n respect o f rubber noses and v i n y l tubes, please be sure
2. ABBREVIATIONS t o use them by c u t t i n g o f f according t o the length
Abbreviations used i n t h i s catalogue are as follows: mentioned on p a r t s catalogue or what i s a c t u a l l y required
on the vehicle.
AR : As required NT : Number of t e e t h
ASSY : Assembly OPT : Wtional 5-3. W t e t h a t the drawings on the i l l u s t r a t i o n page are f o r
E.No. : Engine number 0s : Over s i z e - ready reference o f spare p a r t s number, n o t t o be used as an
F.No. : Frame number STD : Standard assemoly manual.
d : Diameter o f m a t e r i a l T : Thickness When assembling, use I1SUZUKI SERVICE MANUAL".
ID : Inside diameter us : Under size
OD : Outside aiameter W : Width 6. ENGINE NUMBER
L : Length S,L,UL,LL : Transom type
LH : L e f t hand side DT15 p0 : 01501-301001%303840
RH : Right hand side DT15 VE : 01501-403841%408230
12 x 34 x 5.6 -******- Figures i n the d e s c r i p t i o n C O l U i n n DT15 VF : 01501-508231%

T T T show the dimensions o f parts.

Parts Model
ID OD T(or W,L) Sales Model
-
Year Year Designation Example* Year Des i gna t i on Example
1977 C cxxxxx B DT50ELB
1978 D Dxxxxx C DT50ELC
1979 F Fxxxxx N DT5OELN
1980 G oxxxxx T DT85TCLT
1981 J lxxxxx X DTl4OTCLX
1982 vz 2xxxxx Z DTl4OTCLZ
1983 QD 3xxxxx DTl4OTCXD
1984 VE 4xxxxx DT140TCXE
DT15 VF E3 -1-
1985 VF 5xxxxx DT140TCXF
"Engine number o f f clamp bracket
81
1
FIG.1 FIG.1 (B- 2) CYLINDER
Q'TY
REF.NO. PART NO. DESCRIPTION REKARUS
1 11110-93900-02M CYLINDER E A O 1
2 11141-93900 GASKET, cylinder head 1
3 01107-08408 BOLT 10
4 08322-21088 WASH3 10
5 08321-21088 LOCK WASHER 10
6 1131-93900-OBI CYLINDER 1
7 04211-09109 .KNOCK PIN 2
8 09100-06038 .BOLT (6x65) 2
9 08321-21068 .LOW WASER 4
10 01107-06458 .BOLT 2
11 01107-08458 .BOLT 6
12 08321-21088 .LOW w
Asm 6
13 08322-11088 .WASHER 6
14 14141-93900-024 COVER, exhaust 1
15-1 14151-93900 GASKET, exhaust cover 2 -303176
15-2 14151-93901 GASKET, exhaust cover 2 303177~
16 14131-93900 PLATE, exhaust cover 1
17 01107-06258 BOLT 12
18 08322-21068 WEER 12
419 14141-93950-02M WVER, exhaust 1
'20 17670-93961 THERMOSTAT 1
21 17681-93951-02M COVER, thermostat 1
22 17685-93950 GASKET 1
23 01107-06358 BOLT 3
24 08321-21067 LOCK WASHER 3
11 I 26
19
I

01107-06258 BOLT 9
25
26 08322-21067 WASt-ER 9
27-1 11400-93892 GASKET SET 1 OPT ,%408230
27-2 11400-93893 GASKET SET 1 OPT, 508231%

27

B2
18 17 DT15 VF E3
DT15 VF E3
2
FlG.2 FIG.2 (6- 3)
Q'TY
17 REF.NO. PART NO. DESCRIPTION REflARKS
1-1 12110-93111 PISTON 2 GO3176
18
1-2 12110-93112 PISTW 2 303173&08230
' 1-3 12110-93130 PISTON 2 508231%
16
1-4 12110-93111-025 PISTON, 0S:O. 25 2 OPT,%303176
1-5 12110-93112-025 PISTON, OS:O.25 2 OP?, 303177~1408230
1-6 12110-93130-025 PISTON, 0S:O. 25 2 OPT, 588231%
1-7 12110-93111-050 PISTON, (3s:O. 50 2 OPT,%303176
1-8 12110-93112-050 PISTON, 0s :O. 50 2 OPT, 3!3317&408230
1-9 12110-93130-050 PISTON, OS:0.50 2 OPT, 508231%
2-1 12140-93121 RING SET, piston 2
2-2 12140-93120-025 RING SET, p i s t o n h i g h t e n s i o n 2 OPT,model Qo
2-3 12140-93121-025 RING SET, p i s t o n high t e n s i o n 2 OPT,model VE/W
2-4 12140-93120-050 RING SET, p i s t o n h i g h t e n s i o n 2 OPT,model Qo
2-5 12140-93121-050 RING SET, p i s t o n h i g h t e n s i o n 2 OPT,model W V F
3 12151-93100 PIN, piston 2
4 09381-14001 SNAP RING 4
6- El 09263-14014 BEARING (14~18~19.8) 2 %303058
4 2 0926514019 BEARING (14~18~19.8) 2 30305%
6-1 12200-93902 cRAN<sHFaFT ASSY 1 dm462
6-2 12200-93903 cRAM(sHAFT ASSY 1 40746%.
7 12161-93902 .ROD, connecting 2
0 12211-93900 .PIN, crark 2
9 09263-20051 ,BEARING 2
10 09160-20052 .THRUST W A S W ? 4
11 12221-93901 .CRAN<SHAFT, upper 1
12 12231-93m .WHEEL, middle upper 1
13 12232-93900 .WEEL, middle under 1
14 12240-93900 .CRAN<sHAFT, under 1
15 09289-30008 . O I L SEAL 1
16 09262-25078 .BEARING (25~52x15) 3
16 O I L SEAL (25x40~7) 1
17 09283-25035
19 18 09160-36003 TIRUST WASHR 1
19 0916il-46004 TIRUST WASHER 1
20 20 09283-25075 O I L SEAL (24x52~7) 1

