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Abs Afp M8 M9 O&m en

Manual de Bomba ABS AFP

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© © All Rights Reserved
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0% found this document useful (0 votes)
94 views44 pages

Abs Afp M8 M9 O&m en

Manual de Bomba ABS AFP

Uploaded by

ignacioramirez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ABS submersible sewage pumps AFP M8, M9

$%6VXEPHUVLEOHPL[HGÁRZFROXPQSXPSV$)/;0DQG00
$%6VXEPHUVLEOHSURSHOOHUSXPSV983;0DQG00

0520-0001
1 597 0520 GB 01.2010

,QVWDOODWLRQDQG2SHUDWLQJ,QVWUXFWLRQV
www.absgroup.com
GB 0520-D
2 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

Installation and Operating Instructions

IRU$%6VXEPHUVLEOHVHZDJHSXPSV
$%6VXEPHUVLEOHPL[HGÀRZFROXPQSXPSV
DQG$%6VXEPHUVLEOHSURSHOOHUSXPSV
Motors M8+M9 with AFP-Hydraulics
AFP 4003 (50/60 Hz) AFP 5002 (50/60 Hz) AFP 6001 (50/60 Hz) AFP 8001 (50/60 Hz)
AFP 4004 (60 Hz) AFP 6003 (50/60 Hz)
AFP 6004 (50/60 Hz)

Motors M3 with AFLX-Hydraulics


AFLX 0601
Motors M8+M9 with AFLX-Hydraulics
AFLX 1202
AFLX 1203
AFLX 1207

Motors M3 with VUPX-Hydraulics


VUPX 0401
VUPX 0402
VUPX 0403
Motors M8+M9 with VUPX-Hydraulics
VUPX 0801 VUPX 1001 VUPX 1201
VUPX 0802 VUPX 1002 VUPX 1202

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GB 0520-D
Installation and Operating Instructions 3
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

7DEOHRIFRQWHQWV
1 General................................................................................................................................................... 6
 ,QWURGXFWLRQ ............................................................................................................................................. 6
 &RUUHFWXVDJHRIWKHSURGXFWV................................................................................................................. 6
 $SSOLFDWLRQUHVWULFWLRQVRIWKHVXEPHUVLEOHSXPSV .................................................................................. 6
 $SSOLFDWLRQDUHDVIRUWKHVXEPHUVLEOHSXPSV ........................................................................................ 7
 $SSOLFDWLRQDUHDVIRUWKHVHULHV$)3 ....................................................................................................... 7
 $SSOLFDWLRQDUHDVIRUWKHVHULHV$)/; ..................................................................................................... 7
 $SSOLFDWLRQDUHDVIRUWKHVHULHV983; .................................................................................................... 8
 ,GHQWL¿FDWLRQFRGLQJ ................................................................................................................................ 8
 7HFKQLFDOGDWD ......................................................................................................................................... 8
 'LPHQVLRQVDQGZHLJKWV ......................................................................................................................... 9
 1DPHSODWH............................................................................................................................................... 9
2 Safety ................................................................................................................................................... 10
3 Transport and storage ........................................................................................................................ 10
 7UDQVSRUW ............................................................................................................................................... 10
 6WDQGLQJWUDQVSRUW................................................................................................................................. 10
 7UDQVSRUWLQDKRUL]RQWDOPDQQHU .......................................................................................................... 11
 7UDQVSRUWVHFXULQJGHYLFHV ................................................................................................................... 11
 0RWRUFRQQHFWLRQFDEOHPRLVWXUHSURWHFWLRQ ......................................................................................... 11
 7UDQVSRUWVHFXULQJGHYLFHIRU$)3VXEPHUVLEOHSXPSVKDIWV ............................................................... 12
 7UDQVSRUWVHFXULW\RISXPSDQGLPSHOOHUIRUPRWRUVZLWKDQLPSHOOHULQVWDOOHG...................................... 14
 &RQVWUXFWLRQDODVVHPEO\RIWKHYROXWHIRUPRWRUVZLWKDQLPSHOOHULQVWDOOHG ......................................... 14
 7UDQVSRUWVHFXULQJGHYLFHIRUVXEPHUVLEOHSXPSVKDIWV$)/;983; .................................................. 15
 6WRUDJHRIWKHXQLWV ............................................................................................................................... 15
4 Product description ............................................................................................................................ 16
4.1 6WUXFWXUDOGHVLJQ ................................................................................................................................... 16
 0RWRUPRQLWRULQJV\VWHP....................................................................................................................... 17
 7HPSHUDWXUHPRQLWRULQJRIWKHVWDWRU .................................................................................................... 17
 ',(OHFWURGH .......................................................................................................................................... 17
 7HPSHUDWXUHPRQLWRULQJRIWKHEHDULQJV 2SWLRQ0 ........................................................................... 18
 7HPSHUDWXUHLQGLFDWLRQ.......................................................................................................................... 19
 2SHUDWLRQZLWKIUHTXHQF\LQYHUWHUV ....................................................................................................... 20
5 Installation ........................................................................................................................................... 21
 ,QVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPSV ........................................................................................... 21
 ,QVWDOODWLRQRSWLRQVIRUWKH$)3VXEPHUVLEOHSXPSV ............................................................................. 21
 ,QVWDOODWLRQH[DPSOHV............................................................................................................................. 21
 :HWLQVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPS...................................................................................... 24
 ,QVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPSLQDGU\VXPS ...................................................................... 24
GB 0520-D
4 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

 )LWWLQJWKHSHGHVWDO................................................................................................................................ 25
 ,QVWDOODWLRQRIWKH$)/;DQG983;VXEPHUVLEOHSXPSV ....................................................................... 26
 7\SHVRILQVWDOODWLRQRIWKH$)/;DQG983;VXEPHUVLEOHSXPSV......................................................... 26
 ,QVWDOODWLRQVH[DPSOHVZLWK$)/;DQG983;VXEPHUVLEOHSXPSV........................................................ 27
 ,QVWDOODWLRQRIWKH$)/;DQG983;VXEPHUVLEOHSXPSV ...................................................................... 28
 /RZHULQJRIWKH$)/;DQG983;VXEPHUVLEOHSXPSLQWRWKHFRXSOLQJULQJ ......................................... 28
 (OHFWULFDOFRQQHFWLRQ ............................................................................................................................. 29
 6WDQGDUGFRQQHFWLRQGLDJUDPVPDLQVYROWDJH9DW+]9DW+]0PRWRUV ....... 29
 6WDQGDUGFRQQHFWLRQGLDJUDPVPDLQVYROWDJH9DW+]9DW+]00PRWRUV........... 30
 /HDGGHVLJQDWLRQV ................................................................................................................................ 30
 &KHFNLQJGLUHFWLRQRIURWDWLRQ................................................................................................................ 31
 &KDQJLQJGLUHFWLRQRIURWDWLRQ .............................................................................................................. 31
 &RQQHFWLRQRIWKHFRQWUROFLUFXLWOHDGV .................................................................................................. 32
 &RQQHFWLRQRIWKHVHDOPRQLWRULQJXQLWWRWKHFRQWUROSDQHO .................................................................. 32
6 Commissioning ................................................................................................................................... 33
 6WDUWLQJIUHTXHQF\RIWKHPRWRUV ........................................................................................................... 34
7 Maintenance ........................................................................................................................................ 34
 *HQHUDOPDLQWHQDQFHKLQWV ................................................................................................................... 34
 0DLQWHQDQFHKLQWVLIWKHVXEPHUVLEOHSXPSLVRXWRIXVHIRUDFRQVLGHUDEOHSHULRG............................ 35
 %HIRUHLQVWDOODWLRQ.................................................................................................................................. 35
 $IWHULQVWDOODWLRQ..................................................................................................................................... 35
 5HPRYDORIWKHVXEPHUVLEOHSXPS....................................................................................................... 35
 5HPRYDORIWKH$)3VXEPHUVLEOHSXPSIURPDZHWVXPS .................................................................... 35
 5HPRYDORIWKH$)3VXEPHUVLEOHSXPSZKHQGU\LQVWDOOHG .................................................................. 35
 5HPRYDORIWKH$)/;DQG983;VXEPHUVLEOHSXPS ........................................................................... 36
8 Assembling the gearbox AFLX/VUPX ............................................................................................... 36
 $VVHPEOLQJWKHPRWRUDQGWKHJHDUER[K\GUDXOLFXQLW 0 .................................................................. 36
 5HPRYHWUDQVSRUWVHFXULQJGHYLFH 0  .............................................................................................. 37
 5HPRYHWUDQVSRUWVHFXULQJGHYLFHRIWKHJHDUER[ 0 ....................................................................... 38
 $VVHPEO\LQVWUXFWLRQVIRUJHDUER[PRWRUKRXVLQJ 0 ........................................................................ 39
 $VVHPEOLQJWKHPRWRUDQGWKHJHDUER[K\GUDXOLFXQLW 0 .................................................................. 40
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 $VVHPEO\LQVWUXFWLRQVIRUJHDUER[PRWRUKRXVLQJ 0 ........................................................................ 42

