Abs Afp M8 M9 O&m en
Abs Afp M8 M9 O&m en
$%6VXEPHUVLEOHPL[HGÁRZFROXPQSXPSV$)/;0DQG00
$%6VXEPHUVLEOHSURSHOOHUSXPSV983;0DQG00
0520-0001
1 597 0520 GB 01.2010
,QVWDOODWLRQDQG2SHUDWLQJ,QVWUXFWLRQV
www.absgroup.com
GB 0520-D
2 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
IRU$%6VXEPHUVLEOHVHZDJHSXPSV
$%6VXEPHUVLEOHPL[HGÀRZFROXPQSXPSV
DQG$%6VXEPHUVLEOHSURSHOOHUSXPSV
Motors M8+M9 with AFP-Hydraulics
AFP 4003 (50/60 Hz) AFP 5002 (50/60 Hz) AFP 6001 (50/60 Hz) AFP 8001 (50/60 Hz)
AFP 4004 (60 Hz) AFP 6003 (50/60 Hz)
AFP 6004 (50/60 Hz)
$%6UHVHUYHVWKHULJKWWRDOWHUVSHFL¿FDWLRQVGXHWRWHFKQLFDOGHYHORSPHQWV
GB 0520-D
Installation and Operating Instructions 3
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
7DEOHRIFRQWHQWV
1 General................................................................................................................................................... 6
,QWURGXFWLRQ ............................................................................................................................................. 6
&RUUHFWXVDJHRIWKHSURGXFWV................................................................................................................. 6
$SSOLFDWLRQUHVWULFWLRQVRIWKHVXEPHUVLEOHSXPSV .................................................................................. 6
$SSOLFDWLRQDUHDVIRUWKHVXEPHUVLEOHSXPSV ........................................................................................ 7
$SSOLFDWLRQDUHDVIRUWKHVHULHV$)3 ....................................................................................................... 7
$SSOLFDWLRQDUHDVIRUWKHVHULHV$)/; ..................................................................................................... 7
$SSOLFDWLRQDUHDVIRUWKHVHULHV983; .................................................................................................... 8
,GHQWL¿FDWLRQFRGLQJ ................................................................................................................................ 8
7HFKQLFDOGDWD ......................................................................................................................................... 8
'LPHQVLRQVDQGZHLJKWV ......................................................................................................................... 9
1DPHSODWH............................................................................................................................................... 9
2 Safety ................................................................................................................................................... 10
3 Transport and storage ........................................................................................................................ 10
7UDQVSRUW ............................................................................................................................................... 10
6WDQGLQJWUDQVSRUW................................................................................................................................. 10
7UDQVSRUWLQDKRUL]RQWDOPDQQHU .......................................................................................................... 11
7UDQVSRUWVHFXULQJGHYLFHV ................................................................................................................... 11
0RWRUFRQQHFWLRQFDEOHPRLVWXUHSURWHFWLRQ ......................................................................................... 11
7UDQVSRUWVHFXULQJGHYLFHIRU$)3VXEPHUVLEOHSXPSVKDIWV ............................................................... 12
7UDQVSRUWVHFXULW\RISXPSDQGLPSHOOHUIRUPRWRUVZLWKDQLPSHOOHULQVWDOOHG...................................... 14
&RQVWUXFWLRQDODVVHPEO\RIWKHYROXWHIRUPRWRUVZLWKDQLPSHOOHULQVWDOOHG ......................................... 14
7UDQVSRUWVHFXULQJGHYLFHIRUVXEPHUVLEOHSXPSVKDIWV$)/;983; .................................................. 15
6WRUDJHRIWKHXQLWV ............................................................................................................................... 15
4 Product description ............................................................................................................................ 16
4.1 6WUXFWXUDOGHVLJQ ................................................................................................................................... 16
0RWRUPRQLWRULQJV\VWHP....................................................................................................................... 17
7HPSHUDWXUHPRQLWRULQJRIWKHVWDWRU .................................................................................................... 17
',(OHFWURGH .......................................................................................................................................... 17
7HPSHUDWXUHPRQLWRULQJRIWKHEHDULQJV2SWLRQ0 ........................................................................... 18
7HPSHUDWXUHLQGLFDWLRQ.......................................................................................................................... 19
2SHUDWLRQZLWKIUHTXHQF\LQYHUWHUV ....................................................................................................... 20
5 Installation ........................................................................................................................................... 21
,QVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPSV ........................................................................................... 21
,QVWDOODWLRQRSWLRQVIRUWKH$)3VXEPHUVLEOHSXPSV ............................................................................. 21
,QVWDOODWLRQH[DPSOHV............................................................................................................................. 21
:HWLQVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPS...................................................................................... 24
,QVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPSLQDGU\VXPS ...................................................................... 24
GB 0520-D
4 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
)LWWLQJWKHSHGHVWDO................................................................................................................................ 25
,QVWDOODWLRQRIWKH$)/;DQG983;VXEPHUVLEOHSXPSV ....................................................................... 26
7\SHVRILQVWDOODWLRQRIWKH$)/;DQG983;VXEPHUVLEOHSXPSV......................................................... 26
,QVWDOODWLRQVH[DPSOHVZLWK$)/;DQG983;VXEPHUVLEOHSXPSV........................................................ 27
,QVWDOODWLRQRIWKH$)/;DQG983;VXEPHUVLEOHSXPSV ...................................................................... 28
/RZHULQJRIWKH$)/;DQG983;VXEPHUVLEOHSXPSLQWRWKHFRXSOLQJULQJ ......................................... 28
(OHFWULFDOFRQQHFWLRQ ............................................................................................................................. 29
6WDQGDUGFRQQHFWLRQGLDJUDPVPDLQVYROWDJH9DW+]9DW+]0PRWRUV ....... 29
6WDQGDUGFRQQHFWLRQGLDJUDPVPDLQVYROWDJH9DW+]9DW+]00PRWRUV........... 30
/HDGGHVLJQDWLRQV ................................................................................................................................ 30
&KHFNLQJGLUHFWLRQRIURWDWLRQ................................................................................................................ 31
&KDQJLQJGLUHFWLRQRIURWDWLRQ .............................................................................................................. 31
&RQQHFWLRQRIWKHFRQWUROFLUFXLWOHDGV .................................................................................................. 32
&RQQHFWLRQRIWKHVHDOPRQLWRULQJXQLWWRWKHFRQWUROSDQHO .................................................................. 32
6 Commissioning ................................................................................................................................... 33
6WDUWLQJIUHTXHQF\RIWKHPRWRUV ........................................................................................................... 34
7 Maintenance ........................................................................................................................................ 34
*HQHUDOPDLQWHQDQFHKLQWV ................................................................................................................... 34
0DLQWHQDQFHKLQWVLIWKHVXEPHUVLEOHSXPSLVRXWRIXVHIRUDFRQVLGHUDEOHSHULRG............................ 35
%HIRUHLQVWDOODWLRQ.................................................................................................................................. 35
$IWHULQVWDOODWLRQ..................................................................................................................................... 35
5HPRYDORIWKHVXEPHUVLEOHSXPS....................................................................................................... 35
5HPRYDORIWKH$)3VXEPHUVLEOHSXPSIURPDZHWVXPS .................................................................... 35
5HPRYDORIWKH$)3VXEPHUVLEOHSXPSZKHQGU\LQVWDOOHG .................................................................. 35
5HPRYDORIWKH$)/;DQG983;VXEPHUVLEOHSXPS ........................................................................... 36
8 Assembling the gearbox AFLX/VUPX ............................................................................................... 36
$VVHPEOLQJWKHPRWRUDQGWKHJHDUER[K\GUDXOLFXQLW0.................................................................. 36
5HPRYHWUDQVSRUWVHFXULQJGHYLFH0 .............................................................................................. 37
5HPRYHWUDQVSRUWVHFXULQJGHYLFHRIWKHJHDUER[0 ....................................................................... 38
$VVHPEO\LQVWUXFWLRQVIRUJHDUER[PRWRUKRXVLQJ0 ........................................................................ 39
$VVHPEOLQJWKHPRWRUDQGWKHJHDUER[K\GUDXOLFXQLW0.................................................................. 40
5HPRYHWUDQVSRUWVHFXULQJGHYLFH0 ............................................................................................... 41
5HPRYHWUDQVSRUWVHFXULQJGHYLFHRIWKHJHDUER[0 ...................................................................... 41
$VVHPEO\LQVWUXFWLRQVIRUJHDUER[PRWRUKRXVLQJ0 ........................................................................ 42
GB 0520-D
Installation and Operating Instructions 5
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
GB 0520-D
6 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
1 General
1.1 Introduction
These Installation and Operating InstructionsDQGWKHVHSDUDWHERRNOHWSafety HintsFRQWDLQEDVLF
LQVWUXFWLRQVDQGVDIHW\KLQWVZKLFKPXVWEHREVHUYHGGXULQJWUDQVSRUWLQVWDOODWLRQDQGFRPPLVVLRQLQJ)RUWKLV
UHDVRQLWLVHVVHQWLDOWKDWWKH\DUHUHDGE\WKHLQVWDOOLQJWHFKQLFLDQDVZHOODVE\UHOHYDQWVNLOOHGRSHUDWRUVRU
XVHUV7KH\VKRXOGDOVREHDOZD\VDYDLODEOHZKHUHWKHXQLWLVLQVWDOOHG
m
6DIHW\,QVWUXFWLRQVZKLFKPLJKWFDXVHGDQJHUWROLIHLQFDVHRIQRQREVHUYDQFHKDYHEHHQVSHFL¿FDOO\
KLJKOLJKWHGZLWKWKHJHQHUDOGDQJHUV\PERO
c
7KHSUHVHQFHRIDGDQJHURXVYROWDJHLVLGHQWL¿HGZLWKWKLVVDIHW\V\PERO
g
7KLVV\PEROLQGLFDWHVWKHGDQJHURIDQH[SORVLRQRFFXUULQJ
ATTENTION Appears at safety hints, the non-observance of which could damage the unit or affect
its functioning.
