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Basic Parameter Setting Needs To Be Done To Run Two Servo and One Spindle - For 0i-F

The document provides instructions for setting basic parameters to operate two servos and one spindle. It lists 14 steps to configure parameters for the number of controlled axes, axis names, coordinate systems, servo settings, spindle settings, and important G codes. Settings include parameters for flexible feed gear ratios, direction, speeds, positions, servo loop gains and limits.

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Advance CNC Technologies
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858 views

Basic Parameter Setting Needs To Be Done To Run Two Servo and One Spindle - For 0i-F

The document provides instructions for setting basic parameters to operate two servos and one spindle. It lists 14 steps to configure parameters for the number of controlled axes, axis names, coordinate systems, servo settings, spindle settings, and important G codes. Settings include parameters for flexible feed gear ratios, direction, speeds, positions, servo loop gains and limits.

Uploaded by

Advance CNC Technologies
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Basic Parameter setting needs to be done to run two servos and one spindle.

Parameters are to be set in MDI mode.


1. Enter 987 & press [NO SRH]
Parameter No. Set Value Description
987 2 Number of Controlled axes
(Power must be turned off).

2. Set 1020 For Program axis name for each axis, [ASCII Values].

Eg: 88=X, 90=Z. (X=88, Y=89, Z=90, A=65, B=66, C=67)

3. Set 1022 for Setting of each axes in basic coordinate system.

Eg: 1: X axis, 2: Y axis, 3: Z axis.


0=Rotation axis(C- axis)

4. Set 1023 for FSSB Setting


(Eg.1, 2, 3, 4:Seq. Number of the servo axis for each axis), X=1, Z=2
5.
Parameter No. Set Value Description
1902 #0, #1 0 for FSSB setting
6.
Parameter No. Set Value Description
3111 #0 1 For Servo Setting screen display.
7.
Parameter No. Set Value Description
3111 #1 1 For Spindle setting screen display
8.
Parameter No. Set Value Description
#5 OTH The over travel limit signal is:
3004 #5 0: Checked 1: Not checked
(Depends on machine Hard over travel input availability)
If 3004 #5= 0, G114 # 0: “+ve” Over travel signal, G116# 0: “-ve” Over travel signal
(Power must be turned Off ).

09. Press function key [SYSTEM] and press continuous menu key [+] several times to display soft key
[PRMTUN]. Press soft key [PRMTUN] to display the parameter setting support screen.
10. Select SERVO SETTING OPRT SELECT CHANGE
The Following screen appears
Servo setting screen menu setting:

Eg: X axis: - Beta iSc 8/3000i-B with 10 mm pitch ball screw & 1:1 ratio
Z axis: - Beta iSc 8/3000i-B with 10 mm pitch ball screw & 1:1 ratio
  X Z
Initialization Bit (P2000 #1) 0 0  
(Enter Motor ID according to
Motor ID No.(P2020 ) 283 283 Motor).
AMR (P2001) 00000000 00000000  
CMR (P1820 2 2  
 As per gear ratio and ball screw
Flexible feed gear ratio N(P2084) 1 1 pitch
M(P2085) 100 100 As per gear ratio ball screw Pitch
Direction set(P2022) 111 111 (Set -111 for reverse direction).
Velocity pulses(P2023) 8192 8192  
Position pulses(P2024) 12500 12500  
Reference counter (P1821) 10000 10000  

(Power must be turned off).

14. Set following servo parameters

Parameter No. Set Value Description

Servo Loop gain


Unit 0.01 /sec
   1825 3000 Range 1 to 9999
In position width
Unit: Detection unit
  1826 100 Range: 0 to 32767
Position deviation limit during movement
Unit: Detection unit
1828 8333 Range: 0 to 99999999
Position deviation limit during stop
Unit: Detection unit
1829 100 Range: 0 to 32767

  1420 10000.0 Rapid traverse rate mm/min

  1430 2000.0 Maximum cutting feedrate each axis mm/min

1423 5000.0 Manual Jog federate mm/min

  1424 6000.0 Manual rapid traverse rate mm/min

1425 500 Low feedrate for reference return for each axis mm/min

  1410 3000 Dry run federate

  1428 2000 Reference position return speed for each axis


1610#0 1 Linear acceleration

   1620 200 Time const. T1 for linear or bell shaped acc. /Dec for Rapid in msec

1621 100 Time const.T2 for bell-shaped acc/dec in rapid traverse for each axis

    1622 50 Time constant for exp. acc /dec for cutting feed in msec

1624 50 Time constant for exp. acc /dec for Jog feed in msec

1320   +ve software over travel

1321   -ve software over travel


For axis interlock disable.
# 0 ITL Interlock signal for all axes
0: Enabled, 1: Disabled
# 2 ITX Interlock signals for each axis
0: Enabled, 1: Disabled
# 3 DIT The interlock signal for each axis direction is:
3003 #0,#2,#3 0: Valid, 1: Invalid.