GB 0520-D
Installation and Operating Instructions 5
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

GB 0520-D
6 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

1 General

1.1 Introduction
These Installation and Operating InstructionsDQGWKHVHSDUDWHERRNOHWSafety HintsFRQWDLQEDVLF
LQVWUXFWLRQVDQGVDIHW\KLQWVZKLFKPXVWEHREVHUYHGGXULQJWUDQVSRUWLQVWDOODWLRQDQGFRPPLVVLRQLQJ)RUWKLV
UHDVRQLWLVHVVHQWLDOWKDWWKH\DUHUHDGE\WKHLQVWDOOLQJWHFKQLFLDQDVZHOODVE\UHOHYDQWVNLOOHGRSHUDWRUVRU
XVHUV7KH\VKRXOGDOVREHDOZD\VDYDLODEOHZKHUHWKHXQLWLVLQVWDOOHG

m
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KLJKOLJKWHGZLWKWKHJHQHUDOGDQJHUV\PERO

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ATTENTION Appears at safety hints, the non-observance of which could damage the unit or affect
its functioning.

NOTE Used for important pieces of information.


,OOXVWUDWLRQVFRGHHJ  7KH¿UVWGLJLWUHIHUVWRWKH¿JXUHQRDQGWKHVHFRQGGLJLWWRWKHSRVLWLRQLQWKDW
¿JXUH

1.2 Correct usage of the products


7KH$%6SURGXFWVKDYHEHHQGHVLJQHGDQGEXLOWLQDFFRUGDQFHZLWKWKHODWHVWWHFKQRORJ\DQGWDNLQJLQWR
DFFRXQWWKHUHOHYDQWVDIHW\UHJXODWLRQV+RZHYHULPSURSHUXVDJHFRXOGFDXVHDGDQJHUWROLIHRUOLPERIWKH
XVHURIDWKLUGSDUW\RUFDXVHGDPDJHRUIXQFWLRQLPSDLUPHQWWRWKHXQLWLWVHOIDQGRWKHULWHPVRIYDOXH
7KH$%6XQLWVVKRXOGRQO\EHXVHGLIWKH\DUHLQSHUIHFWWHFKQLFDOFRQGLWLRQWDNLQJLQWRDFFRXQWDOOVDIHW\
UHTXLUHPHQWVDQGFRQVFLRXVRIWKHQHHGWRDYRLGSRWHQWLDOO\GDQJHUV7KHFRQWHQWVof the installation and
operating instructions DQGWKHVDIHW\KLQWVPXVWEHDSSOLHG$Q\RWKHUXVDJH DEQRUPDOXVDJH RUXVDJH
EH\RQGWKDWVSHFL¿HGZLOOEHFRQVLGHUHGDVQRQFRPSOLDQFH
7KHPDQXIDFWXUHUVXSSOLHUZLOOQRWDFFHSWDQ\UHVSRQVLELOLW\IRUGDPDJHGXHWRWKLV7KHULVNLVERUQHE\WKH
XVHU,QFDVHRIGRXEWWKHHQWLUHVFRSHRIWKHSODQQHGDSSOLFDWLRQPXVWEHDSSURYHGE\ABS.
,QWKHFDVHRIDQ\IDXOWVDULVLQJWKH$%6XQLWVVKRXOGLPPHGLDWHO\EHWDNHQRXWRIXVHDQGVHFXUHG7KHIDXOW
VKRXOGEHLPPHGLDWHO\UHFWL¿HGRULIQHFHVVDU\FRQWDFW\RXU$%6VHUYLFHFHQWUH

1.3 Application restrictions of the submersible pumps


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$7(;,,*N(([G,,%7 IRU+]RU)0 1(&&ODVV,'LYLVLRQ*URXS& '7& DSSURYDOIRU+]
Limitations:  )OXLGWHPSHUDWXUHPD[LPXPƒ& ƒ) 
 ,PPHUVLRQGHSWKPD[LPXPP IW 
ATTENTION If cable length is less than 20 m/65 ft the max. immersion depth
reduces accordingly. In special cases an immersion depth greater than
20 m/65 ft is possible. In order to do this you need the written approval from the
manufacturer ABS.

GB 0520-D
Installation and Operating Instructions 7
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

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For the operation of units as explosion-proof execution the following applies:

,QKD]DUGRXVDUHDVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPSVHFWLRQ
LV¿OOHGZLWKZDWHU GU\LQVWDOODWLRQ RUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHU ZHWLQVWDOODWLRQZLWKFRROLQJ
MDFNHW2WKHUW\SHVRIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG

ATTENTION The ex versions DUHQRW¿WWHGZLWKDVHDOPRQLWRU ', LQWKHPRQLWRULQJFKDPEHURULQ


the oil chamber. There is an option of an external seal monitor for the ex versions
For the operation of explosion-proof submersible pumps in wet-well installation without cooling jacket
applies:

,WPXVWEHHQVXUHGWKDWWKHPRWRURIWKHH[VXEPHUVLEOHSXPSLVDOZD\VIXOO\VXEPHUJHGGXULQJVWDUWXSDQG
RSHUDWLRQ
For the operation of explosion-proof submersible pumps applies:

7KHWHPSHUDWXUHPRQLWRULQJRIWKHH[SORVLRQSURRIVXEPHUVLEOHSXPSVKDVWREHFDUULHGRXWE\bimetallic
temperature limitersRUWKHUPLVWRUVDFFRUGLQJWR',1FRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFK
LVFHUWL¿HGLQDFFRUGDQFHZLWK(&GLUHFWLYH(&
For the operation of explosion-proof submersible pumps with frequency inverter applies:

0RWRUVPXVWKDYHGLUHFWWKHUPDOSURWHFWLRQGHYLFHV¿WWHG7KHVHFRQVLVWRIWHPSHUDWXUHVHQVRUV 37&',1
 HPEHGGHGLQWKHZLQGLQJV7KHVHPXVWEHFRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFKLVFHUWL¿HG
LQDFFRUGDQFHZLWK(&GLUHFWLYH(&
0DFKLQHVGHVLJQDWHGDV([PDFKLQHVPD\QHYHUZLWKRXWH[FHSWLRQEHRSHUDWHGXVLQJDPDLQVIUHTXHQF\WKDW
LVJUHDWHUWKDQWKHPD[LPXPRIRU+]DVLQGLFDWHGRQWKHQDPHSODWH

1.4 Application areas for the submersible pumps

1.4.1 Application areas for the series AFP


7KH$%6VXEPHUVLEOHVHZDJHSXPSVRIWKHAFP seriesKDYHEHHQGHVLJQHGIRUWKHHFRQRPLFDODQGUHOLDEOH
SXPSLQJRIFRPPHUFLDOLQGXVWULDODQGPXQLFLSDOVHZDJHDQGFDQEHLQVWDOOHGGU\RUZHW
They are suitable for pumping of the following liquids:

• &OHDUDQGZDVWHZDWHUIRUVHZDJHFRQWDLQLQJVROLGVDQG¿EURXVPDWHULDO
• )DHFDOPDWWHU
• 6OXGJH
• )UHVKDQGSURFHVVZDWHUSXPSLQJ
• 5DZZDWHUIRUGULQNLQJZDWHUVXSSO\
• 6XUIDFHDQGUDLQZDWHU
• 6HZDJH
,QFRPELQDWLRQZLWKWKH$%6DXWRPDWLFFRXSOLQJV\VWHPWKHEHORZJURXQGOHYHOZHWLQVWDOODWLRQLVDSDUWLFXODUO\
HFRQRPLFDODQGHQYLURQPHQWDOO\IULHQGO\VROXWLRQ7KHSXPSVDUHDOVRVXLWDEOHIRUKRUL]RQWDORUYHUWLFDOGU\
LQVWDOODWLRQ

1.4.2 Application areas for the series AFLX


7KH$%6PL[HGÀRZFROXPQSXPSRIWKHAFLX seriesKDYHEHHQGHYHORSHGIRUHQYLURQPHQWDOSURWHFWLRQ
ZDWHUVXSSO\PXQLFLSDOVHZDJHWUHDWPHQWDQGGHZDWHULQJRISROGHUV

