Dillon Rl550c Manual English
Dillon Rl550c Manual English
Dillon RL 550C
Instruction Manual
May 2017
Manufacturers of
The World's Finest
Loading Equipment
RL 550C 2017.qxp_Layout 1 7/7/17 6:42 AM Page 2
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RL 550C Schematic
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RL 550C 2017.qxp_Layout 1 7/7/17 6:42 AM Page 4
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13824
14530 13765
13920 14033 1.215” to 13919 14001
13967 13899
1.220” 13920
13998
13996
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Introduction
First of all, the Dillon RL 550C is a remarkably simple
machine – a little care and thought while setting up will save
you time and give you thousands of trouble-free rounds.
Suggested Minimum Equipment:
1) Loading Manual 2) Powder Scale
3) Safety Glasses 4) Primer Flip Tray *
5) Dial Caliper * (* Indicates items that are not ab-
solutely essential, but are pretty darned handy!)
Mounting the RL 550C to your bench.
Place your RL 550C on the edge of sturdy bench or table.
Give yourself about 12 inches of work space on each side of
the machine to allow room for components.
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• LEAD WARNING: Be sure to have proper ventilation while • BE PATIENT: Our loading equipment is conservatively rated
handling lead components or when shooting lead bullets. and you should have no trouble achieving the published rates
Lead is known to cause birth defects, other reproductive harm with a smooth, steady hand. If something doesn’t seem right,
and cancer. Wash your hands thoroughly after handling any- stop, look and listen. If the problem or the solution isn’t obvi-
thing made of lead. ous, call us. The reloading bench is no place to get into a
• LOADS AND LENGTHS: Avoid maximum loads and pres- hurry.
sures at all times. Use only recommended loads from manuals We have done everything we know how to make your ma-
and information supplied by reliable component manufactur- chine as safe as possible. We cannot, however, guarantee your
ers and suppliers. Since Dillon Precision has no control over complete safety. To minimize your risk, use common sense
the components which may be used on their equipment, no when reloading and follow these basic rules.
responsibility is implied or assumed for results obtained • REMEMBER: If your machine does not perform to your ex-
through the use of any such components. pectations, or if you are having technical difficulties, give us a
Seat bullets as close to maximum cartridge length as possi- call.
ble. Under some conditions, seating bullets excessively deep TO BEGIN LOADING
can raise pressures to unsafe levels. Refer to a reliable loading
manual for overall length (OAL).
• QUALITY CHECKS: Every 50-100 rounds, perform periodic
quality control checks on the ammunition being produced.
Check the amount of powder being dropped and primer sup-
ply.
• RELOADING AREA: Keep your components safely stored.
Clear your work area of loose powder, primers and other flam-
mables before loading.
• COMPONENTS: Never have more than one type of powder
in your reloading area at a time. The risk of a mix-up is too
great. Keep powder containers closed.
Be sure to inspect brass prior to reloading for flaws, cracks,
splits or defects. Throw these cases away.
Keep components and ammunition out of reach of chil-
dren.
• BLACK POWDER: Do not use black powder or black pow-
Fig. 4 – This photo shows a complete caliber conversion;
der substitutes in any Dillon powder measure. Loading black the powder funnel, shellplate and locator buttons.
powder cartridges requires specialized loading equipment and
techniques. Failure to do so can result in severe injury or Now that everything is bolted down and you understand
death. the safety precautions, you can proceed.
• PRIMERS: Never force primers. If they get stuck in the oper- First, decide what caliber you want to reload and take the
ation of the machine, disassemble it and gently remove the shellplate (*#20079) from the caliber conversion box, Fig. 4.
obstruction. Now, in your parts box, find a bag containing; index ball
(#13891), shellplate bolt (#13794), index ball spring
Never attempt to clear primers that are stuck in either the
(#13997), set screw (#13923), and index sprocket (#13720).
primer pickup tube or the primer magazine tube. Never,
under any circumstances, insert any type of rod to attempt to Insert the index ball spring (#13781) in the platform as
force stuck primers out of these tubes. Trying to force primers shown in Fig. 5. Next set the index ball on top of the index
out of the tube will cause the primers to explode causing seri- ball spring. Now place the shellplate (number up) over the
ous injury or even death. index ball spring and index ball, Fig. 6.
