We are dedicated to serving the Nation, with a

strongly rooted ethos to excel with Reliability and

Quality of our products and services.

“RASHTRA NIRMAN MEIN SAMARPIT”, is a Vision or

an ingrained strength of A-ONE Group. We deliver
High-Quality Infrastructure steel across South India.
With the reputation of building the first Integrated
Steel Plant with Online Charging Technology in
Karnataka, we have stood by the years with of
commitment, quality, customer responsiveness and
integrity.

Our Brand A-ONE GOLD STEELS TMT BARS are one

of the Top most leading brands in Karnataka today
and we certify all this success to our dynamic Dealers
Network, Traders, Partners, Well Wishers and End
Users & Consumers.
 “Rashtra Nirman Mein Samarpit”, is a Vision or
an ingrained strength of A-ONE Group. “A-ONE
Group” as the name suggests is dedicated to
serve the Nation, with a strongly rooted ethos to
excel with Reliability and A-ONE Quality of all
its products and services.

A-ONE Group achieves its Vision, every time it

serves its dynamic dealers’ network, traders,
partners, well wishers and end consumers. The
group has always stood by its achievement of
being the “Top Manufacturer of this region” in
terms of Quality, Service, Reliability and its Excellent
Steel Products. All this has been possible because
of the State of the Art Manufacturing Facility,
Professional and Talented Team; Excellent
Technical and Sales & Marketing support.

A-ONE Group is committed to a few cardinal core

values, which are the guiding principles of the business.
 A-ONE GOLD TMT BARS

Pioneers in TMT BAR Technology.

South India’s most awarded TMT Brand.

South India’s fastest growing TMT Brand.

One among India’s largest TMT Producers.

A company with the Largest Consumer Base in over 6 states.

The only Steel company to receive Karnataka Government Safety Award.

One of the Leading Primary Steel Producers.

A-ONE Steel acts as a catalyst to take india to newer heights of steel. A-One Steel was
conceived and built by Mr.Krishna Kumar Jalan. The plant is situated in the iconic
grounds of Bellary, Karnataka and is built with the State of the Art Engineering
Technology. Since its inception A-One Steel has been very keen in maintaining a
technical base manufacturing unit that is specifically designed by the best engineers
of the country.

A-One Steel Research and Development team has been focused entirely on the quality
and the chemical composition of the steel manufactured every day. The quality of
A-One Steel is tested for its critical parameters demanding perfection every hour.

A-One steel is one of the largest producers of Steel in Karnataka. With the union of
more than Five plants, A-One Steel is making a redefining power plant generation and
wind mill energy. The Blueprint of the future of steel making is here and A-One Steel
has now pioneered LRF (Ladle Refining Furnaces) technology in steel manufacturing.
A-One Steel have accomplished, as the Primary Steel producer.

To manufacture ERW Pipes and Tubes, we at A-One Steel Group utilize high-quality
steel that is low in carbon, fully fine-grined, control-rolled and continuously casted.
A-One Steel Group is proud of its Superior-Quality ERW Steel Pipes and Tubes, which
are known for their quality and durability.
A-ONE steels is the largest self sustained integrated plant with the largest production quantity
in South India. At Hindupur in Andhra Pradesh Structural Steel, Angles and Channels are
produced with a 10,000 metric tonnes per month capacity and 1,20,000 metric tonnes per
year. At Bellary in Karnataka, with a 22 mega watt power plant its production capacity is
25,000 metric tonnes per month and an annual production capacity of 3,00,000 metric
tonnes. At Bellary Tubes, Pipes, Billets & Blooms are produced. At Gauribidanur Karnataka
TMT Rods of size Fe500D, Fe550, Fe550D are produced. The Gauribidanur plant has a produc-
tion capacity of 20,000 metric tonnes per month which comes up to 2,40,000 metric tonnes
per year. The Steel plant in Koppal produces TMT bars with a production capacity of 20,000
metric tonnes per month which comes up to 2,40,000 metric tonnes per year.