GB 0520-D
8 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

They are suitable for the following liquids:

• 5DZZDWHUZLWKVROLGRU¿EURXVPDWHULDO
• 6HZDJH
• 6XUIDFHZDWHUUDLQZDWHUGUDLQDJHZDWHU
• 6OXGJH
7KH$)/;SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ

1.4.3 Application areas for the series VUPX


$%6VXEPHUVLEOHSURSHOOHUSXPSVRIWKHVUPX seriesDUHGHVLJQHGIRUWKRVHDSSOLFDWLRQVZKHUHODUJHZDWHU
YROXPHVPXVWEHSXPSHGDWORZKHDGV XSWRPIW 
They are suitable for the following liquids

• )UHVKDQGSURFHVVZDWHUSXPSLQJ
• 5DZZDWHUIRUGULQNLQJZDWHUVXSSO\
• 6XUIDFHDQGUDLQZDWHU
'LH983;SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ

 ,GHQWL¿FDWLRQFRGLQJ

0562-0002
Hydraulics Motor
AAA BB CC UU VVV / W-XY.Z

Number of poles in motor

Motor power [P2 x 10 in kW]

Motor designation (e.g. ME)

Hydraulic-number

Discharge size DN [cm]

Series
)LJXUH,GHQWL¿FDWLRQFRGLQJ
X: 3DUWRIWKHPDQXIDFWXULQJFRGHIRUWKHPRWRUVL]HXJLYHVWKHPRWRUVL]H
Y: 3DUWRIWKHPDQXIDFWXULQJFRGHIRUWKHPRWRUVL]HYLQGLFDWHVWKHVWDWRUOHQJWK6HOHFWLRQKHUHLVEHWZHHQ
DPRWRUIUDPHVL]HDQGQXPEHURISROHVWRQ
Z: ,QIRUPDWLRQRQWKHPRWRU +] RU)0 +] IRUH[SORVLRQSURRIYHUVLRQV

1.6 Technical data


7KHHOHFWULFDOGDWDLVGHSHQGHQWRQWKHRSHUDWLQJSRLQWIRUZKLFKWKHXQLWZDVGHVLJQHG3OHDVHWDNHWKH
WHFKQLFDOGDWDIURPWKHQDPHSODWHRUIURPWKH$%6(/GDWD¿OHV
7KHPD[LPXPQRLVHOHYHORIWKHXQLWVRIWKLVVHULHVLV”G% $ ,QVRPHW\SHVRILQVWDOODWLRQDQGDWFHUWDLQ
RSHUDWLQJSRLQWVRQWKHSHUIRUPDQFHFXUYHLWLVSRVVLEOHWKDWWKHQRLVHOHYHORIG% $ RUWKHPHDVXUHGQRLVH
OHYHOZLOOEHH[FHHGHG

GB 0520-D
Installation and Operating Instructions 9
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

1.7 Dimensions and weights


7KHGLPHQVLRQVRIWKHXQLWFDQEHIRXQGRQWKHUHOHYDQWGLPHQVLRQDOVKHHW7KHK\GUDXOLFFXUYHVDQGLPSHOOHU
W\SHFDQEHIRXQGRQWKH$%6(/K\GUDXOLFVFXUYHVKHHW3OHDVHWDNHWKHWHFKQLFDOGDWDDQGWKHZHLJKWRIWKH
XQLWVIURPWKHQDPHSODWH

1.8 Nameplate
:HUHFRPPHQGWKDW\RXUHFRUGWKHGDWDIURPWKHRULJLQDOQDPHSODWH Figure 2VRWKDW\RXFDQUHIHUWRWKHGDWD
DWDQ\WLPH

0551-0008
To reduce the risk of
injury or electrical shock,

42240227
disconnect the power be-
1 File no. fore raising or lowering
7 51412 and servicing this device
Use with approved Utiliser un Demarreur
2 5 motor control that approuve covenant
matches motor input au courant a pleine
3 4 6 in full load amperes. charge du moteur
This plate was supplied originally with certified pump
8 9 10 11
12 13 14 15 FM
APPROVED
16 17 21 EXPLOSIONPROOF

18 19 20 22
23 24 25

42240242
26 27

0102 2G k Ex d B T4
Do not open while energized
0225
4224

Nicht unter Spannung öffnen

)LJXUH1DPHSODWHV

Legend
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  <HDURIPDQXIDFWXUH>PRQWK\HDU@   1RPLQDOGHOLYHU\KHDG>XQLWÀH[LEOH@
  )UHHUHVHUYH¿HOG   0LQGHOLYHU\KHDG>XQLWÀH[LEOH@
  1RPLQDOYROWDJH   0D[GHOLYHU\KHDG>XQLWÀH[LEOH@
  1RPLQDOFXUUHQW   6RXQGOHYHO
 )UHTXHQF\   :HLJKW ZLWKRXWDWWDFKHGSDUWV >XQLWÀH[LEOH@
 1HPD&RGH/HWWHU RQO\DW+]HJ+    ,QVXODWLRQFODVV
 3RZHU XSWDNH >XQLWÀH[LEOH@   0RWRUHI¿FLHQF\FODVV
 3RZHU GHOLYHU\ >XQLWÀH[LEOH@   'LUHFWLRQRIURWDWLRQRIPRWRUVKDIW
 6SHHG>XQLWÀH[LEOH@

NOTE In all communication please state type of the unit, item and serial number!

127( $GGLWLRQDOFRXQWU\VSHFL¿FQDPHSODWHVSRVVLEOH

GB 0520-D
10 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

2 Safety
7KHJHQHUDODQGVSHFL¿FKHDOWKDQGVDIHW\KLQWVDUHGHVFULEHGLQGHWDLOLQWKHVHSDUDWHERRNOHWSafety Hints. If
DQ\WKLQJLVQRWFOHDURU\RXKDYHDQ\TXHVWLRQVDVWRVDIHW\PDNHFHUWDLQWRFRQWDFWWKHPDQXIDFWXUHU$%6

3 Transport and storage

3.1 Transport

c
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'HSHQGLQJRQPRGHODQGPRGHRILQVWDOODWLRQWKHXQLWVDUHSUHSDUHGDWWKHIDFWRU\IRUYHUWLFDORUKRUL]RQWDO
WUDQVSRUWDWLRQ
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LQVWDOODWLRQ WRZKLFKDFKDLQFDQEHIDVWHQHGE\PHDQVRIVKDFNOHVWRWUDQVSRUWDWLRQLQVWDOODWLRQRUUHPRYDO

m
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DGHTXDWHO\GLPHQVLRQHGIRUWKHZHLJKWRIWKHXQLWDQGPXVWFRPSO\ZLWKWKHFXUUHQWYDOLGVDIHW\
UHJXODWLRQV

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IDFHWDNLQJFDUHWKDWLWFDQQRWWRSSOHRYHU

m
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WKHOLIWLQJFKDLQ

3.1.1 Standing transport


0520-0003

0520-0004

)LJXUH6WDQGLQJWUDQVSRUW$)3 )LJXUH6WDQGLQJWUDQVSRUW$)/;DQG983;

GB 0520-D
Installation and Operating Instructions 11
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

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3.1.2 Transport in a horizontal manner

0520-0005

0520-0006





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7KHVXEPHUVLEOHSXPSFDQEHSODFHGRQWKHPRXQWLQJIUDPH¿WWHGRQWKHSXPSDQGWUDQVSRUWHG

ATTENTION Avoid point loading. If necessary, place the pump on a secure robust pallet and tie
GRZQXVLQJVWHHOEDQGVRURWKHU¿[LQJPHWKRGV
Only lift up the submersible pump if it is suspended horizontally on the crane hooks.
If necessary, adjust the chain accordingly.

3.2 Transport securing devices

3.2.1 Motor connection cable moisture protection


7KHPRWRUFRQQHFWLRQFDEOHVDUHSURWHFWHGDJDLQVWWKHLQJUHVVRIPRLVWXUHDORQJWKHFDEOHE\KDYLQJWKHHQGV
VHDOHGDWWKHZRUNVZLWKSURWHFWLYHFRYHUV

ATTENTION These protective covers should only be removed immediately prior to connecting the
pumps electrically.
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SULRUWROD\LQJDQGFRQQHFWLRQRIWKHSRZHUFDEOHRIWKH$)3PRWRU3OHDVHQRWHWKDWWKHFDEOHHQGVHYHQ
ZKHUH¿WWHGZLWKSURWHFWLYHVOHHYHVFDQQRWEHLPPHUVHGLQZDWHU

ATTENTION These protective covers only provide protection against water spray or similar and
are not a water tight seal. The ends of the cables should not be immersed in water,
otherwise moisture could enter the connection chamber of the motor.

