NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA

PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND

OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

NUCLEAR POWER CORPORATION OF INDIA LIMITED

(A GOVT. OF INDIA ENTERPRISE)
Gorakhpur Haryana Anu Vidyut Pariyojana (GHAVP),
Distt-Fatehabad, Haryana

DOCUMENT ACCEPTANCE NOTE

W.O. No. : GHAVP/1&2/CIVIL/WO-078, Dt.15.02.2019

Name of Document : JHA FORCONCRETING OF RAFT/PCC/RCC/FILLCRETE

Submitted By : M/S -TATA Projects Limited.

Name of Work : Construction for main plant building and structures and other
associated works (civil package-II) of Gorakhpur Haryana Anu
Vidyut pariyojana-1&2.
Registration No. :

Above procedure / proposal has been reviewed at our end and found conforming to the
requirement of NPCIL specification / relevant code and hence accepted.

SIGNATURE WITH
NPCIL NAME AND DESIGNATION
DATE
SHRI.NITESH BUDHANI,SO/C(CIVIL)

SHRI. GURPREET SINGH BHATIA,SO/D(CIVIL)

CHECKED BY
SHRI.CHANDRAMANI MANISH,SO/C(I&FS)

SHRI.PANKAJ ARORA,SO/E(CIVIL)
REVIEWED BY
SHRI.A K SHARMA,SO/E(CIVIL)

SHRI.K V SHARMA-HEAD(I&FS)
CONCURRED BY

SHRI. S K GUPTA,CE(CIVIL)
APPROVED BY

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

NUCLEAR POWER CORPORATION OF INDIA LIMITED

(A GOVT.OF INDIA ENTERPRISE)
Gorakhpur Haryana Anu Vidyut Pariyojana (GHAVP1&2)

JHA FORCONCRETING OF RAFT/PCC/RCC/FILLCRETE

Work Order No : GHAVP-1&2/CIVIL/078 Dt.15.02.2019

TPL DOCUMENT NO. :

NPCIL Procedure Reg. No. : Date :

PREPARED BY :

ENGINEER

REVIEWED BY :

SAFETY OFFICER

APPROVED BY :

PROJECT MANAGER/RCM

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

JHA FORCONCRETING OF RAFT/PCC/RCC/FILLCRETE

1. Tools and tackles required : Concrete mixer, Concrete pump, Vibrator, Boom Placer, De- watering
pump. PPE's required : Helmet, hand gloves, Goggle, Shoes/Gum boots, Ear plug etc.
2. Authorization required : Work Permit, Height pass.
3. Section-In Charge :

Table 1 JHA FOR CONCRETING OF RAFT/PCC/RCC/FILLCRETE

Sl.N Sequence of the Potential hazards Protection measures to Action by

o job be taken
1 De- a) Worker may come 1. All rotating parts should Engineer/
watering/Slush in contact with be barricaded/ guarded. Electrical
Removal the rotating parts Engineer
of machine and 2. Use Proper PPE, Safety
contaminated Helmet, Gum boots,
water. Rubber Hand Gloves
While handling water.

1. Earthing & other

b) Electric Shock electrical line should be
checked before
operation.

2. Electrical cable joints

should be
avoided/properly
connected.
2 Transportation of a) Unskilled operator 1. Only authorized driver Engineer/
Transits mixer of transit mixture should operate the transit Electrical
& Improper mixer. Engineer
illumination 2. Speed limit should not be
more than 15 kmph
3. Reverse Horn should be
made available
4. Approach and departure
area of transit mixer
should be planned in
advance where required.
5. Proper ramp for concrete
unloading in
bucket/pump should be
provided.
6. One signal man should be
deputed for proper

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

signaling.
7. Adequate turning area
and end stoppage for
transit mixer should be
provided.
b) Contact with 8. Proper illumination to be
rotating maintained.
parts/Moving part.
All rotating parts/Moving part
to be guarded.

3 Placing of  Toppling of 1. Pump Should be rested Engineer/

concrete pump/ pump. on firm ground and firm Electrical
Placer with base. Engineer
Connecting 2. Unauthorized persons
concrete pipe shall be kept away from the
line immediate are of the
machine.

