Examples of Tools of Quality Control
Examples of Tools of Quality Control
1. FLOW CHART
The flow of food describes what happens to food from the time it enters the workplace
until it is served to the customers.
8 Steps of Food Flow.
Purchasing and receiving. • All food must come from approved sources. ...
Storage. • General. - Practice F.I.F.O. ...
Preparation. • ...
Cooking.
Cooling. Food should be cooled from 60ºC (140ºF) to 4ºC (40ºF) within 4 to 6 hours. ...
Hot and Cold Holding.
Reheating.
2. PARETO CHART EXAMPLES
Figure 1. Shows how many customer complaints were received in each of five categories.
Figure 2. Takes the largest category, "documents," from Figure 1, breaks it down into six categories of
document-related complaints, and shows cumulative values. If all complaints cause equal distress to
the customer, working on eliminating document-related complaints would have the most impact, and of
those, working on quality certificates should be most fruitful.
3. Check Sheet
The check sheet is a form (document) used to collect data in real time at the location
where the data is generated. The data it captures can be quantitative or qualitative.
When the information is quantitative, the check sheet is sometimes called a tally sheet.
5S Audit Check Sheet
4. Control Chart
The control chart is a graph used to study how a process changes over time. Data are
plotted in time order. A control chart always has a central line for the average, an upper
line for the upper control limit, and a lower line for the lower control limit. These lines are
determined from historical data.
The Critical Control Point of F
A critical control point (CCP) is a step in the food production process where preventative
measures can be applied to prevent, reduce or eliminate a food safety hazard, such as
bacterial growth or chemical contamination. Critical control points exist at every stage of
the process, from purchasing ingredients to the moment the product is consumed.
For example, under the heading "Machines," the idea "materials of construction" shows
four kinds of equipment and then several specific machine numbers.
Note that some ideas appear in two different places. "Calibration" shows up under
"Methods" as a factor in the analytical procedure, and also under "Measurement" as a
cause of lab error. "Iron tools" can be considered a "Methods" problem when taking
samples or a "Manpower" problem with maintenance personnel.
6. McKinsey 7S Framework
The McKinsey 7S Model is a framework for organizational effectiveness that postulates
that there are seven internal factors of an organization that need to be aligned and
reinforced in order for it to be successful.
The 7 elements identified in the McKinsey 7s model can be categorized as being hard
or soft in nature. They are identified as:
Hard Elements Soft Elements
Shared Values
Strategy Skills
Structure Style
Systems Staff
McDonalds makes use of the McKinsey 7s model to regularly enhance its performance,
and implement successful change management processes. McDonalds focuses on the
7 elements identified in the model to ensure that its performance levels are consistently
maintained, and improved for the offerings.
1. Hard elements
The hard elements of the McKinsey 7s model comprise of strategy, structure, and
systems. The hard elements of the model are easier to identify, more tangible in nature,
and directly controlled and influenced by the leadership and management of the
organization.
1.1. Strategy
1.1.1. Clearly defined
The strategic direction and the overall business strategy for McDonalds are clearly
defined and communicated to all the employees and stakeholders. This helps the
organization manage performance, guide actions, and devise different tactics that are
aligned with the business strategy. Moreover, the business strategy’s definition and
communication also make operations for McDonalds more transparent and aligns the
responsibilities and actions of the company.
1.1.2. Guiding behaviour for goal attainment
The strategic direction for McDonalds is also important in helping the business guide
employee, staff, and stakeholder behaviour towards the attainment and achievement of
goals. SMART Goals are set with short and long term deadlines in accordance with the
business strategy. The business strategy helps employees decide tactics and
behaviours for attaining the set goals and targets to help the business grow.
1.1.3. Competitive pressures
McDonalds’s strategy also takes into consideration the competitive pressures and
activities of competitors. The strategy addresses these competitive pressures through
suggestive measures and actions to address competition via strategic tactics and
activities that ensure sustainability to McDonalds via adapting to market changes, and
evolving consumer trends and demands.
1.1.4. Changing consumer demands
An important aspect of the strategy at McDonalds is that it takes into constant
consideration the changing consumer trends and demands, as well as the evolving
consumer market patterns and consumption behavior. This is an important part of the
strategic direction at McDonalds as it allows the company to remain competitive and
relevant to its target consumer groups, as well as allows the company to identify
demand gaps in the consumer market.
The company then strategically addresses these gaps through product offerings and
marketing activities which give the company successful and leading-edge over other
patterns in the market.
1.1.5. Flexibility and adaptability
The strategy at McDonalds is flexible and adaptable. This is an important aspect of the
strategic direction, and strategy setting at McDonalds. Rigidity in strategy leads a
company and a business to often become stagnant and obstructs advancement, and
progression with evolving changes in the consumer markets.