14476 #0   Amplifier compatibility.


Set AMP group number automatically in case
4657 PS control axis is Spindle axis
Set AMP group number automatically in case
2557 PS control axis is servo axis

Calculations:

 CMR Setting:
Set CMR with the scale of a distance the NC instructs the machine to move.
Setting value = (Command unit / Detection unit) x 2
CMR = 2 .Usually, set CMR with 2, because command unit = detection unit
When CMR is 1 to 48 Setting=CMR x 2, When CMR is ½ to 1/27 Setting= (1/CMR)+ 100.
1. Flexible Feed Gear Setting: N/M Ratio
Parameter settings to run one Spindle.

Set
Valu
Parameter No. e Description

8133 #5 0 0-Serial spindle,1-No Serial spindle


988   1 Number of Spindle axes
982 1 Path of spindle motor
3716#0   1 1-Serial spindle,0-Analog Spindle.
3717 1 To which amplifier Sp.Motor is connected
3718 1 Spindle indication subscript(Main spindle)
4133 Spindle Motor ID number

4019#7 1 Spindle Initialization


3772   Maximum spindle speed.
4020 Maximum Motor Speed.
3735 Minimum Clamp Speed of Spindle Motor
3736 Maximum Clamp Speed of Spindle Motor

0000-No encoder connected,0001-Uses motor sensor for position feedback,


0010- Alpha I Position coder, 0011- Separate Bzi,Czi sensor used,0100-
4002 #3,#2,#1,#0   Alpha position coder used.
000-AiM sensor used,001-AiMz,AiBz,AiCz(analog) sensor used.,011-AiCz
4010 #2,#1,#0   sensor(Serial) used.
3741   Maximum Spindle speed for Gear 1
3742   Maximum Spindle speed for Gear 2
3743   Maximum Spindle speed for Gear 3
3744   Maximum Spindle speed for Gear 4
4056 100 1:1 Gear Ratio Gear 1
4057 100 1:1 Gear Ratio Gear 2
4058 100 1:1 Gear Ratio Gear 3
4059 100 1:1 Gear Ratio Gear 4
3706#4   0-M series, 1-T Series.
3720 4096 No.of Position coder pulses.

Spindle Motor Clamping Speed Calculation:

Important G signals

For Servo:
1. Mode selection signals MD1, MD2, MD4= <43.0 to .2>

DNC operation DNCI= <G43.5>, For selecting manual reference position return ZRN= <G43.7>.
2. Feed Axis and Direction Selection Signal

+Jx= G100.0, +Jy=G100.1, +Jz=G100.2, -Jx =G102.0, -Jy= G102.1, -Jz= G102.2.

3. Rapid traverse override signal ROV1 <G14.0>, ROV2 <G14.1>.


4. Emergency Signal= G8.4.
5. Axis feed rate signal= G10 & G11 (Feed control during Jog Mode), G12 (Feed control during
Feed (G01) and G14.0 and G14.1 (Feed control during rapid (G00)).
6. Single Block = G46.1
7. Dry Run = G46.7
8. Program Restart = G6.0.
9. Machine Lock = G44.1.
10. Cycle start = G7.2
11. Feed Hold = G8.5
12. Block Skip = G44.0 & G45.0
13. Manual Handle Feed = G19.4 & G19.
14. Interlock signal for all axis = G8.0.
15. Interlock signal for each axis = G 130.0 to G 130.4.

For Spindle:

1. G29.6= Spindle Stop (SSTP),


2. G70.7 = Machine Ready (MRDY),
3. G71.1= ESPA (Emergency Stop),
4. G70.5= To enable Spindle in Clockwise direction.
5. G70.4 =To enable Spindle in Clockwise direction.
6. Override Signal = G30,
7. Orientation Command signal = G70.6

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