Scribd
Upload
101 views

Time: 3 Hours Answer All Questions Maximum: 100 Marks

This document contains: 1) Details of a Continuous Internal Assessment Test for the subject Process Planning and Cost Estimation, including test date, duration, instructions, and breakdown of questions into parts A, B, and C. 2) Part A contains 10 short answer questions related to process planning, geometric tolerancing, route sheets, process sheets, jigs and fixtures, cost estimation, direct materials, production costs, pattern allowances, cutting speed, tool approach, and tool overtravel. 3) Part B contains 5 long answer questions or problem solving questions related to material selection, process planning methods, process planning documentation, process parameters, and cost estimation methods. 4

Uploaded by

Anonymous ZB6qyhD6
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
101 views

Time: 3 Hours Answer All Questions Maximum: 100 Marks

This document contains: 1) Details of a Continuous Internal Assessment Test for the subject Process Planning and Cost Estimation, including test date, duration, instructions, and breakdown of questions into parts A, B, and C. 2) Part A contains 10 short answer questions related to process planning, geometric tolerancing, route sheets, process sheets, jigs and fixtures, cost estimation, direct materials, production costs, pattern allowances, cutting speed, tool approach, and tool overtravel. 3) Part B contains 5 long answer questions or problem solving questions related to material selection, process planning methods, process planning documentation, process parameters, and cost estimation methods. 4

Uploaded by

Anonymous ZB6qyhD6
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 3

Reg.

No: 5 0 7 0 8 1 1 4 0 0 1
CONTINUOUS INTERNAL ASSESMENT TEST III-October 2019
Final Year/ Seventh Semester
Date: 16.10.19 Mechanical Engineering
ME6005- Process Planning and Cost Estimation
Time: 3 Hours Answer all questions Maximum: 100 Marks

PART-A (10x2=20 marks)


1. Define process planning.
2. Study the drawing shown in fig and interpret any one geometric tolerance symbol.All
dimensions are in mm.

3. Diffentiate between route sheet and process sheet.


4. Classify the three basic functions of Jig and fixture.
5. Distinguish between cost estimation and cost accounting.
6. Generalize the meaning direct material with an example.
7. Define Production cost.
8. State any four pattern allowances.
9. Define cutting speed? Factors affecting cutting speed
10.Define “tool approach” and “tool over travel”

PART- B(5 X 13=65 Marks)

11. (a) Explain with neat sketch and the steps followed for material selection process
and methods.
(OR)
(b) With neat sketch explain briefly about the different methods of process planning.

12. (a) List out the set of documents required for process planning.
(OR)
(b) Explain briefly about process parameters and what are the factors to be considered in
selection of process parameters.

13. (a) Write the objectives of cost estimation and Explain various methods of costing.
(OR)
(b) A factory has 15 lathes of same make and capacity and 5 shapers of same make and
capacity. Lathes occupy 30 m2 area while shapers occupy 15 m2. During one calendar
year, factory expenses for this section area are as follows:(i) Building rent and depreciation
Rs. 5000 (ii) Indirect labour and material Rs. 15000 (iii) Insurance Rs. 2000
(iv) Depreciation charges of lathes Rs. 5000 (v) Depreciation charges of shapers Rs. 3000
(vi) Power consumption for the lathes Rs. 2000 (vii) Power consumption for the shapers
Rs. 1000.Find out the machine hour rate for lathes and shapers work for 25000 hours and
8000 hours respectively.
14. (a) A lap welded joint is to be made as shown in Fig. Estimate the cost of weld from
the following data :Thickness of plate = 10 mm,Electrode diameter = 6 mm,Minimum arc
voltage = 30 Volts, Current used = 250 Amperes,Welding speed = 10 meters/hour,
Electrode used per meter of weld = 0.350 kgs,Labour rate = Rs. 40 per hour,
Power rate = Rs. 3 per kWh, Electrode rate = Rs. 8.00 per kg,
Efficiency of welding m/c = 50 percent, Connecting ratio = 0.4,Overhead charges = 80
percent of direct charges, Labour accomplishment factor = 60 percent.

(OR)
(b) Explain the various loses consider while calculating the material cost for a
forging components.
15. (a) Estimate the machining time to drill four 8 mm dia holes and one 40 mm dia
central hole in the flange shown in Fig. 20 mm dia hole is drilled first and then enlarged to
40 mm f hole. Take cutting speed 10 m/min, feed for 8 mm drill 0.1 mm/rev, for 20 mm
drill feed is 0.2 mm/rev. and for 40 mm f drill feed is 0.4 mm/rev.All dimensions are in mm.

(OR)
(b) 10. A mild steel bar 100 mm long and 38 mm in diameter is turned to 35 mm dia. And
was again turned to a diameter of 32 mm over a length of 40 mm as shown in fig. The bar
was machined at both the ends to give a chamfer of 45° × 5 mm after facing. Calculate the
machining time. Assume cutting speed of 60 m/min and feed 0.4 mm/rev. The depth of cut
is not to exceed 3 mm in any operation. All dimensions are in mm.
PART-C (1X 15=15 Marks)
16. (a) A T-slot is to be cut in a C.I. slab as shown in Fig. Analyze the machining time.
Take cutting speed 25 m/min, feed is 0.25 mm/rev. Dia of cutter for channel milling is 80
mm. Diameter of cutter for slot milling is 60mm.All dimensions are in mm.

(OR)

(b) Evaluate the welding cost for a cylindrical boiler drum 2.5 m × 1 m diameter
which is to be made from 15 mm thick mild steel plates. Both the ends are closed by arc
welding of circular plates to the drum. Cylindrical portion is welded along the longitudinal
seam and welding is done both in inner and outer sides. Assume the following data: (i)
Rate of welding = 2 meters per hour on inner side and 2.5 meters per hour on outer side
(ii) Length of electrodes required = 1.5 m/ meter of weld length (iii) Cost of electrode =
Rs. 0.60 per meter (iv) Power consumption = 4 kWh/meter of weld (v) Power charges =
Rs. 3/kWh (vi) Labour charges = Rs. 40/hour (vii) Other overheads = 200 percent of
Prime cost (viii) Discarded electrodes = 5 percent (ix) Fatigue and setting up time =
6 percent of welding time.

All the best


***************************

You might also like