1.2. Structure
1.2.1. Organizational hierarchy
McDonalds has a flatter organizational hierarchy that is supported by learning and
progressive organizations. With lesser managerial levels in between and more access
to the senior management and leadership, the employees feel more secure and
confident and also have higher access to information. Moreover, the flatter hierarchy
also allows quicker decision-making processes for McDonalds and increases
organizational commitment in the employees.
1.2.2. Inter-Departmental coordination
McDonalds has high coordination between different departments. The company’s
departments often form inter-department teams for projects and tasks that require
multiple expertise. All coordination between different departments is effective and
organized. McDonalds has a systematic process for initiating and monitoring
coordination between departments to ensure smooth work operations and processes –
and goal attainment.
1.2.3. Internal team dynamics [department specific]
McDonalds encourages teamwork and team-oriented tasks. Where jobs require
individual attention and scope, the company also assigns individual responsibilities and
job tasks. However, all employees at McDonalds are expected to be team players who
can work well with and through other members, and who get along well with other
people. The teams at McDonalds are supportive of all embers and work in synch with
synergy towards achieving the broader team objectives and goals under the McDonalds
designed strategy and values.
1.2.4. Centralization vs. decentralization
McDonalds has a hybrid structure between centralization and decentralization. Like
many progressive organizations, McDonalds largely supports decentralized decision
making. Job roles at McDonalds are designed to be carried out with responsibility, and
employees often set their goals with mutual coordination and understanding with the
supervisors.
However, McDonalds is also centralized in making sure that supervisors oversee, and
approve of the various efforts, and tactics that employees choose to ensure that they
are aligned with the organizational strategy ad values.
1.2.5. Communication
McDonalds has a developed and intricate system for ensuring communication between
employees, and different managerial levels. The communication systems at McDonalds
enhance the overall organizational structure. The systematic, defined, and organized
communication allows an easy flow of information and ensures that no organizational
tasks and goals are compromised because of a lack of communication, or
misunderstandings.
With flexibility and adaptability, the McDonalds is not only able to benefit from quickly
reacting and responding to changing consumer patterns globally, but is also able to
locally and culturally adapt its products via localization for different countries and
regions. Moreover, the company is often able to proactively predict consumer market
changes, and devise strategic changes accordingly to meet the market trends.
1.3. Systems
1.3.1. Organizational systems in place
McDonalds has defined and well-demarcated systems in place to ensure that the
business operations are managed effectively and that there are no conflicts or disputes.
The systems at McDonalds are largely departmental in nature, and include, for
example:
- Human resource management
- Finance
- Marketing
- Operations
- Sales
- Supply chain management
- Public Relation Management
- Strategic leadership
1.3.2. Defined controls for systems
Each of the defined and demarcated systems at McDonalds has especially designed
tools and methods as controls for evaluating performance and goal attainment. These
controls and measures are designed specifically in different departments based on the
nature of their tasks and responsibilities. Moreover, each department also designs
specific controls for members for performance evaluation, as well as for inter-
departmental tasks and responsibilities.
1.3.3. Monitoring and evaluating controls
McDonalds continually evaluates its systems through the designed controls. This
monitoring of the performance is continual and ongoing. This is largely done through
observation and informal discussions. Feedback to employees and overall department
heads is informally given regularly as and when is required. Formal evaluation of
performance is also conducted semiannually – or quarterly, depending on the need and
the urgency of the projects and assigned tasks. This is a formal process that is
undertaken by supervisors and managers to ensure the identification of performance
lags, and suggestive means of improvement.
1.3.4. Internal processes for organizational alignment
McDonalds also has special processes and methods for ensuring that all departments
and systems within the organization are aligned and working in harmony towards the
greater business goals and targets. This is made possible through ensuring that all
systems are designing and working towards goals and targets specific to their expertise
under the broader business vision and strategy. Moreover, the strategic leadership at
McDonalds also ensures that all systems are allocated with resources, and set specific
targets to achieve similar business goals in any specific period.
2. Soft elements
The soft elements of the McKinsey 7s model, in turn, include shared values, staff, skills,
and strategy. These elements are less tangible in nature and are more influenced by the
organizational culture. As such, the management does not have direct influence or
control over them. These elements are also harder to describe and directly identify – but
are equally important for an organization’s success and improved performance.
2.1. Shared values
2.1.1. Core values
The core values at McDonalds are defined and communicated to foster a creative and
supportive organizational structure that will allow employees to perform optimally, and
enhance their motivation and organizational commitment. The core values at
McDonalds include, but are not limited to:
- Creativity
- Honesty
- Transparency
- Accountability
- Trust
- Quality
- Heritage
The McDonalds business also ensures that all its activities and operations are
conducted with high ethical and moral standards that redefined and benchmarked
against international criteria.
