DETROIT DIESEL

Series DD13
Cylinder: 06
Major Application: ON HIGHWAY

Labor Time Manual

 Foreword
The labor times in this Manual represent the time required to perform a repair, replacement, and/
or adjustment operation on Detroit Diesel DD13 engines compliant with EPA07 emissions not
affected by collision damage. The labor times are representative of an average technician in a
typical distributorship or dealership using normally available tools, service equipment, and all
essential Special Service Tools to diagnose and perform the repair. The use of genuine Detroit
Diesel parts and repair procedures prescribed in the EPA07 DD13 DDC-SVC-MAN-0050-1208
Service Manual is the basis for this Manual. This publication DDC-SVC-MAN-0050-1208 is a
new publication specific to the DD13 EPA07 compliant diesel engines.

Flat Rate Operations

These operations are non-negotiable and are required to be used in standard component
replacement.

Definition of a Warranty Repair

A warranty repair restores to operating condition, by repair or replacement, only the defective
or damaged parts necessary to remove and replace the defective parts, according to the terms of
the appropriate warranty statement. Other parts removed in the repair process will be
reinstalled as-is, unless the user authorizes the additional expense. The intent of a warranty
repair is to repair or replace the warranted parts and restore the rest of the component to its
operating condition prior to the warrantable failure, not to restore the product to like new
condition.
Procedure for Development of Labor Time Manual
The time to complete a repair, replacement, and/or adjustment operation, as provided in this
Manual, is developed by Detroit Diesel Corporation (DDC®) personnel under conditions
comparable to a typical distributorship or dealership. Development of most guides is generally
based on the following:
Products: Production DD13 engines compliant with EPA07
emissions.
Tools: Use of normally available tools, service equipment,
and all essential Special Service Tools indicated in the
EPA07 DD13 DDC-SVC-MAN-0050-1208 Service
Manual.
Technicians: The manual assumes use of competent engine
technicians, not specialists in any particular operating
system, who have attended company training
programs and are accustomed to following Service
Manual procedures.
 Elements of Time Manual
Each operation includes time to perform all elements of a complete repair operation in the
EPA07 DD13 Service Manual. Elements that comprise the time manual include the following:
Repair Time: The actual time to perform the repair is obtained by
timing a technician in the actual performance of the
repair. It includes tasks such as removal, disassembly,
cleaning, reassembly, installation, and/or adjustment
of the affected component or assembly. The cleaning
time in each operation is limited to that directly
associated with the installation or replacement of
components, such as mating surfaces and/or internal
parts involved in the repair. It does not include
cleaning other areas of the engine which may have
been contaminated by the failure of the component
being replaced. This time also includes time to
perform other associated elements, such as open/close
vehicle hood, raise/lower engine on hoist, procure
special tools, and/or mount on overhaul stand.
Personal Allowance: An allowance is added to the above repair time to
provide for the personal need of the technician during
a repair operation.
Contingency Allowance: An additional allowance is provided, based on the
total of the above times, to allow for variation in
engine age and condition, seized components, and
broken or seized bolts, studs, etc. Normal diagnosis
requiring only limited time and no special equipment
is also covered by this allowance.
 Description of Operations
The following topics support types of operations.

Types of Operations

Basic Operation: An operation which is complete in itself and includes

all of the steps needed to perform the operations as
described in the EPA07 DD13 DDC-SVC-MAN-0050
-1208 Service Manual. The time for this operation
includes Repair Time, Personal Allowance, and
Contingency Allowance.
Combination Operation: An operation which describes additional work which
may be performed in combination with a basic
operation, usually when a major assembly or
component has been removed from the engine. The
time for a combination operation is in addition to the
time specified for the basic operation, or for any
applicable basic operation.
Consolidated Labor Operation: A consolidation of current published DD13 engines
compliant with EPA-07 emissions basic and
combination operations that are needed to correct a
particular failure mode. The operation number for a
Consolidated Labor Operation (CLO) is preceded by a
"#". The basic and combined operations within the
CLO are listed immediately after it. The operations
included within these basic and combined operations
are indented below them.
 Description of Operations (continued):

Overlapping Operations: Overlapping labor is the duplicate labor time

allowance that may occur if more than one basic
operation is claimed for performing a repair, and the
same repair steps are included in each of the basic
operations. Such overlapping labor is not
reimbursable. To avoid claiming basic operations
with overlapping time allowances, use an applicable
combination operation for any added repair steps that
are required, in addition to the basic operation being
performed. If you experience an unusual repair
situation, where an applicable combination operation
is not available, then you should claim the actual time
required to perform the added repair steps.
General Operation: Utilized when there is no operation listed, and must be
completely explained in the "Narrative" section of the
AFA (Application for Adjustment).
 Diagnosis and Tests

Normal Diagnosis: This is the diagnosis time required to determine the

cause of a routine service problem. Normal diagnosis
includes defining those symptoms which are readily
apparent to the senses. Normal diagnosis also includes
the use of common testers by technicians, such as
ammeters, compression testers, and integrated
computer analysis.
Abnormal Diagnosis: This is the diagnosis time required to determine the
cause of an exceptional service problem that normal
diagnosis fails to identify. Abnormal diagnosis time is
reimbursable only when reasonable and fully
explained on the Application for Adjustment (AFA).
Road or Dynamometer Test: A supplemental allowance for performance of a post-
repair test may be included on the AFA, if such a test
is deemed to be required to verify correction of a
problem.
 Reappraisal Requests
Applicable labor times are subject to periodic review. However, a change in operation times is
never made arbitrarily. Each change is a response to at least one of the following events or
conditions:
Component design change
Design change in other components that affect accessibility of the component being
repaired
Change in the procedure or method of repair
Change in the tools or equipment used in the repair process
Final review and verification of times or review of reappraisal requests from
distributors and dealers.
 Review Procedure
The following actions are needed to assure accurate appraisal.

Service Outlet Action

To assure accurate appraisal of your requests, the following actions by the distributor or dealer
are required:

1. Verify that the technician has followed the procedures outlined in the applicable Service
Manual and used all specified special tools and equipment.

2. Complete a Suggested Labor Time Manual Operation Change form (18SE10), available
through normal literature distribution channels.

3. Use one form for each time operation in question (or a combination of operations
representing one repair job).

4. Provide video, with time and date displayed on screen, of total operation in question. Submit
form and video to:

Detroit Diesel
13400 Outer Drive, West
Detroit, Michigan 48239-4001
Attn: Warranty Manager

5. Identify the technician involved to facilitate review of the process.

6. Provide any additional comments, including time requirements for individual steps, which
may help in identifying the problem area.
 Detroit Diesel Action
When the video and reappraisal request is received, Detroit Diesel will take the following
actions:

1. Review the labor time operation in question. Recommendations and assistance will be
offered in accordance with the results of this review.

2. Detroit Diesel may conduct review at the service outlet, if necessary. Comparative reviews at
additional service outlets may also be conducted, if they are required to provide valid results.

3. Provide results of the review to the service outlet, and to the appointing distributor, if such
service outlet is a dealer.
 Vehicle Service Levels
The DD13 engines compliant with EPA07 emissions are used by the following Original
Equipment Manufacturers (OEMs). When preparing your Adjustment for Application (AFA),
identify the appropriate model, and note the proper service level. Make sure the proper service
level is used while consulting the Labor Time Manual. Listed in Table 1 are the vehicle service
levels. For additional service levels in other vehicle applications, perform an equipment model
search in the warranty system menu under "Labor/Equipment Model/Equip Model Search".

OEM Model Description Service Level

ADVANCE MIXER MIXER 3
AMERICAN LAFRANCE ALL ALL AMERICAN LAFRANCE 4
AMERICAN LAFRANCE EAGLE FIRE TRUCK 4
AMERICAN LAFRANCE EAGLE MID ENGINE EAGLE MID ENGINE 4
AMERICAN LAFRANCE LIBERTY LIBERTY 2
AMERICAN LAFRANCE METROPOLITAN FIRE TRUCK 4
AUSTRAL CAB OVER ENGINE CAB OVER ENGINE 1
AUSTRAL FIRE TRUCK FIRE TRUCK 3
AUSTRAL HIGHDECK COACH 3
AUSTRAL HIGHWAY COACH COACH 3
AUSTRAL TOURMASTER COACH 3
AUSTRALIAN AUTO HIGHWAY COACH COACH
3
BUS
AUTOCAR ALL ALL AUTOCAR 3
BEAVER MARQUIS TOUR COACH 3
BEDFORD CAB OVER CAB OVER ENGINE 1
BEDFORD TRUCK CONVENTIONAL 3
BERING ALL ALL BERING TRUCK 1
BERING LD-15 LOCAL DELIVERY TRUCK 1
BLUE BIRD ALL BLUE BIRD 3
BUS INDUSTRIES OF ALL ALL BUS INDUSTRIES OF
3
AMERICA AMERICA
CARMICHAEL COBRA FIRE TRUCK 3
CHUBB PROTECTOR FIRE EQUIPMENT 1
CLARK FIRE PUMP FIRE EQUIPMENT X
COBUS 2400 C 33 PASSENGER AIRPORT
3
SHUTTLE
COBUS 2700 NO DESCRIPTION ON THE WEB 3
COBUS 2700 S 83 PASSENGER AIRPORT
3
SHUTTLE
COBUS 3000 111 PASSENGER AIRPORT
3
SHUTTLE
CRANE CARRIER IFL SERIES REFUSE TRUCK 4
CRANE CARRIER LE SERIES REFUSE TRUCK 3
CRANE CARRIER LET SERIES REFUSE TRUCK 3
CRANE CARRIER LETC SERIES REFUSE TRUCK 3
OEM Model Description Service Level
CROWN COACH ALL ALL CRWN COACH 3
CUSTOM COACH ALL CUSTOM COACH 3
DAEWOO ALL ALL DAEWOO 1
DAF TRUCKS CAB OVER CAB OVER ENGINE 3
DENNING CITY BUS COACH 3
DENNING HIGHWAY COACH COACH 3
DENNING LANDSEER COACH 3
DENNING MOTORHOME COACH 3
DENNING SCHOOL BUS COACH 3
DENNIS DART TRANSIT BUS 3
DIAMOND RIO CONVENTIONAL LONG CONVENTIONAL 3
DIAMOND RIO CONVENTIONAL SHORT CONVENTIONAL 3
DINA ALL ALL DINA BUSSES 3
DUPONT TROLLEY BUS CITY BUS 3
E ONE ALL ALL E ONE FIRE TRUCKS 3
E ONE C2 FIRETRUCK 3
E ONE QUEST FIRETRUCK 3
EAGLE ALL ALL MODELS FOR EAGLE
3
COACH
ERF EC DELIVERY TRUCK 1
EVOBUS COACH FORWARD ENGINE 2
EVOBUS COACH-MID/REAR REAR OR MID ENGINE 4
EVOBUS SETRA 217 REAR ENGINE 4
FCCC B2 BUS CHASSIS 'BP' 2
FCCC B2 HEV 106 CONV CHASSIS B2 HEV 106 CONV CHASSIS 4
FCCC CENTURY CLASS 112 CONV 'N' 2
FCCC CENTURY CLASS 120 CONV 'S' 2
FCCC COLUMBIA 120 CONVENTIONAL 'P' 2
FCCC CST 120 CONVENTIONAL '0' 2
FCCC CUSTOM CHASSIS ALL 35 45 55 65 XB XC MBO OMC
2
XCA ETC CHASSIS'S
FCCC EF FRT ENGINE BUS CHASSIS 'A0'.'BA','BB' 2
FCCC ER REAR ENGINE BUS CHASSIS 'BC','BD','BE' 2
FCCC FB 65 CHASSIS 'AZ' 2
FCCC FBX 106 SHUTTLE BUS CHASSIS 'B5','B6','B7','B8' 2
FCCC FL 106 CONVENTIONAL '8' 2
FCCC FL 112 CONVENTIONAL 'T' 2
FCCC FL 50 CONVENTIONAL 'E' 2
FCCC FL 60 CONVENTIONAL 'G' 2
FCCC FL 70 CONVENTIONAL 'H' 2
FCCC FL 80 CONVENTIONAL 'J' 2
FCCC FLA HIGH COE, USF-1E 'A' 2
FCCC FLB HIGH COE 'B' 2
FCCC FLC 112 SD MED CONV STEEL '1' (<1998MY)
2
CAB
FCCC FLC 120 LONG CONV (UP TO '2'
2
1991)
OEM Model Description Service Level
FCCC FLD 112 MED CONV. ALUM CAB '3' 2
FCCC FLD 112 SD MED CONV ALUM '6'
2
CAB
FCCC FLD 112 SD MED CONV, ALUM '6'
2
CAB
FCCC FLD 112 SD MED CONV. ALUM '6'
2
CAB
FCCC FLD 120 LONG CONV. (2001 MY) '5' 2
FCCC FLD 120 LONG CONV. '7' (1991 MY ONLY )
2
SILVERAERO
FCCC FLD 120SD LONG CONV CONSTR 'F' 2
FCCC FLH ARGOSY HIGH COE 'L' 2
FCCC FLT CARGO 60-COE (AFTER 1991) '2' 2
FCCC FLT CARGO 70-COE '7' 2
FCCC FLT CARGO 80 - COE 'W' 2
FCCC FS 65 CHASSIS 'AV' 2
FCCC LEGACY FLD 120 (>2000 MY) 'X' 2
FCCC LONG CONV XL 48 RR (1994MY) 'U' 2
FCCC LONG CONV. MILITARY 'M' 2
FCCC LONG CONVENTIONAL USF-1E, 'D'
2
HWY
FCCC LONG CONVENTIONAL XL 'C' 2
FCCC LOW COE ALUMINUM CAB '4' 2
FCCC MB 45 CHASSIS 'AA, AB' 2
FCCC MB 55 CHASSIS 'AC,AD' 2
FCCC MB 60 CONVENTIONAL 'V'
2
(<1995MY)
FCCC MB 70 CONVENTIONAL 'X'
2
(<1997MY)
FCCC MB 80 CONVENTIONAL 'Y'
2
(<1998MY)
FCCC MBO CHASSIS 'A1','A2' 2
FCCC MC 45 CHASSIS 'AE,AF' 2
FCCC MC FRONT ENG MOTOR HOME 'CL','CM' 2
FCCC MED CONV STEEL CAB HWY 'Z' 2
FCCC MED CONV. STEEL CAB HWY, 'R'
2
RHD
FCCC MT 35 CHASSIS 'AM' 2
FCCC MT 45 CHASSIS 'AN' 2
FCCC MT 45 HEV CHASSIS 'CC','CD' 2
FCCC MT 55 CHASSIS 'AR' 2
FCCC OMC CHASSIS 'A3','A4' 2
FCCC RIV '9' 2
FCCC S2 106 BUS CHASSIS 'CN','CP','CR' 2
FCCC VCL CHASSIS 'AK' 2
FCCC XB CHASSIS 'AT','AU' 2
FCCC XB RAISED RAIL REAR ENG 'CA','CB' 2
OEM Model Description Service Level
FCCC XB RAISED RAIL REAR ENG 'CS'
SHUTTL 2