GB 0520-D
Installation and Operating Instructions 7
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
g
3XPSLQJRIÀDPPDEOHRUH[SORVLYHOLTXLGVZLWKWKHVHSXPSVLVQRWDOORZHG
g
2QO\H[SORVLRQSURRIH[HFXWLRQVPD\EHXVHGLQKD]DUGRXVDUHDV
,QKD]DUGRXVDUHDVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPSVHFWLRQ
LV¿OOHGZLWKZDWHUGU\LQVWDOODWLRQRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQZLWKFRROLQJ
MDFNHW2WKHUW\SHVRIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG
,WPXVWEHHQVXUHGWKDWWKHPRWRURIWKHH[VXEPHUVLEOHSXPSLVDOZD\VIXOO\VXEPHUJHGGXULQJVWDUWXSDQG
RSHUDWLRQ
For the operation of explosion-proof submersible pumps applies:
7KHWHPSHUDWXUHPRQLWRULQJRIWKHH[SORVLRQSURRIVXEPHUVLEOHSXPSVKDVWREHFDUULHGRXWE\bimetallic
temperature limitersRUWKHUPLVWRUVDFFRUGLQJWR',1FRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFK
LVFHUWL¿HGLQDFFRUGDQFHZLWK(&GLUHFWLYH(&
For the operation of explosion-proof submersible pumps with frequency inverter applies:
0RWRUVPXVWKDYHGLUHFWWKHUPDOSURWHFWLRQGHYLFHV¿WWHG7KHVHFRQVLVWRIWHPSHUDWXUHVHQVRUV37&',1
HPEHGGHGLQWKHZLQGLQJV7KHVHPXVWEHFRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFKLVFHUWL¿HG
LQDFFRUGDQFHZLWK(&GLUHFWLYH(&
0DFKLQHVGHVLJQDWHGDV([PDFKLQHVPD\QHYHUZLWKRXWH[FHSWLRQEHRSHUDWHGXVLQJDPDLQVIUHTXHQF\WKDW
LVJUHDWHUWKDQWKHPD[LPXPRIRU+]DVLQGLFDWHGRQWKHQDPHSODWH
• &OHDUDQGZDVWHZDWHUIRUVHZDJHFRQWDLQLQJVROLGVDQG¿EURXVPDWHULDO
• )DHFDOPDWWHU
• 6OXGJH
• )UHVKDQGSURFHVVZDWHUSXPSLQJ
• 5DZZDWHUIRUGULQNLQJZDWHUVXSSO\
• 6XUIDFHDQGUDLQZDWHU
• 6HZDJH
,QFRPELQDWLRQZLWKWKH$%6DXWRPDWLFFRXSOLQJV\VWHPWKHEHORZJURXQGOHYHOZHWLQVWDOODWLRQLVDSDUWLFXODUO\
HFRQRPLFDODQGHQYLURQPHQWDOO\IULHQGO\VROXWLRQ7KHSXPSVDUHDOVRVXLWDEOHIRUKRUL]RQWDORUYHUWLFDOGU\
LQVWDOODWLRQ
GB 0520-D
8 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
• 5DZZDWHUZLWKVROLGRU¿EURXVPDWHULDO
• 6HZDJH
• 6XUIDFHZDWHUUDLQZDWHUGUDLQDJHZDWHU
• 6OXGJH
7KH$)/;SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ
• )UHVKDQGSURFHVVZDWHUSXPSLQJ
• 5DZZDWHUIRUGULQNLQJZDWHUVXSSO\
• 6XUIDFHDQGUDLQZDWHU
'LH983;SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ
,GHQWL¿FDWLRQFRGLQJ
0562-0002
Hydraulics Motor
AAA BB CC UU VVV / W-XY.Z
Hydraulic-number
Series
)LJXUH,GHQWL¿FDWLRQFRGLQJ
X: 3DUWRIWKHPDQXIDFWXULQJFRGHIRUWKHPRWRUVL]HXJLYHVWKHPRWRUVL]H
Y: 3DUWRIWKHPDQXIDFWXULQJFRGHIRUWKHPRWRUVL]HYLQGLFDWHVWKHVWDWRUOHQJWK6HOHFWLRQKHUHLVEHWZHHQ
DPRWRUIUDPHVL]HDQGQXPEHURISROHVWRQ
Z: ,QIRUPDWLRQRQWKHPRWRU+]RU)0+]IRUH[SORVLRQSURRIYHUVLRQV
GB 0520-D
Installation and Operating Instructions 9
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
1.8 Nameplate
:HUHFRPPHQGWKDW\RXUHFRUGWKHGDWDIURPWKHRULJLQDOQDPHSODWH Figure 2VRWKDW\RXFDQUHIHUWRWKHGDWD
DWDQ\WLPH
0551-0008
To reduce the risk of
injury or electrical shock,
42240227
disconnect the power be-
1 File no. fore raising or lowering
7 51412 and servicing this device
Use with approved Utiliser un Demarreur
2 5 motor control that approuve covenant
matches motor input au courant a pleine
3 4 6 in full load amperes. charge du moteur
This plate was supplied originally with certified pump
8 9 10 11
12 13 14 15 FM
APPROVED
16 17 21 EXPLOSIONPROOF
18 19 20 22
23 24 25
42240242
26 27
0102 2G k Ex d B T4
Do not open while energized
0225
4224
)LJXUH1DPHSODWHV
Legend
$GGUHVV ,PSHOOHUSURSHOOHU¡>XQLWÀH[LEOH@
0RGHOGHVLJQDWLRQ 0D[DPELHQWWHPSHUDWXUH>XQLWÀH[LEOH@
,WHPQR 0D[LPPHUVLRQGHSWK>XQLWÀH[LEOH@
6HULDOQR 1RPLQDOGLVFKDUJHGLDPHWHU>XQLWÀH[LEOH@
2UGHUQR 1RPLQDOÀRZUDWH>XQLWÀH[LEOH@
<HDURIPDQXIDFWXUH>PRQWK\HDU@ 1RPLQDOGHOLYHU\KHDG>XQLWÀH[LEOH@
)UHHUHVHUYH¿HOG 0LQGHOLYHU\KHDG>XQLWÀH[LEOH@
1RPLQDOYROWDJH 0D[GHOLYHU\KHDG>XQLWÀH[LEOH@
1RPLQDOFXUUHQW 6RXQGOHYHO
)UHTXHQF\ :HLJKWZLWKRXWDWWDFKHGSDUWV>XQLWÀH[LEOH@
1HPD&RGH/HWWHURQO\DW+]HJ+ ,QVXODWLRQFODVV
3RZHUXSWDNH>XQLWÀH[LEOH@ 0RWRUHI¿FLHQF\FODVV
3RZHUGHOLYHU\>XQLWÀH[LEOH@ 'LUHFWLRQRIURWDWLRQRIPRWRUVKDIW
6SHHG>XQLWÀH[LEOH@
NOTE In all communication please state type of the unit, item and serial number!