GB 0520-D
12 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

NOTE If there is a possibility of water ingress then the cables should be secured so that the
HQGVDUHDERYHWKHPD[LPXPSRVVLEOHÀRRGOHYHO

ATTENTION Take care not to damage the cable or its insulation when doing this!

3.2.2 Transport securing device for AFP submersible pump shafts

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,QRUGHUWRDYRLGGDPDJHWRWKHSXPSVKDIWRUWKHEHDULQJVGXULQJKRUL]RQWDOWUDQVSRUWWKHVKDIWLVFODPSHGLQ
DQD[LDOGLUHFWLRQZKHQOHDYLQJWKHZRUNV

ATTENTION The transport securing device on the pump shaft should only be removed
immediately before installation or connecting up the pump.

0562-0008
7
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/2&7,7(ZLOOEHVXSSOLHGLIUHTXLUHG 
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$77(17,21 (QVXUHWKDWWKH¿WWLQJSRVLWLRQDQGWLJKWHQLQJWRUTXHRIWKH1RUG/RFN ® securing


ZDVKHUVLVFRUUHFWDVLQ)LJXUHDQGWDEOHIRUWLJKWHQLQJWRUTXH

GB 0520-D
Installation and Operating Instructions 13
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

0562-0009
Outer side of the 2 securing washers

Inner side of the 2 securing washers

)LJXUH&RUUHFW¿WWLQJSRVLWLRQRIWKH1RUG/RFN ®VHFXULQJZDVKHUV

Tightening torque for ABS stainless steel screws A4-70:


Thread M6 M8 M10 M12 M16 M20 M24
7LJKWHQLQJWRUTXH 1P 1P 1P 1P 1P 1P 1P

0562-0010
2 3 4 5 1
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• %HIRUHFRPPLVVLRQLQJUHPRYHWKHWUDQVSRUWVHFXULQJGHYLFHV  

$77(17,21 $IWHU¿WWLQJRIWKHLPSHOOHUZDVKHUFKHFNWKDWWKHLPSHOOHUFDQEHWXUQHGE\KDQG

GB 0520-D
14 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

3.2.3 Transport security of pump and impeller for motors with an impeller installed

m
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• %HIRUHFRPPLVVLRQLQJUHPRYHWKHWUDQVSRUWVHFXULQJGHYLFHV  

ATTENTION The transport securing device on the pump shaft should only be removed
immediately prior to installation or connecting to the pump.

0520-0007
1 2
5 9 7

10
4
1
2

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3.2.4 Constructional assembly of the volute for motors with an impeller installed

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• /LJKWO\JUHDVHWKH25LQJ  DQGGUDZLWFDUHIXOO\RYHUWKHLPSHOOHUDQGLQVHUWLQWRWKHFHQWULQJVHDWLQJRI


WKHRLOFKDPEHUÀDQJH
• 8VLQJDVXLWDEOHKRLVWFDUHIXOO\VHWXSWKHPRWRU  RYHUWKHYROXWH  VRWKDWWKHFDVWRQOXJVLQWKHRLO
FKDPEHUSRLQWLQWKHGLUHFWLRQRIWKHGLVFKDUJHÀDQJH 6HHDUURZLOOXVWUDWHGLQ)LJXUH 

ATTENTION When lowering the motor with impeller into the volute care should be taken that the
impeller slides in a straight manner into the wear ring.
• /RZHUWKHPRWRUVRWKDWWKHÀDQJHGKROHVLQWKHRLOFKDPEHUOLQHXSZLWKWKHSUHDVVHPEOHGVWXGV  RQ
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GB 0520-D
Installation and Operating Instructions 15
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

3.2.5 Transport securing device for submersible pump shafts AFLX/VUPX

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,QRUGHUWRDYRLGGDPDJHWRWKHSXPSVKDIWRUEHDULQJVGXULQJKRUL]RQWDOWUDQVSRUWWKHVKDIWLVFODPSHGLQDQ
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ATTENTION The transport securing device on the motor shaft should only be removed
immediately prior to installation or connecting up to the pump.

0562-0011
1
)LJXUH5HPRYDORIWKHWUDQVSRUWGHYLFHVRQ983;DQG$)/;SXPSV
• 5HPRYHWKHWUDQVSRUWVHFXULQJGHYLFH  
3.3 Storage of the units

$77(17,21 7KH$%6SURGXFWVPXVWEHSURWHFWHGIURPZHDWKHULQÀXHQFHVVXFKDV89IURP
direct sunlight, high humidity, aggressive dust emissions, mechanical damage,
frost etc. The ABS original packaging with the relevant transport securing devices
ZKHUHXVHG HQVXUHVRSWLPXPSURWHFWLRQRIWKHXQLW,IWKHXQLWVDUHH[SRVHGWR
WHPSHUDWXUHVXQGHUƒ&ƒ)FKHFNWKDWWKHUHLVQRZDWHULQWKHK\GUDXOLFVFRROLQJ
system, or other spaces. In the case of heavy frosts, the units and cable should not
be moved if possible. When storing under extreme conditions, e.g. in tropical or
desert conditions suitable additional protective steps should be taken. We would be
glad to advise you further.

127( $%6XQLWVGRQRWJHQHUDOO\UHTXLUHDQ\SDUWLFXODUPDLQWHQDQFHGXULQJVWRUDJH$IWHU
ORQJVWRUDJHSHULRGV DIWHUDSSUR[RQH\HDU WKHWUDQVSRUWDWLRQORFNLQJGHYLFHRQ
WKHPRWRUVKDIW QRWZLWKDOOYHUVLRQV VKRXOGEHGLVDVVHPEOHG%\URWDWLQJWKHVKDIW
several times by hand, new lubricating oil or, depending on the version, a small
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applied to the sealing surfaces, thus ensuring perfect operation of the mechanical
seals. The bearings supporting the motor shaft are maintenance-free.

GB 0520-D
16 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

4 Product description

4.1 Structural design

0520-0008

0520-0009
2 3
3
( ( ( ( ( ( ( ( ( ( ( ( ( (

2
4
6 4
5 6
7 5
8 7
8

9 11 9 11
12 12

24 13 24 13
16 17 15
14 14 17

22 22
26 26

25 27 28 25 27 28
)LJXUH$)30 )LJXUH$)30
0520-0010

0520-0011
3 3 2
2 5
4
4
6 6
5 12 7
7
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16
11 13

12
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15 15
14 17 18
18 14

34 32 31
32
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)LJXUH$)/; )LJXUH983;
GB 0520-D
Installation and Operating Instructions 17
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

Legend
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(AFLX)

4.2 Motor monitoring system


Motor equipment:

Motors M3/ME8/ME9
Monitoring Standard Ex FM
Stator %LPHWDOOLF Ɣ Ɣ Ɣ
7KHUPLVWRUV 37& ż ż ż
PT 100 ż - -
6HDOPRQLWRU 2LOFKDPEHU Ɣ żRQO\$)3 Ɣ RQO\0
0RWRUFKDPEHU Ɣ RQO\0 Ɣ Ɣ RQO\0
&RQQHFWLRQFKDPEHU Ɣ RQO\0 Ɣ Ɣ RQO\0
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8SSHUORZHU 7KHUPLVWRUV 37& ż ż ż
PT 100 ż ż ż
Ɣ 6WDQGDUGż 2SWLRQ QRWSRVVLEOH

4.2.1 Temperature monitoring of the stator


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FRQWLQXRXVGU\UXQQLQJRUH[FHVVLYHWHPSHUDWXUHVLQWKHPHGLXPLWVHOI
7KHVWDWRULVHTXLSSHGZLWKWKUHHELPHWDOOLFWKHUPDOOLPLWHUVZKLFKDUHFRQQHFWHGLQVHULHV
$GGLWLRQDOO\LWLVSRVVLEOHWR¿WWHPSHUDWXUHGHSHQGHQWUHVLVWRUV 37 QRWIRU([ ZLWKOLQHDUFKDUDFWHULVWLFV

4.2.2 DI-Electrode
7KH',HOHFWURGHVFDUU\RXWWKHVHDOPRQLWRULQJIXQFWLRQDQGVLJQDOWKHLQJUHVVRIPRLVWXUHLQWRWKHPRWRUE\
PHDQVRIDVSHFLDOHOHFWURQLFGHYLFH
6HHDOVRVHFWLRQ

GB 0520-D
18 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

ATTENTION Thermistors or PT 100 devices must never be directly connected into the control
or power system. They must always be connected to a suitable evaluation device.
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&ODVV) ƒ&ƒ)7KHWHPSHUDWXUHOLPLWLQJVZLWFKHVPD\RQO\EHRSHUDWHGDV
VSHFL¿HGE\WKHPDQXIDFWXUHU 6HHWDEOHEHORZ 
2SHUDWLQJYROWDJH...AC/...DC ...500 V ~/...101 V=
5DWHGYROWDJHAC 250 V
5DWHGFXUUHQWAC cos ij = 1,0 2.5 A
5DWHGFXUUHQWAC cos ij = 0,6 1.6 A
PD[VZLWFKLQJFXUUHQWDWIN 5.0 A

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([SORVLRQSURRIPRWRUVZKLFKDUHFRQQHFWHGWRVWDWLFIUHTXHQF\LQYHUWHUVPXVWEH
¿WWHGZLWKWKHUPLVWRUV$FWLYDWLRQPXVWEHE\PHDQVRIDWKHUPLVWRUSURWHFWLYHUHOD\
device with PTB-Approval number.

