845RE Introduction: Presented By: Bill Brayton ATRA Senior Research Technician
845RE Introduction: Presented By: Bill Brayton ATRA Senior Research Technician
Presented by:
Bill Brayton
ATRA Senior Research
Technician
Welcome To
Today’s Presentation
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845RE ‐ Chrysler manufactures the 845RE
transmission in our Kokomo IN plant under Dodge
license from ZF for 3.6L V6 applications 15‐17 Challenger
• All Chrysler / Dodge / Jeep & Ram 13‐17 Charger
14‐17 Durango
• 8HP45 ‐ Chrysler sources from ZF 14‐17 Ram 15000
Chrysler
• 8HP70 ‐ Chrysler sources from ZF – 3.0L 13‐17 300
Diesel / 5.7L / 6.4L Jeep
• All Chrysler / Dodge / Jeep & Ram 14‐17 Grand Cherokee
All of the models
listed use the 3.6L
Pentastar Engine
845RE Introduction
The 845RE is an electronic eight speed rwd transmission
• The Transmission Control Module Assembly (TCMA), which is integrated into the valve body, provides fully
synchronized clutch‐to‐clutch shifting through four planetary gear sets.
• The TCMA includes a mounting plate that holds the Transmission Control Module (TCM) and a molded wiring
harness for connection to various transmission sensors and solenoids.
• The valve body assembly contains all the sensors and solenoids required for operation, completely inside the
transmission. Eight speeds allow the engine to maintain its optimal RPM range, increasing fuel economy and
performance.
• Transmission control is performed by the TCM based on hard‐wired and CAN bus signals from sensors and
modules.
• The TCM receives driveability data from the Powertrain Control Module (PCM) and other modules over the CAN‐
C bus.
• It also receives shift lever position information from the electronic shifter over a dedicated transmission CAN
bus.
• The TCM processes this input data and controls operation of the torque converter clutch, park lock system,
solenoid valves, and pressure regulating valve.
• The input and output speed sensors are Hall‐effect sensors that measure shaft rotational speed.
• The input speed sensor is located at the top, near the center, of the of the TCMA and reads input shaft speed
from the magnetic ring on the P2 carrier.
• The output speed sensor is located at the back of the TCMA and reads output shaft speed from the P4 carrier
845RE Introduction
E‐Shift
•E‐shift (or “Shift by Wire”) is a vehicle level system that electronically performs
the function of current mechanical shifter/linkage/transmission hardware
•The E‐Shifter is an electronic switch/module, using CAN messaging to
communicate driver requests for transmission gear changes to the TCM
•Eliminates system linkage & mechanical connection to transmission park pawl &
sprag for normal operation. The mechanical release for service situations is
maintained via MPR (manual park release).
845RE Introduction
Ram 1500 Shifter
Challenger/Charger Shifter and MPR
Has paddles on the steering wheel
Grand Cherokee Shifter
Has paddles on the Jeep Manual
steering wheel Park Release
(MPR)
845RE Introduction
Drivers side
view of the
Manual Park
Release
(MPR) lever
mechanism
Thermostatic Valve Body
845RE Introduction
Remember When ?
845RE Introduction
Notice only two open clutches at any time = less parasitic drag.
845RE Introduction
Solenoid Firing Order
X = Electrically Energized
X* = Contact Point Pressure
VP = Variable Pressure
845RE Introduction
Fail Safe Operation
In the event of a complete transmission electrical failure (loss of power to the TCM), the transmission
enters default limp‐in mode. When the TCM loses power, all solenoids are de‐energized. Maximum
pressure locks the transmission in 6th gear, and a diagnostic trouble code (DTC} is stored in memory. If
the vehicle is in a forward gear range when the fault occurs, the transmission defaults to 6th gear.
If the vehicle is in park, reverse, or neutral, or if the engine is turned off when the fault occurs, the
transmission will remain in park because the park lock release system cannot release the parking
pawl. No hydraulic pressure is supplied to the driving clutches. In this situation, the manual park
release lever must be used to disengage the park pawl.
The limp‐in function remains active until the OTC is rectified or the stored OTC is erased with the
appropriate scan tool.
845RE Introduction
845RE Introduction
First things first. Check that fluid level!
To properly check and fill the transmission, perform the following procedure:
Warning:
There is a risk of accident from vehicle moving when the engine is running. Secure vehicle to prevent it from moving. There is a
risk of injury from contusions and burns if you insert your hands into the engine when it is running. Do not touch hot or rotating
parts. Wear properly fitted work clothes.