127( $GGLWLRQDOFRXQWU\VSHFL¿FQDPHSODWHVSRVVLEOH
GB 0520-D
10 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
2 Safety
7KHJHQHUDODQGVSHFL¿FKHDOWKDQGVDIHW\KLQWVDUHGHVFULEHGLQGHWDLOLQWKHVHSDUDWHERRNOHWSafety Hints. If
DQ\WKLQJLVQRWFOHDURU\RXKDYHDQ\TXHVWLRQVDVWRVDIHW\PDNHFHUWDLQWRFRQWDFWWKHPDQXIDFWXUHU$%6
3.1 Transport
c
7KHXQLWPXVWQHYHUEHUDLVHGE\WKHSRZHUFDEOH
'HSHQGLQJRQPRGHODQGPRGHRILQVWDOODWLRQWKHXQLWVDUHSUHSDUHGDWWKHIDFWRU\IRUYHUWLFDORUKRUL]RQWDO
WUDQVSRUWDWLRQ
'HSHQGLQJRQWKHYHUVLRQWKHXQLWVDUH¿WWHGZLWKH\HV0H\HEROWVRUDWWDFKPHQWVZLYHOVKRUL]RQWDO
LQVWDOODWLRQWRZKLFKDFKDLQFDQEHIDVWHQHGE\PHDQVRIVKDFNOHVWRWUDQVSRUWDWLRQLQVWDOODWLRQRUUHPRYDO
m
7DNHQRWHRIWKHHQWLUHZHLJKWRIWKHXQLWVHHQDPHSODWH)LJXUH7KHKRLVWDQGFKDLQPXVWEH
DGHTXDWHO\GLPHQVLRQHGIRUWKHZHLJKWRIWKHXQLWDQGPXVWFRPSO\ZLWKWKHFXUUHQWYDOLGVDIHW\
UHJXODWLRQV
m
7KHXQLWVKRXOGEHSURWHFWHGIURPUROOLQJRYHU
m
7KHXQLWLVSUHSDUHGIRUWUDQVSRUWDWLRQE\SODFLQJLWRQDQDGHTXDWHO\VWURQJFRPSOHWHO\KRUL]RQWDOVXU
IDFHWDNLQJFDUHWKDWLWFDQQRWWRSSOHRYHU
m
'RQRWVWD\RUZRUNLQWKHVZLYHODUHDRIDVXVSHQGHGORDG
m
7KHOLIWLQJKRRNKHLJKWPXVWWDNHLQWRFRQVLGHUDWLRQWKHHQWLUHKHLJKWRIWKHXQLWDVZHOODVWKHOHQJWKRI
WKHOLIWLQJFKDLQ
0520-0004
)LJXUH6WDQGLQJWUDQVSRUW$)3 )LJXUH6WDQGLQJWUDQVSRUW$)/;DQG983;
GB 0520-D
Installation and Operating Instructions 11
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
7KHVDIHW\KLQWVLQWKHVHFWLRQDERYHPXVWEHREVHUYHG
0520-0005
0520-0006
10
12
)LJXUH7UDQVSRUWLQDKRUL]RQWDOPDQQHU$)3 Figure 6 7UDQVSRUWLQDKRUL]RQWDOPDQQHU$)/;983;
$77(17,21 ĮPD[7KHDQJOHĮEHWZHHQWKHFHQWUHOLQHRIWKHXQLWDQGWKHOLIWLQJWRROV
VKRXOGQRWH[FHHG
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
6XEPHUVLEOHSXPSVDUHRQO\WUDQVSRUWHGLQDKRUL]RQWDOSRVLWLRQLIWKH\KDYHEHHQEXLOWIRUKRUL]RQWDO
LQVWDOODWLRQ
7KHVXEPHUVLEOHSXPSFDQEHSODFHGRQWKHPRXQWLQJIUDPH¿WWHGRQWKHSXPSDQGWUDQVSRUWHG
ATTENTION Avoid point loading. If necessary, place the pump on a secure robust pallet and tie
GRZQXVLQJVWHHOEDQGVRURWKHU¿[LQJPHWKRGV
Only lift up the submersible pump if it is suspended horizontally on the crane hooks.
If necessary, adjust the chain accordingly.
ATTENTION These protective covers should only be removed immediately prior to connecting the
pumps electrically.
3DUWLFXODUDWWHQWLRQLVQHFHVVDU\GXULQJVWRUDJHRULQVWDOODWLRQRISXPSVLQORFDWLRQVZKLFKFRXOG¿OOZLWKZDWHU
SULRUWROD\LQJDQGFRQQHFWLRQRIWKHSRZHUFDEOHRIWKH$)3PRWRU3OHDVHQRWHWKDWWKHFDEOHHQGVHYHQ
ZKHUH¿WWHGZLWKSURWHFWLYHVOHHYHVFDQQRWEHLPPHUVHGLQZDWHU
ATTENTION These protective covers only provide protection against water spray or similar and
are not a water tight seal. The ends of the cables should not be immersed in water,
otherwise moisture could enter the connection chamber of the motor.
GB 0520-D
12 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
NOTE If there is a possibility of water ingress then the cables should be secured so that the
HQGVDUHDERYHWKHPD[LPXPSRVVLEOHÀRRGOHYHO
ATTENTION Take care not to damage the cable or its insulation when doing this!
127( 'RHVQRWDSSO\WRDOOPRGHOV
,QRUGHUWRDYRLGGDPDJHWRWKHSXPSVKDIWRUWKHEHDULQJVGXULQJKRUL]RQWDOWUDQVSRUWWKHVKDIWLVFODPSHGLQ
DQD[LDOGLUHFWLRQZKHQOHDYLQJWKHZRUNV
ATTENTION The transport securing device on the pump shaft should only be removed
immediately before installation or connecting up the pump.
0562-0008
7
3 7
4 8
9
2
1 LOCTITE 243
5
4
4
6
)LJXUH5HPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHV$)3withoutKROHVRQWKHVXFWLRQVLGH
• %HIRUHFRPPLVVLRQLQJUHPRYHVHFXULQJGHYLFH)LWLPSHOOHUZDVKHUZLWKVHFXULQJSLQDQGLPSHOOHU
VFUHZFRPSOHWHZLWKORFNZDVKHUV
GB 0520-D
Installation and Operating Instructions 13
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
0562-0009
Outer side of the 2 securing washers
)LJXUH&RUUHFW¿WWLQJSRVLWLRQRIWKH1RUG/RFN ®VHFXULQJZDVKHUV
0562-0010
2 3 4 5 1
)LJXUH5HPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHV$)3withKROHVRQVXFWLRQVLGH
• %HIRUHFRPPLVVLRQLQJUHPRYHWKHWUDQVSRUWVHFXULQJGHYLFHV
$77(17,21 $IWHU¿WWLQJRIWKHLPSHOOHUZDVKHUFKHFNWKDWWKHLPSHOOHUFDQEHWXUQHGE\KDQG
GB 0520-D
14 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
3.2.3 Transport security of pump and impeller for motors with an impeller installed
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
• %HIRUHFRPPLVVLRQLQJUHPRYHWKHWUDQVSRUWVHFXULQJGHYLFHV
ATTENTION The transport securing device on the pump shaft should only be removed
immediately prior to installation or connecting to the pump.
0520-0007
1 2
5 9 7
10
4
1
2
)LJXUH5HPRYDORIWKHWUDQVSRUWGHYLFHVLQPRWRUVZLWKDQLPSHOOHULQVWDOOHGDQGDYROXWHWREH¿WWHGDWWKHFRQVWUXFWLRQVWDJH
3.2.4 Constructional assembly of the volute for motors with an impeller installed
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
ATTENTION When lowering the motor with impeller into the volute care should be taken that the
impeller slides in a straight manner into the wear ring.
• /RZHUWKHPRWRUVRWKDWWKHÀDQJHGKROHVLQWKHRLOFKDPEHUOLQHXSZLWKWKHSUHDVVHPEOHGVWXGVRQ
WKHYROXWH3ODFHWKHPRWRURQWKHSXPSKRXVLQJ
• 7LJKWHQWKHKH[QXWVXVLQJWKHUHFRPPHQGHGWLJKWHQLQJWRUTXH
$77(17,21 $IWHU¿WWLQJRIWKHLPSHOOHUZDVKHUFKHFNWKDWWKHLPSHOOHUFDQEHWXUQHGE\KDQG
GB 0520-D
Installation and Operating Instructions 15
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
127( 'RHVQRWDSSO\WRDOOPRGHOV
,QRUGHUWRDYRLGGDPDJHWRWKHSXPSVKDIWRUEHDULQJVGXULQJKRUL]RQWDOWUDQVSRUWWKHVKDIWLVFODPSHGLQDQ
D[LDOGLUHFWLRQZKHQOHDYLQJWKHZRUNV
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
ATTENTION The transport securing device on the motor shaft should only be removed
immediately prior to installation or connecting up to the pump.
0562-0011
1
)LJXUH5HPRYDORIWKHWUDQVSRUWGHYLFHVRQ983;DQG$)/;SXPSV
• 5HPRYHWKHWUDQVSRUWVHFXULQJGHYLFH
3.3 Storage of the units
$77(17,21 7KH$%6SURGXFWVPXVWEHSURWHFWHGIURPZHDWKHULQÀXHQFHVVXFKDV89IURP
direct sunlight, high humidity, aggressive dust emissions, mechanical damage,
frost etc. The ABS original packaging with the relevant transport securing devices
ZKHUHXVHGHQVXUHVRSWLPXPSURWHFWLRQRIWKHXQLW,IWKHXQLWVDUHH[SRVHGWR
WHPSHUDWXUHVXQGHU&)FKHFNWKDWWKHUHLVQRZDWHULQWKHK\GUDXOLFVFRROLQJ
system, or other spaces. In the case of heavy frosts, the units and cable should not
be moved if possible. When storing under extreme conditions, e.g. in tropical or
desert conditions suitable additional protective steps should be taken. We would be
glad to advise you further.