4.2.3 Temperature monitoring of the bearings (Option M3)


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OLPLWHUZKLFKRSHQVDWDSUHVHWWHPSHUDWXUHDQGLV¿WWHGLQWRWKHEHDULQJEORFN7KLVDOORZVVZLWFKLQJRIIRIWKH
PRWRUWRWDNHSODFHLQSOHQW\RIWLPHHJZKHUHH[FHVVLYHEHDULQJWHPSHUDWXUHGXHWRZHDURFFXUV
Switching temperature of motors of insulation class F :

• 8SSHUEHDULQJ ƒ&ƒ)
• ORZHUEHDULQJ ƒ&ƒ)
$VDQDOWHUQDWLYHWHPSHUDWXUHGHSHQGHQWUHVLVWRUV WKHUPLVWRUV37& ZLWKQRQOLQHDUFKDUDFWHULVWLFVRU37
HOHPHQWVZLWKOLQHDUFKDUDFWHULVWLFVFDQEH¿WWHG

GB 0520-D
Installation and Operating Instructions 19
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

4.2.4 Temperature indication


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0562-0017
Resistance
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Temperature

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0562-0018

Resistance
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Temperature

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0562-0019

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Temperature

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GB 0520-D
20 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

4.3 Operation with frequency inverters


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• 7KHPD[LPXPIUHTXHQF\PXVWEHVHWVRWKHUDWHGSRZHURIWKHPRWRULVQRWH[FHHGHG
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FDXVHKLJKHUYROWDJHVSLNHVLQWKHVWDWRU([SHULHQFHKDVVKRZQWKDWGHSHQGLQJRQUDWHGYROWDJHDQGWKH
OHQJWKRIWKHFDEOHEHWZHHQWKHLQYHUWHUDQGWKHPRWRUWKHVHYROWDJHVSLNHVFDQDGYHUVHO\DIIHFWWKHOLIHRIWKH
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0562-0012
UN[V]

660

600 critical area

460
400
380

230 non critical area

10 50 100 150 L[m]


L = total length (from frequency inverter to motor)
)LJXUH&ULWLFDOQRQFULWLFDODUHD
GB 0520-D
Installation and Operating Instructions 21
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5 Installation

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5.1 Installation of the AFP submersible pumps

5.1.1 Installation options for the AFP submersible pumps


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1. :HWLQVWDOODWLRQYHUWLFDOZLWK$%6DXWRPDWLFFRXSOLQJV\VWHP
2. 'U\LQVWDOODWLRQZLWKJURXQGVXSSRUWULQJ ZLWKFRROLQJMDFNHW
3. 'U\LQVWDOODWLRQKRUL]RQWDO ZLWKFRROLQJMDFNHW

NOTE The dimensional sheets and foundation plans for each type of installation are
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5.2 Installation examples

0520-0012
4 2 3 5 6 1 7 10 9 8

13

11
12

14 15

18
17

16 16

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Legend
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GB 0520-D
22 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

127( 7KHSHGHVWDODQGJXLGHWXEHIRUWKHVXEPHUVLEOHSXPSPXVWEH¿WWHGRQVLWHEHIRUH
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0520-0013
11 9 7 8 1

20
4

13
3

5 12
18
15

14

19
16

6 3 16 21

)LJXUH,QVWDOODWLRQLQDGU\VXPSZLWKJURXQGVXSSRUWULQJ

Legend
  9HQWLQJ   ,QÀRZFKDPEHUZLWKLPSDFWZDOO
  9DOYHFKDPEHU   ,QÀRZOLQH
  2XWÀRZOLQH   $%6VXEPHUVLEOHSXPS
  1RQUHWXUQYDOYH   $XWRPDWLFOHYHOFRQWURO
  )LWWLQJIRUUHPRYDOYDOYHV   &RQFUHWHEHQFKLQJ DIWHULQVWDOODWLRQRIVXFWLRQSLSH
  &DEOHGXFW   )OH[LEOHSLSHFRQQHFWRU
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  3XPSVXPS   &ROOHFWLRQVXPS
 'LVFKDUJHOLQH   6XFWLRQOLQH

NOTE Any support frame needed for the submersible pump should be erected on site
EHIRUHWKHSXPSLWVHOILVLQVWDOOHG7KHVSHFL¿HGFRQFUHWHTXDOLW\PLQ%PXVWEH
used.

GB 0520-D
Installation and Operating Instructions 23
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

0520-0014
9 4/11 7 8 1

20

3
13

5
12
23

24 15

14

16

25 6 3 16 21

)LJXUH+RUL]RQWDOGU\LQVWDOODWLRQ

Legend
  9HQWLQJ   ,QÀRZOLQH
  6KXWRIIYDOYH   $%6VXEPHUVLEOHSXPS
  2XWÀRZOLQH   $XWRPDWLFOHYHOFRQWURO
  1RQUHWXUQYDOYH   &RQFUHWHEHQFKLQJ DIWHULQVWDOODWLRQRIVXFWLRQSLSH
  )LWWLQJIRUUHPRYDOYDOYHV   &ROOHFWLRQVXPS
  &DEOHGXFW   6XFWLRQOLQH
  +ROGHUIRUÀRDWVZLWFKHV   &RPSHQVDWLRQSLHFH
  3XPSVXPS   'LIIXVHU
 'LVFKDUJHOLQH   +HDGVXSSRUWYROXWHVXSSRUW
 ,QÀRZFKDPEHUZLWKLPSDFWZDOO  

NOTE Any support frame needed for the submersible pump should be erected on site
EHIRUHWKHSXPSLWVHOILVLQVWDOOHG7KHVSHFL¿HGFRQFUHWHTXDOLW\PLQ%PXVWEH
used.

GB 0520-D
24 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5.2.1 Wet installation of the AFP submersible pump

m
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$77(17,21 6XEPHUVLEOHSXPSVVKRXOGEHLQVWDOOHGLQDFFRUGDQFHZLWK)LJXUH
• )LWDKRLVWWRWKHVXEPHUVLEOHSXPS
• 7KH$%6VXEPHUVLEOHSXPSLVVXVSHQGHGRQWKHJXLGHWXEHE\PHDQVRIWKHSHGHVWDOEUDFNHWRQ
WKHSUHVVXUHFRQQHFWLRQDQGFDUHIXOO\ORZHUHGYHUWLFDOO\RUDWDVOLJKWLQFOLQDWLRQ PD[ƒ ,WFRXSOHV
DXWRPDWLFDOO\DWWKHSHGHVWDODQGVHDOVWKHSUHVVXUHFRQQHFWLRQDWWKHSHGHVWDOOHDNWLJKWE\PHDQVRILWVRZQ
ZHLJKWDQGDVHDO
• 0DNHHOHFWULFDOFRQQHFWLRQDVGHVFULEHGLQVHFWLRQ

0520-0015
0° - 3°

)LJXUH/RZHULQJRIWKH$)3

$77(17,21 ĮPD[”ƒ7KHDQJOHĮEHWZHHQWKHFHQWUHOLQHRIWKHXQLWDQGWKHOLIWLQJWRROV
VKRXOGQRWH[FHHGƒ

5.2.2 Installation of the AFP submersible pump in a dry sump

m
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•)LWDKRLVWWRWKHVXEPHUVLEOHSXPS
• :LWKWKHDLGRIWKHKRLVWSODFHWKHVXEPHUVLEOHSXPSFDUHIXOO\LQWRWKHSUHSDUHGPRXQWLQJIUDPHDQGIDVWHQ
• )LWWKHVXFWLRQDQGGLVFKDUJHSRUWVWRWKHYROXWH
• ,IUHTXLUHG¿WWKHYHQWOLQHWRWKHYROXWH
• 2SHQWKHJDWHYDOYHVRQWKHVXFWLRQDQGGLVFKDUJHVLGH

GB 0520-D
Installation and Operating Instructions 25
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5.3 Fitting the pedestal

m
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7KHJURRYHRIWKHJXLGHSLHFHDQG2ULQJPXVWEHFOHDQDQGIUHHRIJUHDVH7KHLQVWDQWDGKHVLYH/2&7,7(
W\SH VXSSOLHGZLWKWKHXQLW LVVSUHDGHYHQO\RQWKHEDVHRIWKHJURRYHLQWKHEUDFNHW  DQGWKH2ULQJ
LQVHUWHGLPPHGLDWHO\

NOTE The hardening time of the adhesive is only about 10 seconds!