II

DT15 VF E3 DT15 W E3 Revised 1-2-85

~ ,, , . .. . .
_,.,._I_I . ,.- .
3
FIG.3 (B- 4) INLET CASE
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 13150-93900 REED VALVE ASSY 1
2 12481-93901-02M CASE, inlet 1
3 01107-06358 BOLT (6x35) 6
4 08321-21068 LOCK W E E R 6
5 13811-93950 CASE, silencer 1
6 13812-93900 COVER, silencer 1
7 03242-05169 SWM 3
8 13125-93950 GASKET, carburetor 1
9 12485-939QO PIECE, inlet case 1
10 01517-06908 BOLT 2
11 09160-06066 WASER (6.5~2OXl.6) 2
12 13633-93900 LEVER, chock 1
13 09148-06008 NUT 1

12 13

DT15 VF E3 DT15 VF E3
B4
I
4
FIG.4 FIG.4 (B- 5) CARBURETOR
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1-1 13200-93901 CARSURETOR ASSY 1 U08230
1-2 13200-93902 CARBURETOR ASSY 1 508231%
2 09492-57003 .JET, p i l o t , 57.5 1
3 13267-93900
13661-93900 .SCREW, pilot 1
4 13268-96110 .SPRING, t h r o t t l e 2
5 13254-98100 .PIN, float 1

6 13250-98110 .FLOAT 1
7 13371-98100 .NEEOLE 1
8 13251-98100 .GASKET, float chamber 1
9 13267-93900
13661-93900 .SCREW, t h r o t t l e stop - 1
10 13343-98100 .GASKET 1
11 13613-98100 .BOLT 1
12 09491-2401 5 .JET, main, 122.5 1
13 15100-93900 . m p ASSY, set 1
14 15170-93900 ..OIAPHROII SET 1
15-1 09491-26009 JET, main, 150 1 OPT .
1 15-2 09491-24012 JET, main, 120 1 OPT

15-3 09491-22011 JET, main, 115 1 OPT


13631-93900 KNOB, chock lever 1
I
12 15
$
16

7 I€

i
B5
DT15 VF E3 DT15 VF €3
i1
5
FIGS FIG.5 (B- 6) F k L WMP
Q'TY
WEF.NO. PART NO. DESCRIPTION REMARKS
1 15410-93400 FILTER, fuel 1
2 15415-93400 .O RING 1
3 15412-93400 .STRAINER 1
4 15413-93400 .CUP 1
5 15416-93400 PACKING, filter 1
6 08310-22088 WT 1
7 08322-21068 WASER 1
a 09343-05137 HOSE (5x9~500) 1
9 09343-05137 HOSE (5x9~500) 1
10 09401-09402 aw 4

E?

DT15 VF E3 DT15 VF E3
86
6
FIG.& FIG.6 (9- 7 ) WATER PlJMP
Q'TY
REF.NO. PART NO. DESCRIPTION . fl REMARKS
1-1 17411-93900 CASE, water pump . 1 do8230
1-2 17411-93901 CASE, water purrp 1 508231%
2 17461-93900 IMPELLER, water pump 1
3-1 17471-93901 PANEL, punp case under 1 %408230
3-2 17471-93902 PANEL, pump case under 1 508231%
4-1 17472-93900 GASKET, case under 1 %408230
4-2 17472-93901 GASKET, case under 1 508231%
5-1 17561-93910 TUBE, water ( S ) 1
5-2 17561-93900 TUBE, water (L) 1
6 17563-93900 water tube upper
RUBBER, 1
7 17564-93900 BUSH, water pump case 1
8 17417-93900 GROWET, pump case 1
9 111562-93900 GROMMET 1
10 09202-04014 PIN 2
11 09100-08153 BOLT (8x55) 4
12 09160-08015 WASER (8.5~16~1.2) 4
13-1 09420-03003 KEY 1 a05091
13-2 09420-03005 KEY 1 40509h407179
13-3 17462-93990 KEY 1 40718Ch
7
' 14-1 17450-93900 HOUSING, water inlet 1 %4082u3
14-2 17450-93910 HDUSING, water inlet 1 508231%
15 09289-12003 .OIL SEAL 1
16 17453-93900 .DRAIN, water i n l e t 1
17-1 17452-93900 GASKET 1 a08230
17-2 17452-93901 GASKET 1 508231%
13 17520-93900 TUBE, water i n l e t 1
19 09100-06106 BOLT 1
20 09308-10010 GROWMET 1
21 09308-10011 GROMMET i
22 17400-93950 KIT, water pump repair 1 OPT
/

DT15 VF E3
DT15 VF E3
I
7
FIG.7 (B- 8) STARTER
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 18100-93901 STARTER, r e c o i l 1
2 18120-93900 .DRUM, sheave 1
3 18131-93900 .PAWL, d r i v e 1
19 @-- 7 4 18151-93900 .PLATE 1
5 18142-93900 .SPRING 1
20 &15 6 18153-93900 .SPRING 1
I 16-
I 7 18335-96300 .WASHER 1
8 18155-88520 .SPRING 1
9 01107-06168 .BOLT 1
10 08321-31068 .LOCK WASHER 1
11 18200-93900 .GRIP ASSY 1
12 18210-93Ol1 ..GRIP 1
13 18181-93900 .GUIDE, rope 1
14 18281-96300 .REEL, stopper 1
15 18282-93900 .ARM, stopper 1
16 18284-93900 .SPRING 1
17 18348-96300 .PIN 1
18 i8&-93mo .CABLE N S I (L:315) 1
19 111517-06308 BOLT 3
*20 08321-21068 LOW WASIfR 3