FCCC XB STRAIGHT RAIL REAR 'B0','B9'

2
ENGINE
FCCC XC CHASSIS 'AG','AH' 2
FCCC XC FORMED RAIL REAR ENG 'BX' 2
FCCC XC MODULAR RAIL REAR ENG 'BY','BZ' 2
FCCC XC RAISED RAIL REAR ENGINE MOTOR HOME 'B2' 2
FCCC XC RAISED RAIL-LOWERED ENG 'B3','B4' MOTOR HOME 2
FCCC XC STRAIGHT RAIL REAR ENG 'BU','BV' 2
FCCC XC-F FORMED RAIL REAR ENG 'CK' 2
FCCC XC-L LOWERED RAIL REAR ENG 'CU','CV'
4
MH
FCCC XC-M MOD RAIL REAR ENG MH XC-M MOD RAIL REAR ENG MH 4
FCCC XC-M MODULAR RAIL REAR 'CG'
2
ENG
FCCC XC-P PWRLNR RAISE RAIL 'CT'
2
REAR EN
FCCC XC-R RAISE RAIL REAR ENG 'CH' 2
FCCC XC-S STR RAIL REAR ENGINE MOTOR HOME 'CJ' 2
FCCC XC-S STRAIGHT RAIL MOTOR 'AJ'
4
HOME
FCCC XCA CHASSIS 'A6'.'A7' 2
FERRARA ALL FIRE EQUIPMENT 3
FIAT TRUCKS CITY BUS COACH 3
FLEXIBLE METRO 30 FT. TRANSIT BUS 3
FLEXIBLE METRO 35 FT. TRANSIT BUS 3
FLEXIBLE METRO 40 FT. TRANSIT BUS 3
FORD 700 UTILITY TRUCK 2
FORD AT9513 CONVENTIONAL 3
FORD CAB OVER CAB OVER ENGINE 1
FORD CONVENTIONAL LONG CONVENTIONAL 3
FORD CONVENTIONAL SHORT CONVENTIONAL 3
FORD F800 F800 3
FORD L-600 CONVENTIONAL 3
FORD LA-9000 CONVENTIONAL 3
FORD LLA-9000 CONVENTIONAL 3
FORD LLS-9000 CONVENTIONAL 3
FORD LN 9000 CONVENTIONAL 3
FORD LN-9000 CONVENTIONAL 3
FORD LS-9000 CONVENTIONAL 3
FORD LT-9000 CONVENTIONAL 3
FORD LTA-9000 CONVENTIONAL 3
FORD LTLA-9000 CONVENTIONAL 2
FORD LTS-9000 CONVENTIONAL 3
FOREMOST TERRA BUS ICE FIELD BUS 3
FREIGHTLINER ARGOSY CONVENTIONAL 1
OEM Model Description Service Level
FREIGHTLINER BUSINESS CLASS CONVENTIONAL 1
FREIGHTLINER C112 CENTURY CLASS 3
FREIGHTLINER C120 CENTURY C120 3
FREIGHTLINER CAB OVER CAB OVER ENGINE 1
FREIGHTLINER CARGO MODEL CO CARGO 1
FREIGHTLINER CASCADIA 113 CONVENTIONAL 3
FREIGHTLINER CASCADIA 125 CONVENTIONAL 3
FREIGHTLINER CASCADIA 132 CONVENTIONAL 3
FREIGHTLINER CENTURY ALL CENTURY MODELS 3
FREIGHTLINER CENTURY CLASS 112 CONV FLT < 5/1/2000 3
FREIGHTLINER CENTURY CLASS 120 CONV FLT < 5/1/2000 3
FREIGHTLINER CL120 FREIGHTLINER CL120 3
FREIGHTLINER CLASSIC MODEL CLASSIC AND CLASSIC
2
XL
FREIGHTLINER CLASSIC 120 CONVENTIONAL 2
FREIGHTLINER CLASSIC XL CLASSIC XL 2
FREIGHTLINER COLUMBIA CONVENTIONAL 3
FREIGHTLINER COLUMBIA 112 CONVENTIONAL 3
FREIGHTLINER COLUMBIA 120 COLUMBIA 120 3
FREIGHTLINER COLUMBIA 120 CONVENTIONAL FLT < 5/1/2000 3
FREIGHTLINER CONDOR CONDOR CLASS 8 LOW CAB
2
FORWARD
FREIGHTLINER CONVENTIONAL LONG CONVENTIONAL 2
FREIGHTLINER CONVENTIONAL SHORT CONVENTIONAL 3
FREIGHTLINER CORONADO CONVENTIONAL 2
FREIGHTLINER CORONADO 122 COVENTIONAL 2
FREIGHTLINER CORONADO 132 CONVENTIONAL 2
FREIGHTLINER CST 112 CENTURY 3
FREIGHTLINER CST 120 CENTURY 3
FREIGHTLINER CST 120 CONVENTIONAL FLT < 5/1/2000 3
FREIGHTLINER CUSTOM CHASSIS ALL CUSTOM CHASSIS 2
FREIGHTLINER CUSTOM CLASS CONVENTIONAL 2
FREIGHTLINER FC 70 CARGO FC 70 CARGO 2
FREIGHTLINER FC 80 CO CARGO MODEL FC 80 3
FREIGHTLINER FC 80 CARGO FC 80 CARGO 2
FREIGHTLINER FL 106 CONVENTIONAL 3
FREIGHTLINER FL 106 CONVENTIONAL FLT < 5/1/2000 1
FREIGHTLINER FL 112 CONVENTIONAL FLT < 5/1/2000 1
FREIGHTLINER FL 50 CONVENTIONAL FLT < 5/1/2000 1
FREIGHTLINER FL 60 CONVENTIONAL FLT < 5/1/2000 1
FREIGHTLINER FL 70 CONVENTIONAL FLT < 5/1/2000 1
FREIGHTLINER FL 80 CONVENTIONAL FLT < 5/1/2000 1
FREIGHTLINER FL112 BUSINESS CLASS FL 112 3
FREIGHTLINER FL50 CONVENTIONAL 1
FREIGHTLINER FL60 CONVENTIONAL 1
FREIGHTLINER FL70 CONVENTIONAL 1
OEM Model Description Service Level
FREIGHTLINER FL80 CONVENTIONAL 1
FREIGHTLINER FLA COE FLA HIGH COE 1
FREIGHTLINER FLA HIGH COE, USF-1E FLT < 5/1/2000 1
FREIGHTLINER FLB CAB OVER ENGINE 1
FREIGHTLINER FLB COE FLB HIGH COE 1
FREIGHTLINER FLB HIGH COE CONVENTIONAL 2
FREIGHTLINER FLC 112 CONVENTIONAL 3
FREIGHTLINER FLC 112 SD MED CONV STEEL FLT < 5/1/2000
3
CAB
FREIGHTLINER FLC-12042 ST CENTURY CLASS 3
FREIGHTLINER FLC-12064 ST CENTURY CLASS 3
FREIGHTLINER FLD 112 CONVENTIONAL 3
FREIGHTLINER FLD 112 MED CONV. ALUM CAB FLT < 5/1/2000 2
FREIGHTLINER FLD 112 SD CONVENTIONAL 3
FREIGHTLINER FLD 112 SD MED CONV ALUM FLT < 5/1/2000
3
CAB
FREIGHTLINER FLD 120 CONVENTIONAL 2
FREIGHTLINER FLD 120 CLASSIC LEGACY CONVENTIONAL 2
FREIGHTLINER FLD 120 MILITARY CONVENTIONAL 2
FREIGHTLINER FLD 120 MILITARY REMAN CONVENTIONAL 2
FREIGHTLINER FLD 120 SD CONVENTIONAL 2
FREIGHTLINER FLD 120SD LONG CONV CONSTR FLT < 5/1/2000 2
FREIGHTLINER FLD 132 CONVENTIONAL 2
FREIGHTLINER FLD132 XL CONVENTIONAL 2
FREIGHTLINER FLH ARGOSY HIGH COE FLT < 5/1/2000 2
FREIGHTLINER FLS 112 LEGACY CONVENTIONAL 3
FREIGHTLINER FLT CARGO 60-COE (AFTER 1991) FLT < 5/1/2000 3
FREIGHTLINER FREIGHTLINER CARGO 60-COE FLT < 5/1/2000 3
FREIGHTLINER FREIGHTLINER CARGO 70-COE FLT < 5/1/2000 1
FREIGHTLINER FREIGHTLINER CARGO 80-COE FLT < 5/1/2000 1
FREIGHTLINER FS 65 FS 65 2
FREIGHTLINER LONG CONV USF-1E, HWY FLT < 5/1/2000 2
FREIGHTLINER LONG CONV. MILITARY FLT < 5/1/2000 2
FREIGHTLINER LONG CONVENTIONAL XL FLT < 5/1/2000 2
FREIGHTLINER LOW COE ALUMINUM CAB FLT < 5/1/2000 2
FREIGHTLINER M2 BUSINESS CLASS MODEL M2 1
FREIGHTLINER M2 100 CONVENTIONAL 2
FREIGHTLINER M2 100 CS BUSINESS CLASS M2 100 VIN 5-6
3
= CS
FREIGHTLINER M2 106 HD BUSINESS CLASS HD M2 106 BBC 1
FREIGHTLINER M2 106 MD BUSINESS CLASS M2 MD 106
3
BBC
FREIGHTLINER M2 106 MEDIUM DUTY CONVENTIONAL 1
FREIGHTLINER M2 106 SPORT CHASSIS BUSINESS CLASS VIN POS 5-6 =
1
FC
FREIGHTLINER M2 106 V HEAVY DUTY CONVENTIONAL 2
FREIGHTLINER M2 112 HD BUSINESS CLASS HD M2 112 BBC 3
OEM Model Description Service Level
FREIGHTLINER M2 112 MD BUSINESS CLASS CONV M2 112
BBC MD 3

