7 TSUBAKI GEMENT MILL CHAINSTSUBA CEMENT MILL GRAINS Cement Mill Chains That Tackle the Job Since the TSUBAKIMOTO CHAIN CO. was founded in 1917, we have dedicated our total efforts to the design and manufacture of products which are the ultimate in quality, surpassing those produced elsewhere in the world. The reputation for the excellent quality of TSUBAKI bucket elevator and flow conveyor systems, has grown remarkably. TSUBAK| is proud to be able to meet its customer's strictest requirements for handling bulk materials like cement with dependability and efficiency. TSUBAKI steel chains listed in this catalog are designed by TSUBAKI's qualified and experienced engineers for bucket elevators which handle cement, clinker, and crushed limestone, etc., in the cement mill. To provide the greater fatigue strength and wear resistance needed for cement mill elevators, TSUBAKI standard chains have induction hardened pins, case hardened bushings, and shot peened link plates. MANUFACTURING PROCESS FOR PORTLAND CEMENT DRY SYSTEM ust eotetor Bucket Elevator | Flow suspension for oeang Presenter io Being ae Crusher Bucket Elevator Apron Conveyor limestone an cay Bucket Elevator | Bucket Elevator =) eecee es ee Sewn |e eee eet, 5 eee Pe ee ial = oer ot nde a Flow ConveyorThe Working ChoiceTSUBAKI CEMENT MILL GRAINS Tsubaki BF Type Bucket Elevator Chains Specially designed for centrifugal discharge type bucket elevators, our BF 3000 series Bucket Elevator Chains have become highly valued in cement factories around the world. Attachments are now available in five standar- dized styles. TSUBAKI will also supply special attachments upon request. For greater tensile and fatigue strength plus higher wear resis- tance, Special Series Bucket Elevator Chains are available. Dimensions Dimensions in mm (inch) BF2856 bag (55,000) Y 1624 (121000) 445762 5635127) 54 50S (600) (soon) (75) (300) (250) @50) (050) 100) 28S) B27) (EA) eepeee: ST 46,000) BF2857 ea7 (65000) 152.4 (143,000) 44.5, 76.2 82.6 635 127 25.4 728 83.0 30 (6.00) (79,000) (1.75) (3.00) (325) (2.50) (0.80) (1.00) (285) (3.27) (20.1) BFa8s7 ay ae BF2859 902 (92,000) 1524 (203000) 693 953 16 762 1% 6.317590 90 (6.00) 120,000) (237) (3.75) (4.00) (3.00) (0.63) (1.25) (3.58) (3.90) (342) F859 tieo a {25,000) BF2864 21 1778 (209.000) 03 953 18 900 16 3175 90 990 51 (7.00) (125,000) (237) (3.75) (4.00) (3.54) (0.63) (1.25) (3.58) (3.90) (34.2) BF3864 so (125000) Note: The Average Tensile Stenath ibs} is converted from (kgf) and rounded off 3Yu Attachments K-35 Attachment Dimensions in mm (inch) keoq -BFZBSE 1524 476 «1842 saat 108127 815 BFSB5S (6.00) (188) (725) (949) (250) 425) ©50) (071) G3) ka BF2856 1524 476 1007-2778 ate 70 tte BFSBSE (600) (1.88) (656) (1094) (1358) (275) (425) (050) (059) (62) nas BFZOSE 1524 476 1642 0859S 0817 BF3B56 (6.00) (1.88) (7.25) (11.75) (1356) (2.50) (4.26) (0.50) (0.71) (6.2) nag -BEROS7 +1524 635 1778 3048 3556 BBD BBD 524 12714350 BFSES7 (6.00) (250) (700) (120) (140) (850) (850) (G00) (050) (058) (11.0) nas BERBSD 1524 762 2286 350238170524 1617550 