K-Roc BBA Certification 5845ps1i1
K-Roc BBA Certification 5845ps1i1
Pembridge
Leominster
Herefordshire HR6 9LA
CERTIFICATION INCLUDES:
• factors relating to compliance with Building Regulations
where applicable
• factors relating to additional non-regulatory information
where applicable
• independently verified technical specification
• assessment criteria and technical investigations
• design considerations
• installation guidance
• regular surveillance of production
• formal three-yearly review.
Regulation: 29 Condensation
Comment: The product can contribute to satisfying this Regulation. See sections 7.1 and 7.2 of this
Certificate.
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Additional Information
CE marking
The Certificate holder has taken the responsibility of CE marking the product in accordance with harmonised European
Standard BS EN 13162 : 2012.
Technical Specification
1 Description
1.1 The K-Roc Rainscreen Slab For Use In Rainscreen Cladding Systems comprises slabs of rigid stone mineral wool
(MW). The slabs have the nominal characteristics shown in Table 1.
1.2 Ancillary items for use with the product, but outside the scope of this Certificate:
2 Manufacture
2.1 Raw materials, mixed to a controlled formulation, are melted in a furnace to produce molten stone. Stone fibres
are produced from the molten stone using a rotary spinning process. The fibres are treated with a resin and formed
into a continuous length of insulation to the required thickness and density. The insulation then passes into an oven
which cures the resin. Finally, the product is cut to the required dimensions to form the slabs.
2.2 As part of the assessment and ongoing surveillance of product quality, the BBA has:
• agreed with the manufacturer the quality control procedures and product testing to be undertaken
• assessed and agreed the quality control operated over batches of incoming materials
• monitored the production process and verified that it is in accordance with the documented process
• evaluated the process for management of nonconformities
• checked that equipment has been properly tested and calibrated
• undertaken to carry out the above measures on a regular basis through a surveillance process, to verify that the
specifications and quality control operated by the manufacturer are being maintained.
2.3 The management systems of the manufacturer have been assessed and registered as meeting the requirements of
BS EN ISO 9001 : 2015 by RISE (Research Institutes of Sweden) (Certificate 1418-8 2018-03-30).
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3 Delivery and site handling
3.1 Slabs are delivered to site in heat-shrink polythene film. Each pack carries a label bearing the Certificate holder’s
name, the product name and product description, and the BBA logo incorporating the number of this Certificate.
3.2 The slabs should be stored clear of the ground, on a clean, level surface, and preferably under cover to protect
them from prolonged exposure to moisture or mechanical damage.
3.3 Dust masks, gloves and long-sleeved clothing should be worn when cutting and handling the slabs.
Design Considerations
4 Use
4.1 The K-Roc Rainscreen Slab For Use In Rainscreen Cladding Systems is effective in reducing the U value (thermal
transmittance) of external walls of timber-frame, steel-frame or masonry buildings (where masonry includes clay and
calcium silicate bricks, concrete blocks, and natural and reconstituted stone blocks), in new and existing domestic and
non-domestic buildings. It is essential that such walls are designed and constructed to incorporate the normal
precautions against moisture ingress, including the use of a breather membrane over the timber sheathing in framing
board applications.
4.2 Certain rainscreen systems, such as those with open joints, may require the addition of a breather membrane
incorporated into the system. The requirement for a membrane is determined by the system designer and is outside
the scope of this Certificate.
4.3 Care must also be taken in the overall design and construction of elements incorporating the product to ensure
appropriate:
• sheathing or bracing for frame elements. The product must not be relied on to provide any structural contribution,
eg racking strength
• fire resistance, for elements and junctions
• continuity of insulation to minimise thermal bridging
• resistance to the ingress of precipitation and moisture from the ground.
4.4 The wall and sub-frame should be structurally sound, and should have been designed and constructed in
accordance with the following Standards and, where appropriate, their UK National Annexes:
• BS 8000-3 : 2001
• BS EN 351-1 : 2007
• BS EN 845-1 : 2013
• BS EN 1993-1-2 : 2005 and its UK National Annex
• BS EN 1993-1-3 : 2006 and its UK National Annex
• BS EN 1995-1-1 : 2004 and its UK National Annex
• BS EN 1996-1-1 : 2005 and its UK National Annex
• BS EN 1996-1-2 : 2005 and its UK National Annex
• BS EN 1996-2 : 2006 and its UK National Annex
• BS EN 1996-3 : 2006 and its UK National Annex.
4.5 The designer should select a construction appropriate to the local wind-driven rain index to BS EN 1996-2 : 2006
and its UK National Annex, paying due regard to the design detailing, quality of work and materials to be used.
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4.6 The air gap between the face of the insulation and the back of the rainscreen panels should be of sufficient width
to allow any water passing the joints to run down the back of the rainscreen panels and be discharged externally
without wetting the insulation or the backing wall. The minimum width for air gaps required by NHBC is:
4.7 The construction should be made weathertight as soon as is practically possible, to ensure maximum protection of
the product.
