02.04.

19

02.04.19

02.04.19

02.04.19

02.04.19
 INSPECTION & TEST PLAN Testing & Commissioning of Moving Walks
Doha Metro - Green Line Elevated & At Grade Doc.: M009-SPH-TCH-PRO-00008 Rev. 1 Date: 01-04-2019 ITP_00008

Intervention Points (# - Engineer/Engineer's Assistant to be notified by Contractor of readiness of Hold Point and Witness Intervention Points)

Legend: H= Hold Point - WIR to be issues and work shall not proceed without approval/waiver from responsible party ; W= Witness Point - WIR to be issued and work may proceed if responsible party does not attend ; R="Record Review"- (The
documents to be submitted for review)

Checks Intervention Points

Verification

Engineer's
Contractor
Control Documents

Engineer/
# Works

Assistant

3rd Party
Checking Activity to be Responsible Required

Subcon.
Acceptance Criteria Documents
Performed Job function Frequency
Vol. Clause

1.0 System Readiness Checks

Approved T&C
Procedure Approved/ Approved with Before Pre-
MEP Construction Completion Check approved installation SPH MEP
1.1 M009-SPH-MEP-PRO- Comments Installation IREs commissioning H H R N/A MCCC/ IRN Sign-off
Handover document Manager
00011 rev. 3 (w/o major comments) Checks
(Sec. 3.4.1, page 6)
Equipment calibration and QCS 2010 Before each test
1.2 Equipment certificate for testing 8.7.7 Equipment valid certificate QCI H R R N/A Equipment certificate
testing Sect.1 measurement
2.0 Pre-Commissioning Checks (PSAT)
Approved T&C
Procedure Before starting a
2.1 PRE-STAND ALONE TESTING Working sheet Site Engineer H H R N/A T&C PSAT IRE
M009-SPH-MEP-PRO- specific activity
00011 rev. 3
Check standard details of
For each moving
the moving walk as per Approved T&C
walk. After the
project requirements Procedure
Unit Description and Visual T&C / Site completion of
2.2 (specifications & motor M009-SPH-MEP-PRO- Visual verification at site H W R N/A TKEQ/TCP02/F-02-01
Inspection Engineer mechanical and
nameplate) and visual 00011 rev. 3
electrical
inspection of other (Sec. 4.1, pages 8-10)
installation.
equipments.
≥100mm for gap of
balustrades to the wall,
70mm-100mm for handrail
For each moving
width, min. of 2300mm for
Check the standard safety Approved Drawing and walk. After the
clear height above
Safety Distances and distances & measurements T&C Procedure T&C / Site completion of
2.3 step/pallet, ≥80mm for H W R N/A TKEQ/TCP02/F-02-01
Measurements of main components as per M009-SPH-MEP-PRO- Engineer mechanical and
distance bet. outer edge of
project specifications. 00011 rev. 3 electrical
handrail & wall and not
installation.
<160mm distance bet..the
handrails of adjacent moving
walk
For each moving
Approved T&C
walk. After the
Check the insulation Procedure
> 0.5 MΩ at 1000 Vdc Test T&C / Site completion of
2.4 Insulation Test (Motor Cables Only) resistance of the motor M009-SPH-MEP-PRO- H W R N/A TKEQ/TCP02/F-01
Voltage Engineer mechanical and
cables. 00011 rev. 3
electrical
(Sec. 4.2, page 10)
installation.

