Access

Systems
 Safety Barrier

HANDRAIL KNEERAIL
Stanchion spacing dimensions must be nominated on the drawings.
Steel 32NB 25NB
Stanchion type must be nominated.
For stairways the stair angle must be nominated. Aluminium 46 O.D. x 3.5mm 46 O.D x 3.5mm
As per ‘typical’ drawings below.
Stainless Steel 32Sch10 2.8WT 32Sch10 2.8WT
Safety barrier stanchions are seal welded to the rails.

Max Stanchion Spacing

Steel 2000m
Aluminium 1500m
Stainless Steel 2000m
457

25NB 3.2 WT
Nominated Stachion type
560

32
100 x 6 NB
.3
.2
WT
D

Nominated stanchion 25
type NB
.3
.2
WT

32NB 3.2 WT
α = 0° - 20° Ramps required kickplate
α
α = 20° - 45° Stairs
457

25 NB 3.2 WT

457
560

100 x 6

485
D

Nominated stanchion type

17
 Steel Stanchions
P PC S S S90
Platform Platform Corner Side Side Side90

STEEL S/S
32 NB med 32 Sch10 90º

457

STEEL S/S
25 NB med 25 Sch10
1017

560
635

75

SC SC SO C W IG
Side Conveyor Side Conveyor Side Offset Cored Welded In Ground

STEEL S/S STE

32 NB med 32 Sch10 32 NB
457

STEEL S/S STE

25 NB med 25 Sch10 25 NB
1017

505
560

55 55 TOP OF STEEL
75
150
75MM Diameter
collar

BASE PLATES CORNER

600

150
STANDARD & ANGLE MOUNTED From 0º - 14º ANGLE MOUNTED ONLY From 15º - 45º
146 172
126
102
56/63 (s/s) 88 150

75 65
88
Hole size 17.5mm typical
All steel & s/s base plates
are 10mm thick
Ctr hole 25mm

18
 Steel Stanchions
PA CA WA SAL SAR SOAL SOAR
Platform Angle Cored Angle Welded Angle Side Angle Left Side Angle Right Side Offset Angle Side Offset Angle
Left Right

457 457

1017

560 stair
560 635 ramp 560 stair
635 ramp

TOP OF STEEL

150
Left and Right hand side
going up the stairs / Ramp
α = Angle Drillings
=
Angle drilled stanchions can be made to order
with any angle designated between 1º - 45º

AM AMW IGA
Angle Mounted Angle Mounted In Ground Angle
Welded
457

STEEL S/S
32 NB med 32 Sch10

457

STEEL S/S
25 NB med 25 Sch10 α α
560
1017

R
485 Stair
560 Ramp 75

α OFFSET

See Detail A
‘SO’ TYPE OFFSETS
CHANNELS UNIVERSAL BEAMS
600 STEEL STEEL
SIZE OFFSET SECTION OFFSET
150 x 75 110 200UB 110
4º 180 x 75 110 250UB 110
-1
r 0º 0º
Fo -3 200 x 75 110 310UB 130
1 1 5º 5º
5 For -4 α = stair/ramp angle 230 x 75 110 360UB 130
60 3 1º
For 250 x 90 130 410UB 130
45
300 x 90 130 460UB 130

Detail A 380 x 100 130 530UB 140

RADIUS R
Steel 100mm - Stainless Steel 100mm

19
 Aluminium Stanchions
P PC S S S90
Platform Platform Corner Side Side Side90

46 O.D.
x 3.5mm
90º

457

46 O.D.
x 3.5mm
1017

560

75

SC SC SO C W IG
Side Conveyor Side Conveyor Side Offset Cored Welded In Ground

46 O.D.
x 3.5mm

457

46 O.D.
x 3.5mm
1017

505
560

55 55 TOP OF STEEL
75
150
75mm diameter
collar

BASE PLATES CORNER

600

150
STANDARD & ANGLE MOUNTED From 0º - 14º ANGLE MOUNTED ONLY From 15º - 45º
148 172
102 126
88 150
80 80

88
Hole size 17.5 mm typical.
All Alumunium base plates
are 12 mm thick.

20
 Aluminium Stanchions
PA CA WA SAL SA* SOAL SOAR
Platform Angle Cored Angle Welded Angle Side Angle Left Side Angle Right Side Offset Angle Side Offset Angle
Left Right