BF3859 (6.00) (3.00) (9.00) (130) (150) (275) (451) (6.00) (063) (0.69) (11.0) Braga 1778 762 2286 4902 381-953 6985107167578 Kas Gra8e4 (7.00) (300) (9.00) (130) (150) (375) (275) (776) (0.63) (089) (165)TOUBAKI CEMENT MILL CHAINS BF Benefits of 3000 Series TSUBAKI offers a tough line up of Bucket Elevator Chains (BF 3000 series) specially made for cement mill applications. ‘The BF 3000 series provides excellent fatigue strength and tensile strength with superb anti-wear resistance. We recommend the BF 3000 series for the following conditions: 1) For severe wear conditions, i.e., slug cement, alumina, etc. 2) For heavy-duty conditions. 3) Where a long working life is needed. TSUBAKI BF 3000 series Bucket Elevator Chains have high interchangeability due to high grade materials and highly controlled heat treatment A Super Series chain with performance even greater than the BF 3000 series is also available. Please contact TSUBAKI. Series BF 3000 Series, BF3e56 Chain No. Breese Link Plate Heat-Treated Alloy/Carbon Stee!" Pin Double Quenched Alloy Size! Bushing ‘Special Case Hardened Alloy Steel ~ Ategal zs np i un erg re been ves Wear Life TSUBAKI BF 3000 series have almost 1¥/ times greater wear life than standard chains used in cement mills. TSUBAKI uses the latest production technology, advanced heat-treatment methods, and first rate materials WEAR to achieve smooth running and a long wear life. CAIN WEAR UE Fatigue Strength TSUBAKI BF 3000 series are produced from quality materials for greater fatigue strength. Link plates are specially processed and holes are pierced using ‘sophisticated machining techniques to give TSUBAKI BF LoaD 3000 series reliable durability. RATIO OF NUMBER OF TIMES LOADEDRF type chain is for Continuous Discharge Type Bucket Elevators. G-4 (1) attachment is used for high capacity and slow speed elevators. G-4 (II) attachment is used for high capacity and comparatively high speed elevators. (G-4 (1) and G-4 (Il) att. are used for double strands.) CT series chain is specially designed for bucket elevators used at cement plants. For heavier applications, BT series reinforced chain is recommended Reinforced (87) Link Plate Carbon Steel | Heat-treated Alloy Steel Tr ‘Dauble Quenched Alloy Steel Type Standard (CT) ~~ Boule Guenchad Alloy Stee! Ee Case Hardened Alloy Steal Case Hardened Alloy Steel Busting Cage Hardened Carbon Steel Heat-treated Alloy Steel Case Hardened Carbon Steal ccaes Ais Se Roller ss Hardened Carbon St Heattreated Alloy SteelTSUBAKI CEMENT MILL GRAINS K-2 Attachment Dimensions Dimensions in mm (inch) 18 222 13 a aS 86 (BIO) 96 (10000, Boe0o4s ion) Os) 2) ose) (12) __ (136) asta) * (22000) 8 2 ea a sa 5) 5030) 8081258 fase) (088) (1.08) (025) (dey (1.22) (1.96) (181500) (22,000) = = — 3p e345 a3 a6 10.500) 205 (2800 BINS gs) sy (ne) (Od) SP) 50) rey (28 Bn) 2 (28) ‘0 23 a0 63145 39.2125 12st01 ZS (zn Br0150S Sb) yh) 3) Sy doy __ ike, 275) 2° ASEH} teed a7 79 —— 183 —— 495 43 165 ap0) 278 (28500 Bias Gon ana) 31) oe) 3) toy 1888) 77° (Beto) 200 Wo 37.1 79 159° 405, 43 {19,000} 279 (28 500 Br22008 rary) a7) 31) (68) ABB) toy 8080) 7” (8 a00) 20401 — srt 35 181 53 aa 2a (25 000) 7 (a 172008 srs) (iss) (202) sn eh _@0) aa (B0m0) °°” (er. a os 29 — se D0) ER. (5750, B2e200N ry don) Cin 68H) ey) Ba)” torte) doa) ae ee gy a ay ER” em) eae G5) Bo) Gan ers oy aay ew) Sera) 20.508 st os 240 — 61 Zia (a0 5001 SE aT, B26250N 9.842) (200) 28) an 6%) 5) toy GB) RD) ame 332 7 727 280 Cy 7. 