7KHJXLGHSLHFH  PXVWEHVFUHZHGRQDVVKRZQLQWKHGUDZLQJ)DVWHQWKHJXLGHSLHFH  ZLWKWKHWZR
0VFUHZV  7LJKWHQWKHVFUHZVZLWKDWRUTXHRI1P

0562-0027
1

3
4 LOCTITE 406

)LJXUH+'3HGHVWDO'1

Legend
  %UDFNHW LV¿WWHGWRWKHSXPS    2ULQJ
  6FUHZV RII    3HGHVWDO
  *XLGHSLHFH

GB 0520-D
26 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5.4 Installation of the AFLX and VUPX submersible pumps

m
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5.4.1 Types of installation of the AFLX and VUPX submersible pumps


7KHUHDUHWZRPDLQW\SHVRILQVWDOODWLRQSRVVLEOHZLWKWKH$)/;983;VXEPHUVLEOHSXPSV
1. Installation in a steel discharge pipe in accordance with Figure 25
2. Installation in a concrete sump in accordance with Figure 26
7KHLQÀRZWRWKHVXPSIRUAFLX pumpsPXVWEH¿WWHGZLWKDVFUHHQ7KHPD[LPXPEDUVSDFLQJGHSHQGVRQ
WKHW\SHRIK\GUDXOLFV¿WWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ

Type of hydraulics Clean water Runoff water, river water, used water, rain water,
pre-screened liquid, recirculation
%DUVSDFLQJLQPP %DUZLGWKLQPP
AFLX 0600 ” ”
AFLX 0800 ” ”
AFLX 1200 ” ”
,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6

7KHLQÀRZWRWKHVXPSIRUVUPX pumpsPXVWEH¿WWHGZLWKDVFUHHQ7KHPD[LPXPEDUVSDFLQJGHSHQGVRQ
WKHW\SHRIK\GUDXOLFV¿WWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ

Type of hydraulics Clean water Runoff water, river water, pre-screened liquid,
used water, rain water recirculation
%DUVSDFLQJLQPP %DUVSDFLQJLQPP %DUVSDFLQJLQPP
VUPX 0400 ” ” ”
VUPX 0600 ”
VUPX 0800 ”
VUPX 1000 ”
VUPX 1200 ”
,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6

ATTENTION When setting the switching off level the minimum cover as given in the installation
documents must be adhered to.

GB 0520-D
Installation and Operating Instructions 27
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5.4.2 Installations examples with AFLX and VUPX submersible pumps

0520-0016

0520-0017
7 1 8

7 8 1

3
2

4 4

6 6

5
5
10 12

10 12

)LJXUH983;$)/;LQDVWHHOGLVFKDUJHSLSH )LJXUH983;$)/;LQDFRQFUHWHVXPS

Legend
  7DQNFRYHU   &RXSOLQJULQJ
  'LVFKDUJHSLSH ULVHUSLSH    0LQLPXPZDWHUOHYHO VHHLQVWDOODWLRQGUDZLQJV
  &RQFUHWHVXPS   &RQQHFWLRQFDEOH
  $)/;983;VXEPHUVLEOHSXPS   &DEOHVXSSRUW IRU¿[LQJWKHSRZHUFDEOH

GB 0520-D
28 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5.4.3 Installation of the AFLX and VUPX submersible pumps

m
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ATTENTION The power cables should be handled carefully during installation and removal of the
pumps in order to avoid damage to the insulation.
7KHFRXSOLQJULQJUHTXLUHGIRULQVWDOODWLRQRIWKH$)/;983;VXEPHUVLEOHSXPSPXVWDOUHDG\EHLQVWDOOHGDV
VKRZQLQ)LJXUHDQG%HIRUHLQVWDOODWLRQRIWKHSXPSDVXLWDEOHVXSSRUW KRRN IRUWKHFKDLQDVZHOODVDQ
RSHQLQJDQGVXVSHQVLRQ FDEOHVRFN IRUWKHFDEOHPXVWEHSURYLGHGLQWKHVXPSRUULVHUSLSH

127( ,QWKHFDVHRI$)/;983;VXEPHUVLEOHSXPSVZLWKJHDUER[WKHVXEPHUVLEOHPRWRU
and hydraulics mounted to the gearbox are supplied separately.
%HIRUHRUGXULQJWKHLQVWDOODWLRQWKHPRWRUFRQQHFWLRQFDEOHVVKRXOGEH¿WWHGRQVLWHZLWKVXLWDEOHVWUDLQUHOLHI
HJFDEOHVRFNV 3DUWLFXODUFDUHVKRXOGEHWDNHQWKDWWKHFDEOHLQVXODWLRQLVQRWFUXVKHGRUGDPDJHGE\WKH
ZHLJKWRIWKHKDQJLQJFDEOHHVSHFLDOO\LQWKHDUHDRIWKHFDEOHLQOHW

ATTENTION When raising the submersible pump out of the concrete sump or the steel discharge
pipe with the hoist ensure that the connection cables are lifted out simultaneously as
the pump itself is being raised.

5.4.4 Lowering of the AFLX and VUPX submersible pump into the coupling ring

ATTENTION Before lowering the pump a direction of rotation check should be carried out, see
VHFWLRQ
• 'UDZWKHFDEOHKRVHRYHUWKHHQGRIWKHFRQQHFWLRQFDEOH

$77(17,21 7KHVWHHOULVHUSLSHRUFRQFUHWHVXPSPXVWEHFOHDQHGWKRURXJKO\ EXLOGHUµVUXEEOH


HWF %HIRUH¿WWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJHSLSHFDUHVKRXOG
be taken that any paint remnants are completely removed from the conical surfaces
on the pumps or on the coupling ring. These conical surfaces must then be greased.
7RRSWLPLVHWKHLQÀRZDQGWRUHGXFHWKHQRLVHOHYHOLWLVLPSRUWDQWWKDWRQHSDLURI
¿QVRIWKHVXFWLRQSLSHDUHLQOLQHZLWKWKHPDLQÀRZGLUHFWLRQRIWKHLQÀRZFKDPEHU
7KLVPXVWEHREVHUYHGZKHQ¿WWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJH
pipe.
• &DUHIXOO\ORZHUWKHVXEPHUVLEOHSXPSZLWKWKHDLGRIDKRLVWLQWRWKHFRXSOLQJULQJLQWKHVXPS7DNHFDUHWKDW
WKHFDEOHLVORZHUHGVLPXOWDQHRXVO\DQGFDQQRWVQDJ
• $WWDFKWKHOLIWLQJFKDLQWRWKHKRRNSURYLGHGVRWKDWLWFDQQRWVWULNHHLWKHUWKHSXPSFDEOHRUWKHVXPSZDOO
• 7HQVLRQWKHSXPSFDEOHDQGIDVWHQWRWKHKRRNSURYLGHGZLWKWKHDLGRIWKHFDEOHVRFN:KHUHDVWHHO
SUHVVXUHSLSHLVXVHGWKHFRQQHFWLRQFDEOHVKRXOGEHEURXJKWWKURXJKWKHFRQQHFWLRQFDEOHLQOHWDQGVHDOHG
RIILQDZDWHUWLJKWPDQQHU

c
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WKHKHDGRIWKHSXPS7KHFRQQHFWLRQFDEOHVKRXOGQRWVWULNHWKHFKDLQRUWKHVXPSZDOO