Property: TC Dept. Status: Final

M009-TKE-MEP-ITP-00006 Rev. 1 1 of 4 SPH JV Internal Use Only
 INSPECTION & TEST PLAN Testing & Commissioning of Moving Walks
Doha Metro - Green Line Elevated & At Grade Doc.: M009-SPH-TCH-PRO-00008 Rev. 1 Date: 01-04-2019 ITP_00008

Intervention Points (# - Engineer/Engineer's Assistant to be notified by Contractor of readiness of Hold Point and Witness Intervention Points)

Legend: H= Hold Point - WIR to be issues and work shall not proceed without approval/waiver from responsible party ; W= Witness Point - WIR to be issued and work may proceed if responsible party does not attend ; R="Record Review"- (The
documents to be submitted for review)

Checks Intervention Points

Verification

Engineer's
Contractor
Control Documents

Engineer/
# Works

Assistant

3rd Party
Checking Activity to be Responsible Required

Subcon.
Acceptance Criteria Documents
Performed Job function Frequency
Vol. Clause

For each moving

Approved T&C
walk. After the
Check the continuity of all Procedure
Criteria as per approved T&C / Site completion of
2..5 Continuity Check safety devices (top & M009-SPH-MEP-PRO- H W R N/A TKEQ/TCP02/F-02-01
check sheets Engineer mechanical and
bottom pit). 00011 rev. 3
electrical
(Sec. 4.1, page 10)
installation.
For each moving
Approved T&C
walk. After the
Check the voltage of the Procedure
Criteria as per approved T&C / Site completion of
2.6 Field Wirings and Voltage main power supply (line M009-SPH-MEP-PRO- H W R N/A TKEQ/TCP02/F-01
check sheets Engineer mechanical and
side). 00011 rev. 3
electrical
(Sec. 4.3, page 11)
installation.
3.0 Commissioning Checks (SAT)
Approved T&C
After Pre-
Procedure T&C / Site
3.1 STAND ALONE TESTING (SAT) Working sheet Commissioning R H R N/A T&C SAT IRE
M009-SPH-MEP-PRO- Engineer
Checks
00011 rev. 3
After completion of pre-
Approved T&C
commissioning checks and For each moving
Procedure T&C / Site
before commencing the Criteria as per approved walk, after pre-
3.2 Safety Barricades & Signages M009-SPH-MEP-PRO- Engineer / HSE H W R N/A TKEQ/TCP02/F-03-01
next activity, ensure that all check sheets commissioning
00011 rev. 3 Officer
safety pre-cautions are checks.
(Sec. 4.3, page 10)
available.

Approved T&C
Check the voltage on the For each moving
Procedure
Voltage Check, Equipment controller. Equipments Criteria as per approved T&C / Site walk, after pre-
3.3 M009-SPH-MEP-PRO- H W W N/A TKEQ/TCP02/F-03-01
Levelling, Handrail & Brakes levelling, handrail tension & check sheets Engineer commissioning
00011 rev. 3
braking distance. checks.
(Sec. 4.3, page 12)

Approved T&C
For each moving
Procedure
Check the slow speed & full Criteria as per approved T&C / Site walk, after pre-
3.4 Functional Check M009-SPH-MEP-PRO- H W W N/A TKEQ/TCP02/F-03-01
speed current at NO LOAD. check sheets Engineer commissioning
00011 rev. 3
checks.
(Sec. 4.4, page 12-19)

Property: TC Dept. Status: Final

M009-TKE-MEP-ITP-00006 Rev. 1 2 of 4 SPH JV Internal Use Only
 INSPECTION & TEST PLAN Testing & Commissioning of Moving Walks
Doha Metro - Green Line Elevated & At Grade Doc.: M009-SPH-TCH-PRO-00008 Rev. 1 Date: 01-04-2019 ITP_00008

Intervention Points (# - Engineer/Engineer's Assistant to be notified by Contractor of readiness of Hold Point and Witness Intervention Points)

Legend: H= Hold Point - WIR to be issues and work shall not proceed without approval/waiver from responsible party ; W= Witness Point - WIR to be issued and work may proceed if responsible party does not attend ; R="Record Review"- (The
documents to be submitted for review)

Checks Intervention Points

Verification

Engineer's
Contractor
Control Documents

Engineer/
# Works

Assistant

3rd Party
Checking Activity to be Responsible Required

Subcon.
Acceptance Criteria Documents
Performed Job function Frequency
Vol. Clause