2.1.2. Corporate culture
McDonalds encourages an inclusive culture that celebrates diversity. The company has
an international presence, and production units that are spread across different
countries, as such, McDonalds ensure that its organizational culture is supportive of
diversity, and has internal policies to reduce incidences of discrimination.
The corporate culture at McDonalds also encourages innovation and creativity by
allowing independence for growth to individuals and teams –thus helping them refine
their careers as well as personalities. Lastly, the corporate culture at McDonalds also
has a supportive leadership which works towards increasing employee motivation and
job satisfaction by giving way to visibility and accessibility.
2.1.3. Task alignment with values
McDonalds ensures that all its job tasks and roles are aligned with the core values that
the company propagates. This means that all activities, tactics, and strategic tactics
employed by McDonalds will reflect its core values, and will not deviate away from
these. This is to ensure a consistent, and reliable brand image, as well as an honest
organizational culture. In the event of organizational change, the company will continue
to ensure that all change management processes and methods incorporate the core
values so that the organizational culture is consistently maintained, and systematically
changed if need be.
2.2. Style
2.2.1. Management/leadership style
McDonalds has a participative leadership style. Through a participative leadership style,
McDonalds is able to engage and involve its employees in decision-making processes
and managerial decisions. This also allows the leadership to regularly interact with the
employees and different managerial groups to identify any potential conflicts for
resolution, as well as for feedback regarding strategic tactics and operations. Through
its participative leadership, McDonalds is able to enhance employee motivation, and
increase organizational commitment and ownership amongst employees as well as
other stakeholders.
8. PESTEL Framework
A PESTEL analysis is an acronym for a tool used to identify the macro (external) forces
facing an organisation. The letters stand for Political, Economic, Social, Technological,
Environmental and Legal. Depending on the organisation, it can be reduced to PEST or
some areas can be added (e.g. Ethical)
In marketing, before any kind of strategy or tactical plan can be implemented, it is
fundamental to conduct a situational analysis. And the PESTEL forms part of that and
should be repeated at regular stages (6 monthly minimum) to identify changes in the
macro-environment. Organisations that successfully monitor and respond to changes in
the macro-environment are able to differentiate from the competition and create a
competitive advantage.
Here’s how tools like Guestline help your hotel implement a Lean Six Sigma
mindset that drives key metrics for your hotel:
Faster processes
Fewer redundant steps means that your staff is more responsive to guests and
work on tasks that matter most to the hotel. For instance, with Guestline's
housekeeping module, your team can get real-time room prioritization and can
thus turn rooms more quickly. This eliminates waiting around for a guest to leave
by sending housekeepers to the right rooms at the right time.
Lower costs.
When you tighten your processes and eliminate wasted effort, you reduce your
costs. You’re usually able to deliver the better quality service, because staff
aren’t wasting their time on redundant steps (and are usually happier and less
frustrated). With Guestline, you’re also able to stay on top of both urgent and
routine maintenance through native integrations, which saves you money in the
long term.
Happier staff.
In a competitive labor environment, hotels must empower their teams with the
tools they need to do their jobs effectively. By eliminating stresses, such as
miscommunications that lead to a guest checking into a dirty room, Guestline's
centralized staff collaboration features keeps staff on the same page from night
audits to cleaning schedules -- leading to fewer conflicts with guests (and each
other!). It also offers a sense of accountability and trust, which is key to long-term
satisfaction at work.
As you can see, Lean Six Sigma will streamline your operation by helping you
and your team identify and fix defective processes to most efficiently allocate
labor resources. Those efficiencies mean that you can do more with less.
Its about a Pizza Restaurant that runs in great profit for initial 8 years of its
operation but profits go down terribly in last 3 years. You are one of the many
regional managers for the restaurant chain. What are the solutions that you will
undertake for the company to again perform well in market ?
Define • What is the Problem? Abysmal performance of the company in the last 3
years in comparison with its initial 8 years as shown in the table below: Attributes
Initial 8 years Last 3 years CAGR 40 % 5 % Market Share 56 % 32 % Stores at
Loss 12 % 35 % • What does customer want i.e. Voice of the Customer?
Methods used to know the requirements of customer:
Focused group discussions
Customers' service inquiries database
In-depth customer observation
Structured or unstructured customer interviews
Self-completing questionnaires
Customers‘ complaint and compliment database
Front-line staff feedback In our case the list of customer requirements was
identified with online literature search and a brainstorming session with a group
of friends.
Prepared by:
Maureen M. Caluag
MSHTM