FREIGHTLINER M2 112 MEDIUM DUTY CONVENTIONAL 3

FREIGHTLINER M2 112 SPORT CHASSIS BUSINESS CLASS VIN POS 5-6 =
3
FH
FREIGHTLINER M2 112 V HEAVY DUTY CONVENTIONAL 3
FREIGHTLINER M2 114 SD M2 114 SD 3
FREIGHTLINER MB 60 CONVENTIONAL FLT < 5/1/2000
1
(<1995MY)
FREIGHTLINER MB 70 CONVENTIONAL FLT < 5/1/2000
2
(<1997MY)
FREIGHTLINER MB 80 CONVENTIONAL FLT < 5/1/2000
2
(<1998MY)
FREIGHTLINER MED CONV STEEL CAB HWY FLT < 5/1/2000 3
FREIGHTLINER MED CONV. STEEL CAB HWY, FLT < 5/1/2000
3
RHD
FREIGHTLINER MT 45 CHASSIS 16,000 TO 19,500 CLASS 5 3
FREIGHTLINER RIV PRE MAY 2000 MODEL CODE 9 3
FREIGHTLINER SCHOOL BUS FRONT ENGINE CHASSIS 2
FREIGHTLINER SPORT CHASSIS CONVENTIONAL 2
FREIGHTLINER SPORT CHASSIS 112 C 2
FREIGHTLINER XSPECIAL TEMPORARY - PROCESS
1
CLAIMS PRIOR TO CUTOVER
FWD/SEAGRAVE FIRE TRUCK FIRE TRUCK 3
GENERAL TRUCKS LADDER TRUCK CUSTOM 3
GILLIG LOW FLOOR TRANSIT COACH 4
GILLIG PHANTOM TRANSIT COACH 4
GILLIG T-DRIVE TRANSIT BUS 4
GMC BUS ALL RTS AND ALL GMC BUSSES 3
GMC TRUCK C70 AMBULANCE 2
GMC TRUCK CAB OVER GMC CAB OVER TRUCKS 1
GMC TRUCK CONVENTIONAL GMC TRUCKS-CONVENTIONAL
3
CAB
GRADALL XL3100 ON HIGHWAY MBE906 EGR 3
GRUMMAN STEPVAN BOX DELIVERY TRUCK 2
HENDRICKSON HENDRICKSON DRILL TRANSPORT X
HINO HIGHWAY COACH COACH 3
HME 1871 -SLE TILT CAB 3
HME 1871PMFD FIRE TRUCK 2
HOLIDAY RAMBLER HIGHWAY COACH 3
HUSKY BRUTE ALL HUSKY BRUTE CRANE 3
HYUNDAI ALL HYUNDAI 3
IKARUS 256.44 BUS 3
IKARUS 386 BUS 3
IKARUS 396 BUS 3
IKARUS C56 BUS 3
IKARUS E94 BUS 3
IKARUS E95 BUS 3
OEM Model Description Service Level
IKARUS E99 BUS 3
INTERNATIONAL 5000 5000 3
INTERNATIONAL 7500 7500 3
INTERNATIONAL 7600 7600 3
INTERNATIONAL 8100 8100 4
INTERNATIONAL 8200 8200 3
INTERNATIONAL 8500 8500 3
INTERNATIONAL 8600 8600 3
INTERNATIONAL 9000 9000 3
INTERNATIONAL 9100 9100 2
INTERNATIONAL 9200 9200 2
INTERNATIONAL 9300 9300 2
INTERNATIONAL 9400 9400 2
INTERNATIONAL 9600 9600 1
INTERNATIONAL 9700 9700 1
INTERNATIONAL 9800 9800 1
INTERNATIONAL 9900 9900 2
INTERNATIONAL CAB OVER CAB OVER 1
INTERNATIONAL CONVENTIONAL LONG CONVENTIONAL LONG NOSE 3
INTERNATIONAL CONVENTIONAL SHORT CONVENTIONAL SHORT 4
IRIZAR NEW CENTURY ON HIGHWAY COACH 2
IVECO 9200 CONVENTIONAL 2
IVECO EURO TECH CAB OVER ENGINE 3
IVECO LD5500 CAB OVER ENGINE 2
IVECO MP4300 IVECO MP4300 3
IVECO MP4500 CAB OVER ENGINE 3
IVECO MP4700 CAB OVER ENGINE 3
IVECO POWERSTAR 6500 IVECO POWERSTAR 6500 3
IVECO POWERSTAR 6700 CONVENTIONAL 3
IVECO POWERSTAR 7500 IVECO POWERSTAR 7500 3
IVECO POWERSTAR 7700 CONVENTIONAL 3
IVECO V4700 SLEEPER 2
JOHN DEERE ALL C & I EQUIPMENT X
KENWORTH C500 CONVENTIONAL 3
KENWORTH CAB OVER CAB OVER ENGINE 1
KENWORTH CONVENTIONAL LONG CONVENTIONAL 3
KENWORTH CONVENTIONAL SHORT CONVENTIONAL 3
KENWORTH K100 CAB OVER ENGINE 2
KENWORTH K104 CAB OVER ENGINE 2
KENWORTH SAR CONVENTIONAL 3
KENWORTH T2000 CONVENTIONAL 2
KENWORTH T404 KENWORTH T404 4
KENWORTH T450 CONVENTIONAL 3
KENWORTH T600 CONVENTIONAL 2
KENWORTH T604 KENWORTH T604 2
KENWORTH T650 KENWORTH T650 2
OEM Model Description Service Level
KENWORTH T800 CONVENTIONAL 2
KENWORTH T900 KENWORTH T900 2
KENWORTH T904 KENWORTH T904 2
KENWORTH T950 KENWORTH T950 2
KENWORTH W900 CONVENTIONAL 2
KENWORTH C500 KENWORTH C500
3
AUSTRALIA
KENWORTH CAB OVER KENWORTH CAB OVER
1
AUSTRALIA
KENWORTH CONVENTIONAL LONG KENWORTH LONGNOSE
3
AUSTRALIA CONVENTIONAL
KENWORTH CONVENTIONAL SHORT KENWORTH SHORTNOSE
3
AUSTRALIA CONVENTIONAL
KENWORTH K100 CAB OVER ENGINE
2
AUSTRALIA
KENWORTH SAR SHORT CONVENTIONAL
3
AUSTRALIA
KENWORTH T2000 KENWORTH T2000
2
AUSTRALIA
KENWORTH T404 KENWORTH T404
4
AUSTRALIA
KENWORTH T450 KENWORTH T450 FOR
3
AUSTRALIA AUSTRALIA
KENWORTH T600 SHORT CONVENTIONAL
4
AUSTRALIA
KENWORTH T604 KENWORTH AUSTRALIA T604
4
AUSTRALIA
KENWORTH T650 CONVENTIONAL
2
AUSTRALIA
KENWORTH T800 KENWORTH T800
2
AUSTRALIA
KENWORTH T900 KENWORTH T900
2
AUSTRALIA
KENWORTH T904 KENWORTH T904
2
AUSTRALIA
KENWORTH T950 KENWORTH T950
2
AUSTRALIA
KENWORTH W900 CONVENTIONAL
2
AUSTRALIA
KME ALL ALL KME MODELS 3
KODIAK SNOW BLOWER SNOW BLOWER 3
KOVATCH ALL KOVATCH 3
LEYLAND CITY BUS HIGHWAY COACH 3
LINK BELT ALL CRANE 3
MACK ALL MACK 3
MACK CAB OVER CAB OVER ENGINE 1
MACK CONVENTIONAL LONG CONVENTIONAL 3
MACK CONVENTIONAL SHORT CONVENTIONAL 3
MARATHON ALL MOTOR COACHES 4
MARMON 57-L CONVENTIONAL 2
OEM Model Description Service Level
MASA ALL COACH 3
MCI 102-C3 T-DRIVE TRANSIT 4
MCI 102D3 ISTV/D4000 ISTV '1' 4
MCI 102DL3 MCI MODEL 102DL3 4
MCI 102EL3 COACH 4
MCI 103EL3 MCI MODEL 103EL3 4
MCI 96A3 COACH 4
MCI D SERIES TOUR TOUR COACH 4
MCI D4000 REPL'D 102D3 AFTER 10-25-2000 4
MCI D4005 '5' 4
MCI D4500 REPL'D 102DL3 AFTER 10-25-2000 4
MCI D4505 '6' 4
MCI E SERIES TOUR COACH 4
MCI E4500 REPL'D 102EL3 & 102ELS3 AFTER
4
10-25-2000
MCI G SERIES TOUR COACH 4
MCI J SERIES TOUR COACH 4
MCI J4500 INTERCITY '3' 4
MCI MC-12 COACH 4
MCI MC-9 COACH 4
MCI TC40102-N COACH 4
MERCEDES ALL MERCEDES 3
MILLS-TUI 6-9500 FIRE TRUCK 3
MILLS-TUI FIRE TRUCK FIRE TRUCK 3
MONACO DYNASTY MOTOR HOME 3
MONACO EXECUTIVE MOTOR HOME 3
MONACO NAVIGATOR MOTOR HOME 3
MONACO ROADMASTER MOTORHOME 3
MONACO ROYALE CUSTOM COACH 3
MONACO SIGNATURE MOTOR HOME 3
MOTOR COACH HIGHWAY COACH COACH
3
AUSTRALIA
NABI 40LFW COACH 4
NABI 416 COACH 4
NABI 436 COACH 4
NABI 45COMPO COMPOSIT BODY 4
NABI 60LFW COACH 4
NEOPLAN ANGLE DRIVE TRANSIT BUS 4
NEOPLAN CITYLINER TOUR COACH 4
NEOPLAN INTERMODAL COACH 4
NEOPLAN METROLINER TOUR COACH 4
NEOPLAN SKYLINER DOUBLE DECK COACH 4
NEOPLAN STARLINER TOUR COACH 4
NEOPLAN T_DRIVE TRANSIT BUS 4
NEW FLYER C35LF TRANSIT BUS 4
NEW FLYER C40LF COACH 4
OEM Model Description Service Level
NEW FLYER D35 TRANSIT BUS 4
NEW FLYER D40 TRANSIT BUS 4
NEW FLYER D40LF TRANSIT BUS 4
NEW FLYER D60LF TRANSIT BUS 4
NEW FLYER INVERO BUS 4
NEWELL ALL CUSTOM MOTOR HOME 3
NISSAN CAB OVER CAB OVER ENGINE 1
NOVA 82VW NOVA MODEL 82 V W 2
NOVA CLASSIC NOVA TRANSIT CLASS 4
NOVA RTS-04 COACH 4
NOVA RTS-06 COACH 4
NOVA T60606 COACH 4
OMNIBUS ALL OMNIBUS 3
ORION HYBRID ELECTRIC <6/1/01 '3' 4
ORION ORION 1 TRANSIT BUS 4
ORION ORION 4 TRANSIT COACH 4
ORION ORION 5 HIGH FLOOR 4
ORION ORION 6 LOW FLOOR 4
ORION ORION 7 HIGH FLOOR 4
ORION ORION II '2' 4
ORION ORION V - CNG 'B' 4
ORION ORION V - DIESEL 'A' 4
ORION ORION V <6/1/01 '5' 4
ORION ORION VI - CNG 'D' 4
ORION ORION VI - DIESEL 'C' 4
ORION ORION VI - HYBRID ELEC 'E' 4
ORION ORION VI <6/1/01 '6' 4
ORION ORION VII - CNG 'G' 4
ORION ORION VII - DIESEL 'F' 4
ORION ORION VII - HYBRID ELEC 'H' 4
ORION ORION VII <6/1/01 '7' 4
OSHKOSH CONVENTIONAL LONG CONVENTIONAL 3
OSHKOSH F SERIES CONV. MIXER 3
OSHKOSH H SERIES H SERIES 3
OSHKOSH MPT SERIES MPT SERIES 3
OSHKOSH P SERIES SPEC UTILITY 3