The production quantity and quality is the largest in South India, which makes A-ONE STEEL
the Largest Steel producers in South India.
 GERMAN TECHNOLOGY
100% Automatic German Rolling Mill
Latest German Thermex QST Technology

The finest raw material is processed to form Blooms, which is the source of high
quality TMT Bars. Bloom of size, 12 mtr 160x160 sq.cm., is used only by primary steel
manufacturers. This results in better quality steel compared to secondary
manufacturers using 6 mtr billet of 100x100 sq.cm

While the average billet size is 16 sq. inches and weight 500 kg. A-One Gold Blooms
are of 40 sq. inches size and weighs 2500 kg

Bloom makes better steel than Billets because :

Bloom is 5 times heavier than Billet.

Bloom is 500% more consistent.

Bloom has a better grain structure.

Slower heat loss of Blooms ensures

higher uniform quality across the bar.
The Quenching and Self Tempering process as per A-One Thermex makes use of the
heat energy of the rolled bars after the finishing stand of the rolling mill. Normally this
energy is totally wasted as the rolled bars at 950-1000ºc are allowed to cool at ambient
temperature on the cooling bed.

The Bar as it leaves the last stand guided through specially designed proprietary Thermex
Pipes, where in the surface temperature of 950-1000ºc is brought down drastically in a
relatively short period of time, approximately in 1 second on account of the core being
largely unaffected.

The drastic and pre-determined cooling of the bars periphery, transforms the peripheral
structure to Martensite and would nessessarily need to be annealed to render the bars
useful. This annealing is achieved through the heat available at the core. The difference
in the peripheral and the core temperature is finally equalized at around 600ºc and the
resultant bar structure is of tempered martensite at Periphery and of fine-grained Ferrite-Pearlite
at the core.

Generally speaking, the resultant soft core forms about 65 - 75% of the area (Depending
up on the desired minimum yield strength) and the rest is the hardened periphery. The
product exhibits high yield point, surface hardness, toughness, ductility and weldability.
The final product cross-section is shown along side in the following figure.

Carbon 0%

Sulphur 0%

Phosphorus 0%

S&P 0%

Yield Stress (Min) N/mm

Yield Stress (Max) N/mm

Safety Factor Ratio

Elongation %
The CCP consists of Four Waste Heat
Recovery Boiler (WHRB), One Atmospheric
Fluidised Combustion Boiler (AFCB) and
Two Condensing Turbo Generator of 23
MW. Total capacity of Power Generation is
23 MW

Sponge iron is obtained by direct reduction

(elimination of oxygen) of iron ore, without
melting it in a blast furnace. Sponge iron is
an intermediate iron product used as a
substitute for steel scrap while producing
steel through the electric induction
furnace route, the entire production of
sponge iron is consumed in-house for
manufacturing of MS Billets.

The Billets being a semi-finished product is

used as a feedstock for rolling mill for
production of long products like wire-rods
and structurals. Steel Billets is also used
extensively in forge shops and also as feed-
stock for seamless tubes. A-One consumes
entire billets in-house for manufacturing
rolling products.

Rolling product are manufactured using

M.S. Billets as the main feed-stock. At 100%
capacity utilization, the plant would require
4,00,000 MTPA (Considering 4.6% as
wastage / scrap) of M.S.Billets. Since our
own Billets casting capacity is around
4,00,000 MTPA. The entire production of
M.S. Billets is confirming to the internation-
al standard.
Labelling & Packing A-One TMT BARS DISPATCH
A-ONE THERMEX TMT BARS are produced in Fe 500, Fe 500D, Fe 550D, CRS confirming to
IS: 1786 Grade. However carbon levels are restricted much lower than those confirming to
specification, which results in excellent ductility, high bendability and superior weldability.
**(In case of Weldable Bars the Carbon content should be 0.25% Max.)

Because of its unique method of manufacturing, A-ONE TMT processes a combination

of strength and ductility that is far in excess of the minimum limit specified in the stan-
dard IS: 1786. In case of yield strength for A-ONE TMT, though the standard specifies a
minimum of 500 N/mm2 and designers use this value for design, the typical values are
as high as 550 N/mm2. For the same product, the typical value to ductility as measured
by enlongation is 18% minimum as against the standard value of 14.5% minimum.
Undoubtedly these superior values of strength and ductility are a guarantee of a higher
level of safety.

The tough outer surface and soft core of A-ONE TMT results in a rebar with excellent
Bendability. The bar can be bent easily around mandrels much smaller in diameter than
what is specified in IS: 1786. This has an obvious advantage at construction sites.