127( $%6XQLWVGRQRWJHQHUDOO\UHTXLUHDQ\SDUWLFXODUPDLQWHQDQFHGXULQJVWRUDJH$IWHU
ORQJVWRUDJHSHULRGVDIWHUDSSUR[RQH\HDUWKHWUDQVSRUWDWLRQORFNLQJGHYLFHRQ
WKHPRWRUVKDIWQRWZLWKDOOYHUVLRQVVKRXOGEHGLVDVVHPEOHG%\URWDWLQJWKHVKDIW
several times by hand, new lubricating oil or, depending on the version, a small
DPRXQWRIFRRODQWZKLFKDOVRVHUYHVWRFRRORUOXEULFDWHWKHPHFKDQLFDOVHDOVLV
applied to the sealing surfaces, thus ensuring perfect operation of the mechanical
seals. The bearings supporting the motor shaft are maintenance-free.
GB 0520-D
16 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
4 Product description
0520-0008
0520-0009
2 3
3
( ( ( ( ( ( ( ( ( ( ( ( ( (
2
4
6 4
5 6
7 5
8 7
8
9 11 9 11
12 12
24 13 24 13
16 17 15
14 14 17
22 22
26 26
25 27 28 25 27 28
)LJXUH$)30 )LJXUH$)30
0520-0010
0520-0011
3 3 2
2 5
4
4
6 6
5 12 7
7
11
16
11 13
12
16 13 17
15 15
14 17 18
18 14
34 32 31
32
33
30 30 33
)LJXUH$)/; )LJXUH983;
GB 0520-D
Installation and Operating Instructions 17
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
Legend
/LIWLQJKRRS6WDQGDUG 5HOHDVHVFUHZ
(\HEROWV2SWLRQ 3OXJVFUHZPRWRUFKDPEHU
&DEOHLQOHW &RQWUDEORFN&%LPSHOOHU
&RQQHFWLRQFKDPEHU &RQWUDEORFN&%ERWWRPSODWH
&DEOHJODQG 5HOHDVHVFUHZKRUL]RQWDOGU\LQVWDOODWLRQ
6HDOPRQLWRULQJ',FRQQHFWLRQFKDPEHURSWLRQ $GMXVWLQJVFUHZIRUERWWRPSODWH
7HPSHUDWXUHPRQLWRULQJXSSHUEHDULQJRSWLRQ &RQQHFWLRQIRUSUHVVXUHPRQLWRULQJYHQWLQJ
)LOOLQJDQGYHQWLQJVFUHZ 'LVFKDUJHRXWOHW
&RROLQJMDFNHW 9ROXWH
&RROLQJOLTXLG ,PSHOOHUFORVHGPXOWLFKDQQHOYHUVLRQ
6WDWRU :HDUULQJLQWKHYROXWH
5RWRUVKDIW :HDUULQJRQWKHLPSHOOHURSWLRQ
7HPSHUDWXUHPRQLWRULQJORZHUEHDULQJ2SWLRQ %HOOPRXWK
0HFKDQLFDOVHDOPHGLXPVLGH :HDUULQJQRWIRUDOOYHUVLRQV
6HDOPRQLWRULQJ',RLOFKDPEHU *XLGHULQJ
6HDOPRQLWRULQJ',PRWRUFKDPEHU 3URSHOOHU983;LPSHOOHU$)/;
0HFKDQLFDOVHDOPRWRUVLGH $GMXVWLQJVFUHZIRUJDSEHWZHHQLPSHOOHUDQGZDOO
(AFLX)
Motors M3/ME8/ME9
Monitoring Standard Ex FM
Stator %LPHWDOOLF Ɣ Ɣ Ɣ
7KHUPLVWRUV37& ż ż ż
PT 100 ż - -
6HDOPRQLWRU 2LOFKDPEHU Ɣ żRQO\$)3 ƔRQO\0
0RWRUFKDPEHU ƔRQO\0 Ɣ ƔRQO\0
&RQQHFWLRQFKDPEHU ƔRQO\0 Ɣ ƔRQO\0
%HDULQJWHPSHUDWXUH %LPHWDOOLF ƔżRQO\0 ƔżRQO\0 ƔżRQO\0
8SSHUORZHU 7KHUPLVWRUV37& ż ż ż
PT 100 ż ż ż
Ɣ 6WDQGDUGż 2SWLRQ QRWSRVVLEOH
4.2.2 DI-Electrode
7KH',HOHFWURGHVFDUU\RXWWKHVHDOPRQLWRULQJIXQFWLRQDQGVLJQDOWKHLQJUHVVRIPRLVWXUHLQWRWKHPRWRUE\
PHDQVRIDVSHFLDOHOHFWURQLFGHYLFH
6HHDOVRVHFWLRQ
GB 0520-D
18 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
ATTENTION Thermistors or PT 100 devices must never be directly connected into the control
or power system. They must always be connected to a suitable evaluation device.
6ZLWFKRIIWHPSHUDWXUHRIWKHWKHUPDOVHQVRUV¿WWHGWRVWDQGDUGPRWRUVRI,QVXODWLRQ
&ODVV) &)7KHWHPSHUDWXUHOLPLWLQJVZLWFKHVPD\RQO\EHRSHUDWHGDV
VSHFL¿HGE\WKHPDQXIDFWXUHU6HHWDEOHEHORZ
2SHUDWLQJYROWDJH...AC/...DC ...500 V ~/...101 V=
5DWHGYROWDJHAC 250 V
5DWHGFXUUHQWAC cos ij = 1,0 2.5 A
5DWHGFXUUHQWAC cos ij = 0,6 1.6 A
PD[VZLWFKLQJFXUUHQWDWIN 5.0 A
$77(17,21 7KHPD[LPXPVZLWFKLQJDELOLW\RIWKHWKHUPDOVHQVRUVLV$WKHUDWHGYROWDJH9
([SORVLRQSURRIPRWRUVZKLFKDUHFRQQHFWHGWRVWDWLFIUHTXHQF\LQYHUWHUVPXVWEH
¿WWHGZLWKWKHUPLVWRUV$FWLYDWLRQPXVWEHE\PHDQVRIDWKHUPLVWRUSURWHFWLYHUHOD\
device with PTB-Approval number.
