2009 Fifth International Conference on MEMS NANO, and Smart Systems

Low Power Microcontroller Based Simple Smart Token Number Display System
Rajesh Kannan Megalingam, Sreenath P S, Devidayal Soman, Jessin P A, Srikanth S
Amrita Vishwa Vidyapeetham, Kollam, Kerala, India.
Email: [email protected], [email protected], [email protected], [email protected],
[email protected]

Abstract: The inconvenience encountered in many public dealing II. GENERAL OVERVIEW OF THE SYSTEM
places like restaurants, banks, canteens etc. where people
Block Diagram of the Token Number Display System
normally follow queue system has called for many solutions to
speed up and ease the dealings. In this paper we show a low OPERATOR DISPLAY CUSTOMER DISPLAY

power microcontroller based smart token number display system 2 X 1"

SEVEN SEGMENT DISPLAY
2 X 8"
SEVEN SEGMENT DISPLAY

to overcome the inconvenience mentioned above. This system is

used to display two digit numbers from 0 to 99 using two sets of
display units, one being user display and the other, customer 74LS47 74LS47

display. Using this system the customers need not wait in the BCD TO SEVEN
SEGMENT
BCD TO SEVEN
SEGMENT
DECODER/DRIVER DECODER/DRIVER
queue but come to get their order once their token number is SOUND
GENERATING

displayed in the large customer display. It consists of two MODULE

portions: a display unit and a processing unit. The software

design in the processing unit is accomplished using PIC16F877A
microcontroller. The power saving mode is achieved by putting
PIC MICROCONTROLLER
the microcontroller in sleep mode. A peripheral keypad is
interfaced with the microcontroller. Each set of display unit
consists of two seven segment displays which get input from a
BCD decoder/driver operating in open collector configuration. POWER SUPPLY TO ENTIRE
The token number display system with low power mode UNIT SYSTEM
4X3
mentioned here is unique in the sense that it is controlled by KEYPAD

software to go in sleep mode to save power.

Keywords: Sleep, Low power, Token number display. Fig 1. Block diagram of the PIC microcontroller based token number display
system
I. INTRODUCTION
The token number display system basically consists of six
In our university campus canteen token numbers are blocks as shown in Fig 1. They are as follows: PIC
announced using microphone. It causes lot of confusion due to microcontroller – 16F877A, keypad, display units, 74LS47
similarity in phonetics; such as ‘seventeen’ and ‘seventy’ BCD to Seven segment decoder/driver, and a 5V/12V power
sounds alike. Moreover customers sitting far from the counter supply. A detailed description of each block is given below.
are unable to hear the numbers being announced vocally. It is
always observed that visuals catch attention immediately and A. Microcontroller – PIC16F77A[1]
clearly than acoustics. The present situation demands a token PIC16F877A is one of the most commonly used
number display system. Tokens are distributed on ‘first come, microcontrollers especially in automotive, industrial
first serve’ basis and as soon as the service is ready for the appliances and consumer applications. We use 40-pin DIP
customer, the attendant has to just enter the token number package of PIC16F877A which operates at a supply voltage of
which will be displayed on a large seven segment display with 5V and a frequency of 4MHz. Here we utilize the SLEEP
an alarm. The customer need not wait in the queue once their instruction of the microcontroller to enter the power down
order is placed. They can have a chat or ease, till their token mode.
number is displayed and then can get their order.
1) Low power or Power down mode
Our system is unique in the sense that we put the entire
system in the low power mode when the system is not in use, Low power or power down mode is entered by executing
to reduce the power consumption. In the first part of the paper, SLEEP instruction. The I/O ports maintain the status they had
the overview of the system is given which is followed by the before the SLEEP instruction was executed (driving high, low
brief working of each of the blocks in the system. In the final or high-impedance). For lowest power consumption in this
part of the paper we give the testing method, tools used, mode, all the I/O ports are placed at either VDD or VSS,
debugging and the experimental results. Also the estimated ensuring that no external circuitry is drawing current from I/O
power consumption is tabulated. pin. The active low MCLR pin is kept at a logic level high.
The device wakes up from SLEEP through external input on
MCLR pin or PORTB change interrupt.