 Struck by Place away from heavy

other moving traffic area.
vehicle.

 Leakage of 1. Leak proof coupler is to

be provided at joints.
pipe line at
2. When quick release pipe
joints.
clamps are used, locking
pin shall be engaged to
avoid accidental release.

1.Check Out Oil Leak

2.Boom movement should
 Placer boom be clear from HT line /OH
HT line
3. Flexible (Elephant Trunk)
hose should be properly
clamped and two ropes at
the end shall be provided to
control the movement of
hose.

4 Unloading of Hitting the 1. Stop blocks are to be Engineer/

concrete into pump/person by placed. Electrical
pump by transit transit mixer. 2. No persons shall stand Engineer
mixer between the reversing truck

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

and hopper.
3. Proper signal to be given
by signal man.

Over pouring of 1. Proper communication

concrete into pump should be ensured.
hopper. 2. Operation by trained
pump operator should be
ensured.

Entanglement caught 1. Pump chamber should

in-between be provided with girder.
2. Person should not use
hand to clear the jam
3. Only trained persons
are allowed.

5. Placing of Contact with 1. Rubber hand gloves, construction

concrete chemicals or gumboots & goggles to be engineer /
concrete Time office
used during concreting
work.
2. Washing of hands before
eating & drinking at the
end of work.

Choking of pipeline. 1. Adequate workable

consistency should be
maintained.
2. Supporting of pipe line at
bends.
3. Regular concrete pump
strokes should be
maintained.
4. Use of excessive sharp
angle ends should be
avoided.
5. ON/OFF signal lamp with
buzzer or manual signaling
system shall be provided at
placement and pumping
locations.

1. The pipe should not be

bent more than safe angle.
2.Care should be taken to
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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

Bursting of pipe line keep up the continuous

flow of concrete.
3. When the flow is in
upward direction, utmost
care is to be taken.
4.The operation should be
supervised by experienced
supervisor.
5. The healthiness of the
pipe line shall be checked
before use.

1. Workmen shall not allow

Overexertion to work beyond 12 hrs.
2. Weekly off shall be
given to workmen after 6
days.
3. Availability of rest
room, toilet and drinking
water shall be ensured.

a) Striking against 1. Obstruction to be Construction

the vehicle, removed. Engineer
objects & fall of
person 2. Proper housekeeping to
be maintained.

3. Illumination of 100 lux to

be maintained in the
area of work.

4. Person/signal man
should not stand/sit on
back of vehicle while
concrete pouring/parked
transit mixer.

5. While giving signal for

transit mixer, signal man
should be standing at the
driver side and 2
meter away from vehicle.

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

6 Placement of a) Crane failure 1. Ensure tower crane and Construction

concrete with load lifting appliances are Engineer /
bucket load tested and certified by Fleet
competent person and Engineer
available with valid
documents.

2. Ensure that the

maximum safe load of the
tower crane is more than
the weight of filled mortar
bucket to be lifted.
3. Healthiness of the bucket
shall be ensured.

b) Sling failure 1. Sling and `D' shackles

because of loose `D' should be tested by
shackles or broken competent person.
slings etc.
2. Use proper `D' shackles
and ensure its strength and
capacity.

3. Use proper SWL rated

slings

4. Deploy trained signal

man.

c) Fall of concrete 1. Buckets handled by

bucket crane should be inspected
prior to each operation.
Following points should be
taken care of:
a. Safety latch of the hook.
b. Condition of slings &
crane stability.
c. Welded joints.
d. Closing & locking of exit
door of the bucket.
2. Care must be taken that
the loose mortar does not
fall off during lifting.
3. Men should be moved
away from the swinging
area.

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

4. Unloading and loading

area shall have proper
lighting.

1 .Before handling of
d) Failure of concreteconcrete bucket closing and
bucket lifting locking of existing door
should be checked.
2. Welding joints shall be
checked.
3. Healthiness of concrete
bucket should checked by
FED.
7. Use of Vibrator Unsafe operation of 1. Vibrator shall be properly Construction
vibrator/ Electric earthed and cable joints Engineer /
shock FED Engineer
should be proper.

