Series 90 42 CC: Axial Piston Motors
Series 90 42 CC: Axial Piston Motors
Parts Manual
Series 90 42 cc
Axial Piston Motors
powersolutions.danfoss.com
Parts Manual Series 90 42 cc Axial Piston Motors
Contents
General information
The following information and procedure is used to identify the module group, item number,
Service parts manufacture date, part number, and part name of the parts included in the Series 90, 42 cc fixed
displacement cartridge motor.
indentification
The parts listed include all parts which may be used when performing either “Minor Repairs”,
“Major Repairs” or “Conversions” on the Series 90, 42 cc motor.
Model Code
The Danfoss model code completely defines the
specific unit and must be used when ordering parts
to service this product.
Model Number
The Danfoss model number is used by the factory in
manufacturing. On repeat orders, a complete unit Model No./Ident No. 93-31032
can be ordered by the model number. Model Code 90K042 NC 0 N
8 N 0 C4 N 00
Serial Number NNN 00 00 00
The Danfoss serial number is used to identify the Serial No. N-01-16-23456
manufacture date and the unit sequence in the
build. The serial number is also used to identify the
units warranty time period.
Made in Germany
The letter code indicates the location of original
manufacture (assembly). “N” indicates the unit was
originally assembled in Neumunster, Germany.
General information
The date code is defined as the year and week of manufacture. The same item number may list more
Date code than one part number. This indicates that there is more than one configuration for that item number.
You will see that there are different date codes for the different part numbers. Find the date code of
your unit from the nameplate to determine which service part number you need to order.
All units using this order code with a date code of 87-02 and up to and including 89-37, must use part
number “8800021”. All units with a date code of 89-38 and newer must use part number “8800668.”.
A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You
Service bulletins must read that Service Bulletin prior to ordering that part. The information contained in these Service
Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins
contain more detailed information such as interchangeability, what additional parts are involved, etc.
It is suggested that you add additional Service Bulletins to this manual as you recieve them.
General
Procedure to identify a part The modular design of Series 90 units results in a simplified service parts list and part number
identification procedure.
The same item numbers are used for same part names on all units within a product type. (Example:
The lip seal - Item L40 has the same item number on all motors.)
A part number that has another number following it in parentheses is done to make this a world wide
manual. The first number is sold in Germany. The number in parentheses is sold in the United States.
(Example: 515965 (9005110-5600), customers would order 9005110-5600 if ordering the part in the
United States.)
1) Referring to the shaft module in the Order Code (see page 7), the shaft option for this motor is
identified by the code “C4”. (90K042 NC 0 N 8 N 0 C4 N 00 NNN 00 00 00)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this
unit, which is “C4”. The shaft is found to be item L100 and part number 755801.
