A LT E R N AT O R S AAK compact

APPLICATIONS
• for passenger cars
• for commercial vehicles
• for heavy-duty applications
• for special applications

F eatures
• high specific power and efficiency
• small dimensions
• low weight
• low noise level
• higher protection against accidental contact
• long life operation

DESIGN
The alternator is a three-phase, 12-pole
synchronous self-excited generator with two
internal fans and built-in regulator and rectifier.
The compact construction and carefully selected
materials assure improved technical
characteristics and long life, service free,
operation even under the harshest conditions
of high and low temperatures, salt spray,
humidity, water, dust, vibrations, aggressive
liquids.
MAIN TECHNICAL DATA Stator
The stator has a three-phase winding on a laminated
Type AAK Compact pack. The selected design and high filling factor of the
stator slots provides improved cooling, low noise and
high output characteristics.
Nominal voltage 14V 28V
Cooling
Nominal current 70A-120A 40A – 60A Two internal fans positioned on the claw poles provide
more effective cooling with lower noise and higher
protection against accidental contact as well as higher
Stator diameter 125 mm output.

Rotor
Weight ~5.3 kg without pulley
Smaller slip rings provide higher brush durability, even
at high speeds. Encapsulated slip rings offer increased
Max. speed 20,000 RPM durability of the alternator.

Rectifier
Regulator Built-in or separate Sandwich construction of the rectifier with press fit
Monofunction or multifunction Zener diodes provides the low temperatures of the
rectifier diodes, high resistance to vibrations and
Microelectronic technology protection of loads on the vehicle against alternator
overvoltages. The installation of the rectifier on the
Pulleys and drive Different types according to customers' outer side of the rear end bracket ensures flexible
arrangement of all types of terminals.
end brackets requirements.
Regulator
Terminals Screw and/or blade terminal The regulator together with the brush holder is
assembled on the rear end bracket. Regulators use
microelectronic technology and are mono or
Drive end bearings Type 6303, 6304E, 62304E multifunction. The highest quality of brushes ensure
long life of the alternator.
Rear end bearing Type 6003 Brackets - Bearings - Pulleys
Brackets, bearings and pulleys are made according to
Power diodes Press fit Zener diodes
the customers’ requirements. A range of special sealed
bearings makes it possible to design alternators for
specific installations, operating in the harshest
Protection of the slip Protected against ingress of solid foreign conditions whilst achieving long, maintenance free life.
rings and brushes matter and powerful water jets (IP 56)
Electrical terminals
Electrical terminals are according to the requirements
Ambient temperature From - 40ºC to + 110ºC of the customers.
A LT E R N AT O R S AAK compact

CROSS SECTION 1 2 3 4 5 6 7 8

9
Pos 1 … Pulley

Pos 2 … Drive end bearing

Pos 3 … Drive end bracket

Pos 4 … Stator with winding

10
Pos 5 … Rotor

o 125 mm
Pos 6 … Rear bracket 11

Pos 7 … Rectifier with diodes

12
Pos 8 … Protective cover
13
Pos 9 … Terminals B+, D+, W

Pos 10 …Rear bearing 14

Pos 11 …Slip rings

Pos 12 …Brush

Pos 13 …Brush holder with voltage regulator

140 mm
Pos 14 …Rubber gaskets

CHARACTERISTICS

I(A) I(A)
120 120A 80

105 70

95A 60A
90 60
85A 55A
80A 50 50A
75
70A 45A
60 40 40A

45 30

30 20
U=const.=13V U=const.=27V
15 To=23ºC±5ºC 10 To=23ºC±5ºC

0 0
0 1000 2000 3000 4000 5000 6000 7000 0 1000 2000 3000 4000 5000 6000 7000

n(RPM) n(RPM)

I (A) at I (A) at I (A) at I (A) at

n ° (RPM) 1800 RPM 6000 RPM n ° (RPM) 1800 RPM 6000 RPM
14V 70A 1000 47 70 28V 40A 1000 23 40
14V 80A 1100 40 80 28V 45A 1100 22 45
14V 85A 1000 47 84 28V 50A 1200 22 50
14V 95A 1100 42 94 28V 55A 1250 21 55
14V 120A 1400 30 115 28V 60A 1400 18 60

CONNECTION DIAGRAM D+ B+ B- W D-
REGULATOR

DF D+
G