-1

* 10
&-, 9
-
DT15 VF E3
. DT15 VF E3
-
8
FIG.8 (E3- 9 ) TlROTTLE CONTROL
FIG. 8 Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1-1 19121-93900 LEVER, t h r o t t l e 1 -303523
1-2 19121-93901 LEVER, t h r o t t l e 1 303524%
2 19141-93901 CAM, t h r o t t l e 1
3 19811-93900 LIMITER, t h r o t t l e 1
4 09160-06046 WASHER (6.5x20x1.5) 1
5 01107-06128 BOLT 1
9
6 01107-05168 BOLT 2
@2
-
7 02112-05168 SCREW 1
8 02112-06208 SCREW 1
13 08322-21068 WASHER 1
9
10 08310-11058 NUT 1
&6
-
11-1 19132-94500 CONNECTOR 1 a10065

8- l2 11-2
12
19132-94501
09119-05010
CONNECTOR
PAWL PIVOT
1
2
410066

13 08322-21058 WASH3 2
14 09140-05001 NUT 1

10

DT15 VI-’ E3
j DT15 VF E3
?
F16.9 FIG.9 (B-10) CLUTCH
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 21110-93900-[3ayl LEVER, Clutch 1
2 23311-94300 TURN BUCKLE, clutch rod 1
3 25211-93900 GUIDE, s h i f t rod 1
4-1 23111-93900 ROD, clutch 1 ~404604
4-2 23111-93901 ROD, c l u t c h 1 404605
5 23211-93900 ARM, clutch rod 1
6-1 25111-93910 ROD, s h i f t (L:245) (S) 1
6-2 25111-93900 ROD, s h i f t (L:372) (L) 1
7 25311-93900 CAM, s h i f t 1
8 21220-93900 BUSH, clutch lever 1
9 23213-93900 SPRING, notch plate 1
10 09140-06004 NUT 1
1 11 09384-06003 SNAP RETAINER 1
12 01517-06128 BOLT 1
13-1 25222-93900 BOOT, s h i f t rod 1 GO8230
13-2 25222-93901 BOOT, s h i f t rod 1 508231%
4-
14 09160-05005 WASI-ER (5.5~24~1.6) 1
15 092(35-02006 SPRING PIN 2
16 09280-05005 0 RING 1
4
17 09280-19006 0 RING 1
18-1 25205-93900 O U A R , s h i f t rod 1 GO8230
18-2 25205-93901 COLLAR, s h i f t rod 1 508231%
19 09108-05007 STUD BOLT 1
20 09159-05015 NUT 1
21 21313-93900 ARM, e l e c t r i c a l NSI 1
22 02112-05168 SCREW 1
23 08310-11058 PUT 1

15

, DT15 VF E3 DT15 VF E3
10
FOG. 1 8 FIG.10 (C- 2) STARTING MOTOR
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 31100-93531 MOTOR B Y , starting 1
4 2 31311-93530 .AfWATURE, s t a r t e r 1
3 31320-93530 .PINION ASSY 1
4 31312-93530 .STOPPER SET, pinion 1
5 31131-93530 .BRUSH, (+I 1
31132-93530 (-1 1
@ 3
6
7 08310-22068
.BRUSH,
.NUT 2
2
W 8 08321-21068 .LOCH WASER
9 08322-21068 .wASm 2
10 31291-93530 .BOLT, s t a r t e r housing - 2
11 08321-21058 .LOCK w
ASm 2
12-1 31800-95510 RELAY, s t a r t e r 1 model QO
12-2 31800-94400 RELAY, s t a r t e r 1 model VE/VF
13 31911-93902-034 BRACKET, s t a r t e r 1
14 01107-06258 BOLT 4
15 08321-21067 LOCK WASHER 4
16 08322-11067 WASH33 4
14
17 01107-08258 BOLT 2
18 08321-21088 LOCK WASHiR 2
‘19 08322-11088 WEER 2
. 20-1 31805-95Hw) BRACKET, motor relay 1 %404604
20-2 31805-95501 WACKET, motor relay 1 404605%
21 02112-05088 SCREW 2
22
12 22 08321-21058 LOCK WASHER ?
I 1
23 38422-94510 DAMPER, s t a r t e r relay

I )

OT15 VF E3 Revised 1-2-85


@2
DT15 VF E3
11
FIG. 1 1 FIG.11 (C- 3) MAGNETO
Q'TY
REF.NO
I-
. PART NO. DESCRIPTION REMARKS
1 32101-93911 STARTER ASSY 1

15 2-1 32120-93903 .COIL, l i g h t i n g 1 a6041


2-2 32120-93901 .COIL, l i g h t i n g 1 40604%
14 3 32140-93900 .COIL, i g n i t i o n primary 1
4 02112-06258 .SCREW 2
5 08321-21068 .LOCK WASI-ER 2
6 02112-04068 .SCREW 2
7 08321-21048 .LOCK WASI-ER 2
a 32102-9391 2 FLYWFEEL 1
8
9 09140-14008 NUT 1
10 09160-14029 WASFER 1
11 08341-31049 KEY 1
12 32390-93900 RETAINER, magneto stator 2
13 02122-06167 SCREW 4
14 09404-06205 aAMP 1
15 02112-06128 SCREW 1

DT15 VF E3 DT15 VF E3
12
FIG. 1 2 FIG.12 (C- 4) IGNITION I

Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 32900-93900 CDI UNIT 1
2 08322-21068 WASt-EFl 2
3 01107-06208 BOLT 2
4 08321-21068 LOCK W A S H R 2
5 33510-95510 CAP, spark p l u g 2
6-1 09482-00277 SPARK PLUG, BR7I-6 2 model W/VE
6-2 09482-00269 SPARK PLUG, BP6HS 2 model VF
7 09403-11306 CLAMP 1