Approved T&C
For each moving
Check all the safety Procedure
Safety Features Check, Lights & Criteria as per approved T&C / Site walk, after pre-
3.5 features, lights and the M009-SPH-MEP-PRO- H W W N/A TKEQ/TCP02/F-03-01
Cleaning check sheets Engineer commissioning
cleanliness of the unit. 00011 rev. 3
checks.
(Sec. 4.3, page 12-19)

4.0 System Integration Test (SIT)

Approved T&C
After Pre-
Procedure T&C / Site
4.1 System Integration Test (SIT) Working sheet Commissioning R W W N/A TKEQ/TCP02/F-03-01
M009-SPH-MEP-PRO- Engineer
Checks
00011 rev. 3
Moving walk should stop
Approved T&C when Fire Signal is activated.
For each moving
Check the operation of the Procedure After being stopped, movings
Integtration w/ Fire Emergency T&C / Site walk, after pre-
unit in case of Fire with M009-SPH-MEP-PRO- walks running in the reverse H W W N/A TKEQ/TCP02/F-03-01
System Engineer commissioning
simulated signal. 00011 rev. 3 direction of egress shall be
checks.
(Sec. 4.4, page 19) capable of being started in
the egress direction.
5.0 System Performance Test (SPT)
Approved T&C
After Pre-
Procedure T&C / Site
5.1 System Performance Test (SPT) Working sheet Commissioning R W W N/A TKEQ/TCP02/F-03-01
M009-SPH-MEP-PRO- Engineer
Checks
00011 rev. 3
Approved T&C
Run the moving walk for 30 For each moving
Procedure
minutes FORWARD Criteria as per approved T&C / Site walk, after pre-
Trial Run Test M009-SPH-MEP-PRO- H W W N/A TKEQ/TCP02/F-03-01
direction & 30 minutes check sheets Engineer commissioning
00011 rev. 3
BACKWARD direction. checks.
(Sec. 4.4, page 20)
6.0 Commissioning Verification
Verification of checklists Availability of documents T&C / Site
Approved T&C For each moving
Final Acceptance Check related to all the preceding compiled and signed by the Engineer H W R N/A TKEQ/EMHP/01
Procedure & ITP walk
works relevant person QCE

Property: TC Dept. Status: Final

M009-TKE-MEP-ITP-00006 Rev. 1 3 of 4 SPH JV Internal Use Only
 Doha Metro
Green Line Elevated & At Grade

Inspection & Test Plan

ITP_00006

Testing & Commissioning of Moving Walks

Rev. 1

Appendix A

Typical Forms & Checklists

TKEQ/TCP02/F-01 Rev. 1 Field Wirings and Voltage Checks- Moving Walk

TKEQ/TCP02/F-01 Rev. 1 Pre-commissioning Checklist for Moving Walk

Functional Performance Test Checklist for

TKEQ/TCP02/F-03-01 Rev. 1
Moving Walk

Inspection Sign-off Sheet - Moving Walk

TKEQ/EMHP/01 Rev. 1
(Hold Point 1)

Property: TC Dept. Status: Final

M009-SPH-TCH-PRO-00008 Rev. 1 4 of 4 SPH JV - Internal Use Only
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of Moving Walk
PROJECT: DOHA METRO PROJECT TKEQ/TCP02/F‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
UNIT No.: Page 1 of 1
Drawing Ref.:

A. FIELD WIRINGS AND VOLTAGE CHECKLIST 
SI No. CHECK POINT (CONTROLLER) CHECK ITEM CRITERIA FIELD VALUE

1 Terminal L1, L2 & L3 Main Supply 3 Phase, 415 Volts AC Volts AC

2 Terminal L1 ‐ N Controller Power Supply 230 Volts AC Volts AC

3 Terminal L2 ‐ N Controller Power Supply 230 Volts AC Volts AC

4 Terminal L3 ‐ N Controller Power Supply 230 Volts AC Volts AC

5 Terminal X ‐ Y Low Voltage Supply 24 Volts DC Volts DC

B. INSULATION TEST OF THE MOTOR CABLES
CRITERIA (1000 Vdc 
SI No. CHECK POINT (CONTROLLER) CHECK ITEM FIELD VALUE
Test Voltage)
1 U Motor Cable > 0.5 MΩ MΩ
2 V Motor Cable > 0.5 MΩ MΩ
3 W Motor Cable > 0.5 MΩ MΩ

