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Yarn Setting & Classimat

1. The document provides quality control data and machine settings for Basher Spinning Mills Ltd., including yarn count, machine speed, and efficiency percentages. 2. It includes channel and count channel settings for both carded and combed processes, with percentage lengths for thin places, splices, and faults distribution. 3. The data tracks classification faults, raw material faults, drafting faults, and total cuts to monitor yarn quality.

Uploaded by

Md. Mamunur Rashid
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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491 views

Yarn Setting & Classimat

1. The document provides quality control data and machine settings for Basher Spinning Mills Ltd., including yarn count, machine speed, and efficiency percentages. 2. It includes channel and count channel settings for both carded and combed processes, with percentage lengths for thin places, splices, and faults distribution. 3. The data tracks classification faults, raw material faults, drafting faults, and total cuts to monitor yarn quality.

Uploaded by

Md. Mamunur Rashid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Basher Spinning Mills Ltd.

QUALITY CONTROL DEPARTMENT


Yarn Classimate Format
Date: 27/08/2021
M/C NO. Yarn Count : Speed = m/min.
Group no. Lot No. : Drum Effy% = %

Channel Setting: T. Thin Place Splice Setting: M/C Wise Different Setting
% Length % Length % Length Name of M/C Setting Area Setting Value

N T Jp CLP Grid bar setting

S H1 Jm Wings setting
CLC-3
L H2 U Beater Speed

H1 H3 DBA

H2 H4 Yarn Cuts / 100 km. Guage(Flat-cyl)


Carding
H3 H5 N. Cuts Flat Speed(mm/min)

H4 H6 S. Cuts Del.Speed (m/min)

H5 L. Cuts B.Roller guage


B.D/F
H6 T. Cuts Break draft

Cp B.Roller guage
F.D/F
Count Channel Setting: Cm Break draft

% Length F.D. Setting CCp B.Roller guage

Cp % Length CCm TPI


Simplex
Cm FD FD Break draft

CCp H1 Jp Spacer

CCm H2 Jm B.Roller guage

Pearl Chain H3 PC Ring Break draft

Sensivity H4 Y.F. Spacer

Fault Dist. H5 Y.J.


No. of Fault H6 Y.B
Total Cuts
Classification Fault:

% A4 B4 C4 D4 E
Objectionable Faults(A4+B4+C3+C4+D3+D4)=

400 A3 B3 C3 D3

250 A2 B2 C2 D2
Raw material Faults(A1+A2+A3+B1+B2+C1+C2+D1+D2)=

150 A1 B1 C1 D1

100 F G
Drafting Faults(C1+C2+C3+C4+D1+D2+D3+D4+E+F+G+H1+H2+I1+I2=

45

0 1.0 2.0 4.0 8.0 32.0 (cm)

-30 H2 I2

-45 H1 I1

-75
Prepared By SrQ.C.O A.M(Q.C) Executive Director
BASHER SPINNING MILLS LTD.
QUALITY CONTROL DEPARTMENT
Carded Process
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 225% T -25% 25cm Jp 120% 4.0cm
S 150% 1.6cm H1 -55% 1.2cm Jm -40%
L 25% 25cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 0 H6 -60% 6.0cm
H5 0 0
Count Channel Setting: F.D. Setting F.D. Setting(White)
% Length % Length % Length
Cp +12% FD 5% 1.8cm FD 5% 0.2cm
Cm -12% 10cm H1 8% 1.0cm H1 7% 0.4cm
CCp +13% H2 12% 1.2cm H2 9% 0.7cm
CCm -13% 10cm H3 20% 1.7cm H3 9% 0.7cm
Pearl Chain H4 15% 2.0cm H4 9% 0.9cm
Sensivity 35% 1cm H5 8% 2.0cm H5 7% 0.9cm
Fault Dist. 8cm H6 6% 2.0cm H6 5% 0.9cm
No. of Fault 8
Combed Process
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 225% T -25% 25cm Jp 115% 3.5cm
S 140% 1.4cm H1 -55% 1.2cm Jm -40%
L 25% 25cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 0 H6 -60% 6.0cm
H5 0 0
H6 0 0
Count Channel Setting: F.D. Setting F.D. Setting(White)
% Length % Length % Length
Cp +12% FD 5% 1.8cm FD 5% 0.2cm
Cm -12% 10cm H1 8% 1.0cm H1 6% 0.4cm
CCp +13% H2 12% 1.2cm H2 8% 0.6cm
CCm -13% 10cm H3 20% 1.7cm H3 8% 0.6cm
Pearl Chain H4 15% 2.0cm H4 8% 0.8cm
Sensivity 35% 1cm H5 8% 2.0cm H5 6% 0.8cm
Fault Dist. 8cm H6 6% 2.0cm H6 5% 0.8cm
No. of Fault 8 No. of F
White setting(2)
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 280% T -28% 27cm Jp 120% 4.0cm
S 180% 2.5cm H1 -55% 1.2cm Jm -40%
L 30% 30cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 0 H6 -60% 6.0cm
H5 0 0
Count Channel Setting: F.D. Setting
% Length % Length
Cp +12% FD 5% 0.3cm
Cm -12% 10cm H1 8% 0.5cm
CCp +13% H2 10% 0.8cm
CCm -13% 10cm H3 10% 0.8cm
Pearl Chain H4 10% 1.0cm
Sensivity 40% 10cm H5 8% 1.0cm
Fault Dist. 10cm H6 6% 1.0cm
No. of Fault 16