OSHKOSH S SERIES F/D MIXER 3
PACIFIC ALL ALL 3
PEMFAB FIRE TRUCK FIRE TRUCK 3
PETERBILT 320 CAB OVER ENGINE 1
PETERBILT 330 CONVENTIONAL 2
PETERBILT 357 357 2
PETERBILT 362 CAB OVER ENGINE 1
PETERBILT 377 CONVENTIONAL 2
PETERBILT 378 CONVENTIONAL 2
PETERBILT 379 CONVENTIONAL 2
OEM Model Description Service Level
PETERBILT 385 CONVENTIONAL 2
PETERBILT 387 387 2
PETERBILT 389 389 2
PETERBILT CAB OVER CAB OVER ENGINE 1
PETERBILT CONVENTIONAL LONG CONVENTIONAL 3
PETERBILT CONVENTIONAL SHORT CONVENTIONAL 3
PETERBILT LCF LCF COE 1
PETTIBONE 260RRC RUBBER TIRE PROP CRANE 3
PHOENIX TRANSIT MIXER TRANSIT MIXER 3
PIERCE ALL ALL PIERCE MODELS 3
PIERCE DASH PUMPER 3
PIERCE QUANTUM FIRE APPARATUS 3
PISTEN BULLY PARK 300 PISTEN BULLY PARK 300 X
PISTEN BULLY PARK EDGE PISTEN BULLY PARK EDGE X
PISTEN BULLY PB EDGE PISTEN BULLY PB EDGE X
PISTEN BULLY PB100 PISTEN BULLY PB100 X
PISTEN BULLY PB300 PISTEN BULLY PB300 X
PISTEN BULLY PB300 W PISTEN BULLY PB300 W X
PISTEN BULLY PB600 PISTEN BULLY PB600 X
PISTEN BULLY POLAR 300 PISTEN BULLY POLAR 300 X
PISTEN BULLY POLAR 300W PISTEN BULLY POLAR 300W X
PISTEN BULLY TRAIL BULLY PISTEN BULLY TRAIN BULLY X
PISTEN BULLY TRAIL EDGE PISTEN BULLY TRAIN EDGE X
POWERTRANS INDUSTRIAL MINE TRUCK X
PREVOST ALL PREVOST 4
PREVOST H3 TOUR COACH - 'H' & 'V' 4
PREVOST X3 TOURING COACH 'G' 4
PREVOST XL COACH 4
PREVOST XL - PASS COACH PASS COACH - 'L' 4
PREVOST XL ENTERTAINER 'E' 4
PREVOST XL MOTORHOME XL 'M' 4
PREVOST XL11 COACH 4
PREVOST XLII - ENTERTAINER EXTERTAINER 'Y' 4
PREVOST XLII - MOTORHOME XLII - MOTORHOME 'W' 4
RABA CONTACT 302 BUS 3
ROMAN 16250FL CAB OVER 1
ROMAN 17250HOCLL REAR ENGINE BUS 3
ROMAN 19300DF CAB OVER 1
ROMAN 22300FNL CAB OVER 1
ROMAN 26250DF CAB OVER 1
ROMAN 26300DF CAB OVER 1
ROSENBAUER PANTHER AIRPORT CRASH TRUCK 4
ROSENBAUER PUMA AIRPORT CRASH TRUCK 3
ROSENBAUER SIMBA AIRPORT CRASH TRUCK 4
RTS T80208 TRANSIT COACH 3
SEAGRAVE CAB TILT CAB 2
OEM Model Description Service Level
SEAGRAVE E-1 FIRE TRUCK 2
SEAGRAVE FLAME FIXED CAB 3
SEAGRAVE PUMPER FIXED CAB 3
SEAGRAVE TB50DA FIRE EQUIPMENT 2
SEAGRAVE TR54DA MARAUDER TILT CAB 2
SETRA S217 HDH COACH 4
SETRA S417 COACH 4
SIMON-DUPLEX ALL SIMON-DUPLEX FIRE TRUCKS 3
SPARTAN ALL SPARTAN 4
SPARTAN GLADIATOR FIRE TRUCK 4
SPARTAN MONARCH FIRE TRUCK 4
SPARTAN MOUNTAIN STAR MOTOR HOME 4
STERLING 6500 SPORTCHASSIS 6500 SPORTCHASSIS 2
STERLING 9500CH STERLING LT 9500 CH 3
STERLING 9500S CONVENTIONAL 3
STERLING A 9500 VIN 5-6 = A2 3
STERLING A SERIES ALL A SERIES 3
STERLING ACTERRA CONVENTIONAL 2
STERLING ATEGO CABOVER 1
STERLING CARGO CAB OVER 1
STERLING CONDOR CONDOR 1
STERLING L 7500 L 7500, AP, AR, AS, AT 2
STERLING L 8500 VIN 5-6 = AV, AW, CS 2
STERLING L 9500 L 9500, A2, A3 3
STERLING L 9500 CH CAR HAULER 4
STERLING L 9500 SERIES AZ 3
STERLING L SERIES ALL L SERIES 3
STERLING LC SERIES CAR HAULER LC SERIES CAR HAULER 4
STERLING M5500 ACTERRA M5500 ACTERRA 2
STERLING M6500 ACTERRA M6500 ACTERRA 2
STERLING M7500 ACTERRA M7500 ACTERRA 2
STERLING M8500 ACTERRA M8500 ACTERRA 2
STERLING SC SERIES ALL SC SERIES 3
STERLING ST 9500 ST 9500 3
STERLING B BULLET STERLING BULLET 1
STERLING M 360 REBADGED MITSUBISHI FUSO 1
SUNNY-D OREGON ROAD RUNNER SQUEEZE BALER X
SUPERIOR ALL CUSTOM FIRE TRUCKS 3
SUTPHEN ALL SUTPHEN FIRE TRUCKS 3
SUTPHEN DS2000 FIRE TRUCK 3
TEREX CRANE CARRIER CRANE CARRIER 2
TEREX ADVANCE TRANSIT MIXER TRANSIT MIXER 3
THOMAS BUILT 'MMFC 96' REAR ENGINE 2
THOMAS BUILT 98 MINOTOUR DRW FORWARD ENGINE 2
THOMAS BUILT 98 MINOTOUR SRW FORWARD ENGINE 2
THOMAS BUILT ALL STAR FORWARD ENGINE 2
OEM Model Description Service Level
THOMAS BUILT B2 BUS CHASSIS B2 BUS CHASSIS 1
THOMAS BUILT CHARTOUR FORWARD ENGINE 2
THOMAS BUILT CONVENTIONAL SHUTTLE 2
THOMAS BUILT ER TRANSIT REAR ENGINE 2
THOMAS BUILT ER TRANSIT CHASSIS ONLY FORWARD ENGINE 2
THOMAS BUILT FS65 CONVENTIONAL FORWARD ENGINE 2
THOMAS BUILT LERM FORWARD ENGINE 2
THOMAS BUILT M ON ER CHASSIS REAR ENGINE 2
THOMAS BUILT MINOTOUR DRW FORWARD ENGINE 2
THOMAS BUILT MINOTOUR GP FORWARD ENGINE 2
THOMAS BUILT MINOTOUR SRW REAR ENGINE 2
THOMAS BUILT MMFC 96 FORWARD ENGINE 2
THOMAS BUILT MVP FORWARD ENGINE 2
THOMAS BUILT MVP-EF FORWARD ENGINE 2
THOMAS BUILT MVP-EF CHASSIS ONLY FORWARD ENGINE 2
THOMAS BUILT MVP-ER REAR ENGINE 2
THOMAS BUILT MVP-ER CHASSIS ONLY REAR ENGINE 2
THOMAS BUILT SAF-T-LINER C2 FORWARD ENGINE 2
THOMAS BUILT SAF-T-LINER HDX REAR ENGINE 2
THOMAS BUILT SAF-T-LINER HDX CHASSIS REAR ENGINE
2
ONLY
THOMAS BUILT SCAT (CHEVROLET) FORWARD ENGINE 2
THOMAS BUILT SCAT (NAVISTAR) FORWARD ENGINE 2
THOMAS BUILT SLF 200 CITY BUS 2
THOMAS BUILT TL960 REAR ENGINE 2
THOMAS BUILT TRANSIT COACH COACH 2
THOMAS BUILT TRANSIT LINER TRANSIT COACH 2
THOMAS BUILT TYPE A SCHOOL BUS 2
THOMAS BUILT TYPE C SCHOOL BUS 2
THOMAS BUILT TYPE D SCHOOL BUS 2
THOMAS BUILT VISTA REAR ENGINE 2
THOMAS DENNIS MVP-EF 131 2
THOMAS DENNIS SLF229 MERCEDES 904 2
THOMAS DENNIS SLF232 MERCEDES 906 2
THOMAS DENNIS SLF235 MERCEDES 906 2
TIMKEN CUSTOM STEEL HUSTLER STEEL HAULER 3
TMC T80208 COACH 4
TOR ALL CAB OVER 1
UD CWB455 UD EQUIPMENT, MODEL
3
CWB455 / AUSTRALIA
UNIMOG 3350 UNIMOG 3350 MM WHEELBASE 2
UNIMOG 3900 UNIMOG 3900 MM WHEELBASE 2
UNIMOG ALL ALL MODELS OF UNIMOG 2
UNIMOG UNIMOG 3350 MM WHEELBASE 'E1 & E2' 2
UNIMOG UNIMOG 3900 MM WHEELBASE 'E3 & E4' 2
VAN HOOL ALL VAN HOOL 4
OEM Model Description Service Level
VAN HOOL C2000 TOUR COACH 4
VAN HOOL COMMUTER COACH 4
VAN HOOL T2100 TOUR COACH 4
VAN HOOL T2100 SHELL COACH 4
VAN HOOL T2145 COACH 4
VAN HOOL T900 ALICRON TOURIST COACH 4
VAN HOOL TD925 DBL DECK COACH 4
VAN HOOL URBAN BUS 4
VOLVO 610 TRUCK 2
VOLVO 660 VOVLO 660 2
VOLVO 770 CONVENTIONAL 2
VOLVO ACL64BT LONGNOSE CONVENTIONAL 2
VOLVO STRADA STRADA 3
VOLVO VHD ALL VHD SERIES 2
VOLVO VN VN SERIES 2
VOLVO VNL CONVENTIONAL 2
VOLVO VNL64T CONVENTIONAL 2
VOLVO VNM CONVENTIONAL 2
VOLVO VNM42T ON HIGHWAY TRUCK 3
VOLVO WAH42 SHORTNOSE CONVENTIONAL 3
VOLVO WAH64 SHORTNOSE CONVENTIONAL 3
VOLVO WG42T CONVENTIONAL 2
VOLVO WG64T CONVENTIONAL 2
VOLVO WHR64TB/F CAB OVER ENGINE 1
VOLVO WIA64TES CONVENTIONAL 2
VOLVO WIA64TTS CONVENTIONAL 3
WESTERN STAR 4700 4700 3
WESTERN STAR 4800 WESTERN STAR MODEL 4800 4
WESTERN STAR 4800FX VIN POS 5-6 = AE =4800FX
4
AUSTRALIA 4900FA US
WESTERN STAR 4900 CONVENTIONAL 3
WESTERN STAR 4900/5900/6900 SERIES 4900/5900/6900 SERIES 3
WESTERN STAR 4900FA 4900FA ALL ARE 109 BBC,
4
SERVICE LEVEL 4
WESTERN STAR 4900SA 4900SA 3
WESTERN STAR 5900 CONVENTIONAL 3
WESTERN STAR 6900 CONVENTIONAL 3
WESTERN STAR ALL CONVENTIONAL 3
WHITE CAB OVER CAB OVER 1
Vehicle Service Levels
Note: If your vehicle is not listed here, record that on your AFA.
 IN CHASSIS SERVICE LEVELS

OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

1 2 3 4 X
NO. REM.
#000032 # DD13 ENGINE REPLACEMENT- WARRANTY - 43.0 46.0 49.0 53.0 -
LONG BLOCK
Includes the following Operations:
000001 ENGINE ASSEMBLY - R&R
000005 FENDER (EACH) - R&R (IF REQUIRED)
000009 TRANSMISSION FROM ENGINE (WHEN REMOVED AS PACKAGE)
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
013600 VIBRATION DAMPER - R&R
013800 CRANKSHAFT PULLEY - R&R
014000 FLYWHEEL - R&R
018000 ROCKER ARM ASSEMBLY R&R- EXHAUST
018001 ROCKER ARM ASSEMBLY R&R- INTAKE
018501 CRANKCASE BREATHER ASSEMBLY - R&R
021000 INJECTOR - R&R (ONE)
021001 INJECTOR - R&R (EACH ADDITIONAL)
021005 INJECTOR HARNESS ASSEMBLY (INTERMEDIATE CAM FRAME) R&R
021514 SOLENOID (ENGINE BRAKE) R&R
021802 DDEC SENSOR - R&R (EACH)
021816 DELTA P SENSOR R&R
021900 MOTOR CONTROL MODULE (MCM) - R&R
021905 ENGINE SENSOR HARNESS R&R
022000 FUEL PUMP ASSEMBLY- R&R (HIGH PRESSURE)
022001 FUEL RAIL- R&R (HIGH PRESSURE)
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
024007 HC DOSER INJECTION VALVE (NOZZLE) R&R
024008 HC DOSER BLOCK ASSEMBLY (ELECTRONIC) R&R
024009 HC DOSER FUEL LINE R&R (NOZZEL SUPPLY)
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)
031002 AIR INLET MANIFOLD - R&R
031005 AIR INLET PIPING - R&R
031006 AIR TO AIR PIPING - R&R
031007 CHARGE AIR COOLER - R&R (FROM RADIATOR)
031008 INTAKE THROTTLE VALVE R&R
035000 TURBO R&R
042001 OIL/COOLANT MODULE ASSEMBLY - R&R
047001 DIPSTICK AND TUBE - R&R
051001 WATER PUMP - R&R
053000 RADIATOR ASSEMBLY - R&R
053002 FAN HUB ASSEMBLY - R&R
053004 BELT TENSIONER ASSEMBLY - R&R
053007 BELT- R&R(EACH)
061000 EXHAUST MANIFOLDS - R&R
061005 EGR COOLER INLET PIPE (EXHAUST) - R&R
061006 EGR VALVE ACTUATOR - R&R
061007 EGR COOLER / COOLANT COLLECTOR ASSEMBLY - R&R
061008 EGR DELIVERY PIPE AND/OR DELTA P VENTURI PIPE - R&R
071001 ALTERNATOR AND A/C COMP BRACKET - R&R
073000 STARTER MOTOR AND DRIVE ASSEMBLY - R&R
111000 ENGINE MOUNT (FRONT) - R&R
124000 AIR COMPRESSOR - R&R
125000 HYDRAULIC PUMP (POWER STEERING) - R&R
132200 ENGINE PERFORMANCE TEST
140000 ENGINE TUNE-UP
267-0020A SURGE TANK, RADIATORMOUNTED - R&R
342-1010A TRANS, MANUAL OR AUTOMATEDW/AUX, R/R
556-0065A BUMPER END CAP R/R
644-0015A HOOD R/I (REMOVE AND INSTALL)
667-0020B SPLASH SHIELD (INNER FENDER)
700-0010A A/C SYSTEM RECOVER, VAC,& CHARGE
828-0025A RAIN TRAYR/R
 IN CHASSIS SERVICE LEVELS

OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

1 2 3 4 X
NO. REM.
#000033 # DD13 NEW SERVICE REPLACEMENT ENGINE - 26.0 28.0 32.0 35.0 -
Includes the following Operations:
000001 ENGINE ASSEMBLY - R&R
000005 FENDER (EACH) - R&R (IF REQUIRED)
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
031000 AIR CLEANER AND ADAPTER - R&R
053000 RADIATOR ASSEMBLY - R&R
053002 FAN HUB ASSEMBLY - R&R
071001 ALTERNATOR AND A/C COMP BRACKET - R&R
073000 STARTER MOTOR AND DRIVE ASSEMBLY - R&R
125000 HYDRAULIC PUMP (POWER STEERING) - R&R
267-0020A SURGE TANK, RADIATORMOUNTED - R&R
342-1010A TRANS, MANUAL OR AUTOMATEDW/AUX, R/R
556-0065A BUMPER END CAP R/R
644-0015A HOOD R/I (REMOVE AND INSTALL)
667-0020B SPLASH SHIELD (INNER FENDER)
700-0010A A/C SYSTEM RECOVER, VAC,& CHARGE
828-0025A RAIN TRAYR/R

#012000 # CYLINDER HEAD GASKET LEAK - 14.0 14.2 14.4 14.9 -

Includes the following Operations:
000005 FENDER (EACH) - R&R (IF REQUIRED)
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
017000 CAMSHAFT R&R- ONE
017100 CAMSHAFT R&R- (ADDITIONAL CAM IF BOTH ARE REMOVED)
017101 CAMSHAFT FRAME R&R
018000 ROCKER ARM ASSEMBLY R&R- EXHAUST
018500 ROCKER COVER - R&R
021000 INJECTOR - R&R (ONE)
021001 INJECTOR - R&R (EACH ADDITIONAL)
021003 FUEL SYSTEM - PRESSURE TEST
021005 INJECTOR HARNESS ASSEMBLY (INTERMEDIATE CAM FRAME) R&R
021802 DDEC SENSOR - R&R (EACH)
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)
031000 AIR CLEANER AND ADAPTER - R&R
031002 AIR INLET MANIFOLD - R&R
031005 AIR INLET PIPING - R&R
031006 AIR TO AIR PIPING - R&R
035000 TURBO R&R
052000 THERMOSTAT - R&R
053001 FAN - R&R
053002 FAN HUB ASSEMBLY - R&R
053005 COOLING SYSTEM - PRESSURE CHECK
061000 EXHAUST MANIFOLDS - R&R
061007 EGR COOLER / COOLANT COLLECTOR ASSEMBLY - R&R
132200 ENGINE PERFORMANCE TEST
140000 ENGINE TUNE-UP
556-0065A BUMPER END CAP R/R
667-0020B SPLASH SHIELD (INNER FENDER)
828-0025A RAIN TRAYR/R

#021000 # INJECTOR FAILURE (ONE) - 3.8 3.9 4.2 4.5 -

Includes the following Operations:
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
018500 ROCKER COVER - R&R
021000 INJECTOR - R&R (ONE)
021003 FUEL SYSTEM - PRESSURE TEST
021005 INJECTOR HARNESS ASSEMBLY (INTERMEDIATE CAM FRAME) R&R
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
031000 AIR CLEANER AND ADAPTER - R&R
132200 ENGINE PERFORMANCE TEST
 IN CHASSIS SERVICE LEVELS

OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

1 2 3 4 X
NO. REM.
#022000 # HIGH PRESSURE FUEL PUMP FAILURE / LEAK - 6.8 7.1 7.4 7.8 -
Includes the following Operations:
000005 FENDER (EACH) - R&R (IF REQUIRED)
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
015002 GEAR (EACH) - R&R
018500 ROCKER COVER - R&R
021003 FUEL SYSTEM - PRESSURE TEST
021800 SENSOR- CAMSHAFT OR CRANKSHAFT POSITION (CMP OR CKP)
022000 FUEL PUMP ASSEMBLY- R&R (HIGH PRESSURE)
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
022010 FUEL PUMP (LOW PRESSURE)
023000 FUEL MODULE ASSEMBLY - R&R
031005 AIR INLET PIPING - R&R
132200 ENGINE PERFORMANCE TEST
667-0020B SPLASH SHIELD (INNER FENDER)

#031008 # INTAKE THROTTLE VALVE FAILURE - .8 .8 .8 .8 -

Includes the following Operations:
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
031008 INTAKE THROTTLE VALVE R&R
061028 INTAKE THROTTLE VALVE TEST
132100 REPAIR VALIDATION

#061000 # EXHAUST MANIFOLD FAILURE / LEAK - 3.3 3.4 3.5 3.7 -

Includes the following Operations:
000005 FENDER (EACH) - R&R (IF REQUIRED)
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
024007 HC DOSER INJECTION VALVE (NOZZLE) R&R
061000 EXHAUST MANIFOLDS - R&R
061005 EGR COOLER INLET PIPE (EXHAUST) - R&R
132100 REPAIR VALIDATION
667-0020B SPLASH SHIELD (INNER FENDER)

#061006 # EGR VALVE ACTUATOR FAILURE - 2.4 2.5 2.6 2.8 -

Includes the following Operations:
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
061005 EGR COOLER INLET PIPE (EXHAUST) - R&R
061006 EGR VALVE ACTUATOR - R&R
061027 EGR VALVE TEST
132200 ENGINE PERFORMANCE TEST
 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
000001 ENGINE ASSEMBLY - R&R - 21.0 24.0 26.9 29.4 -
Includes the following Operations:
342-1010A TRANS, MANUAL OR AUTOMATEDW/AUX, R/R
556-0065A BUMPER END CAP R/R
644-0015A HOOD R/I (REMOVE AND INSTALL)
828-0025A RAIN TRAYR/R

000005 FENDER (EACH) - R&R (IF REQUIRED) - .2 .2 .2 .2 -

000006 STEERING SHAFT - R&R - .5 .5 .5 .5 -

000007 SEAT (EACH) - R&R - .5 .5 .5 .5 -

000008 FLOOR BOARDS - R&R - .1 .1 .1 .1 -

000009 TRANSMISSION FROM ENGINE (WHEN .9 - - - - -

REMOVED AS PACKAGE)