Caution:
A unique transmission fluid has been developed for this transmission. This fluid is NOT compatible with ATF+4 or any other
current Chrysler transmission fluid. For specifics about this unique fluid see FLUIDS, LUBRICANTS AND GENUINE PARTS .
NOTE: Oil dye is not required to find leaks in the BHP transmission. The oil dye can cause shift quality issues and is not
recommended. The BHP fluid has illuminance that is visible under a black light.
Fluid Level Check (continued) 845RE Introduction
1. Raise and support the vehicle on a level hoist (Refer to 04 ‐ Vehicle Quick Reference/Hoisting – Standard Procedure)
2. Start the engine. The engine must continue to run for the entire test.
3. AWD vehicles only: If necessary, remove the front propeller shaft (Refer to 03 ‐ Differential and Driveline/Propeller Shaft
/Removal
4. AWD vehicles only: Using a scan tool, enable Emissions Rolls Test Mode in the PCM.
5. Using a scan tool or the vehicle information center, verify that the transmission fluid temperature is below 30°C(86° F).
6. Disable traction control (ESC).
7. Remove the fill plug from the right rear of the transmission case.
8. Add transmission fluid until it trickles from the fill opening.
9. Install the fill plug.
10. Lower the vehicle for access to inside of the vehicle, leaving the tires at least 8 inches off the ground.
11. With the brakes applied, place the transmission in Reverse and hold for 5 seconds.
12. Place the transmission in Drive and hold for 5 seconds.
13. Release the brakes, slowly accelerate to 2nd gear and hold for 5 seconds.
14. Apply the brakes and place the transmission in Neutral.
15. Raise the engine speed to 2000 RPM for 5 seconds.
16. Return the engine to idle and place the transmission in Park.
Note:
A full transmission will have fluid at the fill hole with the transmission between 30°C (86°F) and 50°C (122°F). Do not over
fill.
17. Remove the fill plug and allow excess fluid to drain from fill hole or add fluid as necessary.
18. Install the fill plug.
19. AWD vehicles only: If removed, install the front propeller shaft (Refer to 03 ‐ Differential and Driveline/Propeller
Shaft/Installation) .
20. AWD vehicles only: Using a scan tool, disable Emissions Rolls Test Mode in the PCM.
21. Using a scan tool, clear any DTCs.
Fluid Level Check (continued) 845RE Introduction
Passenger side view with
plastic rock shield removed.
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845RE Introduction
Internal
components
1‐ A CLUTCH
2 ‐ B CLUTCH
3 ‐ P1 ANNULUS (PARTIAL CUTAWAY) 11 ‐ P4 CARRIER
4 ‐ P2 ANNULUS 12 ‐ D CLUTCH
5 ‐ P3 SUN GEAR 13 ‐ C CLUTCH14 ‐ E CLUTCH
6 ‐ P3 CARRIER 15 ‐ P3 ANNULUS
7 ‐ D CLUTCH DRUM (PARTIAL CUTAWAY) 16 ‐ P2 CARRIER
8 ‐ P4 ANNULUS DRUM (PARTIAL CUTAWAY) 17 ‐ P1/P2 SUN GEAR
9 ‐ P4 ANNULUS (PARTIAL CUTAWAY) 18 ‐ P1 CARRIER
10 ‐ P4 SUN GEAR/D CLUTCH RETAINER (PARTIAL CUTAWAY) 19 ‐ INPUT SHAFT
845RE Introduction
FIRST GEAR
FIRST GEAR POWERFLOW
Clutch A (1) holds the P1/P2 sun gear (17) and clutch B (2) holds the P1 annulus (3). Because two
members of the same gear set are held, the entire P1 gear set is stationary. The stationary P1 carrier
(18) is connected to the P4 annulus (9), locking the annulus. The input shaft (19) drives the C clutch
(13), and the C clutch (13) drives the P4 sun gear (10). The P4 sun gear (10) drives the P4 carrier (11),
whose pinions walk around the held P4 annulus (9).
845RE Introduction
SECOND GEAR
SECOND GEAR POWERFLOW
Clutch A (1) holds the P1/P2 sun gear (17) and clutch B (2) holds the P1 annulus (3). As with 1st
gear, the entire P1 gear set is stationary. The stationary P1 carrier (18) is connected to the P4
annulus (9), locking the annulus. The input shaft (19) drives the P2 carrier (16). The P2 carrier (16)
drives the P2 annulus (4). The P2 annulus (4) drives the E clutch (14) through the P3 sun gear (5)
connection. The E clutch (14) then drives the P4 sun gear (10). The P4 sun gear (10) drives the P4
carrier (11), whose pinions walk around the held P4 annulus (9).