457 457

1017

560 560 Stair 560 Stair

635 Ramp 635 Ramp

TOP OF STEEL

150
Left and Right hand side,
α = Angle Drillings going up the Stairs / Ramp
Angle drilled stanchions can be made to order
with any angle designated between 1° - 45°

AM AMW IGA
Angle Mounted Angle Mounted In Ground Angle
Welded
457
46 O.D.
x 3.5mm
457

46 O.D.
α α
x 3.5mm 560
1017

R
485 Stair
560 Ramp 75

α OFFSET

See Detail 1 ‘SO’ TYPE OFFSETS

CHANNELS UNIVERSAL BEAMS
ALUM. ALUM.
600 SIZE OFFSET SECTION OFFSET
150 x 75 150 200UB 150
180 x 75 150 250UB 150
4º
-1 200 x 75 150 310UB 150
r 0º 0º
Fo -3
1 1 5º º 230 x 75 150 360UB 150
5
For 45 α = stair/ramp angle
0 1 º-
6 3 250 x 90 150 410UB 150
For
45 300 x 90 150 460UB 165
380 x 100 165 530UB 165
Detail 1 RADIUS R
Aluminium 140 mm

21
 Kickplate Mounting Brackets
40 12 55 30 22 49
See
STEEL Detail B
14

12
45
D

D
25

OFFSET 27 +/- 2

Steel Stainless Steel & Aluminium

DIMENSION ‘D’ FOR VARIOUS STANCHION TYPES DIMENSION ‘D’ FOR VARIOUS STANCHION TYPES
Grating Height mm NIL 20,25,32 40,45,50 60, 65 Grating Height mm NIL 20,25,32 40,45,50 60, 65
P, W, C D = 60 D = 85 D = 100 D = 120 P, W, C D = 40 D = 65 D = 80 D = 100
S & SO D = 135 D = 160 D = 180 D = 195 S & SO D = 115 D = 140 D = 160 D = 175

20mm GRATING 25mm GRATING 32mm GRATING

40 typ. 40 typ. 40 typ.
65 (S/S Alum)

65 (S/S Alum)

65 (S/S Alum)
100 kickplate
typ.
25 10

32 10
85

85

85
20 10

HANDRAIL KNEERAIL
Stanchion spacing dimensions must be nominated on the drawings.
Steel 32NB 25NB
Stanchion type must be nominated.
For stairways the stair angle must be nominated. TYPICAL KICKPLATE POSITIONS Aluminium 46 O.D. x 3.5mm 46 O.D x 3.5mm
As per ‘typical’ drawings below.
Stainless Steel 32Sch10 2.8WT 32Sch10 2.8WT
Safety barrier stanchions are seal welded to the rails.

Max Stanchion Spacing

Detail B Steel Steel 2000m
52 Aluminium 5 1500m
KICKPLATE MOUNTING BRACKET
Stainless Steel 2000m
457

25NB 3.2 WT
Nominated Stachion type
25

KICKPLATE MOUNTING BRACKET NOTES

26
45
560

40

32
100 x 6 NB
1. Kickplate mounting brackets are optional and .3
.2
WT
must be specified when ordering.
D

Nominated stanchion 25
2. Kickplate mounting
typebrackets are mounted NB
.3
.2
on the right hand side of the stanchion when
viewed from the walking surface, unless DLSO. S. Steel & Aluminium WT

80 SO
3. The slot in the32NB
bracket
3.2 WT
allows for 7mm 40 P,S 5
up/down adjusment of the kickplate. α = 0° - 20° Ramps required kickplate
α
α = 20° - 45° Stairs
457

4. Standard kickplate is 100 x 6 flat but other

20

sizes are available.