• 8SSHUEHDULQJ &)
• ORZHUEHDULQJ &)
$VDQDOWHUQDWLYHWHPSHUDWXUHGHSHQGHQWUHVLVWRUVWKHUPLVWRUV37&ZLWKQRQOLQHDUFKDUDFWHULVWLFVRU37
HOHPHQWVZLWKOLQHDUFKDUDFWHULVWLFVFDQEH¿WWHG
GB 0520-D
Installation and Operating Instructions 19
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
$SSOLFDWLRQ 2SWLRQ
0562-0017
Resistance
)XQFWLRQ 7HPSHUDWXUHVZLWFKXVLQJWKH
ELPHWDOOLFSULQFLSOHZKLFKRSHQV
DWDUDWHGWHPSHUDWXUH
6ZLWFKLQJ 7DNLQJFDUHQRWWRH[FHHGWKH
DOORZDEOHVZLWFKLQJFXUUHQW
WKHVHFDQEH¿WWHGGLUHFWO\LQWR
WKHFRQWUROFLUFXLW
Temperature
)LJXUH&XUYHVKRZLQJSULQFLSOHRIRSHUDWLRQRIELPHWDOOLFWHPSHUDWXUHOLPLWHU
$SSOLFDWLRQ 2SWLRQ
0562-0018
Resistance
)XQFWLRQ 7HPSHUDWXUHGHSHQGHQW
UHVLVWDQFHQRVZLWFKFXUYHZLWK
VWHSZLVHEHKDYLRXU
6ZLWFKLQJ &DQQRWEHLQVWDOOHGGLUHFWLQWR
WKHFRQWUROFLUFXLW(YDOXDWLRQRI
WKHVLJQDOPXVWEHFDUULHGRXWE\
VXLWDEOHHOHFWURQLFHTXLSPHQW
Temperature
)LJXUH&XUYHVKRZLQJSULQFLSOHRIRSHUDWLRQRIWKHUPLVWRU
)LJXUH&XUYHVKRZLQJSULQFLSOHRIRSHUDWLRQRI37
GB 0520-D
20 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
0562-0012
UN[V]
660
460
400
380
5 Installation
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
NOTE The dimensional sheets and foundation plans for each type of installation are
VXSSOLHGHLWKHUZLWKWKHSODQQLQJGRFXPHQWVRU\RXURUGHUFRQ¿UPDWLRQ
0520-0012
4 2 3 5 6 1 7 10 9 8
13
11
12
14 15
18
17
16 16
)LJXUH:HWLQVWDOODWLRQYHUWLFDOZLWK$%6DXWRPDWLFFRXSOLQJV\VWHP
Legend
9HQWLQJ *XLGHWXEH
9DOYHFKDPEHU 'LVFKDUJHOLQH
6KXWRIIYDOYH ,QÀRZFKDPEHUZLWKLPSDFWZDOO
2XWÀRZOLQH ,QÀRZOLQH
1RQUHWXUQYDOYH $%6VXEPHUVLEOHVHZDJHSXPS
)LWWLQJIRUYDOYHUHPRYDO $XWRPDWLFOHYHOFRQWURO
&DEOHGXFW &RQFUHWHEHQFKLQJ
%UDFNHWIRUÀRDWVZLWFKHV 3HGHVWDO
&ROOHFWLRQVXPS %UDFNHW
GB 0520-D
22 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
127( 7KHSHGHVWDODQGJXLGHWXEHIRUWKHVXEPHUVLEOHSXPSPXVWEH¿WWHGRQVLWHEHIRUH
LQVWDOODWLRQRIWKHSXPS2QUHTXHVWZHFDQVHQG\RXGHWDLOHGLQVWDOODWLRQDQG
IRXQGDWLRQGUDZLQJV7KHVSHFL¿HGFRQFUHWHTXDOLW\PLQ%PXVWEHXVHG
0520-0013
11 9 7 8 1
20
4
13
3
5 12
18
15
14
19
16
6 3 16 21
)LJXUH,QVWDOODWLRQLQDGU\VXPSZLWKJURXQGVXSSRUWULQJ
Legend
9HQWLQJ ,QÀRZFKDPEHUZLWKLPSDFWZDOO
9DOYHFKDPEHU ,QÀRZOLQH
2XWÀRZOLQH $%6VXEPHUVLEOHSXPS
1RQUHWXUQYDOYH $XWRPDWLFOHYHOFRQWURO
)LWWLQJIRUUHPRYDOYDOYHV &RQFUHWHEHQFKLQJDIWHULQVWDOODWLRQRIVXFWLRQSLSH
&DEOHGXFW )OH[LEOHSLSHFRQQHFWRU
+ROGHUIRUÀRDWVZLWFKHV *URXQGVXSSRUWULQJ
3XPSVXPS &ROOHFWLRQVXPS
'LVFKDUJHOLQH 6XFWLRQOLQH
NOTE Any support frame needed for the submersible pump should be erected on site
EHIRUHWKHSXPSLWVHOILVLQVWDOOHG7KHVSHFL¿HGFRQFUHWHTXDOLW\PLQ%PXVWEH
used.
GB 0520-D
Installation and Operating Instructions 23
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
0520-0014
9 4/11 7 8 1
20
3
13
5
12
23
24 15
14
16
25 6 3 16 21
)LJXUH+RUL]RQWDOGU\LQVWDOODWLRQ
Legend
9HQWLQJ ,QÀRZOLQH
6KXWRIIYDOYH $%6VXEPHUVLEOHSXPS
2XWÀRZOLQH $XWRPDWLFOHYHOFRQWURO
1RQUHWXUQYDOYH &RQFUHWHEHQFKLQJDIWHULQVWDOODWLRQRIVXFWLRQSLSH
)LWWLQJIRUUHPRYDOYDOYHV &ROOHFWLRQVXPS
&DEOHGXFW 6XFWLRQOLQH
+ROGHUIRUÀRDWVZLWFKHV &RPSHQVDWLRQSLHFH
3XPSVXPS 'LIIXVHU
'LVFKDUJHOLQH +HDGVXSSRUWYROXWHVXSSRUW
,QÀRZFKDPEHUZLWKLPSDFWZDOO
NOTE Any support frame needed for the submersible pump should be erected on site
EHIRUHWKHSXPSLWVHOILVLQVWDOOHG7KHVSHFL¿HGFRQFUHWHTXDOLW\PLQ%PXVWEH
used.
GB 0520-D
24 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
$77(17,21 6XEPHUVLEOHSXPSVVKRXOGEHLQVWDOOHGLQDFFRUGDQFHZLWK)LJXUH
• )LWDKRLVWWRWKHVXEPHUVLEOHSXPS
• 7KH$%6VXEPHUVLEOHSXPSLVVXVSHQGHGRQWKHJXLGHWXEHE\PHDQVRIWKHSHGHVWDOEUDFNHWRQ
WKHSUHVVXUHFRQQHFWLRQDQGFDUHIXOO\ORZHUHGYHUWLFDOO\RUDWDVOLJKWLQFOLQDWLRQPD[,WFRXSOHV
DXWRPDWLFDOO\DWWKHSHGHVWDODQGVHDOVWKHSUHVVXUHFRQQHFWLRQDWWKHSHGHVWDOOHDNWLJKWE\PHDQVRILWVRZQ
ZHLJKWDQGDVHDO
• 0DNHHOHFWULFDOFRQQHFWLRQDVGHVFULEHGLQVHFWLRQ
0520-0015
0° - 3°
)LJXUH/RZHULQJRIWKH$)3
$77(17,21 ĮPD[7KHDQJOHĮEHWZHHQWKHFHQWUHOLQHRIWKHXQLWDQGWKHOLIWLQJWRROV
VKRXOGQRWH[FHHG
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
•)LWDKRLVWWRWKHVXEPHUVLEOHSXPS
• :LWKWKHDLGRIWKHKRLVWSODFHWKHVXEPHUVLEOHSXPSFDUHIXOO\LQWRWKHSUHSDUHGPRXQWLQJIUDPHDQGIDVWHQ
• )LWWKHVXFWLRQDQGGLVFKDUJHSRUWVWRWKHYROXWH
• ,IUHTXLUHG¿WWKHYHQWOLQHWRWKHYROXWH
• 2SHQWKHJDWHYDOYHVRQWKHVXFWLRQDQGGLVFKDUJHVLGH
GB 0520-D
Installation and Operating Instructions 25
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
&DUHHQVXUHWKDWDGKHVLYHGRHVQRWFRPHLQWRFRQWDFWZLWKVNLQRUH\HV:HDUJRJJOHDQGJORYHV
7KHJURRYHRIWKHJXLGHSLHFHDQG2ULQJPXVWEHFOHDQDQGIUHHRIJUHDVH7KHLQVWDQWDGKHVLYH/2&7,7(
W\SHVXSSOLHGZLWKWKHXQLWLVVSUHDGHYHQO\RQWKHEDVHRIWKHJURRYHLQWKHEUDFNHWDQGWKH2ULQJ
LQVHUWHGLPPHGLDWHO\
0562-0027
1
3
4 LOCTITE 406
)LJXUH+'3HGHVWDO'1
Legend
%UDFNHWLV¿WWHGWRWKHSXPS 2ULQJ
6FUHZVRII 3HGHVWDO
*XLGHSLHFH
GB 0520-D
26 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
Type of hydraulics Clean water Runoff water, river water, used water, rain water,
pre-screened liquid, recirculation
%DUVSDFLQJLQPP %DUZLGWKLQPP
AFLX 0600
AFLX 0800
AFLX 1200
,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6
7KHLQÀRZWRWKHVXPSIRUVUPX pumpsPXVWEH¿WWHGZLWKDVFUHHQ7KHPD[LPXPEDUVSDFLQJGHSHQGVRQ
WKHW\SHRIK\GUDXOLFV¿WWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ
Type of hydraulics Clean water Runoff water, river water, pre-screened liquid,
used water, rain water recirculation
%DUVSDFLQJLQPP %DUVSDFLQJLQPP %DUVSDFLQJLQPP
VUPX 0400
VUPX 0600
VUPX 0800
VUPX 1000
VUPX 1200
,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6
ATTENTION When setting the switching off level the minimum cover as given in the installation
documents must be adhered to.
GB 0520-D
Installation and Operating Instructions 27
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
0520-0016
0520-0017
7 1 8
7 8 1
3
2
4 4
6 6
5
5
10 12
10 12
)LJXUH983;$)/;LQDVWHHOGLVFKDUJHSLSH )LJXUH983;$)/;LQDFRQFUHWHVXPS
Legend
7DQNFRYHU &RXSOLQJULQJ
'LVFKDUJHSLSHULVHUSLSH 0LQLPXPZDWHUOHYHOVHHLQVWDOODWLRQGUDZLQJV
&RQFUHWHVXPS &RQQHFWLRQFDEOH
$)/;983;VXEPHUVLEOHSXPS &DEOHVXSSRUWIRU¿[LQJWKHSRZHUFDEOH
GB 0520-D
28 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
ATTENTION The power cables should be handled carefully during installation and removal of the
pumps in order to avoid damage to the insulation.