Series Displacement
G L H W K
9 0 M 0 4 2 NC 0 N 8 N 0 C 2 W 0 0 NNN 0 0 0 0 F 3
Type
Not applicable
Not applicable
Not applicable
End cap
Not applicable
Not applicable
Shaft
Loop flushing
Not applicable
Not applicable
Not applicable
P108 710E
L70
L60
*L25
L40
L50
L20
L10
B80
B10
B50 D50
C110
C20
B50 B81 C30
B83 C40
*QB83
C45
C06 QC04
C50
C80
*G30
G90
G96
Generic end cap used to
show part location only
E103 007E
Common parts
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
B10 92-40 11012088 Housing 1
B50 92-40 9004800-3708 Pin 2
B80 92-40 001537 (9005100-8700) Plug assembly 1
C20 92-40 706101 Piston assembly 9
C30 92-40 11067347 Slipper guide 1
C40 94-44 722090 Slipper guide retainer 1
C45 92-40 505366 Slipper retainer guide shim 1
C50 92-40 720599 Hold down tube 1
C80 92-40 502186 Valve plate 1
D50 92-40 505363 Thrust plate 1
G30 92-40 723569 End cap gasket 1
G90 92-40 348052 Screw 6
G96 92-40 914044 Screw 1
L10 92-40 11018483 Roller bearing 1
L20 92-40 392134 Retaining ring 1
L25 96-45 510541 Seal carrier assembly 1
L40 96-45 510390 Lip seal 1
L50 96-45 735084 O-ring 1
L60 94-37 503267 Retainer plate (SB-1996-011) 1
L70 92-40 672493 (9007210-0604) Screw 3
Special hardware
EAA B81 11-24 501516 Connector 1
B83 11-24 KPPG12508 Speeds sensor 1
C06 11-24 11094174 Cylinder block assembly with speed ring 1
C110 11-24 001149 (9004201-6200) O-ring 1
QB83 11-24 9004201-3700 O-ring 1
QC04 11-24 11134662 Cylindeer block kit with speed ring 1
B80
B10
B50 D50
C20
B50 C30
B81
C40
C45
C05 QC04
C50
C80
*G30
G90
G96
Generic end cap used to
show part location only
E103 008E
Common parts
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
B10 92-40 11012088 Housing 1
B50 92-40 9004800-3708 Pin 2
B80 92-40 001537 (9005100-8700) Plug assembly 1
C20 92-40 706101 Piston assembly 9
C30 92-40 11067347 Slipper guide 1
C40 94-44 722090 Slipper guide retainer 1
C45 92-40 505366 Slipper retainer guide shim 1
C50 92-40 720599 Hold down tube 1
C80 92-40 502186 Valve plate 1
D50 92-40 505363 Thrust plate 1
G30 92-40 723569 End cap gasket 1
G90 92-40 348052 Screw 6
G96 92-40 914044 Screw 1
L10 92-40 11018483 Roller bearing 1
L20 92-40 392134 Retaining ring 1
L25 96-45 510541 Seal carrier assembly 1
L40 96-45 510390 Lip seal 1
L50 96-45 735084 O-ring 1
L60 94-37 503267 Retainer plate (SB-1996-011) 1
L70 92-40 672493 (9007210-0604) Screw 3
Special hardware
JAA B81 92-40 001537 (9005100-8700) Plug assembly 1
C05 92-40 763920 Cylinder block assembly 1
QC04 92-40 11134663 Cylinder block kit 1
(8)
G50
G51
H50 (N)
*QH50
G20
H10
*QH50
H50
H50
G04
H300
*QH50
(W)
H10
H300
*QH50
H50
(E4, E6,
F0 & F3) (N4 & N6)
QK10
QK10
*K51
*K51
(00)
K10
*K50
*K50
*K50
E103 009E
End cap
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
8 G04 92-40 724138 End cap assembly, twin ports 1
G20 92-40 343830 DU bushing 1
G50 92-40 140644 Plug assembly 1
G51 92-40 140644 Plug assembly 1
Loop flushing
N H10 92-40 8800668 Loop flush spool, defeated 1
H50 92-40 140644 Plug assembly 2
QH50 92-40 085043 (9004201-3700) O-ring 2
L100
L80
(K4)
L100
E103 010E
Shaft
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
C2 L100 92-40 723098 Shaft, 13 tooth spline 1
Series Displacement
G L H W K
9 0 K 0 4 2 NC 0 N 8 N 0 C 4 N 0 0 NNN 0 0 0 0 0 0
Type
Not applicable
Not applicable
Not applicable
End cap
Not applicable
Not applicable
Shaft
Loop flushing
Not applicable
Not applicable
Not applicable
P100 685E
L20
L10
*B15
B80
B10
C40
D50
B50 D30
D40
*B12A
B12
B50
C05 C20
C80 C30
G50
G51
(8)
end cap
G20
*G30
G50
G51
G04 (K)
G20 end cap
G96
G90
G04
E100 701E
Common parts
