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Manual TYL Gas Meter

The TYL rotary displacement gas meter is used to measure the volume and flow of natural gas and other non-aggressive gases. It can be used in residential, commercial, and industrial applications. Key features include meter sizes from G10 to G1000 and flow rates from 0.4 to 1600 cubic meters per hour. The meter operates using the displacement principle with two pistons that rotate and move gas through the measuring chamber. Technical specifications include operating pressures up to 16 bar, IP67 protection class, and temperature ranges from -25°C to +55°C.

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0% found this document useful (0 votes)
185 views8 pages

Manual TYL Gas Meter

The TYL rotary displacement gas meter is used to measure the volume and flow of natural gas and other non-aggressive gases. It can be used in residential, commercial, and industrial applications. Key features include meter sizes from G10 to G1000 and flow rates from 0.4 to 1600 cubic meters per hour. The meter operates using the displacement principle with two pistons that rotate and move gas through the measuring chamber. Technical specifications include operating pressures up to 16 bar, IP67 protection class, and temperature ranges from -25°C to +55°C.

Uploaded by

Nîakâm Ushuaia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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V01-20200805

TYL Rotary Displacement Gas Meter

Applications
The TYL rotary displacement gas meter is a high precision instrument for gas volume measurement and flow
measurement of natural gas and other non-aggressive gases in gas stations and plants. The TYL rotary gas meter
is applicable in residential and office buildings as well as commercial and industrial plants.

Key features
• Meter sizes G 10 to G 1000
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• Flow rates from 0.4 to 1600 m /h
• Nominal sizes from DN 25 to DN 200
• Pressure class PN 10/16 and ANSI 150*
• No special servicing is required after installation. Generally the oil must be replaced at least every 5 years.
• Meter housing made of anodized high strength Aluminum
• Index head by default made of synthetic material, optional made of Aluminum
• Rotating counter (355 °)
• No inlet or outlet section required
• Horizontal and vertical mounting position
• Approvals according to MID (2014 /32 /EU ), OIML, PED (PED 2014/68/EU), ATEX

Description and operation


The TYL rotary gas meter registers the operating volume using an eight-digit mechanical counter. Via pulses the
operating volume can be transferred to an electronic volume corrector and converted to normal or standard
conditions. The TYL rotary meter is approved for custody transfer according to MID (2014 /32/EU) / OIML.

Rotary gas meters are operating according the displacement principle. In the meter housing are two 8-shaped
coordinated rotating pistons without touching each other. The measuring chamber is regularly filled and emptied
by the rotation. During each revolution four crescent-shaped volumes are moved through the measuring
chamber, in which the rotation speed is proportional to the gas flow. The rotation of the pistons is synchronized
by a gear train outside the measuring chamber.

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* 16 barg max. with MID-Certificate
The actual volume flow can be transmitted to electronic volume correctors or data loggers via low frequency (LF)
pulses generated by Reed contacts. In the meter's index head is also located an anti-tampering contact.

Rotary gas meters are characterized by a very compact design and high accuracy. The TYL rotary meter requires
no inlet or outlet pipe and is insensitive to severe gas flow fluctuations (discontinuous operation).

Technical specifications
Gas temperature: -25 °C to +55 °C
Ambient temperature: -25 °C to +55 °C
Storage temperature: -30 °C to +60 °C
Operating pressure: 16 bar (g)
Protection class: IP 67
Materials:
• Meter housing: Aluminum Alloy
• Pistons: Aluminum Alloy
• Synchronization wheels: Stainless steel
• Meter index head: Synthetic material (standard), optional Aluminum
Certificate Number HPiVS/P1001-103-Q-06
A TEX-Approval: Ex-Zone 1
Certificate: T10488
OIML - Recommendation: The gas meter of the type TYL meets the requirements of
OIML R137-1 & 2: 2012 “gas meters", confirmed by NMI
Repeatability: < 0.1 %
Overload: Short term up to 1.25 Qmax
Pressure change rate: < 350 mbar/s
Counter: Eight-digit mechanical roller counter
Meter index head: Synthetic material(standard), Aluminum as an option
Bi-directional index is available as an option( irrespective
of the flow direction, forward or reverse, the index
always positively accumulated)
Pulse output: 1 LF-pulser (Reed contact) and 1 anti-tampering contact
Option: 2 LF-pulsers (Reed contacts) and 1 MF
-Pulser(only with aluminum index ) and 1 HF-pulser

Connections:
• Pressure: 2 connections (1 inlet and 1 outlet) with ¼" NPT - thread
• Temperature: 2 x thermowell (1 inlet and 1 outlet) with ¼" NPT - thread

2
(option)

TYL Rotary Displacement Gas Meter


Error limits and typical error curve
According to EN 12480 maximum permissible error limits:
Qmin ≤ Q < Qt: ±2.0 %
Qt ≤ Q ≤ Qmax : ±1.0 %

Qt = depends on the measuring range:


The initial calibration of the rotary meter TYL will always render results smaller than the maximum permissible
errors defined by the international standards of EN 12480 and OIML. Lower calibration errors with only half the
maximum permissible errors are available upon special request.

G-Typ Qt
G 10, G 16 0,1 Qmax
G 25 to G 1000 0,05 Qmax

Typical error curve

The rotary meters TYL show very stable and reproducible measurement results. The design of the housings and
pressure containing parts has been optimized especially for robustness under torsional and bending stresses. The
meters can withstand more than double the specified torsional and bending stresses implied through the
installation as defined in EN 12480.

The lifetime durability of the TYL rotary meter is very stable due to the large dimensioned high precision ball
bearings "made in Germany" along with the high precision machining of the body and all moving parts.
After machining all aluminum parts are hard anodized for less friction and higher resistance to wear and tear.

