FOR APPROVAL

Owner’s reply on
□Approved
□Approved with comments
□comments
Comments

INSPECTION AND TESTING PLAN

FOR TO EARTHING

D I STR I .

OWNER E

PM

CM/CE

18 SHEETS WITH COVER QA/QC

BUSINESS

COST
R SCH
E
V PROCESS
I
EQIPMENT
S
I MACHINE

O A FURNACE

N On the Not on the APP’D APP’D

S NO DATE DESCRIPTION REFERENCE NO. control control PIPING
list list SECTION PROJECT TEAM
ORDER NO. 563500 OWNER ELECT.

INST
PROJECT TEAM: GPUFP
Bangladesh Chemical Industries Corporation
CIVIL
APPROVED
CONST
CONTRACTOR
PROCURE
Mitsubishi Heavy Industries, Ltd
SECTION QA/QC Gr. SUBCONT
CHINA NATIONAL CHEMICAL ENGINEERING & CONSTRUCTION
APPROVED CORPORATION SEVEN, LTD

PROJECT
MHI E
Ghorasal Polash Urea Fertilizer Project SITE

JAPAN EXPORT On the Not on the CONTRACTOR DWG. No. REV.

CONTROL Control List Control List SPARE

6488C-AA70-EF1-00-00200 A
DRAWN DATE 13-Apr-2021 TOTAL
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 00
for Earthing Rev. Date. 13.Apr.2021

INSPECTION AND TESTING PLAN

FOR EARTHING

DOCUMENT APPRAISAL STAMP

REVIEWER'S NAME SIGN DATE

REVIEW GRADE

Result Code Description

A Accepted

C Proceed with exceptions to next submission and Revision

R Do Not Proceed - Revise as noted and Resubmit

Acceptance in any of these categories in no way relieves the Contractor/Supplier of its responsibility for
the due & proper performance of the Works in accordance with the Contract/Purchase Order

PROJECT MANAGER SIGN-OFF:

NAME DATE:

Rev. Description of Approved By

Rev. Date Prepared By Checked By Approved By
No. Revision (Employer)

00 13.04.2021 Issue for Review Xiong Youyi Wang Huaizhong

 CONTENT
1. SCOPE ............................................................................................................... 1

2. DEFINITIONS ................................................................................................... 1

3. REFERENCE ..................................................................................................... 1

4. ABRREVIATIONS AND CODES .................................................................... 2

4.1 Quality Control Point................................................................................. 2

4.2 ITP Code for Earthing ............................................................................... 2

5. RESPONSIBILITY ............................................................................................ 2

5.1 CC7 shall be responsible for: ..................................................................... 2

5.2 Responsibility of QA/QC Manager ............................................................ 3

5.3 Responsibility of Qualified Inspector ........................................................ 3

6. PLANNING AND PROCEDURE ...................................................................... 3

7. INSPECTION FLOW ........................................................................................ 4

8. REQUEST FOR INSPECTION ......................................................................... 5

9. INSPECTION RECORD.................................................................................... 5

10. INSPECTION REPORT6

10.1 Document Review Items............................................................................ 6

10.2 Inspection Report ...................................................................................... 7

11.INSPECTION AND TEST STATUS ........................................................................... 7

12.APPENDIX ....................................................................................................................... 7
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 00
For Earthing Rev. Date. 13.04.2021

1. SCOPE

This procedure is provided for control of the construction of Field work inspection

and test (hereafter called 'Inspection') to verify that earthing works are being located,

and the earthing works must in compliance with the latest construction drawings,

instructions, procedures and other applicable documents for Ghorasal Polash Urea

Fertilizer project.

2. DEFINITIONS

Project Ghorasal Polash Urea Fertilizer Project （GPUFP）

Owner Bangladesh Chemical Industries Corporation

Consortium Leader Mitsubishi Heavy Industries, LTD

China National Chemical Engineering & Construction
Consortium party
Corporation Seven, Ltd

Construction teams Organized and managed by CC7

3. REFERENCE

Project contract and related quality management documents

MHI related quality management procedures and documentation

ASME, ASTM and related specification

6488M-S711-000-00-00100: MATERIAL CONTROL PROCEDURE
6488M-E711-000-00-00100: ENGINEERING STANDARD FOR ELETRICAL

WORKS

6488M-E436-000-00-00400: EARTHING RESISTANCE CALCULATION

1 / 15
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 00
For Earthing Rev. Date. 13.04.2021

6488M-E712-000-00-00100: STANDARD DRAWING FOR ELECTRICAL WORKS

6488M-ED70-G00-00-00100: EARTHING WIRING LAYOUT

4. ABRREVIATIONS AND CODES

4.1 Quality Control Point

In order to ensure that the operation quality of all parts and all links of the project

construction is effectively controlled and fully embody the principle of quality

management, the quality control points of GPUFP project are divided into five categories

including “R”, “I”, “SW”, “W” and “H” explained as below. Strict joint inspections

shall be carried out for these quality control points.