978-0-7695-3938-6/09 $25.00 © 2009 IEEE 171

DOI 10.1109/ICMENS.2009.42
 74LS47

Fig 3. Schematic representation of open collector configuration of 74LS47

0 through 9. The display unit comprises of BCD-to-7-Segment

Decoder/Driver and two sets of seven-segment displays.
1) 74LS47-BCD to seven segment decoder/driver
The PIC microcontroller can be directly used to drive the
Fig 2. Circuit diagram of Keypad
seven segment display. Due to the limited number of ports and
B. Keypad limited current output of PIC give rise to the need of driver
In this system we use 4x3 matrix keypad which reduces ICs. Another advantage of using the driver IC is that PIC can
the I/O pin count to 7 which otherwise would be 12. Larger be programmed to output the BCD of the number resulting in
keypads show an even greater efficiency. interfacing two seven segment displays with PORTC and
The internal circuitry of a 4x3 keypad is as shown in Fig 2. PORTD. The BCD code of the number is sent to 74LS47
The four rows are read in via RB7:4 with internal pull-up BCD to seven segment decoder/driver [2] which provides the
resistors enabled. The three columns connected to RB1:3 can outputs that passes through appropriate segments to display
be individually selected in turn by driving the appropriate pin the decimal digit.74LS47 has 25mA sink current in open
low, thus scanning through the matrix. The switch contacts are collector configuration.
normally open and, because of the pull-up resistors, read as Fig 3. shows the BCD-to-7-Segment Decoder/Driver
logic 1. If a switch connected to a low column line is closed (74LS47) being used to drive a 7-Segment common anode
then the appropriate row line is low. This means that once the LED readout. Each segment consists of one or two LEDs. The
closed key row has been detected the column: row intersection anodes of the LEDs are all tied to Vcc (+5V/+12V). The
is known. The 330Ω resistors limit the current through the cathodes of the LEDs are connected through current–limiting
switch. resistors to the appropriate outputs of the decoder/driver.
1) Debouncing a) Open collector configuration
A key is a mechanical device with spring action. When a The term open-collector typically refers to a transistor
key is pressed/ released it takes a few milliseconds to settle to output where the collector (output) of the transistor is not
ON/OFF state. In the interim period, the contact may be made connected to a positive voltage. Since a transistor used in
and broken repeatedly due to the vibration of the moving outputs is a saturated switch, the collector needs to be
mechanism. The duration of the bounce and the high connected to a positive voltage to complete the transistor
frequency of vibration associated with it depends on the key circuit. This positive voltage need not be any specific value as
structure. During the bounce period the status of the key is not long as it is above the transistor saturation level. Because of
clearly defined. The effect of bounce can be nullified either this, an open collector output can be connected to a range of
using dedicated hardware or software. voltages using a pull-up resistor. This resistor is required for
Here the debounce is handled by the software program. the output to function as it completes the transistor's circuit.
One way of filtering out bounce and noise induced in the Many logic chips and circuits use open-collector outputs for
connections between keypad and the electronics is using a reasons such as creating hardware logic and interfacing
debounce subroutine. It scans the state of the keypad by different voltage levels.
keeping the previous reading in memory. It returns the key 2) Display units
pad state only if no change occurs over a short period of
Display module consists of two sets of displays: operator
polling. Usually a delay period is assumed over which the
display and customer display. When the user enters the token
level of the key press signal should not change. The delay
number to be displayed in the large seven segment customer
period depends on the quality of the keypad, ambient noise
displays mounted high on the wall, the same can be viewed by
and processor speed.
the user in the small 1’’ seven segment displays placed next to
C. Display the keypad. The 8” seven segment display is constructed by
One of the most popular methods for displaying numerical
data which can be understood readily by the user or operator
uses a 7-segment configuration to form the decimal characters