000010 FENDER R&R (STERLING RIGHT SIDE ONLY IF - - - - - -

REQUIRED- INCLUDES WASHER SOLVENT
BOTTLE)

000011 ENGINE COVER (STERLING MODELS W/DOG - - - .3 - -

HOUSE) R&R
 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
011000 CYLINDER BLOCK R&R 18.0 - - - - -
Includes the following Operations:
012000 CYLINDER HEAD - R&R
013000 CRANKSHAFT (ENGINE REMOVED) - R&R
013100 CRANKSHAFT THRUST WASHERS - R&R
013200 CRANKSHAFT FRONT OIL SEAL - R&R
013300 CRANKSHAFT REAR OIL SEAL - R&R
013500 MAIN BEARINGS - R&R (ALL)
013600 VIBRATION DAMPER - R&R
013700 BELT SET - R&R
013800 CRANKSHAFT PULLEY - R&R
014000 FLYWHEEL - R&R
015000 FLYWHEEL HOUSING / GEAR CASE - R&R
016000 CYLINDER KIT - R&R (ONE)
017000 CAMSHAFT R&R- ONE
017100 CAMSHAFT R&R- (ADDITIONAL CAM IF BOTH ARE REMOVED)
021000 INJECTOR - R&R (ONE)
021800 SENSOR- CAMSHAFT OR CRANKSHAFT POSITION (CMP OR CKP)
021900 MOTOR CONTROL MODULE (MCM) - R&R
022000 FUEL PUMP ASSEMBLY- R&R (HIGH PRESSURE)
023000 FUEL MODULE ASSEMBLY - R&R
023300 FUEL FILTER ELEMENTS (ALL) - R&R
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)
035000 TURBO R&R
041000 OIL PUMP AND SUPPLY TUBES - R&R
042000 OIL FILTER ELEMENT (INCLUDES DRAIN AND REFILL OIL PAN)- R&R
044100 OIL COOLER ELEMENTS - R&R
047000 OIL PAN & GASKET - R&R
052000 THERMOSTAT - R&R
061000 EXHAUST MANIFOLDS - R&R
071000 ALTERNATOR - R&R
073000 STARTER MOTOR AND DRIVE ASSEMBLY - R&R
111000 ENGINE MOUNT (FRONT) - R&R
124000 AIR COMPRESSOR - R&R
125000 HYDRAULIC PUMP (POWER STEERING) - R&R
132000 ENGINE DYNAMOMETER TEST
132200 ENGINE PERFORMANCE TEST
140000 ENGINE TUNE-UP

011005 ENGINE - STEAM CLEAN AND PAINT (WHEN - .3 .3 .3 .3 -

NEEDED)

011900 GENERAL OPERATION FOR CYLINDER BLOCK - - - - - -

(1.1)
 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
012000 CYLINDER HEAD - R&R - 12.1 12.3 12.5 13.0 -
Includes the following Operations:
017000 CAMSHAFT R&R- ONE
017100 CAMSHAFT R&R- (ADDITIONAL CAM IF BOTH ARE REMOVED)
017101 CAMSHAFT FRAME R&R
018000 ROCKER ARM ASSEMBLY R&R- EXHAUST
018001 ROCKER ARM ASSEMBLY R&R- INTAKE
018500 ROCKER COVER - R&R
021000 INJECTOR - R&R (ONE)
021001 INJECTOR - R&R (EACH ADDITIONAL)
021003 FUEL SYSTEM - PRESSURE TEST
021005 INJECTOR HARNESS ASSEMBLY (INTERMEDIATE CAM FRAME) R&R
021802 DDEC SENSOR - R&R (EACH)
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)
031000 AIR CLEANER AND ADAPTER - R&R
031002 AIR INLET MANIFOLD - R&R
031005 AIR INLET PIPING - R&R
031006 AIR TO AIR PIPING - R&R
035000 TURBO R&R
052000 THERMOSTAT - R&R
053001 FAN - R&R
053002 FAN HUB ASSEMBLY - R&R
053005 COOLING SYSTEM - PRESSURE CHECK
061000 EXHAUST MANIFOLDS - R&R
140000 ENGINE TUNE-UP

012002 VALVES AND SEATS - GRIND (ONE CYLINDER) 1.2 - - - - -

012003 VALVE SPRINGS (HEAD REMOVED) - R&R (ONE .2 - - - - -

CYLINDER)

012004 VALVE SEALS (HEAD REMOVED) - R&R ONE .6 - - - - -

CYLINDER

012103 INJECTOR TUBES - REPLACE EACH .4 - - - - -

012104 VALVE GUIDES - R&R ONE CYLINDER .2 - - - - -

012105 VALVE SEATS - REPLACE EACH .2 - - - - -

012106 CYLINDER HEAD - PRESSURE TEST .8 - - - - -

(DISASSEMBLED)

012900 GENERAL OPERATION FOR CYLINDER HEAD - - - - - -

(1.2)

013000 CRANKSHAFT (ENGINE REMOVED) - R&R 5.7 - - - - -

013100 CRANKSHAFT THRUST WASHERS - R&R .3 .5 .5 .5 .5 -

013200 CRANKSHAFT FRONT OIL SEAL - R&R .2 2.2 2.4 2.7 3.2 -
Includes the following Operations:
013600 VIBRATION DAMPER - R&R
013700 BELT SET - R&R
013800 CRANKSHAFT PULLEY - R&R
031005 AIR INLET PIPING - R&R
031006 AIR TO AIR PIPING - R&R
053004 BELT TENSIONER ASSEMBLY - R&R
053007 BELT- R&R(EACH)
 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
013300 CRANKSHAFT REAR OIL SEAL - R&R .3 7.5 8.0 8.0 9.0 -
Includes the following Operations:
014000 FLYWHEEL - R&R
342-1010A TRANS, MANUAL OR AUTOMATEDW/AUX, R/R

013500 MAIN BEARINGS - R&R (ALL) 2.8 4.3 4.3 4.3 4.3 -
Includes the following Operations:
013501 MAIN BEARINGS - R&R (EACH)

013501 MAIN BEARINGS - R&R (EACH) .3 .5 .5 .5 .5 -

013502 ROD BEARINGS - R&R (ALL) 1.8 2.4 2.4 2.4 2.4 -

013503 ROD BEARINGS - R&R (EACH) .2 .4 .4 .4 .4 -

013600 VIBRATION DAMPER - R&R .3 1.1 1.1 1.3 1.5 -

Includes the following Operations:
013700 BELT SET - R&R

013700 BELT SET - R&R .3 .3 .3 .3 .3 -

013800 CRANKSHAFT PULLEY - R&R .2 1.0 1.0 1.1 1.3 -

013900 GENERAL OPERATION FOR CRANKSHAFT (1.3) - - - - - -

014000 FLYWHEEL - R&R .3 .9 .9 .9 .9 -

014900 GENERAL OPERATION FOR FLYWHEEL (1.4) - - - - - -

015000 FLYWHEEL HOUSING / GEAR CASE - R&R 1.4 12.2 13.0 13.5 13.9 -
Includes the following Operations:
013300 CRANKSHAFT REAR OIL SEAL - R&R
014000 FLYWHEEL - R&R
024009 HC DOSER FUEL LINE R&R (NOZZEL SUPPLY)
031000 AIR CLEANER AND ADAPTER - R&R
047000 OIL PAN & GASKET - R&R
073000 STARTER MOTOR AND DRIVE ASSEMBLY - R&R
342-1010A TRANS, MANUAL OR AUTOMATEDW/AUX, R/R

015001 GEAR TRAIN (COMPLETE) - R&R 1.8 3.0 3.2 3.4 3.4 -
Includes the following Operations:
015002 GEAR (EACH) - R&R
015202 ADJUSTABLE IDLER GEAR - R&R
015203 IDLER GEAR ASSEMBLY - ADJUST

015002 GEAR (EACH) - R&R .2 .8 .8 .8 .8 -

015202 ADJUSTABLE IDLER GEAR - R&R .2 .5 .5 .5 .5 -

015203 IDLER GEAR ASSEMBLY - ADJUST .3 - - - - -

015900 GENERAL OPERATION FOR FLYWHEEL - - - - - -

HOUSING OR GEAR TRAIN (1.5)
 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
016000 CYLINDER KIT - R&R (ONE) 4.0 14.2 14.5 14.8 15.2 -
Includes the following Operations:
012000 CYLINDER HEAD - R&R
013502 ROD BEARINGS - R&R (ALL)
013503 ROD BEARINGS - R&R (EACH)
022001 FUEL RAIL- R&R (HIGH PRESSURE)
041000 OIL PUMP AND SUPPLY TUBES - R&R
047000 OIL PAN & GASKET - R&R
061007 EGR COOLER / COOLANT COLLECTOR ASSEMBLY - R&R

016001 CYLINDER KIT - R&R (EACH ADDITIONAL) .3 .6 .6 .6 .6 -

016002 PISTON OIL SPRAY NOZZLE - R&R (EACH) .1 .1 .1 .1 .1 -

016900 GENERAL OPERATION FOR CYLINDER KIT (1.6) - - - - - -

017000 CAMSHAFT R&R- ONE 1.5 5.5 5.7 5.9 6.1 -

Includes the following Operations:
018000 ROCKER ARM ASSEMBLY R&R- EXHAUST
018001 ROCKER ARM ASSEMBLY R&R- INTAKE
018500 ROCKER COVER - R&R
140000 ENGINE TUNE-UP

017100 CAMSHAFT R&R- (ADDITIONAL CAM IF BOTH .1 .3 .3 .3 .3 -

ARE REMOVED)
Includes the following Operations:
018000 ROCKER ARM ASSEMBLY R&R- EXHAUST
018001 ROCKER ARM ASSEMBLY R&R- INTAKE
018500 ROCKER COVER - R&R

017101 CAMSHAFT FRAME R&R 2.0 5.3 6.0 6.3 6.5 -

Includes the following Operations:
017000 CAMSHAFT R&R- ONE
017100 CAMSHAFT R&R- (ADDITIONAL CAM IF BOTH ARE REMOVED)
018000 ROCKER ARM ASSEMBLY R&R- EXHAUST
018001 ROCKER ARM ASSEMBLY R&R- INTAKE
021514 SOLENOID (ENGINE BRAKE) R&R
021800 SENSOR- CAMSHAFT OR CRANKSHAFT POSITION (CMP OR CKP)
022001 FUEL RAIL- R&R (HIGH PRESSURE)
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
140000 ENGINE TUNE-UP

017900 GENERAL OPERATION FOR CAMSHAFT (1.7) - - - - - -

018000 ROCKER ARM ASSEMBLY R&R- EXHAUST .9 3.7 3.9 4.1 4.2 -
Includes the following Operations:
018500 ROCKER COVER - R&R
021005 INJECTOR HARNESS ASSEMBLY (INTERMEDIATE CAM FRAME) R&R
140000 ENGINE TUNE-UP

018001 ROCKER ARM ASSEMBLY R&R- INTAKE .9 3.4 3.5 3.6 3.8 -
Includes the following Operations:
018500 ROCKER COVER - R&R
021005 INJECTOR HARNESS ASSEMBLY (INTERMEDIATE CAM FRAME) R&R
140000 ENGINE TUNE-UP
 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
018002 ROCKER ARM ADJUSTING SCREWS - R&R (PER .1 .2 .2 .2 .2 -
CYLINDER)