If primers get stuck in a primer magazine or pickup tube Place the index sprocket on top of the shellplate (making
flood the tube with a penetrating oil (WD-40), throw the tube sure the locator posts go into the corresponding holes in the
in the garbage and call us for a free replacement. shellplate, see Fig. 7).
Never attempt to deprime live primers – eventually one Next, insert the shellplate bolt through the sprocket and
will go off. When it does it will detonate the others in the plate and into the center hole of the platform, Fig. 8. Tighten
spent primer cup. Depriming live primers is the single most with the supplied Allen wrench to the point where you are
dangerous thing you can do in reloading and can cause grave unable to turn the sprocket by hand. Now, back off the bolt
injury or death. slightly, allowing you to push the sprocket easily with your
thumb, Fig. 9. There should be no looseness or slop at this
• LOADED AMMUNITION: Properly label all of your loaded
point and when you rotate the plate, you should be able to
ammunition (Date, Type of Bullet, Primer, Powder, Powder
feel and hear the index ball “click” into place under the
Charge, etc.).
shellplate.
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Fig. 5 – This photo shows the index ball spring and index ball Fig. 8 – Inserting the shellplate bolt, first through the index
being placed in the platform. sprocket then the shellplate.
Fig. 6 – Showing the shellplate in its proper position: under the Fig. 9 – This photo shows the proper method of indexing the
ejector wire with the shellplate number up. shellplate and the proper installation of the locator buttons.
Fig. 7 – This photo shows the index star in its proper position: Fig. 10 – Insert the brass-tipped set screw (#13923)
the locating tabs centered in the shellplate. and tighten securely.
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Fig. 11 – This is the proper alignment of the operating rod and the
position of the primer slide fully forward with the primer seating
cup in the lowered platform. Fig. 13 – Removing the primer feed body to change primer slides.
Caution do not over tighten these bolts (#14014).
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Station Two
Here, the powder is dropped and the mouth of the case is
belled. This is where the Automatic Powder System is in-
stalled.
The powder die is located in the automatic powder meas-
ure assembly, you will need to retrieve it before you can
continue. See the schematic on page 4.
Fig. 19 – The powder die can be easily adjusted by turning the die
beneath the toolhead while holding the powder measure securely
from above.
are accomplished with a case in the shellplate and alter-
Fig. 17 – This photo shows the powder die in its correct position nately raising and lowering the operating handle, while ad-
(Station Two) in the toolhead. The powder die may be higher or justing the powder die, Fig. 19. When properly adjusted, the
lower depending on the caliber it is being adjusted for. powder bar will be moved to its full rearward (open) position
by the case, Fig. 20 & 21, while the handle is at the full up
Now, screw the powder die (#20064) into the toolhead,
position. When you have determined that your adjustments
Fig. 17. Next, insert the pistol powder funnel (*#13782) or a
are correct, tighten the die lock ring.
rifle powder funnel (*#13426) with the tapered end down,
Fig. 18. The funnel should move freely in the die.
Fig. 20 – This photo shows the large powder bar in its closed
position. Note the position of the white bellcrank cube.
Fig. 18 – Drop the powder funnel into the powder die tapered (Primer system removed for clarity.)
end first. The funnel should move freely in the die. On pistol cases, once the powder bar travels fully across
you should continue to adjust the powder die for the desired
Set the powder measure assembly onto the powder die,
amount of bell (turn the powder die 1/8 of a turn at a time).
Fig. 19. The powder measure clamp (#13939) should fit
The desired amount bell is just enough to allow the bullet to
loosely around the die, tighten the screws just a little. This
sit on the case mouth without falling off and to keep the case
will enable you make adjustments to the die easily, Fig. 19.
from shaving lead during the seating process (see “A” FIG
On rifle cases, the die should be adjusted so that the 22).
powder funnel will contact the mouth of the case and then
fully actuate the powder bar, Fig. 20 & 21. These adjustments
11 * Indicates a caliber specific part. See the caliber conversion
chart on page 16 for the caliber you are loading for.
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You’ll soon learn to judge the correct amount of bell by If more crimp is needed, screw the crimp die down in
simply looking at it. In the meantime, you might want to use small increments until you get the desired crimp, now
your dial calipers to check it. Twenty thousandths of an inch tighten the lock ring.
greater (at the mouth of the case) than its original diameter,
should about do it.