, DT15 VF E3 DT15 VF E3
64
13
FIG. 1 3 FIG.13 (C- 5) ELECTRICAL (1)
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 32800-95720 RECTIFIER ASSY 1
2 02112-05258 SCREW 1
3 08321-21058 LOCK W A S H 3 1
4 33810-93900 CABLE ASSY,starter 1
1
GROWET, starter cable 1
I 5
6
33811-96300
33820-93900 CABLE ASSY, positive terminal 1
7 36740-93900 CASE ASSY, fuse 1
8 33816-96300 LIAMP, two cable 1
9 03242-06259 SCREW 1
10 01107-06168 BOLT 1
11 08321-21068 LOCK WASHER 1
12 33833-95500 TUBE, trim relay cable 1
13 36610-93901 WIRE HWNESS, ME 1
14 37160-93910 SWITCH ASSY, start 1
15 37861-95200 .NUT, trim switch 1

.
I

DT15 VF E3 DT15 VF E 3
14
FIG. 14
FIG.14' (C- 6) ELECTRICAL (2)
Q'TY
REF.NO. PART NO. DESCRIPTION REIARKS
1-1 37721-93900 SWITCH ASSY, neutral 1 -407149
1-2 37721-93901 SWITCH ASSY, neutral 1 407150~
2 37725-94301 ACTUATOR, neutral switch 1
3 37726-93901 BRACKET, neutral switch 1
4 09100-06018 BOLT (6x12) 1
5 09160-06015 WASHER ( 6 . 5 ~ 1 3 ~ 1 ) 1
6 09162-06006 LOCK WASNR 1
7-1 37800-93902 SWITCH ASSY, stop 1 lL407874
7-2 37900-93950 WITCH ASSY, stop 1 407875
8 09100-06018 BOLT (6x12) 1
9 09160-06015 WASI-ER ( 6 . 5 ~ 1 3 ~ 1 ) 1
10 09162-06001 LOCK WASHER 1

DT15 VF E3 OT15 VF E3
15
FIG. 15 10 FIG.15 (C- 7) CLAMP BRACKET
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 41111-93SO1-02Jd BRACKET, clamp STBD 1
2-1 41121-93901-024 BRACKET, clamp PUIT 1 a04155
2-2 41121-93902-024 BRACKET, claw PORT 1 404156%
3 41212-93O00-02M MNDLE, clamp 2
4 09380-11007 SNAP RING 1
5 09205-06012 SPRING PIN 2
6 09303-14003 BUSH 1
7-1 41211-93910 SCREW, clamp, L:78 2
7-2 41211-93002 SCREW, clanp, L:78 2 OPT
7-3 41211-93702 SCREW, C l a m p , L:9U 2 OPT
7-4 41211-93712 SCREW, clanp, L:68 2 OPT
8 41222-93910 PIN, tilt stopper 1
9 41213-98100 PLATE, claw 2
10 41221-96300 KNOB, tilt stopper 1
11 45420-93900 PIN, tilt lock 1
12 09441-17001 .SPRING 1
13 09100-06105 BOLT 1
14 09140-06020 NUT 1
15 09162-06006 LOCX WAStER 1
‘16 09180-06113-02M SPACER 1
17 09100-10199 BOLT 1
18 09159-10050 KIT 1
19 09160-10082 WASER (10.5~19~2) 1
20 09440-22006 SPRING 1

I
12

DT15 VF E3 Revised 1-2-85 DT15 VF E3 Revised 1-2-85


16
FIG.16 (C- 8) SWIVEL BRACKET
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1-1 43111-93901-02M BRACKET, swivel 1 ~406743
1-2 43111-93502-02M BRACKET, swivel 1 406744%
2 22511-99000 NIPPLE, grease 1
3 43711-93900 steering
BUSH, 2
4-1 43750-93901-02M RACKET, steering 1 a05459
4-2 43750-93902-02M BRACKET, steering 1 40546oL
5 09306-10012 BUSH 2
6 43411-93900 ADJUSTER, steering 1
7-1 45231-93901 ARM, reverse lock 1 ~405674
7-2 45231-93902 ARM, reverse, lock 1 40567%
8-1 45246-93900 SPACER, reverse lock arm 1 ~405674
. 8-2 45246-93901 SPACER, reverse lock am 1 40567%
9 25241-93901 LIW, reverse l o c k am 1
10 45252-93901 LIW, release lever 1
11 4525596300 KNOB, release lever 1
12 45257-93900 BUSH, release lever 1
13 45260-96300 LEVER, release 1
14 45311-93900-02M BRACKET, release lever 1
15 09100-05011 BOLT (5x12) 2
* 16 09160-04012 WASER (4.2xlOXl) 1
17 09204-01001 COTTER PIN 2
18 09319-04001 BUSH 1
19 09440-04021 SPRING 1
20 09443- 05013 SPRING 1

II

I
34 C8
DT15 VF E3
Gi15 VF E3 8
Revised 1-2-85
I
17
FIG.16 (C- 9) SUIYEL BRACKEI.
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
21 09443-11014 SPRING 2
22 43412-93900 OOVER, adjuster 1
23 09100-08232 BOLT 1
24 09160-08082 W A S H 3 (8.5~16~1.2) 1
25 09440-11019 SPRING 1
26 09160-05010 WASER ( 5 . 5 ~ 1 0 ~ 0 . 8 ) 2
27 09200-05014 PIN 1
28 09200-06051 PIN 1
,2!3 43765-93#30 CUSHION 2
30 43755-93900 ATTACi+tENT, bracket 1 OPT
31 09100-08224 BOLT (8x35) 2 OPT
32 09162-06003 LOCK WASH3 2 OPT
33 09140-08016 NUT 2 O K
34 45700-93909 SHALLOW DRIVE ASSY 1 OPT
35 45200-93900 REERSE LOCK SET 1 OPT