25 NB 3.2 WT
457
26
25

45
40
560

26

100 x 6
20

485
D

Nominated stanchion type

P, S Stanchion
SO Stanchion

22
 Closures Bends & Slip Joints
300

CLOSURES & BENDS

Horizontal Closure Bends (HCB)
Standard pipe :
Steel Handrail : 32NB med/32 SCH10
Steel Kneerail : 25NB med/25 SCH10

457
Standard radius 140mm Centre line 140mm
Alum: 46 O.D. x 3.5mm RADIUS

260

Angle Closure Bends (ACB)

300 300
Standard pipe :
Steel Handrail : 32NB med/32 SCH10
Steel Kneerail : 25NB med/25 SCH10
Standard radius 140mm
Centre line
Alum: 46 O.D. x 3.5mm

Available with
α - value from
1º - 45º
457

α
α

Angle Closure Angle Closure

Bend Bottom Bend Top
260 260

L2 mm
Rail Bends (RB) Rail Bends (ACB)
300 mm
Standard pipe :
Steel Toprail : 32NB med/32 SCH10
Steel Kneerail : 25NB med/25 SCH10
Standard radius 140mm Centre line
Angle a value from 90° - 180°
300 m m

Aluminium Top Rail : 46 O.D x 3.5mm

Aluminium Knee Rail : 38 O.D x 2.0mm
L 1 mm

Standard Leg :
300mm x 300mm 140mm
Non Standard Leg : RADIUS TYPICAL ALL BENDS AND CLOSURES
L1 x L2 = < 6500

SLIP JOINTS
SJ20G - suits 20NB Rail L2 mm
SJ25J - suits 25NB Rail 300 mm
SJ32G - suits 32NB Rail
SJ40G - suits 40NB Rail
m
m

m
m

ST46A - suits 46OD Rail

0
L1

α
30

Slip joints are used when joining the top

or knee rail to another piece of pipe; for example
- when the expansion joint is required,
- when joining rails without using a butt weld
The slip joint can be fixed by welding or using pins

23
 Gates
GATES - STEEL Gate Types
Webforge Monowills gates are self - closing and are • Spring Loaded
designed to be attached to Monowills stanchions. • Self Closing
The direction or swing is critical to obtain a correctly • Padlock Option
functioning gate. • Combine with any stanchion
Webforge gates can be supplied with kickplate if required, • Bracket variations for welding to columns
or to suit the flatbar or structural styles at the top of a ladder. • Double Gate
Single gates should not exceed 1200 mm ; • Kickplate Optional
the most popular size is 800 mm.
Gates with kickplate should not exceed 1000mm maximum per gate.
DIMENSION INSIDE STILES
GATES 1200 MAXIMUM

MAXIMUM MAXIMUM
1000 1200

32NB

25NB

CHANNELS, RHS or STILES

Note : Compliance with AS1657 requires minimum width of 600 mm.

Important
When ordering self closing gates,
it is essential to nominate
the swing direction, and type
of stanchion.
*viewed from walking surface
NW Swing SW Swing NE Swing SE Swing

BALUSTRADE STANCHIONS PA Ball

P Ball IG Ball Platform Angle
Platform In Ground

STEEL S/S
32 NB med 32 Sch10
2.8wt
900
920

STEEL S/S
32 NB med 32 Sch10 α
2.8wt
120

α: Angle Drillings
Angle drilled stanchions can be made to order
600

with any angle designated between 1° - 45°.

* Not available in Aluminium

24
 Balustrades
Balustrade Barrier
Balustrades do not meet AS1657 requirements

Notes:
To meet the requirements of AS1170 Table 3.3 C3 the stanchion spacing should not exceed 1.75m for the P units and 1.6m for S units.
To meet the requirements of AS1428 a disability rail balustrade must be used with the attached handrail as shown.
Balustrade barrier should not be more than 6.5m in length per panel.
Avoid large right angle panels where the leg length exceed 2.5m for shipping and packing reasons. All balustrade must have fully sealed welded joints.
* Not available in Aluminium

1800 +/-2
BAL-1
32NB. med
Standard
32NB top / bottom rails
12mm diameter rods. 40N B m ed
s/s 32Sch10
top/bottom rail
900

12 round
120

32NB. med
100 TYPICAL

32NB
AS1428 disability
Balustrade with handrail. 32NB. med
BAL-1D
Disability barrier.
As for BAL-1, with the addition
of extra railling to comply with
requirements of AS1428.1 for 75
870

disability access.
Additional rail may be applied to
other balustrade types by suffix "D"
290°
32NB med

Special balustrade
Balustrade can be manufactured with different infill, eg. Expanded Metal, Woven Wire, Perforated Metal etc.