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Performance data

DN MF HF
Qmin Qmax Standard V LF
3
[mm] G-Type [imp/m ] [imp/m3] Screwed
[m3/h] [m3/h] Rangeability [dm3] [imp/m3]
connection

25 10 0.4 16 1:40 0.177 10 100 28098.8 RF/F-F


1
*1 /2 16 0.5 25 1:50 0.210 10 100 23744.75 RF/F-F

50 16 0.5 25 1:50 0.210 10 100 23744.75 RF/F-F

50 25 0.5 40 1:80 0.283 10 100 17617 RF/F-F

50 40 0.5 65 1:130 0.566 10 100 8808.5 RF/F-F

50 65 0.5 100 1:200 0.708 10 100 7035.45 RF/F-F

80 100 0.65 160 1:250 1.05 1 10 4748.95 RF/F-F

80 160 1.6 250 1:160 2.78 1 10 1795.2 RF/F-F

100 160 1.6 250 1:160 2.78 1 10 1795.2 RF/F-F

100 250 2.0 400 1:200 4.20 1 10 1187.25 RF/F-F

100 400 3.2 650 1:200 5.66 1 10 883.2 RF/F-F

150 400 6.5 650 1:100 10.5 1 10 476.625 RF/F-F

150 650 10.0 1000 1:100 15.7 1 10 317.75 RF/F-F

200 1000 16.0 1600 1:100 19.7 0.1 1 253.675 RF/F-F

*NPT Screwed connection

The rotary meters TYL are manufactured with large measurement ranges due to the precision machining of the
parts and a very reproducible assembly process.

Pressure loss [mbar]


DN
G-Typ at Qmax and p = 1 bar.a
[mm]
Air (p = 1.2 kg/m3)
25 10 0.8
50 16 1.5
50 25 1.3
50 40 2.4
50 65 4.2
80 100 4.2
80 160 5.0
100 160 3.9
100 250 5.0
100 400 7.0
150 400 4.3
150 650 4.7
200 1000 6.5

The pressure loss of the TYL meters is extremely low due to the very small manufacturing tolerances
and the high precision, low friction parts. With the very low pressure loss the TYL rotary meters are
very well suited for use in low pressure applications for burners or other processes requiring very
tight process parameters.

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TYL Rotary Displacement Gas Meter
Meter Structure
1. Meter housing
2. Piston
3. Meter index head
4. Synchronization wheel
5. Oil lubricated bearings
6. Magnetic coupling
7. Oil inspection window
8. Oil filling or drain hole

The pressure containing housing (1) is high resistance to torsion and bending forces due to the large high
strength aluminum cross sections. The profiles of the precision machined and dynamically balanced rotating
impellers (2) have been computer optimized to produce a stable, small gap between the moving parts for best
measurement results under all operating conditions. The high precision ball bearings ”made in Germany" (5) with
minimized tolerances are the basis for a very smooth operation and high bearing loads for rough operating
conditions.

The synchronizing gears (4) made out of high strength stainless steel are providing for a very smooth
operation of the meter. The lubrication oil is inserted into the front and back oil chambers through
the filling plugs (8) before commissioning of the meter. The correct filling level can be checked
through the oil gauge glasses (7). The rotation of the rotary impellers is transmitted by means of a
mechanical gear train and the magnetic coupling (6) to the 8 digit mechanical counter with an
environmental protection class of IP 67.

The exchangeable low frequency (LF) switch in combination with an anti- tampering contact provides
for the electrical connection to an electronic volume corrector and a possible further AMR device. The
mechanical counter is 355° rotatable and thus the meter is installable both vertically and horizontally.
The complete design of the meter is aimed at maximum robustness and long lifetime under operation
at highest measurement accuracy.

Dimensions, weights and connections


DN Housing dimensions Weight
G - Typ
[mm] C[mm] A[mm] B[mm] H[mm] L[mm] [kg]
10 25 300 197 103 125 130 4.8
16 50 315 200 115 150 171 4.5
25 50 353 219 134 150 171 8.0
40 50 357 218 139 180 171 10.0
65 50 387 233 154 180 171 11.5
100 80 461 270 191 180 171 15.0
160-3 80 485 278 207 240 241 27.5
160-4 100 485 278 207 240 241 28.0
250 100 598 334 264 240 241 38.5
400 100 720 397 323 240 241 48.5
400 150 688 378 310 460 450 102
650 150 826 447 379 460 450 125
1000 200 932 500 432 460 600 145

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Housing dimensions for TYL rotary gas meters of G 10 to G 400 (DN 100):

Housing dimensions for TYL rotary gas meters of G 400 (DN 150) to G 1000:

Connections
Flanges with threaded holes
DN
[mm] EN 1092-1 ANSI B 16.5
PN 16 Class 150
25 4x M12 4 X M14
50 4x M16 4 X M16
80 8 x M16 4 X M16
100 8 x M16 8 x M16
150 8 x M20 8 x M20
200 12 x M20 8 x M20

TYL rotary meters have a standard flange hole pattern according to PN 16 EN 1092-1. Optionally upon
customer request the TYL meters can also be supplied with flange hole patterns according to ANSI B
16.5 class 150 for a maximum operating pressure of 16 bar/ 1,6MPa.

Further specific technical details, especially for commissioning and operation are describe in the
operation manual for TYL rotary meters.H sing dimensions

6
Your contacts:

Tancy Instrument Group Co.,Ltd.


198 Hualian Rd
Cangnan Industrial park, Wenzhou, Zhejiang,
China

Telephone : +86-577-68858028
Fax : +86-577-68858061
Email : [email protected]

w w w.tancy.com

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