Once you’ve achieved the desired amount of bell – with
the case in Station 2, raise the platform. Turn the die lockring
down hand tight.
Be aware that new brass will often “stick” on the powder
funnel or cause resistance on the upstroke. Cleaning the
brass in a tumbler should help.
Next, attach the powder measure fail safe rod assembly
to the bellcrank (#17839). Using your thumb and index fin-
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Fig. 23 – Turning the bolt counterclockwise reduces your powder (Repeat of Fig. 14) – The machine comes with two primer pickup
charge, clockwise increases the charge. tubes (#20060 large, #20059 small) and two primer magazine tubes
(#22031 large, #22030 small). They are color coded for easier iden-
You will notice an adjusting bolt on the back of the pow- tification. See color coding information below. The large ones should
be used together and the small ones should be used together.
der bar, Fig. 23. Turning the bolt counterclockwise reduces
your powder charge, clockwise increases the charge. Your You will notice that the primer magazines and primer
machine comes with two powder bars – one large and one pick-up tubes have different colored tips. They have been
small. color coded to help you identify size more easily.
The color code is as follows:
Blue Small Primer Magazine Orifice
Red Large Primer Magazine Orifice
Yellow Small Primer Pick-up Tube
Green Large Primer Pick-up Tube
Select the proper size pick-up tube and fill it by placing
the plastic expandable tip over loose primers and pressing
down. The shiny sides of the primers need to be facing up,
Fig. 25.
This is most easily accomplished by using a primer flip and smoothly pull the operating handle. This resizes and de-
tray, which will arrange them all for you, Fig. 25. A quality caps this case, at the same time your primer slide should be
cast metal flip tray is available from Dillon and is a better automatically carried back to the primer magazine, where it
choice than the smaller plastic trays which are difficult to use will pick up a primer. Now, raise the handle smoothly. The
and have a tendency to warp. primer slide (#13920) will come forward with a primer and
place it under the deprimed case. If you are using the handle
gently, you will feel the primer contact the primer pocket.
Press forward firmly until the handle stops. Your primer will
now be seated.
Advance the case to the second Station by pressing on
the index sprocket (#13720) with your left thumb. Place an-
other empty case into Station One and pull the operating
handle. Station One will repeat as before. Station number
two will bell the case mouth and dispense the powder.
Again, raise the handle, index with your thumb and place a
bullet on the powder charged case at Station Three with your
left hand, Fig. 7. With your right hand, install a new case at
Station One and pull the handle. Stations one and two will
repeat as before.
Station Three will seat the bullet. Index with your left
thumb and put in a bullet. Put an empty case into Station
One with your right and operate the handle. Stations one,
two and three will repeat: Station Four will have crimped the
bullet. Index again and your first completed round will tum-
ble into the cartridge collection bin. Now just add a bullet
and a case. Each time you operate the handle you’ll get a
loaded round. Works good, right? If not, go back over the
procedure.
Fig. 26 – Drop the primers into the primer magazine.
Once you’ve filled the pick-up tube, make sure the little
retaining clip is in place at the top of the tube. Pivot the
switch lever (#13864) away from the Early Warning System
housing. Invert the pick-up tube over the knurled cap
(#13957) of the primer magazine, Fig. 26. You will notice the
cap has a bevel to help you funnel the primers in. Hold the
tube in place, pull the retaining clip and allow the primers to
drop into the magazine. Pivot the switch lever back over the
Early Warning System housing. Gently slide the follower rod
down into the primer magazine tube until the follower rod
touches the primers.
When you are nearly out of primers (about three left) the
follower rod (#13707) will activate the buzzer.
A word of caution: primers are easily detonated, some-
times by a remarkably light blow. Treat them as if they are as
fragile as eggs. Never force them.
At Last
If you’ve followed instructions, you are now ready to
load.
Many reloaders develop their own style when using the
RL 550C. But, let me explain the most efficient method. Try it
and later, if you want to make changes in your technique, go
ahead.
Place your bullets in a box to the left of the RL 550C and
the empty cases in a box to the right. A few extra cartridge
collection bins (#13839) are ideal for this.