Test Instrument Details:
Calibration  Calibration Date / Due 
SI No. Instrument Name & Model Serial No.
Certificate No. Date

RESULTS:

To be rectified and resubmitted before commissioning

To be rectified / comments will be checked at the beginning of commissioning

Confirmed / OK for commissioning

Remarks:

thyssenkrupp SPH QC SPH T&C

NAME

POSITION

DATE

SIGNATURE

Property: TC Dept. Status: Final

M009-SPH-TCH-PRO-00008 Rev. 1 1 of 4 SPH JV. - Internal Use Only
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of Moving Walk
PROJECT: DOHA METRO PROJECT TKEQ/TCP02/F‐02‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
UNIT No.: Page 1 of 3
Drawing Ref.:
PRE‐COMMISSIONING CHECKLIST FOR MOVING WALK

ACCEPT

REJECT
REFERENCE 
SI No. DESCRIPTION CRITERIA REMARKS/ READING
STANDARD
A LOTO
Lock Out Tag Out (LOTO) must be enforced 
1
before the equipment energization
B BRIEF SPECIFICATION
1 Travel Distance of Moving walk
2 Angle of Inclination
3 Speed 
4 Handling Capacity
C DRIVE MOTOR NAMEPLATE
1 Serial No.
2 Rated Power (kW)
3 Rated Current (A)
4 Rated Voltage (V)
5 RPM
D PALLETS
1 Width 
EN115 Clause 5.3.2.1.2 
2 Depth step/pallet depth should 
not be less than 0.38m.

3 Should be free from sharp/knife edges

E FLOOR PLATES, COMBS & OTHERS
1 Condition of floor plates
2 Condition of comb teeth
3 Condition of skirt panels
4 Condition of inner decking
F REDUCERS
1 Check oil level in the reducers
G MAINTENANCE FACILITIES AND NOTICES
Availability of single phase 3‐pin socket 
1 EN115 Clause 5.8.3.2
inside both the machinery space/pits.
Emergency Stop Switch at drive and tension 
2 EN115 Clause 5.8.4
station should be available.
3 Warning stickers should be clearly legible.
Emergency stop switches are clearly 
4
labelled.

Property: TC Dept. Status: Final

2 of 4 SPH JV - Internal Use Only
M009-SPH-TCH-PRO-00008 Rev. 1
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of Moving Walk
PROJECT: DOHA METRO PROJECT TKEQ/TCP02/F‐02‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
UNIT No.: Page 2 of 3
Drawing Ref.:
PRE‐COMMISSIONING CHECKLIST FOR MOVING WALK

ACCEPT

REJECT
REFERENCE 
SI No. DESCRIPTION CRITERIA REMARKS/ READING
STANDARD
H EARTHING
1 Is the control enclosure bonded to earth?
Is the body of moving walk connected to 
2
earth?
I HANDRAIL
1 Handrail surface shall be smooth
2 Width 70mm ~ 100mm EN115 Clause 5.6.2.2

J BALUSTRADE
Gap between balustrade exterior and the 
1 ≥ 100mm EN115 Clause 5.5.2.2
wall or obstacle
K SAFETY DISTANCES AND AREAS
1 Clear Height above the Pallet Min.2300 mm EN115 Clause A.2.1
Distance between outer edge of handrail 
2 ≥ 80mm EN115 Clause A.2.2
and wall or obstacle
Distance between the handrails for adjacent  Must not be less 
3 EN115 Clause A.2.3
moving walks than 160mm
L SAFETY CONTINUITY CHECK (DRIVE STATION)
1 User stop push button
2 Right comb plate
3 Left comb plate
4 Maintenance space opening control
5 Right handrail inlet
6 Left handrail inlet
7 Maintenance space emergency stop
8 Pallet supervision switch
9 Middle user stop push button
M SAFETY CONTINUITY CHECK (TENSION STATION)
1 User stop push button
2 Right comb plate
3 Left comb plate
4 Right chain tension
5 Left chain tension
6 Right handrail inlet
7 Left handrail inlet
8 Maintenance space emergency stop