• ,IQHFHVVDU\WKHVWHHOULVHUSLSHLVVHDOHGRIILQDZDWHUWLJKWPDQQHU

GB 0520-D
Installation and Operating Instructions 29
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5.5 Electrical connection

m
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%HIRUHFRPPLVVLRQLQJDQH[SHUWVKRXOGFKHFNWKDWRQHRIWKHQHFHVVDU\HOHFWULFDOSURWHFWLYHGHYLFHVLVDYDLO
DEOH(DUWKLQJQHXWUDOHDUWKOHDNDJHFLUFXLWEUHDNHUVHWFPXVWFRPSO\ZLWKWKHUHJXODWLRQVRIWKHORFDOHOHFWULF
LW\VXSSO\DXWKRULW\DQGDTXDOL¿HGSHUVRQVKRXOGFKHFNWKDWWKHVHDUHLQSHUIHFWRUGHU

$77(17,21 7KHSRZHUVXSSO\V\VWHPRQVLWHPXVWFRPSO\ZLWK9'(RURWKHUORFDOUHJXODWLRQV
with regard to cross-sectional area and maximum voltage drop. The voltage stated on
the nameplate of the pump must correspond to that of the mains.

c
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SDQHOPXVWFRPSO\ZLWKWKHFLUFXLWGLDJUDPRIWKHFRQWUROSDQHODVZHOODVWKHPRWRUFRQQHFWLRQ
GLDJUDPVDQGPXVWEHFDUULHGRXWE\DTXDOL¿HGSHUVRQ

7KHSRZHUVXSSO\FDEOHPXVWEHSURWHFWHGE\DQDGHTXDWHO\GLPHQVLRQHGVORZEORZIXVHFRUUHVSRQGLQJWRWKH
UDWHGSRZHURIWKHSXPS

ATTTENTION The unit should only be operated with the overload relay and thermal sensors/limiters
connected.

5.5.1 Standard connection diagrams, mains voltage 380 - 420 V at 50 Hz/460 V at 60 Hz, M3 motors
0551-0032

0551-0033
Cable 1
PE
Di
U1
Di
U2 U1
V1 PE
V2 V1
U1
W1
U2 U1
W2 W1 V1
M3 ~ V2 V1
W1
W2 W2 W1
M3 ~

U2 PE

W2
V2
U2

F0 V2

F0
F1
F1
DI Cable 2

)LJXUHD 2QHSRZHUFDEOHZLWKLQWHJUDWHGFRQWUROOHDGV )LJXUHE 7ZRSRZHUFDEOHVHDFKZLWKLQWHJUDWHGFRQWURO


OHDGV

GB 0520-D
30 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5.5.2 Standard connection diagrams, mains voltage 400 V at 50 Hz/460 V at 60 Hz, M8/M9 motors

0562-0032
Cable 1 Cable 3
PE
PE X

temperature measurement
U1 10 PT100
PTC
U2 U1 40 30
V1 11 winding

switch off
41 31
 

switch off
V2 V1
W1 upper bearing 42 34
12
W2 W1 43 35
M3 ~  
44 36
13 lower bearing
PE 45 37
 
W2
20 DI connection chamber
U2 21 DI motor chamber
22 DI oil chamber
V2

Cable 2 (X) cable core marking control cable

)LJXUHD6SHFLDOYHUVLRQVWZRSRZHUFDEOHVDQGRQHFRQWUROFDEOHIRURSWLRQDOPRWRUPRQLWRULQJIHDWXUHV

0520-0018
Cable 8 or cable 8 and 9

PE X

temperature measurement
10 PTC PT 100
U1 Cable 1 30
U2 U1 40
11 winding
switch off

V1 Cable 2 41 31
V2 V1  

switch off
42 34
W1 Cable 3 12 upper bearing
W2 W1 43 35
M3 ~  
PE Cable 4 44 36
13 lower bearing 45 37
W2 Cable 5  

U2 Cable 6 20 DI connection chamber


21 DI motor chamber
V2 Cable 7 22 DI oil chamber

(X) cable core marking control cable

)LJXUHE6L[VLQJOHSRZHUFDEOHVRQHHDUWKFDEOHRQHRUWZRFRQWUROFDEOH V 
VWDQGDUGDQGRSWLRQDOPRWRUPRQLWRULQJIHDWXUHV

ATTENTION The cable leads are routed out of the motor. No switching takes place in the motor!
$Q\VZLWFKLQJUHTXLUHG XVHRIEULGJHV PXVWEHFDUULHGRXWLQWKHFRQWUROSDQHO

NOTE Information on the type of starting can be obtained from the nameplate of the pump.

5.5.3 Lead designations

Direct starting in star


0562-0033

1 U1
L1 L2 L3 -RLQ
1RUWK$PHULFD 1 2 3    4 U2
6 5
W2 V2
$%6*HUPDQ\ U1 V1 W1 8 9 : 3 2
W1 V1

Direct starting in delta


0562-0034

L1 L2 L3 - 6 1
W2 U1
1RUWK$PHULFD    -
W1 U2
3 4
$%6*HUPDQ\ 8: 98 :9 - 5 V2 V1 2

GB 0520-D
Installation and Operating Instructions 31
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5.5.4 Checking direction of rotation

m
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:KHQWKUHHSKDVHXQLWVDUHEHLQJFRPPLVVLRQHGIRUWKH¿UVWWLPHDQGDOVRZKHQXVHGRQDQHZVLWHWKH
GLUHFWLRQRIURWDWLRQPXVWEHFDUHIXOO\FKHFNHGE\DTXDOL¿HGSHUVRQ

m
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WKDWQRGDQJHUWRSHUVRQQHOLVFDXVHGE\WKHURWDWLQJLPSHOOHURUE\WKHUHVXOWLQJDLUÀRZ'RQRWSODFH
\RXUKDQGLQWRWKHK\GUDXOLFV\VWHP

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m
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START REACTION.7KLVFDQEHYHU\SRZHUIXO

ATTENTION ATTENTION

0562-0035
The direction of rotation is correct The start reaction is

RO
N
T R E A C TI O

LIWKHLPHOOHUSURSHOOHUURWDWHVLQD anti clockwise

TO R
clockwisePDQQHUZKHQYLHZLQJ
GRZQIURPWKHWRSRIWKHSODFHGXQLW
REAC
AR

TI O
ST

)LJXUH5RWRUURWDWLRQ

NOTE If a number of pumps are connected to a single control panel then each unit must be
individually checked.

ATTENTION The mains supply to the control panel should have a clockwise rotation. If the leads
are connected in accordance with the circuit diagram and lead designations, the
direction of rotation will be correct.

5.5.5 Changing direction of rotation

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c
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,IWKHGLUHFWLRQRIURWDWLRQLVLQFRUUHFWWKHQWKLVLVDOWHUHGE\FKDQJLQJRYHUWZRSKDVHVRIWKHSRZHUVXSSO\FDEOH
LQWKHFRQWUROSDQHO7KHGLUHFWLRQRIURWDWLRQVKRXOGWKHQEHUHFKHFNHG

NOTE The direction of rotation measuring device monitors the direction of rotation of the
mains supply or that of an emergency generator.

GB 0520-D
32 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

5.5.6 Connection of the control circuit leads

m
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0562-0036
Control circuit leads for
Motorüberwachung / Motor monitoring submersible pumps
Type:
 &RPPRQOHDG
No:
 6WDWRUXSSHU
Adern Kennzeichnung Steuerkabel  %HDULQJXSSHU
PE X (X)
Cable core marking control cable
 %HDULQJORZHU

Temperat. measurement
Abschalten / Switch off

Abschalten / Switch off

10 PTC PT100

Temperaturmessung /
40 30  ',FRQQHFWLRQFKDPEHU
Wicklung /
11  ',0RWRUFKDPEHU
Winding 41 31

34
  ',2LOFKDPEHU
Lager oben / 42
12
Upper bearing 43 35
  = PE (green/yellow)
Lager unten / 44 36
13
Lower bearing 45 37
 
20 DI Anschlußraum / Connection chamber

42240220
21 DI Motorraum / Motor chamber Ex-DI Ölraum /
22 DI Öl- / Überwachungsraum Oil chamber
DI Oil- / Separation chamber 10K- 22/1
10K- 22/2

)LJXUH'HVLJQDWLRQRIFRQWUROFLUFXLWOHDGV

NOTE The available connections can be obtained from the relevant connection diagram.