018003 ROCKER ARM R&R (EACH) ASSEMBLY .1 .2 .2 .2 .2 -

REMOVED

018300 VALVE SPRINGS AND/OR SEALS (HEAD - 1.0 1.0 1.0 1.0 -
INSTALLED) - R&R (ONE CYLINDER)

018500 ROCKER COVER - R&R .2 1.3 1.4 1.5 1.6 -

Includes the following Operations:
031000 AIR CLEANER AND ADAPTER - R&R

018501 CRANKCASE BREATHER ASSEMBLY - R&R .1 .5 .5 .5 .5 -

018900 GENERAL OPERATION FOR VALVES & - - - - - -

INJECTOR MECHANISMS (1.8)

021000 INJECTOR - R&R (ONE) .6 3.0 3.1 3.4 3.7 -

Includes the following Operations:
018500 ROCKER COVER - R&R
021003 FUEL SYSTEM - PRESSURE TEST
021005 INJECTOR HARNESS ASSEMBLY (INTERMEDIATE CAM FRAME) R&R
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)

021001 INJECTOR - R&R (EACH ADDITIONAL) .1 .5 .5 .5 .6 -

021003 FUEL SYSTEM - PRESSURE TEST - .5 .5 .5 .5 -

021004 COMPRESSION TEST (3 CYLINDERS) MANUAL .7 1.0 1.0 1.0 1.0 -

WITH PSI GAUGE

021005 INJECTOR HARNESS ASSEMBLY .5 1.3 1.4 1.5 1.6 -

(INTERMEDIATE CAM FRAME) R&R
Includes the following Operations:
018500 ROCKER COVER - R&R

021514 SOLENOID (ENGINE BRAKE) R&R .2 .2 .2 .2 .2 -

021800 SENSOR- CAMSHAFT OR CRANKSHAFT .2 .7 .7 .7 .7 -

POSITION (CMP OR CKP)

021801 DDEC CONNECTOR - R&R (EACH) (HARNESS .2 .2 .2 .2 .2 -

REPAIR KIT)

021802 DDEC SENSOR - R&R (EACH) .1 .4 .4 .4 .4 -

021809 TURBO SPEED SENSOR - R&R - .2 .2 .2 .2 -

021816 DELTA P SENSOR R&R .1 .4 .4 .4 .4 -

021817 TURBO COMPRESSOR - OUT TEMP SENSOR - R& .1 .2 .2 .2 .2 -

R

021901 REPROGRAM MCM OR CPC .5 .5 .5 .5 .5 -

 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
022000 FUEL PUMP ASSEMBLY- R&R (HIGH PRESSURE) .5 4.5 4.7 4.9 5.2 -
Includes the following Operations:
018500 ROCKER COVER - R&R
021003 FUEL SYSTEM - PRESSURE TEST
021800 SENSOR- CAMSHAFT OR CRANKSHAFT POSITION (CMP OR CKP)
022010 FUEL PUMP (LOW PRESSURE)
023000 FUEL MODULE ASSEMBLY - R&R
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)

022001 FUEL RAIL- R&R (HIGH PRESSURE) .8 1.4 1.5 1.7 1.9 -
Includes the following Operations:
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)

022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH) .1 .3 .3 .3 .3 -

022900 GENERAL OPERATION FOR INJECTORS OR - - - - - -

ECM (2.1)(2.2)

023000 FUEL MODULE ASSEMBLY - R&R .5 2.7 2.9 3.1 3.3 -

Includes the following Operations:
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)

023300 FUEL FILTER ELEMENTS (ALL) - R&R .1 .4 .4 .4 .4 -

024007 HC DOSER INJECTION VALVE (NOZZLE) R&R .2 1.0 1.0 1.0 1.2 -

024008 HC DOSER BLOCK ASSEMBLY (ELECTRONIC) R .1 1.0 1.3 1.5 1.6 -

&R

024009 HC DOSER FUEL LINE R&R (NOZZEL SUPPLY) .2 1.0 1.0 1.0 1.1 -

025000 FUEL LINE - R&R (LOW PRESSURE) (EACH) .1 .5 .5 .5 .5 -

029900 GENERAL OPERATION FOR FUEL FILTERS AND - - - - - -

LINES (2.3)(2.5)

031000 AIR CLEANER AND ADAPTER - R&R - .4 .4 .4 .5 -

Includes the following Operations:
031001 AIR CLEANER ELEMENT - R&R (EACH)
031005 AIR INLET PIPING - R&R
031006 AIR TO AIR PIPING - R&R

031001 AIR CLEANER ELEMENT - R&R (EACH) - .2 .2 .2 .2 -

031002 AIR INLET MANIFOLD - R&R 3.0 5.0 5.1 5.3 5.6 -
Includes the following Operations:
023000 FUEL MODULE ASSEMBLY - R&R
031000 AIR CLEANER AND ADAPTER - R&R
042001 OIL/COOLANT MODULE ASSEMBLY - R&R
061010 EGR MIXER HOUSING R&R

031005 AIR INLET PIPING - R&R - .3 .3 .3 .3 -

031006 AIR TO AIR PIPING - R&R - .3 .3 .3 .3 -

 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
031007 CHARGE AIR COOLER - R&R (FROM RADIATOR) - .8 .8 .8 .8 -

031008 INTAKE THROTTLE VALVE R&R .1 .3 .3 .3 .3 -

Includes the following Operations:
031006 AIR TO AIR PIPING - R&R

031011 CHARGE AIR COOLER LEAK TEST - .3 .3 .3 .3 -

035000 TURBO R&R .8 1.5 1.6 1.7 1.9 -

Includes the following Operations:
031000 AIR CLEANER AND ADAPTER - R&R
035005 TURBO OIL SUPPLY LINE AND FITTINGS
035006 TURBO OIL DRAIN LINE AND FITTINGS - R&R
061005 EGR COOLER INLET PIPE (EXHAUST) - R&R
061006 EGR VALVE ACTUATOR - R&R

035005 TURBO OIL SUPPLY LINE AND FITTINGS - .1 .1 .1 .1 -

035006 TURBO OIL DRAIN LINE AND FITTINGS - R&R - .1 .1 .1 .1 -

039900 GENERAL OPERATION FOR AIR SYSTEM (3. ) - - - - - -

041000 OIL PUMP AND SUPPLY TUBES - R&R .1 .3 .3 .3 .3 -

041003 LUBE OIL - SYSTEM FLUSH (SEE COMMENT) - 1.0 1.0 1.0 1.0 -

042000 OIL FILTER ELEMENT (INCLUDES DRAIN AND .2 .7 .7 .7 .7 -

REFILL OIL PAN)- R&R

042001 OIL/COOLANT MODULE ASSEMBLY - R&R 1.4 1.7 1.7 1.7 1.8 -
Includes the following Operations:
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)
042000 OIL FILTER ELEMENT (INCLUDES DRAIN AND REFILL OIL PAN)- R&R
061010 EGR MIXER HOUSING R&R

044100 OIL COOLER ELEMENTS - R&R .2 .6 .6 .6 .6 -

Includes the following Operations:
042000 OIL FILTER ELEMENT (INCLUDES DRAIN AND REFILL OIL PAN)- R&R

044101 OIL COOLER PRESSURE TEST .6 - - - - -

047000 OIL PAN & GASKET - R&R .5 1.1 1.1 1.2 1.3 -
Includes the following Operations:
047001 DIPSTICK AND TUBE - R&R

047001 DIPSTICK AND TUBE - R&R .1 .3 .4 .4 .5 -

049900 GENERAL OPERATION FOR LUBRICATING - - - - - -

SYSTEM (4. )
 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
051001 WATER PUMP - R&R .3 1.7 1.8 1.9 2.0 -
Includes the following Operations:
053005 COOLING SYSTEM - PRESSURE CHECK
053007 BELT- R&R(EACH)

051002 COOLING SYSTEM - FLUSH (SEE COMMENT) - .7 .7 .7 .7 -

052000 THERMOSTAT - R&R .3 1.2 1.3 1.4 1.5 -

053000 RADIATOR ASSEMBLY - R&R - 2.3 2.6 2.9 3.2 -

053001 FAN - R&R .1 .4 .5 .5 .5 -

053002 FAN HUB ASSEMBLY - R&R .5 1.5 1.5 1.6 1.7 -

Includes the following Operations:
053001 FAN - R&R

053004 BELT TENSIONER ASSEMBLY - R&R .1 .3 .3 .3 .3 -

053005 COOLING SYSTEM - PRESSURE CHECK - .5 .5 .5 .5 -

053007 BELT- R&R(EACH) - .2 .2 .2 .2 -

059900 GENERAL OPERATION FOR COOLING SYSTEM - - - - - -

(5. )

061000 EXHAUST MANIFOLDS - R&R 1.5 2.6 2.7 2.8 3.0 -

Includes the following Operations:
035000 TURBO R&R
061005 EGR COOLER INLET PIPE (EXHAUST) - R&R
061006 EGR VALVE ACTUATOR - R&R

061005 EGR COOLER INLET PIPE (EXHAUST) - R&R .1 .3 .3 .4 .5 -

061006 EGR VALVE ACTUATOR - R&R .4 1.4 1.5 1.6 1.8 -

Includes the following Operations:
061005 EGR COOLER INLET PIPE (EXHAUST) - R&R
061009 EGR VALVE ACTUATOR CONTROL LINKAGE- R&R

061007 EGR COOLER / COOLANT COLLECTOR .6 2.8 2.9 3.1 3.3 -

ASSEMBLY - R&R
Includes the following Operations:
061005 EGR COOLER INLET PIPE (EXHAUST) - R&R
061008 EGR DELIVERY PIPE AND/OR DELTA P VENTURI PIPE - R&R

061008 EGR DELIVERY PIPE AND/OR DELTA P .1 .3 .3 .3 .3 -

VENTURI PIPE - R&R

061010 EGR MIXER HOUSING R&R .4 1.0 1.0 1.0 1.0 -

Includes the following Operations:
031006 AIR TO AIR PIPING - R&R
031008 INTAKE THROTTLE VALVE R&R
061008 EGR DELIVERY PIPE AND/OR DELTA P VENTURI PIPE - R&R
 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
061027 EGR VALVE TEST - - - - - -

061028 INTAKE THROTTLE VALVE TEST - .1 .1 .1 .1 -

061029 DELTA P, BARO SENSOR, DIAGNOSTIC TEST - - - - - -

061030 EGR COOLER PRESSURE TEST - 1.0 1.0 1.0 1.0 -

069900 GENERAL OPERATION FOR EXHAUST - - - - - -

SYSTEMS (6.1)

071000 ALTERNATOR - R&R .3 .8 .8 .8 .8 -

071001 ALTERNATOR AND A/C COMP BRACKET - R&R .4 1.1 1.1 1.1 1.3 -
Includes the following Operations:
071000 ALTERNATOR - R&R

073000 STARTER MOTOR AND DRIVE ASSEMBLY - R&R .5 1.0 1.0 1.0 1.0 -

079900 GENERAL OPERATION FOR ELECTRICAL - - - - - -

INSTRUMENTS OR IGNITION (7. )

111000 ENGINE MOUNT (FRONT) - R&R .5 2.2 2.4 2.4 2.4 -

Includes the following Operations:
013600 VIBRATION DAMPER - R&R
013700 BELT SET - R&R
013800 CRANKSHAFT PULLEY - R&R

119900 GENERAL OPERATION FOR ENGINE MOUNT - - - - - -

(11.1)

124000 AIR COMPRESSOR - R&R .6 1.8 1.8 1.9 2.1 -

125000 HYDRAULIC PUMP (POWER STEERING) - R&R .1 .5 .5 .5 .5 -

129900 GENERAL OPERATION FOR MISC OR - - - - - -

ACCESSORIES (12. )