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 indicating the availability of service. The system takes care of
the false triggering of sound system without entering token
number. If the system remains idle, that is, no number is
entered for a certain amount of time; the system enters the low
power mode. To resume, the system is reset. The power
supply unit provides the required power for the entire system.
Fig 4. Circuit diagram of 5V power supply
IV. EXPERIMENTS AND RESULTS
mounting seven individual segments on a mica sheet. Both the The construction and implementation of the system was
displays are driven by the 74LS47 BCD-to-seven segment carried out in different stages in order to obtain the expected
decoder/driver, which is interfaced to the common anode results. Overall system design was divided into modules
operator display through 330Ω current-limiting resistors. The which were individually designed and tested before the
open collector configuration of 74LS47 decoder is utilized to integration of the various subsystems. Software design was
drive the large customer display, which requires an operating started in MPLAB IDE. A series of program was written in
voltage of 8-12 V. PIC assembly language. It was then compiled and simulated in
the MPLAB environment. The MPASM assembler (the
D. Power Supply assembler) is a command-line or Windows-based PC
A 5V/12V DC supply is all that required for the working application that provides a platform for developing assembly
of the circuit. The microcontroller requires 5V supply for its language code for Microchip's PIC microcontroller families.
working. The display driver ICs and the seven segment The version we used was MPLAB IDE 7.3. After satisfactory
displays require the 5V/12V power supply for their proper result was obtained the interactive simulation was carried out
working. The circuit diagram or the 5V power supply is in Proteus. This software is a revolutionary interactive system
shown in Fig 3. level simulator developed by Labcenter Electronics. The
A microcontroller based system requires a power supply version we used was Proteus 6.9 SP5 with Advanced
which provides constant DC power. A transient on the power Simulation. This product combines mixed mode circuit
supply could result in system failure. The power supply unit simulation, micro-processor models and interactive
designed is 5V DC and is not affected by variation in the AC component models to allow the simulation of complete
serving as input to the transformer. A 230 V transformer is microcontroller based designs. The circuit diagram of the
used with output voltage of 9V. Token number display simulation in Proteus is shown in the
Four 1N4007 diodes are arranged to form a bridge Fig 5.
rectifier, which converts the AC to DC and satisfies the Initially the keypad was tested with a few set of LEDS.
charging current demands of the filter capacitor. The DC The connections and the conditions of keypad was thus
voltage varies above and below an average value. This verified. The seven segment displays were interfaced with
variation is called ripple voltage. In order to reduce ripple 74LS47 BCD to seven segment decoder/driver to which the
voltage to a very small value, the DC voltage needs to be
filtered. Filter capacitors of capacitance 1000 µF were chosen
to reduce the ripple voltage contained in a rectified voltage, to
a relatively filtered voltage which resembles a smooth DC
voltage as much as possible.
The regulator receives the input of a fairly constant DC
voltage and supplies, as output, a somewhat lower value of
DC voltage, which it maintains fixed or regulated over a wide
range of load current or input variation. The LM7805
regulator maintains a 5V DC supply voltage to the system.
The main circuit diagram of the system is shown in Fig 4.
III. WORKING OF THE SYSTEM
The number entered through the keypad is given as input
to the PIC microcontroller. The keypad is matrix 4x3
telephonic keypad. The microcontroller identifies the key with
the help of a keypad scanning algorithm described later in the
paper. Initially both the operator and customer displays are set
to 00. It sends the corresponding BCD equivalent of the
entered number to the 7447 BCD to seven segment
decoder/driver which drives the operator display. When the
‘BUZ’ key is pressed, the numbers in the operator display are
Fig 5. Proteus Simulation output
exhibited in the large customer display with a pleasant sound

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 TABLE II. ENERGY CONSUMPTION OFF PIC16F877A AT VDD = 5V, FOSC = 4
M Z
MH

Mode Time in Order Energy Total

seconds count consumption consumption
kWh kWh
Active 7500 300 4.17 x 10-4
4.18 x 10-4
Sleep 28500 nil 6.33 x 10-7

VI. POWER CONSUMPTION

O ESTIMATION

A. Power consumed by PIC P microcontroller

The power consumpttion of the PIC16F877A
microcontroller for supply volltage (VDD) 5V at 20MHz clock
frequency (Pmax) is 1.0W. To find the power consumption at
4MHz clock frequency the folllowing formula is used [3].