DT15 VF €3 Revised 1-2-85


. DT15 VF E3 8
. . . . . . . . . . . . . . ... . . . . . . . . . . . . . . ..:..
......... ., . . . . . . . . . .
.. .
- < - : .
.
FIG. 17
' 18
FIG.17 (D- 2) EXHAUST TUBE
i Q'TY
REF.NO. PART NO. DESCRIPTIOg REMARKS
1 14211-93900 TUBE, exhaust 1
2 14213-93900 GASKET, exhaust tube 1
3 09100-06083 BOLT (6x30) 4
4 09162-06001 LOCK WASHER 4
5 11433-93901 GASKET, under oil seal 1
6 52113-93901 GASKET, drive shaft 1

DT15 VF E3
02
DT15 VF E3
+ 19
FIG. 1 8 FIG.18 (0- 3) DRIVESHIFT MKlSING
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 09160-06015 WASHER ( 6 . 5 ~ 1 3 ~ 1 ) 6
2 09162-08003 LOCK WASI-ER 6
3 09100-08214 BOLT ( 8x50) 4
4 09100-08197 BOLT (8x85) 2
5-1 52111-93911-02M HOUSING, driveshaft (S) 1 -405674
5-2 52111-93912-024 HOUSING, driveshaft (S) 1 405675
5-3 52111-93901-02M HOUSING, driveshaft (L) 1 do5674
5-4 52111-93902-024 HOUSING, driveshaft (L) 1 40567%
6 54121-93900 CUSHION, upper mount 2
7 54137-93901 COVER, upper mounting 2
8.1 54130-93900 MOUNT, upper 2 -404354
8.2 54130-93901 MOUNT, upper 2 404355
9 09307-13001 BUSH 1
10 54151-93900 MOUNT, lower thrust 1
11 54210-93900-02M COWER, lower mounting 1
12 54125-93900 MOUNT, upper thrust reverse 1
13 54167-93900 MOUNT, lower side 2
14 09100-08220 BOLT 1
15 09100-08209 BOLT 2
3 6 09100-08210 BOLT 2
17 09140-08016 NUT 2
18 09140-08016 NUT 1
19 09160-08082 WASNR (8.5x16x1.2) 3
20 09160-08083 WASER 2
21 05160-08084 WEER 2
22 09162-08007 LOCK WASI-ER 2
23 09162-08007 LOW w
Asm 3
24 09100-06112 BOLT 1
25 09103-08111 BOLT 2
26 09162-06006 LOCK WASIfR 1
27 09202-06019 KNOCK PIN 2
28 54213-93900 PIN 2

DT15 VF E3
Q3
DT15 VF E3

-
20
FiG.19’ (0- 4) E A R CASE
Q’TY
-
REF. NO. PART NO.
1
DESCRIPTION
55108-93900-02M CASE, gear 1
REMARKS

2 09263-15019 .BEARING (15x21~12) 2


3 08113-62050 .BEARING 1
4 55321-93900 .ZINC, protection 1
5 09100-06115 .BOLT (6x15) 1
6 09160-06015 .WASHER ( 6 . 5 ~ 1 3 ~ 1 ) 1
7 09100-08168 BOLT ( 8x30) 4
8 09162-U8003 LOW WASH3 4
9-1 09248-10004 R
UG 3 -403840
9-2 09248-10005 RUG 3 403841%
10 0916&10022 GASKET ( 1 0 ~ 1 7 ~ 1 . 5 ) 3
11 56120-93900-02M HOUSING, p r o p e l l e r shaft 1
12 08110-60050 .BEARING 1
13 09280-57002 .O RING 1
14 09289-17006 OIL SEAL (16x30~6) 2
15 09100-06103 BOLT (6x20) 2
16 09162-05001 Lot% wAsl€R 2
17-1 58110-939(30-01T PROPELLER, 3x9 1/4x7 1 M700
17-2 58110-93910-01T PROPELLER, 3x9 1/4x8 1 M800
17-3 58110-93931-01T PROPELLER, 3x9 1 / 4 ~ 1 0 1 MlOOO, L:STO
17-4 58110-9392041T PROPELLER, 3x9 1/4x9 1 M900
17-5 58110-93941-01T PROPELLER, 3x9 1 / 4 ~ 1 1 1 MllOO, S:STD
18 58120-93931 BUSH, p r o p e l l e r 1
19 57632-93900 STOPPER, p r o p e l l e r bush 1
20 57633-93900 SPACER, p r o p e l l e r nut 1
21 09159-12014 NIT 1
22-1 17631-93900 FILTER, water 1 model @/VE
22-2 17631-93901 FILTER, water 1 model W
23 55331-93901 CORE, exhaust seal 1
24 55332-93900 RUBBER, exhaust seal 1
25 09202-06023 KMCK PIN 2
26 (39160-12066 WASER (12.5~22~2.5) 1
27 09204-02004 COTTER PIN 1
28 55300-95500 ZINC, p r o t e c t i o n 1 OPT
29 55181-95200 ATTAMENT, flush hose 1
-30 08331-21329 CIRUIP 1