Now, with your right hand, place a case in Station One
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Lubrication REMEMBER
Use 30 weight motor oil on the main shaft and bearing Be sure to use the necessary precautions when loading
grease on the pivot pins. Do not use spray type penetrating lead bullets or when casting lead bullets. Exposure to lead
lube such as WD40 or Break Free as you run the risk of con- can cause cancer, birth defects, and reproductive problems.
taminating powder and primers. Be sure to wash your hands thoroughly after handling lead.
When firing lead bullets, be sure that you have adequate
Troubleshooting
ventilation. Keep any lead items out of reach of children.
Problem One. Primers not seated deep enough.
Press forward firmly on the handle once it is at the aft po-
A. Shellplate too loose. sition to seat your primers fully.
B. Shellplate upside down. You should be able to see a Watch the powder bar function to make sure you’re get-
stamped shellplate number facing up. ting powder.
C. The crimp in the primer pockets of military brass will Set the bullet straight on the case at Station Three so that
cause this problem. Crimps can be easily removed by use of it enters the die correctly.
a Dillon Primer Pocket Swage.
Watch your supply of powder, you’ll be using it faster
Problem Two. Erratic powder bar operation: than you think you are.
A. Turn the powder die (#20064) clockwise in one-eighth Take your time and learn the machine and its function.
turn increments. This will insure complete powder bar acti- The RL 550C will deliver hundreds of trouble free rounds in
vation. short order, just relax and take your time in the beginning.
B. Extruded pencil type powders will not flow smoothly Keep it clean – primer residue, spilled powder and just
through smaller sized powder funnels because of their plain dirt can jam your machine.
length. Another problem with extruded powders is getting
Clean your powder bar about every 500 rounds. Some
them into small necked cases. Many times these powders
powders build up and will eventually stick the powder bar.
will “bridge” across the case mouth and cause spillage and
Paint thinner, acetone or lacquer thinner works well to re-
erratic charges, There is no fast way of dispensing these pow-
move any build up.
ders and if you insist on using them in small mouthed cases
it is best to weigh every charge by hand. Modern ball type NOTICE
powders will do for most reloading situations. These powders This machine is designed specifically to be a manually
will do everything the pencil powders will do, but without operated handloading machine. Any modifications performed
this problem. Warning: Do not use I.M.R. pencil lead type to your machine, or the addition of any unapproved equip-
powder in cases smaller than .30 caliber. ment, including automated or mechanical add-ons from other
Problem 3. Primer jams or misfeeds. manufacturers, is expressly not recommended and will void
the Dillon warranty.
A. Primer misfeeds can be caused by misadjustment of
the set screw (#13961) in the primer feed block, Fig. 12. All Dillon machines are warrantied for life from defects in
material or workmanship (except the Super/RL 1050), plus a
B. The most common cause of primer misfeeds or jams is
one-year 100% warranty against normal wear. All
the primer punch not seated fully into the primer slide. This
electrical/electronic components in Dillon equipment are
will cause the primer seating cup to strike the flexible orifice
covered by a one-year warranty.
on the bottom of the primer magazine tube. See the photo-
graph on page 5 for adjustment tolerances.
WARNING: If the primers are jammed and will not feed
from the bottom of the primer magazine, DO NOT ATTEMPT About Powder Bars:
TO FORCE THE PRIMERS OR THE PRIMER SLIDE. Never
Dillon Precision manufactures four types of powder
force primers in any situation, an explosion resulting in in-
bars.
jury can occur.
1. Extra Small – use for dropping less than 3 grains of
C. Another common problem is that the primer slide fails powder
to return fully forward with the new primer. Periodically 2. Small – use for dropping 3 to 20 grains of powder
wipe the primer slide with rubbing alcohol. This removes the 3. Large – use for dropping 20 to approximately 45 to
spent primer residue that causes the slide to drag. 50 grains of powder
Problem 4. Crushing cases: 4. Magnum – use for dropping 50 or more grains of
A. If your dies do not have a radiused lead-in you must powder
guide the cases into the die. The best solution is to replace The extra small powder bar is used when loading
the offending dies with dies having the proper radius. .32 Auto, .32 S&W and .32 S&W Long. Both the
B. Always tighten your die lock rings with a case in the extra small powder bar and the magnum powder bar
die. This will assure you of proper alignment between the die are non-standard items and are ordered separately.
and the shellplate. Adjust your depriming stem in the same The large and small powder bar are standard equip-
manner and it will always be on center. ment and are included with every reloader.