5 Practicability of installation
The product is designed to be installed by a competent general builder, or a contractor, experienced with this type
of product.
6 Thermal performance
6.1 Calculations of the thermal transmittance (U value) should be carried out in accordance with, where
relevant, BS EN ISO 6946 : 2017, BRE Report BR 443 : 2006, BRE Digest DG 465 and BS EN ISO 10211 :
2017, using the insulation’s declared thermal conductivity (λD) of 0.034 W·m–1·K–1.
6.2 The U value of a completed wall construction will depend on the insulation thickness, number and type of
fixings, the rainscreen support systems, the insulating value of the substrate and its internal finish. Calculated U
values for example constructions are given in Tables 2 to 4.
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Table 3 Example U values — steel-frame rainscreen system(1)(2)
K-Roc Rainscreen Slab thickness K-Roc Rainscreen Slab thickness
U value
(clear 90 mm steel frame) (fully filled 90 mm steel frame)
(W·m–2·K–1)
(mm)(3) (mm)(4)
0.18 — (5) — (5)
0.19 — (5) — (5)
0.25 — (5) 160
0.26 200 150
0.27 200 130
0.28 180 120
0.30 150 100
0.35 120 80
(1) Construction, external to internal:
10 mm rainscreen cladding, fully ventilated 50 mm clear cavity, K-Roc Rainscreen Slab, breather membrane, 9 mm OSB
sheathing board (λ = 0.13 W·m–1·K–1), 90 mm light steel frame (0.2% fraction), vcl and 15 mm plasterboard (λ = 0.25 W·m–1·K–1).
(2) A fixing correction factor (ΔUf) of 0.1 W·m–2·K–1 has been applied, to allow for the thermal bridging of the fixings and rainscreen brackets.
(3) Insulation installed against the sheathing board with no insulation in the steel frame.
(4) Insulation installed against the sheathing board with 90 mm of insulation in the steel frame (λ = 0.038 W·m–1·K–1) with a 0.2% steel frame
fraction.
(5) Additional insulation required.
Junctions
6.3 Care must be taken in the overall design and construction of junctions with other elements and openings to
minimise thermal bridges and air infiltration. Detailed guidance can be found in the documents supporting the national
Building Regulations.
7 Condensation risk
Interstitial condensation
7.1 Walls will adequately limit the risk of interstitial condensation when they are designed and
constructed in accordance with BS 5250 : 2011, Annexes D and G.
7.2 For the purpose of calculations, the water vapour diffusion resistance factor (μ) of the K-Roc Rainscreen Slab
may be taken as 1.
7.3 A vapour control layer should be used in all constructions, should the condensation risk analysis show this is
necessary.
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Surface condensation
7.4 Walls will adequately limit the risk of surface condensation when the thermal transmittance
(U value) does not exceed 0.7 W·m-2·K-1 at any point, and the junctions with other elements are designed
in accordance with the guidance referred to in section 6.3 of this Certificate.
7.5 In Scotland, walls will adequately limit the risk of surface condensation when the thermal
transmittance (U value) does not exceed 1.2 W·m-2·K-1 at any point, and the junctions with other
elements are designed in accordance with the guidance referred to in BS 5250 : 2011, Annex G. Further
guidance may be obtained from BRE Report BR 262 : 2002 and section 6.3 of this Certificate.
8.2 Designers should refer to the relevant national Building Regulations and guidance for detailed conditions of use,
particularly in respect of requirements for substrate fire performance, cavity closers and barriers, fire stopping of
service penetrations and combustibility limitations for other materials and components used in the overall wall
construction.
9.2 Wind loads should be calculated by a suitably experienced and competent individual in accordance with
BS EN 1991-1-4 : 2005 and its UK National Annex. The higher pressure coefficients applicable to corners of buildings
should be used.
9.3 The adequacy of fixing to the structural frame or substrate for specific installations is outside the scope of this
Certificate and must be verified by a suitably experienced and qualified individual. Care is required around window and
door openings to ensure that the structure is capable of sustaining the additional weight of reveal/frame details.
9.4 The cladding must be fixed to the frame or masonry substrate and designed by a suitably qualified and experienced
individual in accordance with relevant Standards and Requirements (see section 4.4).
10 Water resistance
10.1 External walls should be in good condition and must resist the ingress of rain.
10.2 Care must be taken to ensure that the types of façades and wall finishes, and the design and detailing around
openings, are appropriate for the anticipated exposure conditions and, if appropriate, resist the movement of the
frame.
10.3 The product should be kept dry until the cladding is applied.
10.4 To resist the passage of moisture from the ground, adequate damp-proof courses and membranes must be
provided in accordance with conventional good practice. The slabs must not be used in situations where they bridge
the damp-proof course in walls.
10.5 Weather resistance is provided by an external cladding system (outside the scope of this Certificate).
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11 Maintenance
As the product is confined between the wall and the cladding, and has suitable durability (see section 12), and provided
the integrity of the cladding is maintained throughout the life of the system, maintenance is not required.