P = VDDD 2 *f * C (1)

Substituting the values for P = 1 W, VDD = 5 V and fmax =

Fig 6. Testing of the system on a breaddboard 20 MHz we obtain capacittance C = 2nF which when
substituted in same formula with
w VDD = 5 V and f = 4 MHz
BCD inputs were manually set to test the varrious conditions of results in P = 0.2W. If only one
o token is issued the number
the common anode seven segment displaay. The PIC was will be displayed for 25 seconnds when the order is ready. If
mounted on special base with oscillator em mbedded in it. The more than one token is issueed and more than one order is
keypad and one set of display were assembleed and tested with ready at a time, the time for which a token is displayed is
various input combinations. Before the resuults were obtained, reduced to 5 seconds. The PIC C microcontroller remains active
the count for polling the keypad was obtaained by trial and for 25 seconds before it goes into low power sleep mode for
error. Fig 6 shows the bread board connnections with PIC the worst case. As a worst caase about 300 tokens are to be
microcontroller, keypad and a set of displays driven by displayed at an interval of 255 seconds for one day, the PIC
74LS47 driver/decoder. remains in active mode foor 7500 seconds. The power
The larger operator display was mountedd on a mica sheet. consumption of PIC in sleep mode is 80 µW. The Table II
It is operated in open collector configurattion with 74LS47 shows the total power consum mption of the PIC is active and
decoder/driver. Later a sound system drivven by relay was sleep modes.
interfaced with the PIC microcontroller to aleert the customer.
B. Power consumption of 74LS47 BCD to Seven
V. SURVEY segment Decoder/Drivver
Our university has three campuses. For this
t research work Typical power dissipationn of 74LS47 BCD to seven
a survey was conducted in the university campus
c canteen at segment decoder/driver is 35m
mW. it remains active until the
Amritapuri Campus. The canteen having a dimension 15m x system is switched off. Normaally it remains active for about
15m, has a capacity to accommodate 170 people at a time. It 10 hours. The Table III shows the total power consumption of
functions from 8:00am to 6:00pm, which caan be classified as 74LS47 BCD-to-seven-segmennt decoders/driver.
peak and non peak hours. The Table I illusstrates findings of C. Power consumption of Seven Segment Display
the survey. The large seven segment display
d requires 8V and 36 mA
TABLE I. DISTRIBUTION OF CUSTOMERS IN PEAK TIME AND NON PEAK TIME
per segment which is operatedd in open collector configuration
of 74LS47. It dissipates 288m mW per segment. In worst case
Duration Average no.
A where all the seven segments are
a switched on for it consumes
o customers
of 2016mW for each display whiich remains active until the PIC
Peak time 8:00am – 10:00am 100 goes into sleep mode. The pow wer consumption of the display
11:30am – 1:00pm 150
3:30pm – 5:00pm 100
unit in the sleep mode is zero since
s all the segments are turned
10:00am – 11:30am 20 off by applying logic level loww to the zero blanking input to
Non – peak 1:00pm – 3:30pm 40 the 74LS47 BCD-to-seven-ssegment decoders/drivers. The
time 5:00pm – 6:00pm 30 Table IV shows the total power p consumption of seven
segment display.