“R”- Review “I”-Inspection “SW”-Spot Witness

“W”-Witness (can be proceed if given clearance) “H”-Hold Point

4.2 ITP Code for Earthing

No. Discipline Code ITP Code Inspection/Test Stage
1 EL 001 Earthing

5. RESPONSIBILITY

5.1 CC7 shall be responsible for:

5.1.1 Establishing and maintaining the inspection plan.

5.1.2 Inspection in accordance with applied procedure.

5.1.3 Submitting the inspection records and results required to verify conformance to

specified requirements.

5.1.4 Qualification of inspection personnel.

2 / 15
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 00
For Earthing Rev. Date. 13.04.2021

5.1.5 Control of the inspection, measuring and test equipment used for inspection.

5.1.6 CC7 shall be responsible for supervision and management of Construction Teams.

5.2 Responsibility of QA/QC Manager

QA/QC Manager shall be responsible for coordination relating to inspection

among the MHI、BCIC and CC7 for control of witness inspection and for evaluating

its records and results to verify conformance to specified requirements.

5.3 Responsibility of Qualified Inspector

The Quality Inspector of CC7 shall be responsible for carrying out all “I”

inspection points and witnessing the inspection performed at specified points.

Inspector of CC7 shall be responsible for review of records and results to verify

conformance to the specified requirements.

6. PLANNING AND PROCEDURE

6.1 CC7 shall establish the inspection plan, which must conform to requirements specified

in the Construction Quality Requirements and shall specify the inspection items

described in the list of Field inspection items into the quality plan depending on

required quality level of each item.

6.2 CC7 shall submit the inspection plan to MHI&BCIC for review and formal approval

at the planning stage of construction.

6.3 During the construction phase, additional plans may be made if necessary, CC7 and

MHI shall jointly review the additional submitted plans for new inspection item.

3 / 15
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 00
For Earthing Rev. Date. 13.04.2021

6.4 The main activities for civil to be controlled on field are as follow:

*Earthing Installation

The purpose of each individual ITP is to define and specify the required level of

Quality Control for the involved work main steps and related involvement of

concerned parties, the above list may not be exhaustive and could be added to in

consideration of Project Control needs, additionally method statements, ITP

check/punch lists could and will be utilized as necessary.

6.5 Any deviations or exceptions to any of the inspection and test points of the ITP

shall be resolved, agreed and approved by CC7's QA/QC department.

7. INSPECTION FLOW

4 / 15
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 00
For Earthing Rev. Date. 13.04.2021

8. REQUEST FOR INSPECTION

8.1 The QA/QC department will collect the RFI prepared by all engineers and send it to

MHI and owner.

8.2 Document no. of Request for Inspection (RFI) shall be controlled as following.
GPUFP-XX-XX-XXXX
① ② ③
① Area
Code Area Code Area
00 Common Area/System AM Ammonia Area/System
UR Urea Synthesis Area/System UG Urea Granulation Area/System
CO CO2 Recovery Area/System UT Utility Area/System
OF Offsite Area/System
② Work Code:
Code Description Code Description Code Description
CVS Civil Works BD Building IN Instrument
ME Mechanical EL Electric PA Painting
PI Piping IS Insulation FI Fire Proofing
TK Tank PR Pre-commissioning MI Miscellaneous

③ Serial No. 0001～9999

9. INSPECTION RECORD

QC inspector shall perform the inspection required to verify conformance. QC

inspector shall prepare and maintain the records of inspected items. Inspection records

shall as a minimum identify the following:

* Item tag, name and quantity

* No. of reference specification or drawing

* Date of inspection

5 / 15
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 00
For Earthing Rev. Date. 13.04.2021

* Name of inspector or operator

* Name of witness inspectors of the MHI and OWNER

* Type of inspection

* Registers number of measuring and test equipment or a data recorder used

* Results of acceptability or rejection

* Reference to information or action taken in connection with nonconformance (If any)

* Name of person evaluating results

Professional engineer and quality inspector shall evaluate the inspection results

against acceptance criteria to verify conformance of an item to the specific

requirements, and sign and date on the records for an acceptable item. For an

unacceptable item, Subcontractor shall re-inspect after solving the causes of un-

acceptance.