OT15 VF E3 DT15 VF E3 Revised 1-2-85


' 21
FIG.20 (D- 5) TRANSMISSION
i Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1-1 57100-93900 SHAFT ASSY, drive (L) 1
1-2 57100-93910 SHAFT ASSY, drive ( S ) 1
2 08110-60020 .BEARING 1
3 09380-15001 .C I R U I P 2
4 09160-20027 WASER (2oX35x2.75) 1
v 5-1 09160-20041 SHIM (T:1.0) 1
5-2 09160-20042 SHIM (T:l.l) 1
0
5-3 09160-20043 SHIM (T:1.2) 1
5-4 09160-20044 SHIM (T:1.3) 1
5-5 09181-20005 SHIM (T:0.7) 1
U
5-6 09181-20006 SHIM (T:0.8) 1
5-7 09181-20007 SHIM (T:0.9) 1
1-
6 09160-21009 W A S E R (21~35~2.75) 1
7 09263-20024 BEARING (20~35~4.5) 1
8-1 57510-93901 GEAR, forward 1 %,M3473
8-2 57510-93902 GEAR, forward 1 303474%
9-1 57521-93901 GEAR, reverse 1 %403840
9-2 57521-93902 GEAR, reverse 1 403841%
10-1 09160-17024 WASFER (T:l.l) 1
*lo-2 09160-17025 WASHER (T:1.3) 1
10-3 09160-17026 WASER (T:1.5) 1
10-4 09160-17027 WASHER (T:1.7) 1
7 (c3 1
10-5 09160-17028 WASFER (T:1.9)

4 4
*5

11 8 D5
DT15 VF E3 DT15 VF E3
22
FIG. 20 FIG.20 (D- 6 ) TRASMfSSIffl
. 3 -43 Q’TY
.2 REF.MO. PART NO. DESCRIPTION REMARKS
11-1 09160-25040 SHIM (T:1.0) 2
11-2 09160-25041 SHIM (T:l.l) 2
11-3 09160-25042 SHIM (T:1.2) 2
11-4 09160-25043 SHIM (T:1.3) 2
11-5 09181-25023 SHIM (T:0.7) 2
v 09181-25024 SHIM (T:O.8) 2
11-6
11-7 09181-25025 SHIM (T:0.9) 2
0
12 08211-15222 THRUST WASHER (T:1.5) 1
13 57600-93901 SHAFT A S Y , propeller 1
14 57621-93901 .SHIFTER, clutch dog 1
4
15 09202-04015 .PIN 1
16 09440-05027 .SPRING 1
1-
17 (39440-33001 .SPRING 1
18 57631-93901 ROD, push 1
19 57632-98500 PIN 1
20 57311-93901 PINION 1

I
11
10

18

ii a
-
DT15 VF E3 DT15 W E3 Revised 1-2-85
' 2 3
FIG. a a FIG.21 (D- 7) LOWER COVER
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
3 1-1 61111-93903-024 COVER, engine under 1 a07149
1-2 61111-93904-Ox( COVER, engine under 1 40715oL
2-1 61112-93900 RUBBER, under cover 1 a06743
2-2 61112-93901 RUBBER, under cover 1 406744b
' 3-1 61631-96300 RACK, under cover 1 d103.840
3-2 61631-96301 RACK, under cover 1 403841%
' 4 61633-93900-02M LEVER, hook 1
5 01107-06108 BOLT 1
J
6 08322-21068 WASHER 1
7 09164-13005 WASH3 1
I
8 01107-06258 BOLT 2
9 01107-06358 BOLT 2
t
10 08321-21068 LOCK WASHER 4
11 09306-13002 BUSH 1
t
12 61139-96301 CAP, drain 1
13 09250-10012 CAP 1
14 23131-33900 EfOOT, c l u t c h rod 1
15 13632-93900 G R M E T , chock knob 1
16 61117-93900 COVER, a i r i n t a k e 1 %303473
'17-1 61117-93910 COVER, a i r i n t a k e 1 303474%403840
. 17-2 61117-93911 COVER, a i r i n t a k e 1 403841%
18 09103-06048 BOLT 2
19 09180-06089 SPACER 2
20 61138-93900 COVER, water 1 4071SCh
21 02112-06128 SCREW 1 40715-
15
22 08322-21067 WASH3 1 407150~
23 09282-12002 OIL SEAL (12.8~25~7) 2

DT15 VF E3
DT15 VF E3
24
FIG. 22 FIGe.22 (D- 8) ENGINE COVER
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1-1 61402-93840-02M COVER SET, engine 1 a06390 .
1-2 61402-93841-MM COVER SET, engine 1 406391%
2 61422-93951 .MARK, emblem, f r o n t 1
3 21131-96003 .MARK, c l u t c h shift 1
4 61435-93960 .MARK, emblem, r e a r 1
5 61443-93961 .DECAL, cover, STBD 1
6 61453-93961 .ECAL, cover, FORT 1
7 61441-96300 .EMBLEM, SUZWI 2
8 61431-93901-m .HANDLE, tilt Up 1
9 61610-96301 .FASTEM 1
10 61622-93901 .SEAL, r e c o i l starter 1
11 01107-06128 .BOLT 1
12 08321-21067 .LOW WASER 1
13 08322-21067 .wAsm 1
14 03242-06169 .SCREW 3 z

15 09800-81800 TOOL SET 1


16 68110-93010 COVER, weather 1 OPT

I
9
%
\

16 I

DT15 VF E3 DT15 VF E3 Revised 1/2/85


25'

FIG. 23 Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 63121-93900-024 COVER, tiller handle 1
22
2 63114-94300 SPACER, handle cover 1
I
3 63115-96301 SPACER 1
4 091-16 NUT 2
5 09162-08007 LOCK WASHER 2
6 0910&(38077 STAND BOLT 2
7 63610-96320 c6\BLE ASSY, t h r o t t l e 2
8-1 63111-96301-MM HAEDLE, t i l l e r 1 %Kt8230
8-2 63111-96310-02?4 WE, tiller 1 508231%
9 63227-932W PIN, handle rod 1
10 63220-96300 ROD, handle 1
11 63241-94300 ADJUSTER, hand1e g s i p 1
12 09160-06015 WASER (6.5~13~1) 1
13 09162-06001 LOW w Asm 1
14 09100-06020 BOLT (6x20) 1
15 63225-9322io BUSH, handle rod 1
16 09440-12027 SPRING 1
17-1 63223-93200 I STOPPER, handle rod 1 lL403840
17-2 63223-93201 STOPPER, handle rod 1 403841%
18 89126-06006 SCREn 1
19 63210-93901 CRIP H A W 1
- 20 09163-06001 LOCK wAsm 1
21 63215-93400 MARK, handle 1
J 22 63625-93900. WOIUMET, t h r o t t l e cable 1
' 23 63240-96300 AOJUSTER SET, handle grip 1 508231%
24 63300-93900 BAR ASSY, extension 1 OPT