7KHFRXSOLQJULQJUHTXLUHGIRULQVWDOODWLRQRIWKH$)/;983;VXEPHUVLEOHSXPSPXVWDOUHDG\EHLQVWDOOHGDV
VKRZQLQ)LJXUHDQG%HIRUHLQVWDOODWLRQRIWKHSXPSDVXLWDEOHVXSSRUWKRRNIRUWKHFKDLQDVZHOODVDQ
RSHQLQJDQGVXVSHQVLRQFDEOHVRFNIRUWKHFDEOHPXVWEHSURYLGHGLQWKHVXPSRUULVHUSLSH
127( ,QWKHFDVHRI$)/;983;VXEPHUVLEOHSXPSVZLWKJHDUER[WKHVXEPHUVLEOHPRWRU
and hydraulics mounted to the gearbox are supplied separately.
%HIRUHRUGXULQJWKHLQVWDOODWLRQWKHPRWRUFRQQHFWLRQFDEOHVVKRXOGEH¿WWHGRQVLWHZLWKVXLWDEOHVWUDLQUHOLHI
HJFDEOHVRFNV3DUWLFXODUFDUHVKRXOGEHWDNHQWKDWWKHFDEOHLQVXODWLRQLVQRWFUXVKHGRUGDPDJHGE\WKH
ZHLJKWRIWKHKDQJLQJFDEOHHVSHFLDOO\LQWKHDUHDRIWKHFDEOHLQOHW
ATTENTION When raising the submersible pump out of the concrete sump or the steel discharge
pipe with the hoist ensure that the connection cables are lifted out simultaneously as
the pump itself is being raised.
5.4.4 Lowering of the AFLX and VUPX submersible pump into the coupling ring
ATTENTION Before lowering the pump a direction of rotation check should be carried out, see
VHFWLRQ
• 'UDZWKHFDEOHKRVHRYHUWKHHQGRIWKHFRQQHFWLRQFDEOH
c
7KHFRQQHFWLRQFDEOHVKRXOGRQO\EHWLJKWHQHGVXI¿FLHQWO\VRWKDWQRWHQVLRQDFWVDWWKHFDEOHLQOHWLQ
WKHKHDGRIWKHSXPS7KHFRQQHFWLRQFDEOHVKRXOGQRWVWULNHWKHFKDLQRUWKHVXPSZDOO
• ,IQHFHVVDU\WKHVWHHOULVHUSLSHLVVHDOHGRIILQDZDWHUWLJKWPDQQHU
GB 0520-D
Installation and Operating Instructions 29
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
%HIRUHFRPPLVVLRQLQJDQH[SHUWVKRXOGFKHFNWKDWRQHRIWKHQHFHVVDU\HOHFWULFDOSURWHFWLYHGHYLFHVLVDYDLO
DEOH(DUWKLQJQHXWUDOHDUWKOHDNDJHFLUFXLWEUHDNHUVHWFPXVWFRPSO\ZLWKWKHUHJXODWLRQVRIWKHORFDOHOHFWULF
LW\VXSSO\DXWKRULW\DQGDTXDOL¿HGSHUVRQVKRXOGFKHFNWKDWWKHVHDUHLQSHUIHFWRUGHU
$77(17,21 7KHSRZHUVXSSO\V\VWHPRQVLWHPXVWFRPSO\ZLWK9'(RURWKHUORFDOUHJXODWLRQV
with regard to cross-sectional area and maximum voltage drop. The voltage stated on
the nameplate of the pump must correspond to that of the mains.
c
7KHLQFRPLQJSRZHUVXSSO\DVZHOODVWKHFRQQHFWLRQRIWKHSXPSLWVHOIWRWKHWHUPLQDOVRQWKHFRQWURO
SDQHOPXVWFRPSO\ZLWKWKHFLUFXLWGLDJUDPRIWKHFRQWUROSDQHODVZHOODVWKHPRWRUFRQQHFWLRQ
GLDJUDPVDQGPXVWEHFDUULHGRXWE\DTXDOL¿HGSHUVRQ
7KHSRZHUVXSSO\FDEOHPXVWEHSURWHFWHGE\DQDGHTXDWHO\GLPHQVLRQHGVORZEORZIXVHFRUUHVSRQGLQJWRWKH
UDWHGSRZHURIWKHSXPS
ATTTENTION The unit should only be operated with the overload relay and thermal sensors/limiters
connected.
5.5.1 Standard connection diagrams, mains voltage 380 - 420 V at 50 Hz/460 V at 60 Hz, M3 motors
0551-0032
0551-0033
Cable 1
PE
Di
U1
Di
U2 U1
V1 PE
V2 V1
U1
W1
U2 U1
W2 W1 V1
M3 ~ V2 V1
W1
W2 W2 W1
M3 ~
U2 PE
W2
V2
U2
F0 V2
F0
F1
F1
DI Cable 2
GB 0520-D
30 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
5.5.2 Standard connection diagrams, mains voltage 400 V at 50 Hz/460 V at 60 Hz, M8/M9 motors
0562-0032
Cable 1 Cable 3
PE
PE X
temperature measurement
U1 10 PT100
PTC
U2 U1 40 30
V1 11 winding
switch off
41 31
switch off
V2 V1
W1 upper bearing 42 34
12
W2 W1 43 35
M3 ~
44 36
13 lower bearing
PE 45 37
W2
20 DI connection chamber
U2 21 DI motor chamber
22 DI oil chamber
V2
)LJXUHD6SHFLDOYHUVLRQVWZRSRZHUFDEOHVDQGRQHFRQWUROFDEOHIRURSWLRQDOPRWRUPRQLWRULQJIHDWXUHV
0520-0018
Cable 8 or cable 8 and 9
PE X
temperature measurement
10 PTC PT 100
U1 Cable 1 30
U2 U1 40
11 winding
switch off
V1 Cable 2 41 31
V2 V1
switch off
42 34
W1 Cable 3 12 upper bearing
W2 W1 43 35
M3 ~
PE Cable 4 44 36
13 lower bearing 45 37
W2 Cable 5
)LJXUHE6L[VLQJOHSRZHUFDEOHVRQHHDUWKFDEOHRQHRUWZRFRQWUROFDEOHV
VWDQGDUGDQGRSWLRQDOPRWRUPRQLWRULQJIHDWXUHV
ATTENTION The cable leads are routed out of the motor. No switching takes place in the motor!
$Q\VZLWFKLQJUHTXLUHGXVHRIEULGJHVPXVWEHFDUULHGRXWLQWKHFRQWUROSDQHO
NOTE Information on the type of starting can be obtained from the nameplate of the pump.
1 U1
L1 L2 L3 -RLQ
1RUWK$PHULFD 1 2 3 4 U2
6 5
W2 V2
$%6*HUPDQ\ U1 V1 W1 8 9 : 3 2
W1 V1
L1 L2 L3 - 6 1
W2 U1
1RUWK$PHULFD -
W1 U2
3 4
$%6*HUPDQ\ 8: 98 :9 - 5 V2 V1 2
GB 0520-D
Installation and Operating Instructions 31
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
:KHQWKUHHSKDVHXQLWVDUHEHLQJFRPPLVVLRQHGIRUWKH¿UVWWLPHDQGDOVRZKHQXVHGRQDQHZVLWHWKH
GLUHFWLRQRIURWDWLRQPXVWEHFDUHIXOO\FKHFNHGE\DTXDOL¿HGSHUVRQ
m
:KHQFKHFNLQJWKHGLUHFWLRQRIURWDWLRQWKHVXEPHUVLEOHSXPSVKRXOGEHVHFXUHGLQVXFKDPDQQHU
WKDWQRGDQJHUWRSHUVRQQHOLVFDXVHGE\WKHURWDWLQJLPSHOOHURUE\WKHUHVXOWLQJDLUÀRZ'RQRWSODFH
\RXUKDQGLQWRWKHK\GUDXOLFV\VWHP
c
7KHGLUHFWLRQRIURWDWLRQVKRXOGRQO\EHDOWHUHGE\DTXDOL¿HGSHUVRQ
m
:KHQFDUU\LQJRXWWKHGLUHFWLRQRIURWDWLRQFKHFNDVZHOODVZKHQVWDUWLQJWKHXQLWSD\DWWHQWLRQWRWKH
START REACTION.7KLVFDQEHYHU\SRZHUIXO
ATTENTION ATTENTION
0562-0035
The direction of rotation is correct The start reaction is
RO
N
T R E A C TI O
TO R
clockwisePDQQHUZKHQYLHZLQJ
GRZQIURPWKHWRSRIWKHSODFHGXQLW
REAC
AR
TI O
ST
)LJXUH5RWRUURWDWLRQ
NOTE If a number of pumps are connected to a single control panel then each unit must be
individually checked.
ATTENTION The mains supply to the control panel should have a clockwise rotation. If the leads
are connected in accordance with the circuit diagram and lead designations, the
direction of rotation will be correct.