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Handgun-Caliber Conversions .41 Action Express - # 20277 .219 Zipper, .22 Savage Hi-Power - # 20180
#5 Shellplate - # 13743 #7 Shellplate - # 12501
.22 Remington Jet - # 20165 #H Powder Funnel - # 13240 #A Powder Funnel - # 13426
#2 Shellplate - # 13751 #3 Locator Button - # 14060 #4 Locator Button - # 14047
#A Powder Funnel - # 13426 .41 Magnum - # 20135 .22 Bench Rest, .22-250 - # 20145
#2 Locator Button - # 14062 #6 Shellplate - # 13120 #1 Shellplate - # 13692
.22 TCM - # 62217 #H Powder Funnel - # 13240 #A Powder Funnel - # 13426
#3 Shellplate - # 13684 #1 Locator Button - # 13930 #1 Locator Button - # 13930
22 TCM Powder Funnel - # 62216 .44-40 Winchester - # 20206 .22 Hornet - # 20150
#3 Locator Button - # 14060 #N Shellplate - # 10004 #E Shellplate - # 12957
.30 Luger, .30 Mauser - # 20175 #.44-40 Pistol Powder Funnel - # 13474 #A Powder Funnel - # 13426
#5 Shellplate - # 13743 #4 Locator Button - # 14047 #8 Locator Button - # 14048
#C Powder Funnel - # 13564 .44 Magnum, Special, Russian, Colt - # 20136 .22 PPC - # 20182
#3 Locator Button - # 14060 #4 Shellplate - # 13610 #A Shellplate - # 13211
.32 ACP, .32 Short Colt - # 20160 #G Powder Funnel - # 13427 #A Powder Funnel - # 13426
#J Shellplate - # 13136 #4 Locator Button - # 14047 #2 Locator Button - # 14062
#S Powder Funnel - # 12845 .45 ACP, .45 GAP - # 20126 .220 Swift, .225 Winchester - # 20154
#8 Locator Button - # 14048 #1 Shellplate - # 13692 #L Shellplate - # 12703
.32 S&W Long, .32 H&R Magnum - # 20146 #E Powder Funnel - # 13782 #L Powder Funnel - # 10831
#D Shellplate - # 13092 #1 Locator Button - # 13930 #1 Locator Button - # 13930
#S Powder Funnel - # 12845 .45 Auto Rim - # 20158 .221, .222, .223 Remington, .22 Nosler - # 20128
#3 Locator Button - # 14060 #H Shellplate - # 13010 #3 Shellplate - # 13684
.32-20 Winchester - # 20177 #E Powder Funnel - # 13782 #A Powder Funnel - # 13426
#O Shellplate - # 12013 #4 Locator Button - # 14047 #3 Locator Button - # 14060
#S Pistol Powder Funnel - # 12845 .45 Colt, .45 S&W, .454 Casull, .455 Webley - .223 WSSM - # 20676
#3 Locator Button - # 14060 #B Shellplate - # 13347
# 20137
.380 ACP - # 20133 #C Shellplate - # 13334 #.223 Short Magnum Rifle Powder Funnel - # 18417
#3 Shellplate - # 13684 #E Powder Funnel - # 13782 #6 Locator Button - # 15755
#F Powder Funnel - # 13806 #4 Locator Button - # 14047 (Requires Extra Large Powder Die - # 21253)
#3 Locator Button - # 14060 .224 Weatherby Magnum - # 20235
.45 Winchester Magnum - # 20221
9x18 Makarov - # 21656 #L Shellplate - # 12703 #A Shellplate - # 13211
#5 Shellplate - # 13743 #E Powder Funnel - # 13782 #A Powder Funnel - # 13426
#9 Powder Funnel - # 14980 #1 Locator Button - # 13930 #2 Locator Button - # 14062
#3 Locator Button - # 14060 .243, .244, 6mm, .240 Wby - # 20192
.460 S&W - # 20888
9mm, .38 Super - # 20127 #C Shellplate - # 13334 #1 Shellplate - # 13692
#5 Shellplate - # 13743 #.460 S&W Powder Funnel - # 18949 #I Powder Funnel - # 13305
#F Powder Funnel - # 13806 #4 Locator Button - # 14047 #1 Locator Button - # 13930
#3 Locator Button - # 14060 .243 WSSM - # 20316