132000 ENGINE DYNAMOMETER TEST 4.0 - - - - -

Includes the following Operations:
132001 CHASSIS DYNAMOMETER TEST

132001 CHASSIS DYNAMOMETER TEST - 1.5 1.5 1.5 1.5 -

Includes the following Operations:
132100 REPAIR VALIDATION
132200 ENGINE PERFORMANCE TEST

132100 REPAIR VALIDATION - .2 .2 .2 .2 -

132200 ENGINE PERFORMANCE TEST - .5 .5 .5 .5 -

Includes the following Operations:
132100 REPAIR VALIDATION

139900 GENERAL OPERATION FOR INSPECTIONS (13.2) - - - - - -

 IN CHASSIS SERVICE LEVELS

OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
140000 ENGINE TUNE-UP 1.0 1.0 1.0 1.0 1.0 -

149900 GENERAL OPERATION FOR TUNE-UP (14.0) - - - - - -

267-0020A SURGE TANK, RADIATORMOUNTED - R&R - .5 .5 .5 .5 -

342-1010A TRANS, MANUAL OR AUTOMATEDW/AUX, R/R - 6.5 7.0 6.5 6.5 -

360-0010A PTO R/R - 1.2 1.2 1.2 1.2 -

386-0022A DRIVELINE INSTALLATION (AFTER TOWING - .5 .5 .5 .5 -

ONLY)

460-0015A AIR RESERVOIRR/R - .7 .7 .7 .7 -

556-0065A BUMPER END CAP R/R - - - .5 - -

644-0015A HOOD R/I (REMOVE AND INSTALL) - .9 .9 1.0 1.0 -

667-0020B SPLASH SHIELD (INNER FENDER) - - - .2 - -

700-0010A A/C SYSTEM RECOVER, VAC,& CHARGE - 1.0 1.0 1.0 1.0 -

828-0025A RAIN TRAYR/R - 1.1 1.1 1.1 1.1 -

R11M4 RETORQUE FRONT ENGINE MOUNT BOLTS .2 .7 .7 .7 .7 -

R12C3 APPLY SECONDARY EMISSION LABEL TO .3 .3 .3 .3 .3 -

CASCADIA 113 DAY CAB
 IN CHASSIS SERVICE LEVELS

OPERATION FUEL SYSTEM ENG.

1 2 3 4 X
NO. REM.
021900 MOTOR CONTROL MODULE (MCM) - R&R .2 1.4 1.4 1.4 1.5 -
Includes the following Operations:
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)

021905 ENGINE SENSOR HARNESS R&R 2.0 6.4 6.6 6.8 7.0 -
Includes the following Operations:
047000 OIL PAN & GASKET - R&R

021911 REPROGRAM BOTH MCM AND CPC - .7 .7 .7 .7 -

Includes the following Operations:
021901 REPROGRAM MCM OR CPC

021912 COMMON POWERTRAIN CONTROL MODULE .4 .4 .4 .4 .5 -

(CPC) R&R

021913 CSC LOG FILE (SNAP SHOT) REQUEST- PARKED .3 .3 .3 .3 .3 -

021914 CSC LOG FILE (SNAP SHOT) REQUEST- ROAD - .5 .5 .5 .5 -

TEST

022005 FUEL RESSURE LIMITING VALVE (SAFTY .1 .8 .8 .8 .8 -

RELIEF IN RAIL)

022006 FUEL PRESSURE RELIEF VALVE - .4 .4 .4 .4 -

022007 FUEL 2-STAGE VALVE - .8 .8 .8 .8 -

022008 FUEL PRESSURE REGULATOR VALVE - .2 .2 .2 .2 -

022009 FUEL QUANTITY CONTROL VALVE .5 3.7 3.9 4.1 4.3 -

Includes the following Operations:
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
023000 FUEL MODULE ASSEMBLY - R&R
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)

022010 FUEL PUMP (LOW PRESSURE) .2 1.0 1.0 1.1 1.2 -

Includes the following Operations:
021003 FUEL SYSTEM - PRESSURE TEST

024010 HC DOSER INJECTION VALVE MOUNT .1 .2 .2 .2 .2 -

(EXHAUST) R&R

R10C3 RECALL 10C3 DD PLATFORM EPA07 LOW 1.2 1.2 1.2 1.2 1.2 -
PRESSURE FUEL FLANGE
Includes the following Operations:
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
021003 FUEL SYSTEM - PRESSURE TEST
132100 REPAIR VALIDATION
132200 ENGINE PERFORMANCE TEST
 IN CHASSIS SERVICE LEVELS

OPERATION FUEL SYSTEM ENG.

1 2 3 4 X
NO. REM.
R10C4 HIGH PRESSURE FUEL PUMP ELEMENTS 1.0 6.4 6.4 6.4 6.4 -
Includes the following Operations:
000005 FENDER (EACH) - R&R (IF REQUIRED)
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
018500 ROCKER COVER - R&R
021003 FUEL SYSTEM - PRESSURE TEST
021800 SENSOR- CAMSHAFT OR CRANKSHAFT POSITION (CMP OR CKP)
022000 FUEL PUMP ASSEMBLY- R&R (HIGH PRESSURE)
022010 FUEL PUMP (LOW PRESSURE)
023000 FUEL MODULE ASSEMBLY - R&R
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)
132200 ENGINE PERFORMANCE TEST

R10C4A HIGH PRESSURE FUEL PUMP ELEMENT SERIAL .3 .3 .3 .3 .3 -

NUMBER TAG INSP.

R10C4B 10C4 HIGH PRESSURE FUEL PUMP ELEMENTS - - - 8.8 - -

(CASCAIDA 113)
Includes the following Operations:
000005 FENDER (EACH) - R&R (IF REQUIRED)
011005 ENGINE - STEAM CLEAN AND PAINT (WHEN NEEDED)
018500 ROCKER COVER - R&R
021003 FUEL SYSTEM - PRESSURE TEST
021800 SENSOR- CAMSHAFT OR CRANKSHAFT POSITION (CMP OR CKP)
022000 FUEL PUMP ASSEMBLY- R&R (HIGH PRESSURE)
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
022010 FUEL PUMP (LOW PRESSURE)
023000 FUEL MODULE ASSEMBLY - R&R
025000 FUEL LINE - R&R (LOW PRESSURE) (EACH)
031005 AIR INLET PIPING - R&R
061010 EGR MIXER HOUSING R&R
132200 ENGINE PERFORMANCE TEST
R10C4 HIGH PRESSURE FUEL PUMP ELEMENTS

R12C2A INSPECTION ONLY OF THE HIGH PRESSURE .3 .3 .3 .3 .5 -

FUEL LINES

R12C2AB INSPECTION AND FUEL LINE REPLACEMENT 1.4 1.4 1.4 1.4 1.4 -
RELATED TO 12C2 RECALL
Includes the following Operations:
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
132100 REPAIR VALIDATION

R12C2AC INSPECTION AND FUEL LINE REPLACEMENT 2.1 2.1 2.1 2.1 2.3 -
RELATED TO 12C2 RECALL
Includes the following Operations:
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
132100 REPAIR VALIDATION

R12C2D INSPECTION OF H.P. FUEL LINES BY 1.1 1.1 1.1 1.1 1.1 -
AUTHORIZED FLEET- TRANSPORTED
Includes the following Operations:
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
132100 REPAIR VALIDATION
 IN CHASSIS SERVICE LEVELS

OPERATION FUEL SYSTEM ENG.

1 2 3 4 X
NO. REM.
R12C2E INSPECTION OF H.P. FUEL LINES BY 1.8 1.8 1.8 1.8 2.0 -
AUTHORIZED FLEET- TRANSPORTED
Includes the following Operations:
022002 FUEL LINE- R&R (HIGH PRESSURE)(EACH)
132100 REPAIR VALIDATION
 IN CHASSIS SERVICE LEVELS

OPERATION AIR SYSTEM ENG.

1 2 3 4 X
NO. REM.
031009 INTAKE AIR GRID HEATER R&R .2 .5 .5 .5 .5 -

R09C5 RECALL 09C5 - EPA07 DD13 GRID HEATER 1.0 1.0 1.0 1.0 1.0 -
Includes the following Operations:
021901 REPROGRAM MCM OR CPC

R10M7 RECALL 10M7- EPA07 DD13 / DD15 AIR TEMP - .5 .5 .5 .5 -

SENSOR
Includes the following Operations:
021801 DDEC CONNECTOR - R&R (EACH) (HARNESS REPAIR KIT)
021802 DDEC SENSOR - R&R (EACH)

R10M7A RECALL 10M7- EPA07 DD13 / DD15 AIR TEMP - 1.1 1.1 1.1 1.1 -
SENSOR W/ CONNECTOR
Includes the following Operations:
021801 DDEC CONNECTOR - R&R (EACH) (HARNESS REPAIR KIT)
021802 DDEC SENSOR - R&R (EACH)

R10M9 INTAKE THROTTLE VALVE LOGIC .5 .5 .5 .5 .5 -

REPROGRAM (MCM)

R10M9A INTAKE THROTTLE VALVE LOGIC .7 .7 .7 .7 .7 -

REPROGRAM (MCM & CPC)
 IN CHASSIS SERVICE LEVELS

OPERATION EXHAUST SYSTEM ENG.

1 2 3 4 X
NO. REM.
061009 EGR VALVE ACTUATOR CONTROL LINKAGE- R - .3 .3 .3 .4 -
&R

061064 DIESEL PARTICULATE FILTER (DPF) AND/OR .5 .5 .5 .5 .5 -

DIESEL OXIDATION CATALIST (DOC)

062600 REGENERATION OF ATD (PARKED) - .7 .7 .7 .7 -

FC2659A EGR DIAGNOSTIC LABOR- INPECT FOR - .1 .1 .1 .1 -

EXHAUST LEAK

FC2659B EGR DIAGNOSTIC LABOR- DELTA P SENSOR - .2 .2 .2 .2 -

FC2659C EGR DIAGNOSTIC LABOR- TEMP SENSOR - .1 .1 .1 .1 -

FC2659D EGR DIAGNOSTIC LABOR- HARNESS REPAIR - - - - - -

FC2659E EGR DIAGNOSTIC LABOR- DELTA P VENTURI - .3 .3 .3 .3 -

FC2659F EGR DIAGNOSTIC LABOR- REPROGRAM MCM - .5 .5 .5 .5 -

(SOFTWARE UPDATE)
Includes the following Operations:
021901 REPROGRAM MCM OR CPC

FC2659G EGR DIAGNOSTIC LABOR- EGR VALVE - .4 .4 .4 .4 -

FC2659H EGR DIAGNOSTIC LABOR- EGR HOT PIPE - .4 .4 .4 .4 -

(DELIVERY PIPE)

FC2659I EGR DIAGNOSTIC LABOR- EGR COOLER - .4 .4 .4 .4 -

FC2791A EGR DIAGNOSTIC LABOR SRA3 PULL ROD - .1 .1 .1 .1 -

FC2791B EGR DIAGNOSTIC LABOR HARNESS REPAIR - - - - - -

FC2791C EGR DIAGNOSTIC LABOR- EGR VALVE - .2 .2 .2 .2 -

FC2791D EGR DIAGNOSTIC LABOR- EGR ACTUATOR - .2 .2 .2 .2 -

FC2791E EGR DIAGNOSTIC LABOR- INSTALL TEST MCM - .5 .5 .5 .5 -

 IN CHASSIS SERVICE LEVELS

OPERATION MISCELLANEOUS ENG.

1 2 3 4 X
NO. REM.
124008 AIR COMPRESSOR UNLOADER VALVE (10TS-19) - .3 .3 .3 .3 -
 IN CHASSIS SERVICE LEVELS

OPERATION FREIGHTLINER ENG.

1 2 3 4 X
NO. REM.
939-6220D NO PROBLEM FOUND (NPF) - 1.0 1.0 1.0 1.0 -