BAL-SP
. Your choice of infill STEEL S/S
. Your choice of stanchion type
32 NB med 32 Sch10
900

STEEL S/S
120

32 NB med 32 Sch10

25
 Tolerances / Oneball Stanchions / Multi-ball

OBHG OBPG One Ball Stanchions

45º (Note these do not meet AS1428 or A1657 requirements.)
One ball stanchions are available with all the various stanchions configurations.
100 These spheres are drilled for 32NB pipe UON.
75 180 The type of stanchion and the overall height have to be nominated.
There are three handrail stanchion configurations as shown below:
100 (Note these do not meet AS1428 handrail requirements due to the sphere.)

OBSG One Ball

Drilled one side only
All stanchions can be provided in the
drilled one side only; (DOSO) configuration.
The conventions used are as shown and
255
are nominated when viewed from the
Nominate walking surface.
Height DLSO DRSO
Drilled Left Drilled Right
Multi Ball Stanchions Side Only Side Only

(Note these do not meet A1657

+/- L/100
requirements.)
Multi ball stanchions are available
with all the various stanchions
configurations. The drilling size
to suit required rail pipe sizes and
the spacing between spheres have
+/- 1mm

to be nominated. Minimum sphere DBSO DTSO

Drilled Bottom Drilled Top
centres is 250mm. The type of Side Only Side Only
stanchion and the overall height
have to be nominated.
+/- 2mm

Preferred Drilling Dimensions

Nominated
Centres
Steel &
Stainless Aluminium
steel
Toprail sphere 45mm 48mm
+/- 1mm

Kneerail sphere 36mm 48mm

Nominated
Balustrade lower 45mm N/A Centres
sphere

Top of S Special Stanchion

steel Nominated
The S special stanchion is available Centres

in the S, SAL, SAR and SC configurations.

75

Please contact your Webforge branch.

Stanchion Tolerances
Height +/- 2.0 mm in 1 metre
Angle Drilling +/- 1.5 degrees
Base plate alignment: +/- 2mm Multi Ball
Vertical alignment +/- L/100
Sphere drilling 2 - 4 oversize

26
 Jumbo Steel

JP JS JS JC JW
Jumbo Platform Jumbo Side Jumbo Side Jumbo Cored Jumbo Welded

65NB
med
450

65NB
med 1000

550
700

150

JAM JAMW JSAL JSAR JCA JWA

Jumbo Angle Jumbo Angle Jumbo Side Jumbo Side Jumbo Cored Jumbo Welded
Mounted Mounted Welded Angle Left Angle Right Angle Angle

65NB
med
450

65NB 1000
med
485 (Stair)
550 (Ramp) 550
700

α α

150
50
50

BASE PLATE
100

150

Hole dia. 20mm

16mm Thick

27
 Jumbo Steel
TOLERANCES JUMBO RAIL BENDS (RB)
Standard pipe :
L2mm
+/- L/100 65NB. 3.6 WT
400

Standard Leg : TYPICAL ALL BENDS AND CLOSURES

400mm x 400mm 150
+/- 1m m

400
RADIUS TYPICAL

L 1m m
Non-standard Leg :
L1 + L2 = < 6500
+/- 2m m

L2mm

400
+/- 1m m

m
m

0
L1

40
TYPICAL ALL BENDS AND CLOSURES
α

Stanchions tolerances
Height : +/- 2.0 mm in 1 metre
Angle drilling : +/- 1.5 degrees
Base plate alignment : +/- 1 mm
Vertical alignment : +/- L / 100
Sphere drilling : 2 - 4 oversize

CLOSURES & BENDS

Horizontal Closure Bends
Standard Pipe
65NB. med. 150
450

RADIUS

400

400
Angle Closure Bends (ACB) 400
Standard Pipe
65NB. med
Available with α value from 1º - 45º

α
α

ANGLE CLOSURE ANGLE CLOSURE

400 BEND BOTTOM 400 BEND TOP

28
 Jumbo Rails
JUMBO BALUSTRADE

65 NB
Med
880

65 NB
120

med
82

140 16 round

JUMBO BALUSTRADE WITH DISABILITY HANDRAIL

65 NB
Med
75
32 NB
α med
290°
880

870

65 NB
120

med
82

140 16 round

400

JUMBO PANEL
150
Showing Horizontal Closure RADIUS
450

Bend and End Caps

Jumbo stanchions Type JP. 1000

Handrail and kneerail 76.1mm O.D.
550

29
 Installation Details
Technical Details
Base Plate Fixings Sphere fixings
Base plates for Standard monowills stanchions require 2-M-16 bolts. Rails should be fixed to spheres at least every 3m. by welding.
(17.5 holes.)
Base plates for Jumbo stanchions require 4-M-16 bolts. (20 holes.)
Closure bend fixings
When fixing into concrete, chemical anchors are required rather
Closure bends are welded to the top sphere and to the knee rail. The
than expansion anchors.
kneerail connection is either welded, pinned or screwed as the closure
Shims placed below the baseplate are acceptable for levelling the
fits over the kneerail.
stanchion.