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
c
7KHGLUHFWLRQRIURWDWLRQVKRXOGRQO\EHDOWHUHGE\DTXDOL¿HGSHUVRQ
,IWKHGLUHFWLRQRIURWDWLRQLVLQFRUUHFWWKHQWKLVLVDOWHUHGE\FKDQJLQJRYHUWZRSKDVHVRIWKHSRZHUVXSSO\FDEOH
LQWKHFRQWUROSDQHO7KHGLUHFWLRQRIURWDWLRQVKRXOGWKHQEHUHFKHFNHG
NOTE The direction of rotation measuring device monitors the direction of rotation of the
mains supply or that of an emergency generator.
GB 0520-D
32 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
0562-0036
Control circuit leads for
Motorüberwachung / Motor monitoring submersible pumps
Type:
&RPPRQOHDG
No:
6WDWRUXSSHU
Adern Kennzeichnung Steuerkabel %HDULQJXSSHU
PE X (X)
Cable core marking control cable
%HDULQJORZHU
Temperat. measurement
Abschalten / Switch off
10 PTC PT100
Temperaturmessung /
40 30 ',FRQQHFWLRQFKDPEHU
Wicklung /
11 ',0RWRUFKDPEHU
Winding 41 31
34
',2LOFKDPEHU
Lager oben / 42
12
Upper bearing 43 35
= PE (green/yellow)
Lager unten / 44 36
13
Lower bearing 45 37
20 DI Anschlußraum / Connection chamber
42240220
21 DI Motorraum / Motor chamber Ex-DI Ölraum /
22 DI Öl- / Überwachungsraum Oil chamber
DI Oil- / Separation chamber 10K- 22/1
10K- 22/2
)LJXUH'HVLJQDWLRQRIFRQWUROFLUFXLWOHDGV
NOTE The available connections can be obtained from the relevant connection diagram.
$77(17,21 ,IWKH',VHDOPRQLWRULQJLVDFWLYDWHGWKHXQLWPXVWEHLPPHGLDWHO\WDNHQRXWRI
service. Please contact your ABS service centre.
0562-0037
3 (DI)
M2+
M2+
M1-
M1-
PE
PE
Bulb 24V 2-5 W
1-8 10 14
6124009
X1
15/18 11 9 13 12
Electrode
X2
Electrode
)LJXUH(OHFWURQLFDPSOL¿HUZLWKVLJQDOODPS )LJXUH(OHFWURQLFDPSOL¿HUZLWKÀRDWLQJFRQWDFW
GB 0520-D
Installation and Operating Instructions 33
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
0562-0039
MAINS
3 (DI)
Pump 2
Pump 3
M2+
M1-
PE
6 7 8 9
6124007
6124008
15 11 10
Electrode
)LJXUH(OHFWURQLFDPSOL¿HUZLWKFROOHFWLYHVLJQDOOLQJ
(OHFWURQLFDPSOL¿HUIRU+] (OHFWURQLFDPSOL¿HUIRU+]
110 V $UW1U3DUW1R 115 V $UW1U3DUW1R
230 V $UW1U3DUW1R 230 V $UW1U3DUW1R
400 V $UW1U3DUW1R 460 V $UW1U3DUW1R
440 V $UW1U3DUW1R 575 V $UW1U3DUW1R
6 Commissioning
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
%HIRUHFRPPLVVLRQLQJWKHSXPSSXPSVWDWLRQVKRXOGEHFKHFNHGDQGDIXQFWLRQDOWHVWFDUULHGRXW3DUWLFXODU
DWWHQWLRQVKRXOGEHSDLGWRWKHIROORZLQJ
g
,QH[SORVLYH]RQHVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPS
VHFWLRQLV¿OOHGZLWKZDWHUGU\UXQQLQJRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQ
(QVXUHLQWKLVFDVHWKDWWKHPLQLPXPVXEPHUJHQFHJLYHQLQWKHGDWDVKHHWLVREVHUYHG2WKHUW\SHV
RIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG
• +DYHWKHHOHFWULFDOFRQQHFWLRQVEHHQFDUULHGRXWLQDFFRUGDQFHZLWKUHJXODWLRQV"
• +DYHWKHWKHUPDOVHQVRUVEHHQFRQQHFWHG"
• ,VWKHVHDOPRQLWRULQJGHYLFHZKHUH¿WWHGFRUUHFWO\LQVWDOOHG"
• ,VWKHPRWRURYHUORDGVZLWFKFRUUHFWO\VHW"
• +DYHWKHSRZHUDQGFRQWUROFLUFXLWFDEOHVEHHQFRUUHFWO\¿WWHG"
• :DVWKHVXPSFOHDQHGRXW"
• +DYHWKHLQÀRZDQGRXWÀRZVRIWKHSXPSVWDWLRQEHHQFOHDQHGDQGFKHFNHG"
• ,VWKHGLUHFWLRQRIURWDWLRQRIWKHSXPSFRUUHFWHYHQLIUXQYLDDQHPHUJHQF\JHQHUDWRU"
• $UHWKHOHYHOFRQWUROVIXQFWLRQLQJFRUUHFWO\"
• $UHWKHUHTXLUHGJDWHVYDOYHVZKHUH¿WWHGRSHQ"
GB 0520-D
34 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
AFP
• +DYHWKHVWHHOULVHUSLSHRUFRQFUHWHVXPSEHFOHDQHGWKRURXJKO\EXLOGHU¶VUXEEOHHWF
• $UHDQ\SDLQWUHPQDQWVDUHUHPRYHGIURPWKHFRQLFDOVXUIDFHVRQWKHSXPSVRURQWKHFRXSOLQJULQJ"$UH
WKHVHFRQLFDOVXUIDFHVEHJUHDVHG"
$77(17,21 7KHDOORZDEOHVWDUWLQJIUHTXHQF\IRUDQ\VWDUWLQJGHYLFHVVKRXOGEHREWDLQHGIURP
manufacturer of these devices.
7 Maintenance
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
c
%HIRUHFRPPHQFLQJDQ\PDLQWHQDQFHZRUNWKHSXPSVKRXOGEHFRPSOHWHO\GLVFRQQHFWHGIURPWKH
PDLQVE\DTXDOL¿HGSHUVRQDQGFDUHVKRXOGEHWDNHQWKDWLWFDQQRWEHLQDGYHUWHQWO\VZLWFKHGEDFNRQ
NOTE The maintenance hints given here are not designed for „do-it-yourself“ repairs as
VSHFLDOWHFKQLFDONQRZOHGJHLVUHTXLUHG
g
5HSDLUZRUNRQH[SORVLRQSURRIPRWRUVPD\RQO\EHFDUULHGRXWLQDSSURYHGZRUNVKRSVE\DSSURYHG
SHUVRQQHOXVLQJRULJLQDOSDUWVVXSSOLHGE\WKHPDQXIDFWXUHU2WKHUZLVHWKHH[DSSURYDOVQRORQJHU
DSSO\
$%6VXEPHUVLEOHSXPSVDUHUHOLDEOHTXDOLW\SURGXFWVHDFKEHLQJVXEMHFWHGWRFDUHIXO¿QDOLQVSHFWLRQ/XEUL
FDWHGIRUOLIHEDOOEHDULQJVWRJHWKHUZLWKPRQLWRULQJGHYLFHVHQVXUHRSWLPXPSXPSUHOLDELOLW\SURYLGHGWKDWWKH
SXPSKDVEHHQFRQQHFWHGDQGRSHUDWHGLQDFFRUGDQFHZLWKWKHRSHUDWLQJLQVWUXFWLRQV
6KRXOGQHYHUWKHOHVVDPDOIXQFWLRQRFFXUGRQRWLPSURYLVHEXWDVN\RXU$%6FXVWRPHUVHUYLFHGHSDUWPHQWIRU
DVVLVWDQFH
7KLVDSSOLHVSDUWLFXODUO\LIWKHSXPSLVFRQWLQXDOO\VZLWFKHGRIIE\WKHFXUUHQWRYHUORDGLQWKHFRQWUROSDQHOE\
WKHWKHUPDOVHQVRUVOLPLWHUVRIWKHWKHUPRFRQWUROV\VWHPRUE\WKHVHDOPRQLWRULQJV\VWHP',
ATTENTION The lifting tools like chains and shackles should be visually checked in regular
LQWHUYDOVDSSUR[HYHU\PRQWKIRUZHDUDQGFRUURVLRQ7KHVHSDUWVVKRXOGEH
UHSODFHGLIUHTXLUHG
7KH$%6VHUYLFHRUJDQLVDWLRQZRXOGEHSOHDVHGWRDGYLVH\RXRQDQ\DSSOLFDWLRQV\RXPD\KDYHDQGWRDVVLVW\RXLQ
VROYLQJ\RXUSXPSLQJSUREOHPV
GB 0520-D
Installation and Operating Instructions 35
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
NOTE The ABS warranty conditions are only valid provided that any repair work has been
carried out in ABS approved workshops and where original ABS spare parts have
been used.