.475 Linebaugh, .480 Ruger - # 20116
9x25 Dillon, .357 Sig - # 21526 #G Shellplate - # 13313 #B Shellplate - # 13347
#5 Shellplate - # 13743 #.475/.480 Ruger Powder Funnel - # 10723 #.243 Short Magnum Rifle Powder Funnel - # 11156
#F Powder Funnel - # 13806 #7 Locator Button - # 13436 #6 Locator Button - # 15755
#2 Locator Button - # 14062 (Requires Extra Large Powder Die - # 21253) (Requires Extra Large Powder Die - # 21253)
.38 S&W - # 20159 .50 Action Express - # 21428 6mm Bench Rest - # 20276
#U Shellplate - # 12944 #50 Shellplate - # 13147 #1 Shellplate - # 13692
#F Powder Funnel - # 13806 #.50 Action Express Powder Funnel - # 14465 #6 PPC Rifle Powder Funnel - # 13085
#2 Locator Button - # 14062 #4 Locator Button - # 14047 #1 Locator Button - # 13930
.38 AMU - # 20278 (Requires Extra Large Powder Die - # 21253) 6mm PPC - # 20265
#O Shellplate - # 12013 .500 S&W Magnum - # 20121 #A Shellplate - # 13211
#D Powder Funnel - # 13599 #B Shellplate - # 13347 #6 PPC Rifle Powder Funnel - # 13085
#3 Locator Button - # 14060 #.50 Action Express Powder Funnel - # 14465 #2 Locator Button - # 14062
.38 Special, .357 Mag, .38 Long Colt - # 20132 #6 Locator Button - # 15755 6mm TCU - # 20252
#2 Shellplate - # 13751 (Requires Extra Large Powder Die - # 21253) #3 Shellplate - # 13684
#D Powder Funnel - # 13599 #6 PPC Rifle Powder Funnel - # 13085
#2 Locator Button - # 14062 Rifle-Caliber Conversions #3 Locator Button - # 14060
.38-40 Winchester - # 20178 .17 Remington - # 20203 .25 Remington - # 20233
#N Shellplate - # 10004 #3 Shellplate - # 13684 #R Shellplate - # 13497
#W Pistol Powder Funnel - # 13600 #O Powder Funnel - # 12921 #K Powder Funnel - # 13216
#4 Locator Button - # 14047 #3 Locator Button - # 14060 #2 Locator Button - # 14062
.40 S&W, 10mm - # 20179 .204 Ruger - # 20307 .25 WSSM - # 20315
#5 Shellplate - # 13743 #3 Shellplate - # 13684 #B Shellplate - # 13347
#W Powder Funnel - # 13600 #.204 Ruger Rifle Powder Funnel - # 20322 #.25 Short Magnum Rifle Powder Funnel - # 11157
#2 Locator Button - # 14062 #3 Locator Button - # 14060 #6 Locator Button - # 15755
.40 Super, .400 CorBon - # 20129 .218 Bee - # 20151 (Requires Extra Large Powder Die - # 21253)
#1 Shellplate - # 13692 #O Shellplate - # 12013 .25-20 Winchester - # 20176
#W Powder Funnel - # 13600 #A Powder Funnel - # 13426 #O Shellplate - # 12013
#1 Locator Button - # 13930 #3 Locator Button - # 14060 #R Powder Funnel - # 13243
#3 Locator Button - # 14060
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On the cover…
The RL 550C is pictured with optional accessories:
Strong Mount #22051
Aluminum Roller Handle #17950
Low Powder Sensor #16306
Bullet Tray #22214
Cartridge Case Bin/Bracket #11185
Toolholder with Wrench Set #11541
Other accessories available for the RL 550C include:
Video Instruction Manual #19483
Machine Cover #13795
Maintenance Kit & Spare Parts Kit #97016
The Blue Press, Dillon’s monthly catalog, has a complete listing
of accessories available for all machines.
Website: www.dillonprecision.com
Technical Support E-mail: [email protected]
See our Troubleshooting Section online at www.dillonprecision.com