White setting(3)
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 280% T -28% 27cm Jp 120% 4.0cm
S 180% 2.5cm H1 -55% 1.2cm Jm -40%
L 30% 30cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 0 H6 -60% 6.0cm
H5 0 0
H6 0 0
Count Channel Setting: F.D. Setting
% Length % Length
Cp +12% FD 5% 0.5cm
Cm -12% 10cm H1 8% 0.8cm
CCp +13% H2 20% 1.0cm
CCm -13% 10cm H3 15% 1.0cm
Pearl Chain H4 12% 1.0cm
Sensivity 40% 10cm H5 8% 1.0cm
Fault Dist. 10cm H6 6% 1.0cm
No. of Fault 16

Normal setting
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 280% T -28% 27cm Jp 120% 4.0cm
S 180% 2.5cm H1 -55% 1.2cm Jm -40%
L 30% 30cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 0 H6 -60% 6.0cm
H5 0 0
H6 0 0
Count Channel Setting: F.D. Setting
% Length % Length
Cp +12% FD 5% 1.8cm
Cm -12% 10cm H1 8% 1.0cm
CCp +13% H2 12% 1.2cm
CCm -13% 10cm H3 20% 1.7cm
Pearl Chain H4 15% 2.0cm
Sensivity 40% 10cm H5 8% 2.0cm
Fault Dist. 10cm H6 6% 2.0cm
No. of Fault 16

Savio Pollar All Card Process


NSL Thick Places Thin Places PF
NSL-1 290% 0.4cm T-1 -49% 2.6cm PF Period Regularity 80%
NSL-2 160% 1.5cm T-2 -39% 7.1cm PF Nomber of Fault 30
NSL-3 43% 14.0cm T-3 -24% 31.0cm
NSL-4 19% 120.0cm T-4 15% 140.0cm

JP Splice FD Foegin matter C/CC


JP Adjust to NSL FD-1 40% 0.4cm cp 15.0% 6.0m
Level 0% FD-2 28% 1.3cm cm -15.0%
F Clearing Active FD-3 5% 4.0cm ccp 20.9% 10.6%
U 80% ccm 17.4% -10.5%

Lycra Process
NSL Thick Places Thin Places C/CC
NSL-1 480% 0.6cm T-1 -49% 2.6cm cp 15.0% 6.0m
NSL-2 140% 8.1cm T-2 -39% 7.1cm cm -15.0%
NSL-3 43% 100cm T-3 -24% 31.0cm ccp 20.9% 10.6%
T-4 15% 140.0cm ccm 17.4% -10.5%

JP Splice FD Foegin matter


JP Adjust to NSL FD-1 39% 0.4cm
Level 0% FD-2 18% 1.3cm
F Clearing Active FD-3 5% 4.0cm
U 90%
Slub Process
Slub Process
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 0% T -35% 35cm Jp 220% 4.0cm
S 200% 2.0cm H1 0% 1.2cm Jm -40%
L 40% 40.0cm H2 0% 1.5cm U 90%
H1 0% 2.5cm H3 0% 1.8cm
H2 0% 2.8cm H4 0% 2.2cm
H3 0% 3.5cm H5 0% 5.0cm
H4 0 0 H6 0% 6.0cm
H5 0 0
H6 0 0
Count Channel Setting: F.D. Setting F.D. Setting(White)
% Length % Length % Length
Cp +12% FD 5% 1.8cm FD 5% 0.3cm
Cm -12% 10cm H1 8% 1.0cm H1 7% 0.5cm
CCp +13% H2 12% 1.2cm H2 10% 0.8cm
CCm -13% 10cm H3 20% 1.7cm H3 10% 0.8cm
Pearl Chain H4 15% 2.0cm H4 10% 1cm
Sensivity H5 8% 2.0cm H5 7% 1cm
Fault Dist. H6 6% 2.0cm H6 5% 1cm
No. of Fault