10. INSPECTION REPORT

10.1 Document Review Items

10.1.1 Only for inspection items requiring document review, the QC inspector shall file

and store the inspection records within one working day after the inspection.

10.1.2 Qualified CC7's Inspector shall evaluate the inspection records and certificates

against acceptance criteria to verify conformance of an item to specified

requirements.

10.1.3 Only for an unacceptable item, QC inspector or Construction Supervisor shall

immediately notify its reason to the Construction crews.

6 / 15
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 00
For Earthing Rev. Date. 13.04.2021

10.2 Inspection Report

10.2.1 Professional engineer shall prepare the inspection report of each inspection and

test item based on Inspection and Test Plan.

10.2.2 Qualified CC7's Inspector shall file and maintain the approved inspection report.

11. INSPECTION AND TEST STATUS

11.1 QC inspector shall establish the control status of inspection and test with indicators

such as marking, stamps, tags, labels or records to the product of service that has

passed the required inspection and test, is released for next processing.

11.2 The procedure for identification established by Subcontractor should specify the

inspection authority responsible for putting or withdrawing identification, status

marks and indicators used.

11.3 QC Inspector/Construction Supervisor shall monitor to ensure that Construction

Teams shall implement the inspection and test status.

12. APPENDIX

The following appendices shall be formed form a part of this procedure.

ATTACHMENT 1：Request for inspection

ATTACHMENT 2：Request for Inspection Summary

ATTACHMENT 3：Inspection and Test Plan

7 / 15
 REQUEST FOR INSPECTION

Ghorasal Polash Urea Fertilizer Project

Discipline: RFI No.:

Inspection Date:

Precise Unit/Location:

Discipline Inspection Activity

Civil Tank Material Alignment

Structural Painting/Coating Survey Grouting

Architectural Insulation Piling Cable Test

Building Control System Earth Work Loop Test

Electrical Fireproofing Concreting Site/Shop Visit

Instrumentation Safety Welding WQT

Mechanical Common Line Check New PQR

√ Piping Others Pressure Test Others

Noted:
If it is related, the “√” will be marked.
No Item No./Description Insp. Scope Area/ Location Date, Start Time Duration

Attachment Required

Inspection Checklist Survey Report Calibration Certificate Delivery order (DO)

IFC Drawing Test Report Vendor Manual Other
Results
Acceptable Acceptable with comments Not Acceptable
Signature
CC7 MHI BCIC Vendor/Other

Name

Position

Signature

Date

8 / 15
 Civil/Structure

Mechanical/Rotating
SUMMARY OF FIELD INSPECTION (DAILY BASIS)
Piping

Instrument

Project：Ghorasal Polash Urea Fertilizer Project Electrical

Date of Inspection: Sheet No.: of . Insulation/Painting/Fireproofing

Inspection Points
No. Items to Be Inspected Q’ty Area/Block Location Time Person in Charge Remarks
CC7 MHI BCIC 3rdP

Prepared by:
Date:

9 / 15
 Inspection and Test Plan (ITP) Remarks
CC7-GF-QAC-EL-ITP-001-01
For Earthing
Reference Documents, Inspection Action
Inspection/Test Acceptance Verifying
No. Characteristic to be Verified Frequency Specs & Procedure Doc.
Stage Criteria CC7 MHI Owner Document
No.
1 Material
1. Electrostatic earth bunch 6488M-S711-000-00-
wire and connecting wire 00100 Material Control
appearance check. Procedure
Material Receiving Inspection
1.1
Inspection
2.Check properties of wires, 100% 6488M-E436-000-00- As requirements I SW R
Record
Cross sectional area, 00400
mechanical strength, Corrosion Earthing Resistance
Calculation
resistance, not easy to break
2 Under ground
Engineering Standard
Under ground for Electrical work 1. Normal
a. Earthing conductor laying 6488M-E711-000-00- Buried Depth
Electrostatic installation of earth grid. 00100 600mm
2.1 100% I SW SW FEL001
Earth Connection b. Connection to Earthing Standard Drawing for 2. Exothermic
Conductor. Electrical Works welding
c. Confirm the Earth Cable Size 6488M-E712-000-00- connections.
00100
3 Above ground
Main Earthing:
a. Pipeline system electrostatic earth
connection Engineering Standard
b. Mechanical electrostatic earth for Electrical work
connection 6488M-E711-000-00-
Bolt connection
Electrostatic c. Tank electrostatic earth 00100 FEL001
3.1 100% or exothermic I SW SW
Earth Connection connection Standard Drawing for FEL002
weld
d. Instrument earth connection Electrical Works
e. Electrical Panel Earth Connection 6488M-E712-000-00-
f. All Underground and 00100
Aboveground Connection
g. Building Earthing grid
10 / 15
 Inspection and Test Plan (ITP) Remarks
CC7-GF-QAC-EL-ITP-001-01
For Earthing
Reference Documents, Inspection Action
Inspection/Test Acceptance Verifying
No. Characteristic to be Verified Frequency Specs & Procedure Doc.
Stage Criteria CC7 MHI Owner Document
No.
Engineering Standard
for Electrical work The maximum
a. Connecting joint type 6488M-E711-000-00- allowable
3.2
Final Inspection and b. Connecting wire specification,
100%
00100 earthing I SW SW FEL003
Test material Earthing Resistance resistance as
c. Earthing resistance Calculation design
6488M-E436-000-00- requirement
00400
Prepared by (CC7): Approved by (MHI): Approved by (OWNER): Rev. No.& Date: R: Review
I: Inspection
SW: Spot Witness (can be proceed
if given clearance)
W: Witness
H: Hold Point

11 / 15
 Ghorasal Polash Urea Fertilizer Project (GPUFP)

Project GPUFP

Quality Control Forms List ITP No. CC7-GF-QAC-EL-ITP-001-01

Inspection Stage Earthing

No. QCF No. Description Rev. Remark

FEL001 Grounding/Earthing System (Grid or

1 Loop) Inspection Record 0

FEL002 Instrument Grounding System Check

2 Sheet 0

3 FEL003 Record of Electrostatic Earth Test 0

12 / 15
 QUALITY CONTROL FORM

Inspection/Test Stage: Area/Location

Form No. FEL001 Rev. 0
Grounding/Earthing System (Grid or Loop) RFIN No.
Inspection Record Report No.
Report Date

Inspection Items: ACC REJ

Note：This Inspection Record is for the （Check One）
1.Main Grounding/Earthing System: _______________ Cal Date: _________
2.Dedicated Instrument System: _______________________________ ____
Reference Drawing: ___________________________________________

3.Primary conductor is correct size and type in accordance with drawings.

Ground/earthing conductor burial depth and routing per drawings and
specifications.
4.Thermal/compression connections checks (no cold joints or burnouts).

5.Thermal/compression connection insulation checked.

6.Ground/earthing anode locations and installation per drawings.

7.Ground/earthing anode connections checked.

8.Location, type, size and insulation color of equipment taps per drawings and
protected during construction.
9.All field Revisions recorded on as-build drawings.
10.Maximum allowable system earthing resistance not to exceed 1 ohm. For
dedicated instrument systems, the maximum allowable earthing resistance is 1
ohm.
Remarks:

Signature
CC7 MHI BCIC
Name
Dept.
Signature
Date

13 / 15
 QUALITY CONTROL FORM

Inspection/Test Stage: Area/Location

Form No. FEL002 Rev. 0
Instrument Earthing System Check Sheet RFIN No.
Report No.
Report Date

Inspection Items: ACC REJ

1.All metal enclosures correctly grounded

2.Cable shields/screens correctly grounded

3.Safety barriers, convertors, etc. Correctly grounded

4.Dedicated ICS earthing correct

5.ICS minus and earthing correctly connected

6.Isolation of the three earthing systems from another correct

7.Earthing cable to central point correct

8.After testing: Three earthing systems connected together correctly

9.Metal tray (trunking, conduits) correctly grounded

10.Computer floor correctly grounded

11.Frames (supports for consoles, cabinets) correctly grounded

Remarks:

Signature
CC7 MHI BCIC
Name
Dept.
Signature
Date

14 / 15
 QUALITY CONTROL FORM

Inspection/Test Stage: Area/Location

Form No. FEL003 Rev. 0
Record of Electrostatic Earth Test RFIN No.
Report No.
Report Date

Flange or Threaded Joint System Earthing

Line No./
Mechanical Earthing
Tag No. Joint Connected Wire Resistance Earthing Wire
Resistance
Type (<0.03)
Spec. Material Spec. Material (<100)

Results:

Signature
CC7 MHI BCIC
Name
Dept.
Signature
Date

15 / 15