Rail fixings Expansion joints

All rails should preferably be jointed within the stanchion sphere. In long runs of railings expansion joints are required. Expansion joints
Where this is done then the slip joint can be omitted if the pipe is welded should be in the outside quarters of the span . Expansion joints are made
to the sphere. Where that is not possible the joint should occur in the by fixing one side of a slip joint and allowing the other side to be free.
outer quarters of the span between stanchions with a slip joint.
Slip joints can be kept in position for steel stanchions with Kickplate
• Welding Kickplate can be welded or bolted to the kickplate mounting bracket.
• Taper pins
• Screws
Stanchion spacings
Stanchions are spaced at nominally 2000mm maximum.
Aluminium Stanchions are spaced at 1500mm maximum.

Aluminium
TYP
3 300
300 300

Alu
Alu
457

Angle Closure
300 Bend Top
TYP
3

300

10 max TYP
3 3

Alu
10 nom Alu
Alu Alu 150

Expansion Joint detail Weld joint detail for a pipe join

using a 150mm slip joint using a slip joint as a backing bar.
typ for top and knee rails Typ for top and knee rails
300

Typical joins in rails at Spheres

30
 Installation Details

End caps Curved rails

Monowills can be terminated with end caps This method is sometimes Curved handrails are rolled to the radius specified. Curved rails should be
used when the handrail terminates at a wall or solid object. This is instead erected as for straight runs but in some instances the stanchions will
of an end closure. End caps are pressed onto the open pipe and must be need to be placed loose on the rail before it is placed in position.
placed once the pipe is through the stanchion spheres.

Balustrades
DOSO Stanchion Balustrades are supplied in sections approximately 2m long. The end of
DOSO stands for drilled one side only and these stanchions are usually one section fits into the stanchion on the next section. It is suggested
used against a wall or solid object or at a gate or ladder access point, that two sections are first erected as per Section 1 after which each
replacing an end closure. Handrail should be installed working away section can be fitted.
from the DOSO stanchion.
The baseplates of balustrades need to be lifted over the fixing bolts.
Corner posts (PC) It is important the fixings are correctly spaced and extend sufficiently
A corner post stanchion can be used at 90 degree changes of direction to protrude through the baseplate once fitted. Balustrades are joined as
instead of a 90 degree bend. Handrail should be installed working away for rails.
from the corner stanchion. The handrail connection to the Corner post Gates
stanchion must be welded Gates are manufactured with a swing direction. The gate stanchions are
DOSO. Gate springs can be tensioned by turning the spring in the coil
Kickplate direction. Usually 2 to 3 turns are required.
Kickplate can be attached to the stanchions or be part of the flooring
material. If a kickplate is required then the stanchions usually come with
kickplate mounting brackets which are predrilled angles welded to the
stanchion. Kickplate can be attached using M12 bolts in which case it
needs to be drilled or it can be welded on site . The weld can be done
on three sides of the angle or within the holes of the angle bracket.

In Ground Stanchions (IG, IGA)

In ground stanchions are supplied with an extra length leg to allow for
Steel
casting into a footing. Footing sizes are as specified by the civil engineer.

300 300
25
3
10 max TYP
3

S
S S
457

457

150 25
3
Weld joint detail for a pipe join
using a slip joint as a backing bar α
Typ for top and knee rails
260
260
If tack welding with a 25mm tack weld, then use slip joints
If full seal welding then slip joints are not required.

300
TYP
3
10 max

Taper pins at 100mm centre

3 Drill 5mm holes to suit pins
15 minimum

S
S 10 nom
TYP
3 S 75
150 S α

Expansion Joint detail Slip joint detail for a pipe join

using a 150mm slip joint using a slip joint
typ for top and knee rails Typ for top and knee rails 260

31
 Webforge reserves the right to make technical changes without notice. September 2017

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