I
24

DT15 VF E3 Revised 1-2-85


DT15 VF E3
26
FIG. 24 FIC.24 (D-10) NEL T M
24 Q'TY
I
REF.NO. PART NO. DESCRIPTION REMARKS
1 65000-95201 TANK SET, fuel, 2% 1
2 65510-98507 .CAP ASSV, separate tank 1
3 65551-98502 . .GASKET, tank cap 1
4 65871-9301G .GASKET, f u e l gauge 1
5 02112-06168 SCREW 3
6 02112-06408 .SCREW 1
7 09168-06002 .GASKET (6x11.8x1.5) 4
8 65850-95504 .cAUGE ASSY, f u e l 1
9 65740-95500 ..CONNECTOR, m a l e fuel 1 OD:13

-8
10 65854-93001 ..GASKET 1
11 65853-93001 ..STRAINER, f u e l gauge 1
12 02112-04108 ..SCREW 2
13 65864-95200 ..FLOAT 1
14 65830-95500 ..FILTER 1
15 09168-12001 ..GASKET ( 1 2 . 5 ~ 2 0 ~ 1 ) 1
16 65700-95205 HOSE ASSY, f u e l 1
17 65750-98505 .CONNECTOR, f e m a l e fuel 1 0D:ll
18 55750-93000 .CONNECTOR , f e m a l e fuel 1 ID:13
19 65781-98500 .a I p 4
20 65770-99702 . W P , squeeze 1
21 65720-98520 CONNECTOR, ma1 e fuel 1 0D:ll
22 08310-22108 NUT 1
23 08321-21108 LOW w
Asm 1
24 65720-98590 RUG, f u e l connector 1 OPT, 0D:ll
25 65700-95271 HOSE, f u e l joint 1 OPT, OD:ll/ID:13

DT15 VF E3 R e v i s e d 1-2-85 QlQ


D T 1 5 VF E 3 i
27
FIG. 25 FIG.25 (E- 2) opPPoFwL : ELECTRICAL (1)
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 31101-93##3 MOTOR SET, starter 1
2 33800-93900 %ITCH, starterkable set 1
3 32102-93S12 FLYWHEEL 1

DT15 VF E3 Revised 1-2-85


DT15 VF E3
-
20 .<

FIG.26 (E- 3) OPTIONAL : ELECTRICAL (2)


FIG. 245 Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 32200-93900 COIL SET, lighting 1 STD
2 32120-93900 .COIL, lighting 1
3 02112-06258 .SCRM
4 Ei321-21068 .LOCK W E E R
5 39600-939Xl RECEPTACLE SET
6 39602-93900 . R U G ASSY, lighting
7 39601-93902 .RECEPTACLE ASSY, lighting
8 39605-93900 .GRMT
9 35632-95501 .cLpMp
10 32801-93901 RECTIFIER SET

10

7
I

PI

DT15 VF E3
DT15 VF E3 Revised 1-2-85 E3
' 2 9
FIG. 27
I Q'TY
REF.MO. PART NO. BESCRIPTIUN REMARKS
1 32500-95721 REGULATOR ASSY, voltage 1
2 32590-93900 STAY, voltage 1
I 3 01107-06128 eOLT 2
4 08310-11068 NUT 2
5 08321-21068 LOLX wfim 2
6 08322-a068 WASHER 2
7 37802-983N SWITCH SET, E . . m cl 1 model W/VE
8 02112-04308 .SCREW 2
9 08321-21048 .LOW M A S E R 2
10 37823-95251 .CAP, emergency switch 1
11 37824-93900 .GRMET, emergency switch 1
12 03322-21048 .WEER 4
13 08310-11047 .NUT 2
14 08321-21068 LOCK WASt-ER 2
' 15 36630-93900 WIRING HARES ASSY, RE 1
16 36631-94300 .CAP 1
17 36612-93900 GROWET 1
18 36632-95501 CLAMP 1
19 37802-93910 SWITCH SET, emesency 1 model VF
37820-98110 .SWITCH ASSY, emergency 1
- 2 1 37824-93900 G
.RmE
T 1
22 37950-93901 .BRACKET, emergency SW 1
' 23 09160-04016 .WASrn 2
24 02112-04307 .SCREW 2
' 25 08310-11047 .NUT 2
26 08321-21047 .LOCK WASI-ER 2

1 1 I E4
DT15 VF E 3
DT15 VF E3 19
30
FIG.28 (E- 5) OPTIoNc\L : REMITE CONTROL PARTS
FIG. 28 Q'TY
19 REF.NO. PART NO. DESCRIPTION REMARKS