Property: TC Dept. Status: Final

M009-SPH-TCH-PRO-00008 Rev. 1 3 of 4 SPH JV - Internal Use Only
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of Moving Walk
PROJECT: DOHA METRO PROJECT TKEQ/TCP02/F‐02‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
UNIT No.: Page 3 of 3
Drawing Ref.:
PRE‐COMMISSIONING CHECKLIST FOR MOVING WALK

ACCEPT

REJECT
REFERENCE 
SI No. DESCRIPTION CRITERIA REMARKS/ READING
STANDARD
9 Pallet supervision switch
10 Maintenance space opening control

Test Instrument Details:
Instrument Name &  Calibration Certificate 
SI No. Serial No. Calibration Date / Due Date
Model No.

Remarks:

thyssenkrupp SPH QC SPH T&C

NAME

POSITION

DATE

SIGNATURE

Property: TC Dept. Status: Final

4 of 4 SPH JV - Internal Use Only
M009-SPH-TCH-PRO-00008 Rev. 1
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of Moving Walk
PROJECT: DOHA METRO PROJECT TKEQ/TCP02/F‐03‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
UNIT No.: Page 1 of 3
Drawing Ref.:
FUNCTIONAL PERFORMANCE TEST CHECKLIST FOR MOVING WALK

ACCEPT

REJECT
REFERENCE 
SI No. DESCRIPTION CRITERIA REMARKS/ READING
STANDARD
A SAFETY BARRICADES AND SIGNAGES
Ensure safety barricades are placed at both 
1
ends.

2 Ensure appropriate signages are displayed.

B CONTROLLER SUPPLY VOLTAGE
Three Phase Supply 
L1 ~ L2 380~415V AC
1
L2 ~ L3 380~415V AC
L1 ~ L3 380~415V AC
2 Single Phase Supply  220~240V AC
3 24V Supply 24V DC
C EQUIPMENT LEVELING
1 Check the leveling of the floor plates
2 Check the leveling of the pallets
D HANDRAIL
Speed of handrail compared to speed of  Not more to be  EN115 Clause 
1
pallets more than 2% 5.6.1
Check the operation of safety guard at  EN115 Clause 
2
handrail entry and exit. 5.6.4.3
3 Check tension and pull of handrail
E BRAKES
For 0.5 m/s, 
0.2m to 0.3m
1 Braking distance
For 0.65 m/s, 
0.3m to 0.4m
2 Condition of the brake shoe
F FUNCTIONAL CHECKS
1 Current at no load (Forward)
2 Current at no load (Backward)
3 Slow Speed 0.2 m/s
4 Full Speed at no load (Forward)
5 Full Speed at no load (Backward)
G SPACINGS, CLEARANCE & MEASUREMENTS
≤7mm, <4mm at  EN115 Clause 
1 Spacing between skirt and pallet
one side 5.5.5.1

2 Clearance between two consecutive pallets < 6mm EN115 Clause 5.3.5

Spacing between floor plate and comb 
3 ~ 5mm
plate.