845RE Introduction
THIRD GEAR
THIRD GEAR POWERFLOW
Clutch B (2) holds the P1 (3) annulus. The input shaft (19) drives the C clutch (12), which drives the
P4 annulus (9). The C clutch (12) also drives the E clutch (14), which drives the P2 annulus (4).
Because the P2 carrier (16) and the P2 annulus (4) are both driven at input shaft speed, the P2 gear
set is locked at input shaft speed. The P1/P2 sun gear (17) drives the P1 carrier (18), and the P1
carrier drives the P4 annulus (9).
845RE Introduction
FOURTH GEAR
FOURTH GEAR POWERFLOW
Clutch B (2) holds the P1 annulus (3). With the E (14) and D (12) clutches applied, all components
of the P3 and P4 gear sets are locked together to rotate at the same speed. The input shaft (19)
drives the P2 carrier (16) which drives the P1/P2 sun gear (17). The P1/P2 sun gear drives the P1
carrier (18). The P1 carrier drives the P4 gear set through the P4 annulus (9).
845RE Introduction
FIFTH GEAR
FIFTH GEAR POWERFLOW
Clutch B (2) holds the P1 annulus (3). The input shaft (19) always drives the P2 carrier (16).
Because the C clutch (13) is applied, the P3 annulus (15) and P4 sun gear (10 ) are also driven at
input shaft speed. The D clutch (12) is applied to connect the P3 carrier (6) with the P4 carrier
(11). The P2 carrier (16) drives the P1/P2 sun gear (17), which drives the P1 carrier (18). The P1
carrier walks around the held P1 annulus (3) and drives the P4 annulus (9). Gear reduction is
achieved between the P4 sun gear (10) rotating at input shaft speed and the P4 annulus (9)
rotating at a reduced speed.
845RE Introduction
SIXTH GEAR
SIXTH GEAR POWERFLOW
Clutch C (13) drives the P3 annulus (15) at input shaft speed and E clutch (14) drives the P3 sun
gear (5) at input shaft speed. Because two components of the same gear set are driven at the
same speed, the entire gear set is locked in rotation. The D clutch (12) connects the P3 carrier
(6) to the P4 carrier (11) and the output shaft.
845RE Introduction
SEVENTH GEAR
SEVENTH GEAR POWERFLOW
Clutch A (1) holds the P1/P2 sun gear (17) stationary. The input shaft drives the P2 carrier
which drives the P2 annulus, increasing the speed of the P3 sun gear (5) and creating
overdrive. The C clutch (13) drives the P3 annulus (15) at input shaft speed. The P3 sun gear
(5) spins at a faster speed than the P3 annulus (15) and the P3 carrier (6) is the output of the
gear set. This results in a reduction that offsets the overdrive of the P2 gear set. The D clutch
(12) connects the P3 carrier (6) to the P4 carrier (11) and the output shaft.
845RE Introduction
EIGHTH GEAR
EIGHTH GEAR POWERFLOW
Clutch A (1) holds the P1/P2 sun gear (17) stationary. As with 7th gear, the P2 gear set creates
an overdrive ratio. However, the E clutch (14) is now applied, which locks together the P3 gear
set and eliminates any torque multiplication from the P3 gear set. The overdrive created by P2
is transferred by the D clutch (7) to the output shaft.
845RE Introduction
Stop/Start System
• Shuts engine down when vehicle comes to complete stop and conditions are ‘right’
• Allows for quick restart of engine and drive away
• Utilizes stored energy in reservoir to ‘prime’ trans clutches
• Enables virtually instantaneous (<350ms) forward movement with removal of foot from brake
Hydraulic Impulse Storage (HIS)
845RE Introduction
• Fluid is stored during normal operation of vehicle
• Solenoid ‘captures’ piston and holds until required
• Check valve retains fluid
• Upon request solenoid releases piston, fluid delivered to clutches, and vehicle resumes
operation
Actuator in
discharged
position
Piston Check Valve
Charged position
The 845RE torque converter is using a “clutch drum” type of torque converter clutch.
This clutch has one steel plate, a single two sided friction disk and a pressure plate.
Turbine and Stator
Impeller
845RE Introduction
Torque Converter Information
Stator (Top)
Hold The Sprag Race
Turbine
The Stator Rotates
Remove Washer Counter Clockwise
Inspect Sprag
845RE Introduction
Torque Converter Information
Converter Clutch Splined to the Shell
Converter Clutch and Damper
Riveted to the Turbine
845RE Introduction
Torque Converter Information
Steel Plate, Friction Disc, Pressure
Plate
Piston
845RE Introduction
Torque Converter Information
Seal Support
Thrust Washer
Case
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