7.2 Maintenance hints if the submersible pump is out of use for a considerable period
NOTE If the pumps have remained idle for more than 12 months then we recommend that
you ask ABS or an approved distributor for advice.
g
$WWHQWLRQ'U\UXQQLQJRI([XQLWVORFDWHGLQDUHDVZKHUHDQH[SORVLRQFRXOGRFFXU,VQRWDOORZHG
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
c
%HIRUHUHPRYDORIWKHXQLWWKHPRWRUFRQQHFWLRQFDEOHVDWWKHFRQWUROSDQHOVKRXOGEHFRPSOHWHO\
GLVFRQQHFWHGE\DTXDOL¿HGSHUVRQIURPPDLQVDQGFDUHVKRXOGEHWDNHQWKDWLWFDQQRWEH
LQDGYHUWHQWO\VZLWFKHGEDFNRQ
g
%HIRUHUHPRYDORIXQLWVLQKD]DUGRXVDUHDVWKHVXPSDQGVXUURXQGLQJDUHDPXVWEHDGHTXDWHO\
YHQWHGWRDYRLGWKHGDQJHURIDVSDUNFDXVLQJDQH[SORVLRQ
• )LWDKRLVWWRWKHSXPSLQDFFRUGDQFHWRVHFWLRQ
• 5DLVHWKHVXEPHUVLEOHSXPSRXWRIWKHVXPSZLWKWKHKRLVW:KLOHGRLQJWKLVWKHFRQQHFWLRQFDEOHVVKRXOGEH
VLPXOWDQHRXVO\GUDZQRXWRIWKHVXPSDVWKHSXPSLWVHOILVEHLQJUDLVHG
• 3ODFHWKHSXPSZLWKYROXWHYHUWLFDOO\RQDVROLGVXUIDFHDQGWDNHFDUHWKDWLWFDQQRWIDOORYHU
7.3.2 Removal of the AFP submersible pump when dry installed
• &ORVHRIIWKHJDWHYDOYHVRQWKHLQOHWDQGGLVFKDUJHVLGHV
• (PSW\WKHYROXWHDQGLIQHFHVVDU\WKHGLVFKDUJHOLQH
• ,I¿WWHGGLVPDQWOHWKHYHQWLQJOLQHDERYHWKHGLVFKDUJH
• ,QVWDOOOLIWLQJJHDUVHHRQWKHVXEPHUVLEOHSXPS
• 'LVFRQQHFWWKHVXFWLRQLQOHWE\RSHQLQJWKHEROWVRQWKHERWWRPSODWHRIWKHK\GUDXOLFV
• 'LVPDQWOHWKHGLVFKDUJHOLQHE\RSHQLQJWKHEROWVRQWKHGLVFKDUJHÀDQJHRIWKHYROXWH
• ,IQHFHVVDU\UHPRYHWKHIDVWHQLQJEROWVDWWKHJURXQGVXSSRUWULQJDQGFDUHIXOO\OLIWRIIWKHSXPSZLWKWKHKRLVW.
• 3ODFHWKHSXPSRQDQHYHQ¿UPÀDWVXUIDFH GB 0520-D
36 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
3D\FORVHDWWHQWLRQWRWKHDVVHPEO\LQVWUXFWLRQVDQGZRUNLQWKHLQGLFDWHGVHTXHQFHLQRUGHUWRJXDUDQWHHWKDW
ERWKPDLQSDUWVDQGDUHSHUIHFWO\DVVHPEOHG)LUVWFKHFNWKDWDOOUHTXLUHGDGGLWLRQDOSDUWVDVZHOO
DV/2&7,7(W\SHDQGVXLWDEOHKRLVWLQJGHYLFHVDUHDYDLODEOH
0520-0019
4 3 11
7 8 9 6
)LJXUH$VVHPEOLQJWKHPRWRUDQGWKHJHDUER[K\GUDXOLFXQLW
Legend
0RWRUZLWKWUDQVSRUWVHFXULQJGHYLFH 6ZLYHOFRQQHFWLRQ
*HDUER[K\GUDXOLFXQLWZLWKWUDQVSRUWDWLRQORFN +H[VFUHZV
2ULQJIRUPRWRUJHDUER[DVVHPEO\ )L[LQJVFUHZV
[VWXGZLWKQXWVDQGVSULQJZDVKHUV /2&7,7(W\SH
7UDQVSRUWVHFXULQJGHYLFH
GB 0520-D
Installation and Operating Instructions 37
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
)RUVDIHW\UHDVRQVWKHKRLVWPXVWDOZD\VUHPDLQFRQQHFWHGGXULQJDOODVVHPEO\VWHSV
0520-0020
1
3
4 8
2
)LJXUH5HPRYHWUDQVSRUWVHFXULQJGHYLFH
GB 0520-D
38 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
ATTENTION When removing the transport securing device and when assembling the parts,
ensure that these are absolutely clean. Ensure that no contaminants enter the gear
box!
• 5HPRYHWKHWUDQVSRUWVHFXULQJGHYLFHIRUSXPSVKDIWVDFFRUGLQJWRSDUD
0520-0021
3 5
4
8
5
6 5
1
7
2
7
7
)LJXUH5HPRYHWUDQVSRUWVHFXULQJGHYLFHRIJHDUER[
GB 0520-D
Installation and Operating Instructions 39
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
0520-0022
A
1
2
6
4
3
A
12
)LJXUH$VVHPEO\LQVWUXFWLRQVJHDUER[PRWRUKRXVLQJ
GB 0520-D
40 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
3D\FORVHDWWHQWLRQWRWKHDVVHPEO\LQVWUXFWLRQVDQGZRUNLQWKHLQGLFDWHGVHTXHQFHLQRUGHUWRJXDUDQWHHWKDW
ERWKPDLQSDUWVDQGDUHSHUIHFWO\DVVHPEOHG)LUVWFKHFNWKDWDOOUHTXLUHGDGGLWLRQDOSDUWVDVZHOO
DV/2&7,7(W\SHDQGVXLWDEOHKRLVWLQJGHYLFHVDUHDYDLODEOH
0520-0023
3
4 13 12
)LJXUH$VVHPEOLQJWKHPRWRUDQGWKHJHDUER[K\GUDXOLFXQLW
Legend
0RWRU [VWXGZLWKQXWVDQGVSULQJZDVKHUV
*HDUER[K\GUDXOLFXQLWZLWKWUDQVSRUWDWLRQORFN 6HDOQRWRQDOOYHUVLRQV
2XWHUMDFNHWRQO\0 /2&7,7(W\SH
2ULQJIRUPRWRUJHDUER[DVVHPEO\
GB 0520-D
Installation and Operating Instructions 41
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
m
)RUVDIHW\UHDVRQVWKHKRLVWPXVWDOZD\VUHPDLQFRQQHFWHGGXULQJDOODVVHPEO\VWHSV
0520-0024
1
7
A
)LJXUH5HPRYHWUDQVSRUWVHFXULQJGHYLFH
ATTENTION When removing the transport securing device and when assembling the parts,
ensure that these are absolutely clean. Ensure that no contaminants enter the
gearbox!
• 5HPRYHWKHWUDQVSRUWVHFXULQJGHYLFHIRUSXPSVKDIWVDFFRUGLQJWRSDUD
• &RQQHFWDVXLWDEOHKRLVWWRWKHH\HEROW
• /RRVHQWKHQXWVRIWKHVWXGVDQGORRVHQWKHVZLYHOFRQQHFWLRQ
GB 0520-D
42 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
0520-0025
3
4 1
5
2
6
7
7
)LJXUH5HPRYHWUDQVSRUWVHFXULQJGHYLFHRIWKHJHDUER[
GB 0520-D
Installation and Operating Instructions 43
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9
• :KHQWKHPRWRUVKDIWLVFRUUHFWO\FHQWUHGRULQWHUORFNHGORZHUWKHPRWRUDOOWKHZD\DQGVHFXUHO\EROWLWDQG
WKHJHDUER[LQWRSRVLWLRQREVHUYHWKHWLJKWHQLQJWRUTXH
0520-0026
1
2
3
A
6
4
A 7
A
12
)LJXUH$VVHPEO\LQVWUXFWLRQVIRUJHDUER[PRWRUKRXVLQJ
• )DVWHQWKHRXWHUMDFNHWZLWKWKHVL[¿[LQJFODPSVDQGWKHVL[0VFUHZVIRUWKHVH
0520-0027
1 2 3
)LJXUH)L[LQJRIWKHRXWHUMDFNHW
GB 0520-D
,$%63URGXFWLRQ/RKPDU*PE+,6FKHLGHUK|KHU6WUDH'/RKPDU*HUPDQ\,
,7HO,)D[,ZZZDEVJURXSFRP,
GB 0520-D