667 (88.500) Be) 25) 2) (050) (i102) e720) (195,000) ‘m0 508 512 55 —— 280 = eas 6) a5 S05) Sek (5750) B26300N (11.811) (2.00) (225) (037) (0945) * (2.70) 40) fad (67,000) (126,500) aa 5727 By 289 = at a 367 (68 500 B96300N (11.811) (2.25) (263) (0.50) (1.102) ** (3.19), (3.07) aoe (195,000) F 70 77 wT 350° 8B LJ 1040 706,000 BeG00N GBH) 27) 909 Gs am) ea) aan wea) eoescon 9. S72 ir 280 7 ar ans) 0377) 25) (26) (50) (4102) (807) (95000) 07. 77 "27 38 a "eT 109000) BEOSSON (13.779) (2.76) (3.03) (0.50) (1.378) 31) = (234,000) 0 a 76 190 Ss 7 e000 BEOSSON (5779) (99) (ae) (06 (6s) a — EER at) 70. Tr Ter 350 aa 7 "9080 {106,000 BEOMOON is726) (276) (38) (0s) S37) ay — ERR 085 a8 i@ 5 25 "a resan0 B90M00N (187s) Gs) ) ey (6s) rm — ecco} 300 foo 0 3 —"s50 18 225000) BI2OHOON Sito) 8) aa) (os) 188) a {e601 Note: SM. and N rors ao avaiable. {Ly dimension for G-4() attachment pin inks, ‘The Average Tensile Strength (ts) Is converted from (kgf) and rounded of 7G-4 (I) Attachment G-4 (11) Attachment Attachments Dimensions in mm (inch) Sous: (1.10) dan eat) (187) (2.76) oa) oan iy Boiss K2 iy ge) eaten) wen eae (iy spot) yy) od) Y v kK Te A ° e 101608 ty 63) ass) 8120088 gm 6 as) ds) ayo) 8122008 ow) 4m) Go) ayia) BTS aay Ea te oa ei sh iba a a bai 6) (B26200N is 472) 384) os) 1.02) (1229) Bira508' am 63) es) day) om ws) 26250N am eye) into) 896250 am em ey dam my aan 269000 os) Gada oan sys ty 8363000 ae 50300 es) ds) em oan sy ayo) 36950 m6 Ga em a iy Die) B60950N G-4(n) ém 68) Gan ain ay ty dee 890350 a a 60400 Gan voy Gay os nays) ay 5904000 dan cia) Gooey gig) 1204008 3B oy nmTSUBAKI GEMENT MILL CHAINS ANSI Bushed Chains BF chains are primarily used in bucket elevators and conveyors where adverse conditions require a heavy-duty chain. BF chains are completely interchangeable with cast combination chains and strictly conform to ANSI B29, 12-1974, Dimensions K-1 Attachment K-2 Attachment ar 222 Brice ste8 oy Gem) ia) Sas) _ oat) oi Tait 318 333 i 15 8 445 “T8691 Beis! si81_ gir cep ds) _* ayn ees) hee 685, 4) fore) 254540 9s 1888 086 {'9000) 102 Brieas Stee oo (li Gi) _day _@an 98) on _@9. Sa) (73) "2090 365 987 8 3 5 Zam) 165 Bris sit (Ge) Sty Ab) an ra) Gah) ee) etm) (to) Brio e107 OCR SSS ces 50 es BOOT 4 (60035) Goan Ges) Gorn in 2000) 3, eric gio 1535S A] CSR? 4075S AHS SAD 250 (63) 675) G3) E55) 080), bo) Gor) 58) e000) 18H ‘Nota: The Average Tense Suength (bs) is converted fom (kgf! and rounded ot Attachments Dimensions in mm (inch) 476 4 5 63 9 02 (ial ae si 1) _@58_ 25) a) 04) 24 72 68 3. rg Reg SSE, = ee ey oan 1) 3) An ppscae B62 Ba 75 2 35 wo 4 ean a5) 2) ena) (03) a. DA — 2 7 95 wiz a7 &3) aman i 2 3 34 5 62 NB