2. ELCB to be provided.

3. Trained person should be

deployed for vibration
activity.
Use hand
4. Proper supervision
gloves which
should be ensured. will observe
vibration
All PPE’s required for
Vibration white finger vibration activity to be
ensured.
8 Green cutting of a. Fly of loose 1. Use of appropriate PPE Constructio
concrete aggregate (goggle). should be n Engineer
operation ensured
2.position of green cutting
gun at a distance of
approx. 500 mm from the
surface shall be maintained
b. Fall of retarder
1. Any spillage of retarder
should be cleaned off.
c. Failure of air
compressor pipe. 1. Use of heavy duty pipe
should be ensured.

2.All pipes to be connected

with snap on coupler &
Seal.
9 Ball passing Hitting by flying 1. Ensure non-entry of construction
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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

operation. fragments outside person within the engineer

area during the operation.
Area to be Guarded.

2. Use of Ball catcher at the

delivery opening to arrest
the ball should be ensured.

TABLE 2 CHECKLIST FOR CONCRETING OF

RAFT/ PCC/RCC/FILLCRETE
Name of Project :
Job No. :
Inspected By :
Date :

STATUS
SL. REMARK
NO DESCRIPTION YES N S
O
1. Ground for machine parts/concrete pump/Boom placer is YES NO
leveled and compacted properly?
2. Whether water level is less than 3 degree maintained in YES NO
Boom placer placement?
3. Whether Green card system implemented for all the YES NO
vehicles like transit mixer, Back hoe loader, Wheel loader
and boom placer?
4. Workmen wearing necessary PPE’s like safety helmet, YES NO
rubber hand gloves, gum-boot, ear plug, goggles as
applicable.
5. All rotating parts like gears, chains, rollers& belt are YES NO
covered / barricaded.
6. Experienced /authorized operators are deployed for YES NO
transit mixers/ concrete pump/Boom placer.
7. Proper area for concrete unloading in bucket/pump/boom YES NO
placer provided.
8. Whether signal man is deputed for proper signaling of YES NO
transits mixer/concert pump operation.
9. Whether platforms were provided at the boom YES NO
placer/pump unloading point?
10. Whether stoppers were provided at the boom YES NO
placer/concrete pump point?
11. Whether transits mixer runs at less than 15kmph speed at YES NO
site.
12. Adequate turning area and end stoppage for transit mixer YES NO
provided.
13. Earthing & other electrical line checked before operation. YES NO

Page 9 of 10
 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA – CONCRETING OF RAFT/PCC/RCC/FILLCRETE

14. Whether Vibrators are properly earthed and cable joints YES NO
are proper.

15. Whether pipe clamps and locking pin are used at YES NO
concrete pipe line joints
16. Whether Stop blocks are to be placed for transit mixer. YES NO

17. Is Barricading is provided at ball pass area to Ensure non- YES NO

entry of personnel within the area
18. Is Proper supervision is available. YES NO

19. Is Proper housekeeping is maintained around work area YES NO

20. Is Illumination of 100 lux available at work area during YES NO

night concreting?
21. Whether all the workmen were pre-briefed about the job YES NO
and hazard associated?
22. Earthing & ELCB to be provided for Electrical Distribution YES NO
board?
23. Is Bucket inspected before handle like Safety latch of the YES NO
hook, Condition of slings, Welded joints?
24. Whether Care to be taken for prevent bursting of pipe YES NO
line?
25. Whether tested crane/boom placer deployed at work site? YES NO

26. Material handling tools / tackles/slings are tested and YES NO

recorded?
Is Two shift arrangement is made to prevent the
27. workmen continuing the work beyond 12 hrs. in case of
major pour? YES NO
A shift register to be checked to confirm the same
28. Whether the persons are given weekly off? YES NO

29. Whether rest room toilet, drinking water facilities are

available nearby work area? YES NO
30. Whether Proper access is provided to reach the YES NO
concreting area?

31. Barricading shall be ensured at the edges and proper access

to be provided? YES NO

Name: Name:
Signature: Signature:
(Site Engineer) (Safety Engineer)

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