5.5.7 Connection of the seal monitoring unit to the control panel


7KHVXEPHUVLEOHSXPSVDUHVXSSOLHGDVVWDQGDUGZLWK',SUREHVIRUVHDOPRQLWRULQJ,QRUGHUWRLQWHJUDWHWKLV
VHDOPRQLWRULQJIXQFWLRQLQWRWKHFRQWUROSDQHORIWKHSXPSLWLVQHFHVVDU\WR¿WDQ$%6',PRGXOHDQGFRQQHFW
WKLVLQDFFRUGDQFHZLWKWKHFLUFXLWGLDJUDPVEHORZ

$77(17,21 ,IWKH',VHDOPRQLWRULQJLVDFWLYDWHGWKHXQLWPXVWEHLPPHGLDWHO\WDNHQRXWRI
service. Please contact your ABS service centre.
0562-0037

MAINS MAINS 0562-0038


3 (DI)

3 (DI)
M2+

M2+
M1-

M1-
PE

PE
Bulb 24V 2-5 W

1-8 10 14
6124009

X1

15/18 11 9 13 12
Electrode

X2
Electrode

)LJXUH(OHFWURQLFDPSOL¿HUZLWKVLJQDOODPS )LJXUH(OHFWURQLFDPSOL¿HUZLWKÀRDWLQJFRQWDFW

GB 0520-D
Installation and Operating Instructions 33
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

0562-0039
MAINS

3 (DI)

Pump 2

Pump 3
M2+

M1-
PE
6 7 8 9

6124007
6124008
15 11 10
Electrode

)LJXUH(OHFWURQLFDPSOL¿HUZLWKFROOHFWLYHVLJQDOOLQJ

(OHFWURQLFDPSOL¿HUIRU+] (OHFWURQLFDPSOL¿HUIRU+]
110 V $UW1U3DUW1R 115 V $UW1U3DUW1R
230 V $UW1U3DUW1R 230 V $UW1U3DUW1R
400 V $UW1U3DUW1R 460 V $UW1U3DUW1R
440 V $UW1U3DUW1R 575 V $UW1U3DUW1R

ATTENTION Maximum relay contact loading: 2 Ampere.

6 Commissioning

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RIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG

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GB 0520-D
34 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

AFP

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AFLX/VUPX

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• $UHDQ\SDLQWUHPQDQWVDUHUHPRYHGIURPWKHFRQLFDOVXUIDFHVRQWKHSXPSVRURQWKHFRXSOLQJULQJ"$UH
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6.1 Starting frequency of the motors


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WKHZRUNV 

Motor power maximum starts per hour at interval in minutes


”N: 20 3
11 - 160 kW 15 4
> 160 kW 10 6

$77(17,21 7KHDOORZDEOHVWDUWLQJIUHTXHQF\IRUDQ\VWDUWLQJGHYLFHVVKRXOGEHREWDLQHGIURP
manufacturer of these devices.

7 Maintenance

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7.1 General maintenance hints

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PDLQVE\DTXDOL¿HGSHUVRQDQGFDUHVKRXOGEHWDNHQWKDWLWFDQQRWEHLQDGYHUWHQWO\VZLWFKHGEDFNRQ

NOTE The maintenance hints given here are not designed for „do-it-yourself“ repairs as
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WKHWKHUPDOVHQVRUVOLPLWHUVRIWKHWKHUPRFRQWUROV\VWHPRUE\WKHVHDOPRQLWRULQJV\VWHP ', 

ATTENTION The lifting tools like chains and shackles should be visually checked in regular
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GB 0520-D
Installation and Operating Instructions 35
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

NOTE The ABS warranty conditions are only valid provided that any repair work has been
carried out in ABS approved workshops and where original ABS spare parts have
been used.

7.2 Maintenance hints if the submersible pump is out of use for a considerable period

NOTE If the pumps have remained idle for more than 12 months then we recommend that
you ask ABS or an approved distributor for advice.

7.2.1 Before installation


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EHIRUHDFWXDOLQVWDOODWLRQRIWKHSXPS$IWHUWKHUHPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHVDQGEHIRUHFRQQHFWLQJ
XSWKHSXPSHOHFWULFDOO\WKHPRWRUVKDIWVKRXOGEHURWDWHGDQXPEHURIWLPHVE\WXUQLQJWKHLPSHOOHURUSURSHOOHU
E\KDQG

7.2.2 After installation


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7.3 Removal of the submersible pump

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7.3.1 Removal of the AFP submersible pump from a wet sump

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• 3ODFHWKHSXPSZLWKYROXWHYHUWLFDOO\RQDVROLGVXUIDFHDQGWDNHFDUHWKDWLWFDQQRWIDOORYHU
7.3.2 Removal of the AFP submersible pump when dry installed
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• 'LVPDQWOHWKHGLVFKDUJHOLQHE\RSHQLQJWKHEROWVRQWKHGLVFKDUJHÀDQJHRIWKHYROXWH
• ,IQHFHVVDU\UHPRYHWKHIDVWHQLQJEROWVDWWKHJURXQGVXSSRUWULQJDQGFDUHIXOO\OLIWRIIWKHSXPSZLWKWKHKRLVW.
• 3ODFHWKHSXPSRQDQHYHQ¿UPÀDWVXUIDFH GB 0520-D
36 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

7.3.3 Removal of the AFLX and VUPX submersible pump


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• 3ODFHWKHVXEPHUVLEOHSXPSZLWKSURSHOOHUKRXVLQJYHUWLFDOO\RQDVROLGVXUIDFHWDNLQJFDUHWKDWLWFDQQRWWLSRYHU
8 Assembling the gearbox AFLX/VUPX

8.1 Assembling the motor and the gearbox/hydraulic unit (M8)

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0520-0019
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GB 0520-D
Installation and Operating Instructions 37
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

8.2 Remove transport securing device (M8)


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0520-0020
1

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GB 0520-D
38 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

8.3 Remove transport securing device of the gearbox (M8)

ATTENTION When removing the transport securing device and when assembling the parts,
ensure that these are absolutely clean. Ensure that no contaminants enter the gear
box!
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be inserted.
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0520-0021
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GB 0520-D
Installation and Operating Instructions 39
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

8.4 Assembly instructions for gearbox/motor housing (M8)


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127( 6KRXOGWKHWHHWKQRWLQWHUORFN WHHWKEHWZHHQWHHWK WKHQWKHPRWRUVKRXOGDJDLQEH


lifted slightly and the incorrect position remedied by rotating the propeller by hand
DERXWDIHZGHJUHHV 
• :KHQWKHPRWRUVKDIWLVFRUUHFWO\FHQWUHGRULQWHUORFNHGORZHUWKHPRWRUDOOWKHZD\DQGVHFXUHO\EROWLWDQG
WKHJHDUER[LQWRSRVLWLRQ REVHUYHWKHWLJKWHQLQJWRUTXH 

NOTE The propeller should be capable of being turned by hand.

GB 0520-D
40 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

8.5 Assembling the motor and the gearbox/hydraulic unit (M9)

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0520-0023
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GB 0520-D
Installation and Operating Instructions 41
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

8.6 Remove transport securing device (M9)


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• /RRVHQWKHKH[VFUHZ  LQWKHPLGGOHDQGUHPRYHWKHWUDQVSRUWDWLRQVHFXULQJGHYLFH  
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VKDIWLVQRWGDPDJHG

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0520-0024
1

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8.7 Remove transport securing device of the gearbox (M9)

ATTENTION When removing the transport securing device and when assembling the parts,
ensure that these are absolutely clean. Ensure that no contaminants enter the
gearbox!
• 5HPRYHWKHWUDQVSRUWVHFXULQJGHYLFHIRUSXPSVKDIWVDFFRUGLQJWRSDUD
• &RQQHFWDVXLWDEOHKRLVWWRWKHH\HEROW
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GB 0520-D
42 Installation and Operating Instructions
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

127( 7KHORFNHGVFUHZV  QHHGQRWEHORRVHQHG


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0520-0025
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8.8 Assembly instructions for gearbox/motor housing (M9)


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lifted slightly and the incorrect position remedied by rotating the propeller by hand
DERXWDIHZGHJUHHV 

GB 0520-D
Installation and Operating Instructions 43
AFP M8, M9 | AFLX M3, M8, M9 | VUPX M3, M8, M9

• :KHQWKHPRWRUVKDIWLVFRUUHFWO\FHQWUHGRULQWHUORFNHGORZHUWKHPRWRUDOOWKHZD\DQGVHFXUHO\EROWLWDQG
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NOTE The propeller should be capable of being turned by hand.

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0520-0027

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GB 0520-D
,$%63URGXFWLRQ/RKPDU*PE+,6FKHLGHUK|KHU6WUD‰H'/RKPDU*HUPDQ\,
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GB 0520-D

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