BRIBE eo) 35) iy dm em _aip _64 4 ea 7 95 % oral (2.06) (3:50) (283) (2.66) (037) 2) (08) are te 5 7 2 35, Mig 04 red ee Gite) wey _zy oi) __38) oo a 87 cl 35 7 Sri gi ash ge G83) i 0 3 445 75 2 95 i rc B10 eee) (175) ga ga) 03) G5) moe Ss 29 708 +16 127 wiz 13 am er) a dy sy) 2 wThe “Tsubaki Flow” is a highly suitable conveyor for bulk material handling due to its remarkable features such as compact and economical design. Casings are of totally enclosed, dust-tight, and water-proof construction. Steel bushed roller chains with well designed attachments ensure smooth operation, less wear, and longer lite. FC Type Flow Conveyors are for horizontal handling + a 10 degree incline. MLC Type Flow Conveyors are for horizontal and upward vertical handling 10TSUBAKI CEMENT MILL CHAINS Base Chain Dimensions Dimensions in mm (inch) ‘RFASOW.M oo, ecm) aw) Gyo) _ RROSIZEWM ss) rbot ho) RFIO126-M way "nem Bo) Bay) st) RFIO150- sie" loseoo) (Elsa io) tg) ea) ism) RF6205-M Go, Bie) ee) k, day) RF12200-M cram) idee °° Bao) sy aay) wy) et) om far Geto" Bieo) —) t) —@an Bo) a) RFI7250M eee Bey ey ath) ayo) ‘RF26200-M ray ose) Niamey) as) rae cam ~~” lero) “le6) doy) esa) __RF26250-N iy ae “Se buy) Sy) Ea) Gah RF26300-N cot Meteo) ““ieom) boas) an am FRF36300-M city 7S doraoo) a RF36300-N chen Ra cc * Note: SM. and N rolers are availble. The Average Tensile Sttength iba) ls converted from (kgf) and rounded of, FC Flow Conveyor LC Flow Conveyor in ! "B Attachment Bape Ree chetelele ‘Led chededede ° L Attachment KL Attachment tgigtgl com Travel emma clas ames ie WU U Attachment ae U2N Attachment a Attachments Dimensions in mm (inch) RFASOW-M gsi) (oI (31) G51) Ea ex 6 ee Sy eh ay 03) ~~ c (gy Miseeatiieete een cle 10 0 143157 i a C5) B55) Gia) (25 TRromoon | 29 C8 018) cbs My CB dO cy 2% “Note: "Shaded dimensions apply to all chains inthe same block. 12TSUBAKI CEMENT MILL CHAINS Tsubaki Tooth Insert Sprockets Due to the heavy wear on sprockets for cement handling bucket elevators, replacement must be frequently carried out. Sprocket replacement costs time and money. Freedom from costly maintenance and sprocket replacement is now available with TSUBAKI TOOTH INSERT SPROCKETS. The if * teeth of these sprockets can be easily and quickly i replaced even when the conveyor chain is engaged with the sprocket 7 Dimensions Dimensions in mm (inch) Bostzssi2T ds) 1? ae) (190) mm ds) Od) 9) BT) Or) BN) Browsosi2T dat) iby) leh fan Gt) ae) ee 50) Gay) 2) BioesizT G5) 12 ats) I) G5) dS) ee) a) Gon 2) Bizet FS) 1 toy Goa) de) Om) Ge) G3) 01) Gs) Cty 2) Bramsizt Fs) try Goa) 4a) Go) Ga) 9) Or) Gay cis) GD Brass fs) sy i) em On) Geen Gay 0a) Eo) sr) Gan Beeaoowiar FS) tan Gow) Ga) Go) Ge) 6} Gr G3) isn Gs BeezsoNIZT bay) aay) Gt) G1) GN 05) Ga) (13) 91) _(1s) Ges) BagsoonteT (Savy) se) ey Ga) Cem) Gm) MD G2) (13) Gr) paeasonizt 252.2 1010 9859 15 17027. SOs _ee) (276) 803) _@10) 67) (106) (728) (138) G91) IT) 2H) 300 “201 1581 195 21030 7a)._—45 165 53a BeesoontzT it's) 1? araa) 563) _ 768) G27) (1299) (906) 1.7) (28) _—I7)_ (SN) “suet, 2 OS, Gh Gm 6 Gm mb