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 TABLE III. POWER CONSUMPTION OF 74LS47 BCD-TO-SEVEN-SEGMENT that state until the device wakes from Sleep. A customized
DECODERS/DRIVER
seven segment display was assembled from individual
Time in Power Energy Total segments which can be seen even from a few meters. When
seconds consumption consumption consumption sleep mode is enabled this system consumes only about 7% of
(mW) (kWh) (kWh) the total energy consumed by the conventional token number
36000 35 3.5 x 10-4 1.4 x10-3 display systems without sleep mode.
ACKNOWLEDGMENT
TABLE IV. ENERGY CONSUMPTION OF SEVEN SEGMENT DISPLAY AT VDD = 8
V AND ISEGMENT = 36 mA We would like to acknowledge the Almighty GOD who gave
us strength and health to successfully complete this venture.
Mode Time in Energy Energy We also wish to express our heart-felt gratitude to Amrita
Seconds consu- consumption Total Vishwa Vidyapeetham, in particular the Digital library, for
mption one one display consumption
segment (7 segments) (kWh) access to their research facilities and for providing us the
kWh kWh laboratory facilities for conducting the research. The authors
Active 7500 6 x10-4 4.2 x 10-3
8.4 x 10-3
wish to express their deep gratitude to all persons who helped
Sleep 28500 0 0 them directly or indirectly towards the successful completion
of this paper.
TABLE V. TOTAL ENERGY CONSUMPTION OF THE LOW POWER TOKEN
NUMBER DISPLAY SYSTEM VS CONVENTIONAL SYSTEMS
REFERENCES
Sleep Total Total Total Total [1] PIC 16F87XA Microcontroller datasheet, Microchip Technologies Inc.
feature consumpt consum- consum- consumption [2] 74LS47 Datasheet, Texas instruments.
enabled -ion of ption of ption of of the system [3] Neil Weste and Kamran Eshragian, ‘Principles of CMOS VLSI
PIC 74LS47 seven kWh Design’,Second edition, Prentice Hall.
microcon decoders/ segment [4] T.R Padmanabhan ‘Introduction to microcontrollers and their
troller drivers display applications’, Narosa Publication.
kWh kWh kWh [5] B.L Theraja ‘A Textbook of Electrical Technology’, paperback.
yes 4.18 x 10-4 1.4 x10-3 8.4 x 10-3 1.022 x 10-3 [6] Arun Kumar Singh, 'Microcontroller and Embedded System’ , 1st
no 2 x 10-3 1.4 x10-3 5.6 x 10-2 5.94 x 10-2 Edition.
[7] Ms. Seint Seint Htwe “ Remote Token Display and Sound System”,
D. Total power consumption World academy of science, engineering and technology.
The Table V shows the total power consumption token [8] Bylander, E.G., ‘‘Electronic Displays,’’ McGraw-Hill Edition, Inc.,
number display systems with sleep feature enabled and the 1979.
[9] Floyd, T.L., ‘‘Electronic Devices I and II,’’ 4 ed., Prentice Hall
th

system without low power mode. International, Inc., (1996).

From the Table V it can be inferred that a low power token [10] Wilkinson, B. and Makki, R., ‘‘Digital System Design,’’ Prentice Hall,
number display system with sleep mode enabled consumes International (UK) Ltd., 1992.
only about 7% of the total energy consumed by the
conventional token number display systems.
VII. FUTURE WORK
The main limitations of this device are use of only two
digit numbers from 0 to 99. Speech processing capabilities can
be included to make announcements of the number being
displayed using ICs like SP0256. The system can be
interfaced with computer using USART (Universal
Synchronous Asynchronous Receive Transmit) module of the
PIC16F877A eliminating the telephonic keypad and thus
making it suitable for the future scenario.
VIII. CONCLUSION
This is a unique microcontroller based token number
display system which enters a low power state when kept idle
for certain amount of time, reducing power consumption
which is a great advantage in the times of energy crisis. This
system consists of a 4x3 telephonic keypad to enter the token
number which is identified by microcontroller and drives the
display driver which in open collector mode drives the large
seven segment display. The low power state of the system is
attained using the ‘sleep’ instruction which shuts down the
module clocks while transmission/reception will remain in

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