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
B10 00-20 515995 Housing (SB-2000-038) 1
B12 00-20 515997 Screw assembly (SB-2000-038) 1
B12A 00-20 039297 (9004201-1200) O-ring 1
B15 92-40 729319 O-ring 1
B50 92-40 9004800-3708 Pin 2
B80 92-40 001537 (9005100-8700) Plug assembly 1
C05 92-40 763920 Cylinder block assembly 1
C20 92-40 706101 Piston assembly 9
C30 92-40 763805 Slipper guide 1
C40 94-44 504758 Slipper guide retainer (SB-1996-003) 1
C80 92-40 502186 Valve plate 1
D30 00-32 516389 Expandsion plug 1
D40 92-40 707877 Pin 1
D50 92-40 515996 Swashplate (SB-2000-038) 1
G30 92-40 723569 End cap gasket 1
G90 92-40 348052 Screw 6
G96 92-40 914044 Screw 1
L10 92-40 11018483 Roller bearing 1
L20 92-40 392134 Retaining ring 1
L60 94-37 503267 Retainer plate (SB-1996-011) 1
L70 92-40 672493 (9007210-0604) Screw 3
Special hardware
GBH L25 96-45 510541 Seal carrier assembly 1
L40 96-45 510390 Lip seal 1
L50 96-45 735084 O-ring 1
End cap
8 G04 92-40 724138 End cap assembly, twin ports 1
G20 92-40 343830 DU bushing 1
G50 92-40 140644 Plug assembly 1
G51 92-40 140644 Plug assembly 1
(C4)
L100
(10-28)
(00)
K10
*K50
*K50 QK10
(W)
H50
H300
(N) *QH50
*QH50
H50
H10
H300 H50
(N)
E100 702E
Loop flushing
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
N H10 92-40 8800668 Loop flush spool, defeated 1
H50 92-40 140644 Plug assembly 2
QH50 92-40 085043 (9004201-3700) O-ring 2
10-28 QK10 92-40 98-11 8510012 Charge pressure relief valve kit 1
K50 92-40 98-11 001149 (9004201-6200) O-ring 1
Shaft
C4 L100 92-40 755801 Shaft, 15 tooth spline 1
Description Danfoss has changed the design of the slipper guide retainer from a two piece retainer to a one piece
retainer. The old design consisted of a DU washer and the slipper guide retainer. The new design
eliminates the DU washer.
The old style retainer guide and DU washer will be obsoleted and will not be available as a service
part. If either of the old style parts need to be replaced during repair, a new style slipper guide retainer
must be used.
Du Washer
Parts disposition Interchangeable - only if a new style one piece retainer is used
Description As a product improvement, Danfoss has changed the one piece shaft retainer to a two piece design.
This change will provide a common configuration for the seal retainer among all series 90 units.
The two piece seal retainer is interchangeable only if both the seal carrier (L30) and the retainer plate
L60) are installed. The shaft lip seal (L40), O-ring (L50), and screws (L70) do not change. The old seal
carrier (L35) will be obsoleted and no longer available as a service part.
Previous Design
L70
L35
L40
New Design
L60 L70
L40
L30
L50
Description As a product improvement, Danfoss has changed the design of the series 90 42 cc fixed displacement
cartridge motor housing and swashplate. The new design adds a screw through the housing that
retains the swashplate axially.
To track this change, Danfoss has issued new part numbers for the housing, swashplate, and screw
assembly. The swashplate is an interchangeable change: however, if the housing must be replaced, a
new swashplate and screw assembly is required. The old part are obsolete and no longer available as
service parts.
Swashplate
Screw assembly
Housing
Part numbers affected Description Old part number New part number
Housing 754960 515995
Swashplate 500956 515996
Screw assembly N/A 515997
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller- Local address:
inverter.com
Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
AX00000086en-US | 520L0847 • Rev 0300 • January 2016 www.danfoss.com © Danfoss A/S, 2013