om o & fa) aoy)_ees) 88) 17m aH _ ein cosy ons 210 230, as 65 a0 BeaoontaT its) "2 arya) uses) es) (62) i290) Go cm Cas) es) OS) 350 aoa 19523 215 250 380.275 45 250,558 BeossONIZT i37e) 1 css 2e) (saz) G4e) GAH) (15.3 (HOB) (177) OE) 6) _(1252) 400. yp 1886 18855 — 255 290 aT DSS 78 Beowoont2T i575) 1? __ (eee) (60S) (100 (042) 11850) (126) (21) (1043) 6) _ (1707) 350, — eis —ta523 215 290 500 Tas Beossont2T sr) 1 ssi) (Gaza) ae) oA) (15.5) (1082) (1.77) (206) 296) _(1820) BoosooniaT 10049 1008 15455 — 285 — 28 — 470 — 300 28S 78 (575) (231) (085) GOO i142) (1850) 126) _@IN 1043) 295) _ 205) ae 00, 761) 15455 785 25070 0s TOT Biz0400NIZT S76) 12 —_(€370) (6085) (1008) (11.42) (1B50) (126) (tr) 04D) 95) (2503) * Note: Sprockets wih a diferent number of teeth are avaiable upon request ‘TSUBAK! TOOTH INSERT SPROCKETS ate applicabie in Flow Conveyor systems 13How to Inquire 1. For New Installations The following data is necessary in order for us to offer you the most suitable chain, Basic Specifications of B.E. Main Drive System Conveying Equipment Located ate bare mitt} on: eee ites Bole ‘Max. tonite, (lose) ” ee ton. lbs he.) ‘Coupling: Z capacity. MB towhe, (bs) Chain speed min (min) Head shaft rpm: a towhe (beh) = sda daylyear 1 Material to be Conveyed ‘Specifications of Wheel Matra * Headwheo: action whee! or ‘Apparent spacie gray sprocket ie {ibs./.3) Dia/P.CD. mm Temperature: 6 _No ofteeth: ‘Humidity: il wheel: Sprocket imax wos! | ‘Lump size: mean DialPCD ‘om neh) | mn. "No. ofteeth ST Conveying Equipment Located 3 Before the B.E. Specifications of Bucket | ae ‘Model No: Max Tone (882 z SEE pe. tov (ib) pereaey | pes % ‘Strands: 2. For Replacement __1. Brand of existing chain : Manufactured by 2. Chain No. : 3. Attachment : (Attachment spacing: pitches) 4. Breaking load : KN { kof) ( lbs.) 5. Chain pitch : mm, ( inch.) ji 6. Chain life : years Ny 7. Weakest component pas :(_) Pin,(___-) Bushing, (__) Others 8. Cause of replacement: ( __) Wear, (__) Corrosion, (__) Others 4TSUBAKIMOTO CHAIN CO. Headquarters 16h, Shon 2ome Prone” oet7e0at21 Facomie 964790 0142 rps Reuakimes com Us. TSUBAKE, INC ‘sing. 5009 Usa 120 Orem Foss Mesizaugs, Onan, 55 148 “TSUBAKI AUSTRALIA PTY. LID. Prone”: 02.9648.5269 Foon e2-9ea8 3115 sin Dion {Stamos tetore ytanabe Kot 6100580 Jopen Phone ofrsoasoenaiaw For utr ekormaion ase Soca Sean on yotanabe Pint TSUBAKIMOTO SINGAPOREPTE.LTO. TSUBAKMOTOUK. LTD. Bouter (ner One, Shen Prk aoe Sones Shaner 629619 ‘otighim NGS GOX U.K Prove eosioc4 Prone "ote a8 a0 Facsnte 6501705, Fs O169-68 89 TawaN TsuoAKINoTO Co. {KOWNG AANORUFTECHIUEK. No"? Fong Si es ‘Maanaven 2202 i shar lng oop eon S088 nec Taman 0% “ho Nein Prone om 2000279 Prone owe se18 Foon 3829088 Facute toazsa508 ‘evsaxiuoro EunoPe Bw. “TSUBAKIOTO (THAILAND) CO.L1D. ~ Beer rou RX Rooted Foon a. O-T VY OFFICE CENTER 0h Foor ‘Srenetorase| Sere Sowa rene es s4e00 {2'St ashe Brut eas, Norm -Wongtoey Frenne ot 0050 Watan Sengion 1010 Trane Phone 66-02 281-0901 Distributed by. (eiaog Na. 7001 © 20211, TSUBAKIMOTO.GHANCO, Pontes In Japan 1000