1 1-1
1-2
67130-939opo2M R W T E CONTROL PARTS ASSY
67130-93901-02M REMOTE CDNTROL PARTS ASSY
1
1 Dec., '84%
2 67340-93XUl .MLDER, rem-con cable 1
3 091[#3-06113 .BOLT (6x16) 4
4 09160-06036 .WASkER (6.5~18~1.5) 4
5 67440-93701 .GUIDE, clutch cable 1 for 67130-93900-024
6 09119-06047 .PAWL PIVOT 1
3 7 09209-05017 .PIN 1
I a 0914o-om1 .NJT 1
9 67413-93900 .ROD, remo-con t h r o t t l e 1
10 09159-08026 .NUT 1
11 09140-06004 .NUT 4
12 67410-93500-02M .LEVER, remo-con t h r o t t l e 1
13 09306-0f3003 .BUSH 2
14 67466-95200 .CONbECToR, rem-con throttle 1
15 67417-93900 .ARM, remo-con t h r o t t l e 1
16 19131-95501 .COMJECT(3R, t h r o t t l e lever 1
17 67270-93900 .HOLDER, remo-con cable 1 f o r 67130-93900-02?4
18 09164-06017 .WASH3 1
-1
19 67440-93900 .GUIDE, c l u t c h cable 1 f o r 67130-93901-024
.20 67270-93910 .HOLDER, remo-con cable 1 f o r 67130-93901-024

DT15 VF E3 Revised 1-2-85


DT15 VF E3
I
31
FIG. 29 FIG.29 (E- 6) OPTIONAL : REMOTE CONTRbL. (1)
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 67200-95551 BOX B Y , rm-can 1
2 67296-94300 .SCREW 4
3 37110-94301 SWITCH, ignition 1
4-1 37141-93300 ..KEY, 8511
4-2 37141-33310 ..KEY, 8512
4-3 37141-93320 ..KEY, 8513
4-4 37141-93330 ..KEY, 0611 1
(1) comes STD

4-5 37141-93340 ..KEY, 8612 1


.. 4-6 37141-93350 . .KEY, 8613 1
5 67296-94310 . SCRW 6
6 36622-94m .cLlw 1
7 36632-95501 .BAND 1
1- 8 36620-94320 .WIRING HARNESS 1
9 67275-94300 .CABLE OJD 2
10 37820-96302 .SWITCH ASSY, emergency 1
11 37823-95251 ..CAP/ROPE 1
12 67288-94#30 .W A s I f R 6
13 67271-94300 .HOLDER, cable 1
14 67288-94310 .wASm 3
15 09140-060134 .WT 3
16 09125-06012 .s m 3
17 37119-94300 .BAPU 2
18 38500-95503 .
IBUZZER 1
19 38501-95500 .BAND 1
20 37721-95551 .%ITCH, neutral 1
21 67232-94300 .BUSH 1
22 67252-943m .BUSH 1
23 67214-94300 .ACTUATOR 1
24 67241-94300 .LEER, free t h r o t t l e 1
25 67255-94300 .Am, neutral lock 1
26 67293-94300 .PIN 1
27 67292-94300 .E RING 3
28 67220-943Ul . R A T E ASSY 1
29 36641-94701 ADAPTOR (0.N) 1
30 36642-94702 ADAPTOR (N.0) 1
I
NOTE: Choke solenoid not available
DT15 W E3 Revised 1-2-85
DT15 VF E3
- NA05 REMOTE CONTROL BOX E6
FIG. 30 FIG.30 (E-7) OPTIONAL : REMOTE CONTROL (2)
Q'TY REMARKS
REF.NO. PART KO. DESCRIPTION

1 67200-95203 BOX ASSY, remo-con STBD 1 ML Remote Control B o x


2 67200-95213 BOX ASSY, remo-con PORT 1 ML Remote Control B o x
3 67214-95200 .KNOB, control box 1
4 67300-95810 .HOLDER SET, remo-con cable 1
5-1 99105-00006 CABLE, remote control 2 L: 6 ft.
5-2 99105-00007 CABLE, remote control 2 L: 7 ft.
5-3 99105-00008 CABLE, remote control 2 L: 8 f t .
5-4 99105-00009 CABLE, remote control 2 L: 9 f t .
5-5 99105-00010 CABLE, remote contrul 2 L: 10 ft.
5-6 99105-00011 CABLE, remote control 2 L: 11 f t .
5-7 99105-00012 CABLE, remote control 2 L: 12 f t .
5-8 99105-00013 CABLE, remote control 2 L: 13 f t .
5-9 99105-00014 CABLE, remote control 2 L: 14 f t .
5-10 99105-00015 CABLE, remote control 2 L: 15 ft.
5-11 99105-00016 CABLE, remote control 2 L: 16 f t .
5-12 99105-00017 CABLE, rem te control 2 L: 17 f t .
5-13 99105-00018 CABLE, remote control 2 L: 18 f t .
5-14 99105-00019 CABLE, remote control 2 L: 19 f t .
5-15 99105-00020 CABLE, remote control 2 L: 20 f t .
5-16 99105-00022 CABLE, remote control 2 L: 22 f t .
6 67140-95300 ATTACHMENT, t w i n remo-con k i t 1 f o r NA05 remote control box
7 67140-95600 ATTACHMENT, t w i n remo-con k i t 1 for NAl2S remote control box
1

DT15 VF E3 Revised 1-2-85

DT15 VF E3
32

FIG031 FIG.39. (E- 8) OPTIONCK


Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 99000-31030 M T , liquid, No.4 1 1009
2 99000-31050 SUZWI Born, N 0 . l 1 1009
1
3 99000-31120 SUZWI SILICON SEAL 1 509

@ 4
5-1
99000-32050
99000-25160
THiEAD LOCK CEMENT, super
GREASE, water resistant
1 5 0 9
1 2509
5-2 99000-25170 C#EASE, water resistant 1 %
p 6 99000-22540 GEAR OIL, outboad motor 1 40oCc
7 99000-25010 SUZWI SUPER &REAS€ 1 4509
8 99000-32020 TIREAD LOCK CEMENT, super 1 509,103Q

10-1 ~ 0 0 0 - 1 0 1 ~ -PAINT
0 1 ~ (FRNCOIS WHITE) 1 909
10-2 99OoL)-10209-02M PAINT (ARCTIC SU<VER) 1 %

DT15 VF E3 Revised 1-2-85 €8


j
1
DT15 VF E3 -.. Revised 1-2-85

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