A-ONE TMT is supplied with sectioned weight lower than the nominal value and is
guaranteed for not more than 1% heavy. This ensures higher meterage per unit weight
for A-One TMT compared to ordinary rebars.

Several studies were conducted on concrete beam column joints reinforced with
A-ONE TMT to evaluate its performance under repeated reversed condition during an
earthquake. The energy dissipation was found to be almost same for each cycle,
indicating uniformly maintained ductility untill the failure is last revealed for the superi-
or seismic resistant property for A-ONE TMT.

Even TMT is produced by Thermo-Mechanical Treatment and not by cold twisting.

Therefore there are no torsional reducing stress in bar which results in superior corro-
sion resistance characteristics compared to traditional cold twisted bar. On account of
its composite and uniform micro-structure A-ONE TMT has comparatively better corro-
sion resistant properties compared to other TMT bars while being embedded inside
concrete.
 Uses virgin Iron-ore and deploys
state-of-the-art Steel making and
refining process

Steel is made using

DRI - EIF - LRF
CCM Routing

Only brand in South India

with 0.25 million tonnes capacity Premium Price
like main steel plants.

Provides Precise and Uniform

parallel rib pattern engraved
through computer controlled
Robot notch making machines

Exceeds UTS / YS (Ultimate tensile

strength to Yield strength) ratio
and High percentage elongation

Has Predefined and

Transparent Pricing

Is a Renowned & an
Award Winning Brand
 STEEL PIPES & TUBES

ERW Black Steel Pipes and Tubes are used for various engineering purposes, fencing,
scaffolding, line pipes etc. These Pipes & Tubes are available in various qualities, wall
thickness, diameter and finishes depending on the requirement of the end user. In
manufacturing these ERW Pipes and Tubes. we utilize superior quality, continuous
casted, fully kilned, fine-grain, control-rolled, low carbon steel. High Strength Corrosion
Resistance, high malleability , superior strength, sturdy & durability are the special
features of high performance ERW Steel Pipes & Tubes that are manufactured by us.

Spherical & Square Pipes

Dimension and Properties of Square Hollow Section :
Dimension and Properties of Rectangular Hollow Section :

Tolerances :
Thickness All Size : = 10%
Outside Dimension of Sides : 1% with a minimum of = / -0.5 mm Weight
On Individual : + 10%
On Individual : - 8%
On Lots of 10 Ton, Nmin : +7.5%
Squareness of Corners : 90 degree + 2 degree
Radii of the Corners-Outside 3t, Max. where “t” is the Thickness of the Section
Length : +6 mm
Customised Length ranging from 4 Mtr. to 15 Mtr. may be supplied.

Tensile Properties of Hollow Section :

Dimension and Properties of Square Hollow Section :
M
Structural Steel is mainly used for the purpose of building Steel Structures, and it is also
known as Section Steel in common terms.

Steel Structures are constructed using these Structural Steel by fabrications as per
requirment and ideas of the Structural Steel engineer.

Structural Steel is mainly used in Fabrication or Construction of various Heavy and Light
Structures, like Bridges, Towers, Industrial Sheds, Ware House, Gates, Doors, Grills, Win-
dows, Etc.

Structural Steel is available in a wide range of shapes-Beam, Angles, Channels, Flats,

Squares Etc. The most important element of Structural Steel is analyzed by its Carbon
and Steel content. Structural Steel is categorized based on its chemical composition.
There are Mild Structural Steel and Carbon-Manganese Steel: The most important
ingredient of Mild Structural Steel are Iron, Carbon and Manganese. The Strength and
Ductility are high, and are widely used due to its Commercial viability. Structural Steel
has high Strength, Superior Bendability, and better Weldability because of its shapes
and appriopriate chemical composition.
Principles. We are humbled and honoured to be one of the biggest players in the

on

Strategizes the Sales, Finance & Accounting Objectives.

operations of the Group Companies and looks after the purchases,

brings on for
 Email : [email protected] / [email protected]
CONTACT: FOR TMT- 9840039458 / 9900031000
CONTACT: FOR PIPES- 9591113500 / 9986141383 / 9840039458

No. 326 CQAL LAYOUT, 60 FEET ROAD, NEAR DEV IN NATIONAL SCHOOL,
SAHAKAR NAGAR, BANGALORE 560092
Ph : 080 - 42147348 / 080 - 41108405