Property: TC Dept. Status: Final

1 of 3 SPH JV - Internal Use Only
M009-SPH-TCH-PRO-00008 Rev. 1
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of Moving Walk
PROJECT: DOHA METRO PROJECT TKEQ/TCP02/F‐03‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
UNIT No.: Page 2 of 3
Drawing Ref.:
FUNCTIONAL PERFORMANCE TEST CHECKLIST FOR MOVING WALK

ACCEPT

REJECT
REFERENCE 
SI No. DESCRIPTION CRITERIA REMARKS/ READING
STANDARD
H KEY OPERATING SWITCHES
1 Start key switch
2 Directional control with key switch
I MEASUREMENTS
Spring tension measurement at the tension 
1
station
J SAFETY FEATURES
Emergency stop switch (drive station  EN115 Clause 
1
landing) 5.12.3.2.3.1
Emergency stop switch (tension station  EN115 Clause 
2
landing) 5.12.3.2.3.1
EN115 Clause 
3 Intermediate stop switch
5.12.3.2.3.1
4 Drive station maintenance area stop switch EN115 Clause 5.8.4

Tension station maintenance area stop 
5 EN115 Clause 5.8.4
switch
EN115 Clause 
6 Handrail inlet switch
5.6.4.3
7 Main drive shaft break safety
EN115 Clause 
8 Pallet missing device
5.2.3.2.4.1
EN115 Clause 
9 Comb plate switch
5.7.3.2.6

10 Handrai speed monitoring device EN115 Clause 5.6.1

11 Phase sequence relay EN115 5.12.1
12 Broken pallet device
EN115 Clause 
13 Chain tension switch
5.4.3.3
14 Passenger entry sensor
K LIGHTS
1 Pallet demarcation light

Property: TC Dept. Status: Final

2 of 3 SPH JV - Internal Use Only
M009-SPH-TCH-PRO-00008 Rev. 1
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of Moving Walk
PROJECT: DOHA METRO PROJECT TKEQ/TCP02/F‐03‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
UNIT No.: Page 3 of 3
Drawing Ref.:
FUNCTIONAL PERFORMANCE TEST CHECKLIST FOR MOVING WALK

ACCEPT

REJECT
REFERENCE 
SI No. DESCRIPTION CRITERIA REMARKS/ READING
STANDARD
L CLEANING
1 Cleaning of the handrail
2 Cleaning of the balustrade glasses
3 Cleaning of the pallets
4 Cleaning of the pits
5 Clean the guide rail tracks
M INTEGRATION WITH FIRE EMERGENCY SYSTEM
Check the operation of the unit in case of 
1
Fire with simulated signal
N TRIAL RUN TEST
Run the moving walk for 30 minutes in 
1 FORWARD Direction and another 30 
minutes in BACKWARD direction.

Test Instrument Details:
Instrument Name &  Calibration Certificate 
SI No. Serial No. Calibration Date / Due Date
Model No.

Remarks:

thyssenkrupp SPH QC SPH T&C

NAME

POSITION

DATE

SIGNATURE

Property: TC Dept. Status: Final

3 of 3 SPH JV - Internal Use Only
M009-SPH-TCH-PRO-00008 Rev. 1
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of Moving Walk
PROJECT: DOHA METRO PROJECT TKEQ/EMHP/01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
SECTION: AL RIFFA (GWST080) Date:
UNIT No.: Page 1 of 1
Drawing Ref.:

INSPECTION SIGN‐OFF SHEET MW (HOLD POINT 1 )

ACCEPT

REJECT
SI.No. NATURE OF INSPECTION REMARKS

Pre‐Commissioning
1 Lock Out Tag Out (LOTO)

2 Unit Description and Visual Inspection

3 Safety Distances and Measurements

4 Insulation Test (Motor Cables Only)

5 Continuity Check

6 Field Wirings and Voltage

Commissioining
7 Safety Barricades & Signages

8 Voltage Check, Equipment Levelling, Handrail & Brakes

9 Functional Check

10 Spacings, Clearance, Measurements & Key Operating Switches

11 Safety Features Check, Lights & Cleaning

12 Integtration w/ Fire Emergency System

13 Trial Run Test

REMARKS:

thyssenkrupp SPH QC SPH T&C

NAME
POSITION
DATE

SIGNATURE
Property: TC Dept. Status: Final
M009-SPH-TCH-PRO-00008 Rev. 1 1 of 1 SPH JV - Internal Use Only