Fancy Yarn
K1 220% 5cm
K2
K3
Combed Process
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 225% T -25% 25cm Jp 112% 3.3cm
S 140% 1.4cm H1 -55% 1.2cm Jm -40%
L 30% 30cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 0 H6 -60% 6.0cm
H5 0 0
H6 0 0
Count Channel Setting: F.D. Setting F.D. Setting(White)
% Length % Length % Length
Cp +12% FD 5% 1.8cm FD 5% 0.2cm
Cm -12% 10cm H1 8% 1.0cm H1 6% 0.4cm
CCp +13% H2 12% 1.2cm H2 8% 0.6cm
CCm -13% 10cm H3 20% 1.7cm H3 8% 0.6cm
Pearl Chain H4 15% 2.0cm H4 8% 0.8cm
Sensivity 40% 10cm H5 8% 2.0cm H5 6% 0.8cm
Fault Dist. 10cm H6 6% 2.0cm H6 5% 0.8cm
No. of Fault 16
BASHER SPINNING MILLS LTD.
QUALITY CONTROL DEPARTMENT
Blow Room Setting
CLP 4º

CL-C3 15/25/30

Better Speed 65%

DBA 12º
Carding Setting
Sliver Hank 0.116

Delivery Speed 213

Flat Speed 310

Cylinder Speed 560

Liker-in Speed 1150

Draft 100

DFK 300
Finisher Drawing Setting
Sliver Hank 0.116

Delivery Speed 700 M/min

Break Draft 1.13

Thread Draft 140

Sliver Cut Draft 150

Break Draft Distance 45

Main Draft Distance 40


Simplex Setting
Roving Hank 0.73

R.P.M 1150

TPI 0.99

Bobbin Length 1800


Comber Setting
Nips/Min 460

Miter/Min 230

Top/Com 1.00

Noil/Index 9.5
BASHER SPINNING MILLS LTD.
QUALITY CONTROL DEPARTMENT
Ring Setting

Back Roller to Middle Roller 52 mm

Middle Roller to Front Roller 44 mm

Ring Cup Dia 40/54/3.2mm

Wharve Dia 18.5 mm

Roller Dia(Back&Front) 27 mm

Roller Dia(Middle) 25 mm

Top Apporn 37/28/1mm

Bottom Apporn 83/30/1 mm

Spindle Tape Size 2567/11/0.6 mm

Ring Traveller Tipe MS/HF


BASHER SPINNING MILLS LTD.
QUALITY CONTROL DEPARTMENT
Uster Setting for Murata Auto Conner Machine
Carded Process
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 230% T -30% 30cm Jp 120% 4.0cm
S 160% 2.0cm H1 -55% 1.2cm Jm -40%
L 30% 30cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 #VALUE! H6 -60% 6.0cm
H5 0 0
H6 0 0
Count Channel Setting: F.D. Setting F.D. Setting(White)
% Length % Length % Length
Cp +12% FD 6% 2.2cm FD 5% 0.4cm
Cm -12% 10cm H1 8% 1.4cm H1 8% 0.6cm
CCp +13% H2 12% 1.6cm H2 10% 0.8cm
CCm -13% 10cm H3 20% 2.1cm H3 10% 0.8cm
Pearl Chain H4 15% 2.4cm H4 10% 1.0cm
Sensivity 35% 1cm H5 8% 2.4cm H5 7% 1.0cm
Fault Dist. 8cm H6 6% 2.4cm H6 5% 1.0cm
No. of Fault 8

Combed Process
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 230% T -25% 25cm Jp 115% 3.5cm
S 150% 1.6cm H1 -55% 1.2cm Jm -40%
L 30% 30cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 #VALUE! H6 -60% 6.0cm
H5 0 0
H6 0 0
Count Channel Setting: F.D. Setting F.D. Setting(White)
% Length % Length % Length
Cp +12% FD 6% 2.2cm FD 5% 0.4cm
Cm -12% 10cm H1 8% 1.4cm H1 7% 0.5cm
CCp +13% H2 12% 1.6cm H2 8% 0.8cm
CCm -13% 10cm H3 20% 2.1cm H3 10% 0.8cm
Pearl Chain H4 15% 2.4cm H4 10% 1.0cm
Sensivity 35% 1cm H5 8% 2.4cm H5 7% 1.0cm
Fault Dist. 8cm H6 6% 2.4cm H6 5% 1.0cm
No. of Fault 8
BASHER SPINNING MILLS LTD.
QUALITY CONTROL DEPARTMENT

Carded Process
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 230% T -30% 30.cm Jp 120% 4.0cm
S 160% 2.0cm H1 -55% 1.2cm Jm -40%
L 30% 30.cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 0 H6 -60% 6.0cm
H5 0 0
H6 0 0 Carded Process
Count Channel Setting: F.D. Setting F.D. Setting(White)
% Length % Length % Length
Cp +12% FD 6% 2.2 cm FD 5% 0.2cm
Cm -12% 10cm H1 8% 1.4cm H1 7% 0.4cm
CCp +13% H2 12% 1.6 cm H2 9% 0.7cm
CCm -13% 10cm H3 20% 2.1 cm H3 9% 0.7cm
Pearl Chain H4 15% 2.4 cm H4 9% 0.9cm
Sensivity 35% 1.0cm H5 8% 2.4 cm H5 7% 0.9cm
Fault Dist. 8.0cm H6 6% 2.4 cm H6 5% 0.9cm
No. of Fault 8

Combed Process
Channel Setting: T. Thin Place Splice Setting:
% Length % Length % Length
N 230% T -25% 25cm Jp 115% 3.5cm
S 150% 1.6cm H1 -55% 1.2cm Jm -40%
L 25% 25cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 0 H6 -60% 6.0cm
H5 0 0 Combed Process
H6 0 0
Count Channel Setting: F.D. Setting F.D. Setting(White)
% Length % Length % Length
Cp +12% FD 6% 2.2 cm FD 5% 0.2cm
Cm -12% 10cm H1 8% 1.4cm H1 6% 0.4cm
CCp +13% H2 12% 1.6 cm H2 8% 0.6cm
CCm -13% 10cm H3 20% 2.1 cm H3 8% 0.6cm
Pearl Chain H4 15% 2.4 cm H4 8% 0.8cm
Sensivity 35% 1cm H5 8% 2.4 cm H5 6% 0.8cm
Fault Dist. 8cm H6 6% 2.4 cm H6 5% 0.8cm
No. of Fault 8

Channel Setting: T. Thin Place Splice Setting:


% Length % Length % Length
N 225% T -25% 25cm Jp 115% 3.5cm
S 140% 1.4cm H1 -55% 1.2cm Jm -40%
L 25% 25cm H2 -50% 1.5cm U 90%
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.0cm
H4 0 0 H6 -60% 6.0cm
H5 0 0
H6 0 0
Count Channel Setting: F.D. Setting
% Length % Length
Cp +12% FD 5% 1.8cm
Cm -12% 10cm H1 8% 1.0cm
CCp +13% H2 12% 1.2cm
CCm -13% 10cm H3 20% 1.7cm
Pearl Chain H4 15% 2.0cm
Sensivity 35% 1cm H5 8% 2.0cm
Fault Dist. 8cm H6 6% 2.0cm
No. of Fault 8
CIS COTTON
LOT-33
CARDED PROCESS COMBED PROCESS CARDED & COMBED

F.D. Setting(White) F.D. Setting(White) F.D. Setting (Normal)


% Length % Length % Length
FD 5% 0.2 cm FD 5% 0.2 cm FD 5% 1.8 cm
H1 7% 0.4cm H1 6% 0.3cm H1 8% 1.0cm
H2 9% 0.7 cm H2 8% 0.6 cm H2 12% 1.2 cm
H3 9% 0.7 cm H3 8% 0.6 cm H3 20% 1.7 cm
H4 9% 0.9 cm H4 8% 0.8 cm H4 15% 2.0 cm
H5 7% 0.9 cm H5 6% 0.8 cm H5 8% 2.0 cm
H6 5% 0.9 cm H6 5% 0.8 cm H6 6% 2.0 cm
U.S.A COTTON
LOT-34
CARDED PROCESS COMBED PROCESS

F.D. Setting(White) F.D. Setting(White)


% Length % Length
FD 5% 0.3 cm FD 5% 0.4 cm
H1 10% 0.7cm H1 9% 0.7cm
H2 12% 1.0 cm H2 12% 1.0 cm
H3 12% 1.0 cm H3 12% 1.0 cm
H4 12% 1.2 cm H4 12% 1.1 cm
H5 10% 1.2 cm H5 9% 1.1 cm
H6 7% 1.2 cm H6 6% 1.1 cm

U.S.A COTTON
LOT-34
CARDED PROCESS COMBED PROCESS CARDED & COMBED

F.D. Setting(White) F.D. Setting(White) F.D. Setting (Normal)


% Length % Length % Length
FD 5% 0.5 cm FD 5% 0.5 cm FD 5% 2.2 cm
H1 10% 1.0cm H1 10% 1.0cm H1 8% 1.4cm
H2 12% 1.2 cm H2 12% 1.2 cm H2 12% 1.6 cm
H3 12% 1.2 cm H3 12% 1.2 cm H3 20% 2.1 cm
H4 12% 1.4 cm H4 12% 1.4 cm H4 15% 2.4 cm
H5 10% 1.4 cm H5 10% 1.4 cm H5 8% 2.4 cm
H6 7% 1.4 cm H6 7% 1.4 cm H6 6% 2.4 cm
LOT-36
CARDED PROCESS COMBED PROCESS CARDED & COMBED

F.D. Setting(White) F.D. Setting(White) F.D. Setting (Normal)


% Length % Length % Length
FD 5% 0.5 cm FD 5% 0.5 cm FD 6% 2.2 cm
H1 10% 1.0cm H1 10% 1.0cm H1 8% 1.4cm
H2 12% 1.2 cm H2 12% 1.2 cm H2 12% 1.6 cm
H3 12% 1.2 cm H3 12% 1.2 cm H3 20% 2.1 cm
H4 12% 1.4 cm H4 12% 1.4 cm H4 15% 2.4 cm
H5 10% 1.4 cm H5 10% 1.4 cm H5 8% 2.4 cm
H6 7% 1.4 cm H6 7% 1.4 cm H6 6% 2.4 cm
Carded process
Channel Setting: Thin Place
% Length % Length
N 230% T -30% 30.cm
S 160% 2.cm H1 -55% 1.2cm
L 30% 30.cm H2 -50% 1.5cm
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.cm
H4 H6 -60% 6.cm
H6

F.D. Setting
% Length
FD 6% 2.2cm
H1 8% 1.4cm
H2 12% 1.6cm
H3 20% 2.1cm
H4 15% 2.4cm
H5 8% 2.4cm
H6 6% 2.4cm

Combed process

Channel Setting: Thin Place


% Length % Length
N 230% T -25% 25.cm
S 150% 1.6cm H1 -55% 1.2cm
L 30% 30.cm H2 -50% 1.5cm
H1 130% 2.5cm H3 -40% 1.8cm
H2 140% 2.8cm H4 -40% 2.2cm
H3 150% 3.5cm H5 -65% 5.cm
H4 H6 -60% 6.cm
H5

F.D. Setting
% Length
FD 6% 2.2cm
H1 8% 1.4cm
H2 12% 1.6cm
H3 20% 2.1cm
H4 15% 2.4cm
H5 8% 2.4cm
H6 6% 2.4cm
H6 6% 2.4cm

SLUB process

Channel Setting: Thin Place


% Length % Length
N T -30% 30.cm
S 200% 2.cm H1 0% 1.2cm
L 40% 40cm H2 0% 1.5cm
H1 0% 2.5cm H3 0% 1.8cm
H2 0% 2.8cm H4 0% 2.2cm
H3 0% 3.5cm H5 0% 5.cm
H4 H6 0% 6.cm
H5

F.D. Setting
% Length
FD 6% 2.3cm
H1 8% 1.5cm
H2 12% 1.7cm
H3 20% 2.2cm
H4 15% 2.4cm
H5 8% 2.4cm
H6 6% 2.4cm
Channel Setting:
% Length
N 240%
S 160% 1.6cm
L 25% 25cm
H1 130% 2.5cm
H2 140% 2.8cm
H3 150% 3.5cm
H4 0 0
H5 0 0
H6 0 0

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