12 Durability
The product is unaffected by the normal conditions in a wall and is durable, rot proof, water resistant and
sufficiently stable to remain effective as insulation for the life of the building.
Installation
13 General
13.1 Installation of the K-Roc Rainscreen Slab For Use In Rainscreen Cladding Systems should be in accordance with this
Certificate, the Certificate holder’s instructions, and current good building practice.
13.2 The slab can be cut using a fine-toothed saw or sharp knife, but care must be taken to prevent damage,
particularly to edges.
13.3 Cavity barriers should be provided as required by the documents supporting the national Building Regulations.
13.4 It is important to ensure a tight fit between slabs. Trimming must be accurate, to achieve close-butted joints and
continuity of insulation.
13.5 The slabs are fixed against the external face of the sheathing board or against the external face of masonry
substrates, in conjunction with masonry cladding or weathertight rainscreen cladding(1), maintaining a cavity to ensure
drainage.
(1) Rainscreen cladding systems are proprietary and utilise various mechanisms for attaching cladding panels to the wall structure. Site work
guidance should be sought from the system manufacturer.
14 Procedure
14.1 Slabs should be close butted at all vertical and horizontal joints. The horizontal joints of the insulation should be
staggered in accordance with good practice.
14.2 Fixings should have a minimum head diameter of 70 mm. A typical fixing pattern has three fixings per square
metre, with one metal fixing at the centre of every slab (see section 9.3 of this Certificate).
14.3 The product should be cut and tightly fitted around wall brackets, where these occur.
14.4 For a typical installation, a breathable membrane is placed between the sheathing board and the product (see
Figures 1 and 2). A vcl is placed between the plasterboard and the frame (see Figures 1 to 3). Designers should,
however, choose a suitable construction on a case by case basis for a particular installation.
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Figure 1 Timber-frame substrate
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Figure 2 Lightweight steel-frame substrate
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Figure 3 Masonry substrate
Technical Investigations
15 Tests
Results of tests were assessed, to determine:
• thermal conductivity
• dimensional stability
• slab dimensions
• reaction to fire
• short-term water absorption.
16 Investigations
16.1 Existing data on durability and properties in relation to fire were evaluated.
16.2 A calculation was undertaken to confirm the declared thermal conductivity (λD).
16.5 The manufacturing process was evaluated, including the methods adopted for quality control, and details were
obtained of the quality and composition of the materials used.
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Bibliography
BRE Digest DG 465 : 2002 U-values for light steel-frame construction
BS EN 351-1 : 2007 Durability of wood and wood-based products — Preservative-treated solid wood — Classification of
preservative penetration and retention
BS EN 845-1 : 2013 + A1 : 2016 Specification for ancillary components for masonry — Wall ties, tension straps, hangers
and brackets
BS EN 1991-1-4 : 2005 + A1 : 2010 Eurocode 1: Actions on structures — General actions — Wind actions
NA to BS EN 1991-1-4 : 2005 + A1 : 2010 UK National Annex to Eurocode 1: Actions on structures — General actions —
Wind actions
BS EN 1993-1-2 : 2005 Eurocode 3 : Design of steel structures — General rules — Structural fire design
NA to BS EN 1993-1-2 : 2005 UK National Annex to Eurocode 3 : Design of steel structures — General rules — Structural
fire design
BS EN 1993-1-3 : 2006 Eurocode 3: Design of steel structures — General rules — Supplementary rules for cold-formed
members and sheeting
NA to BS EN 1993-1-3 : 2006 UK National Annex to Eurocode 3 — Design of steel structures — General rules —
Supplementary rules for cold-formed members and sheeting
BS EN 1995-1-1 : 2004 + A2 : 2014 Eurocode 5: Design of timber structures — General — Common rules and rules for
buildings
NA to BS EN 1995-1-1 : 2004 + A1 : 2008 UK National Annex to Eurocode 5: Design of timber structures — General –
Common rules and rules for buildings
BS EN 1996-1-1 : 2005 + A1 : 2012 Eurocode 6: Design of masonry structures — General rules for reinforced and
unreinforced masonry structures
NA to BS EN 1996-1-1 : 2005 + A1 : 2012 UK National Annex to Eurocode 6 – Design of masonry structures — General
rules for reinforced and unreinforced masonry structures
BS EN 1996-1-2 : 2005 Eurocode 6: Design of masonry structures — General rules — Structural fire design
NA to BS EN 1996-1-2 : 2005 UK National Annex to Eurocode 6 — Design of masonry structures — General rules —
Structural fire design
BS EN 1996-2 : 2006 Eurocode 6: Design of masonry structures — Design considerations, selection of materials and
execution of masonry
NA to BS EN 1996-2 : 2006 UK National Annex to Eurocode 6 — Design of masonry structures — Design considerations,
selection of materials and execution of masonry
BS EN 1996-3 : 2006 Eurocode 6: Design of masonry structures — Simplified calculation methods for unreinforced
masonry structures
NA + A1 : 2014 to BS EN 1996-3 : 2006 UK National Annex to Eurocode 6 — Design of masonry structures — Simplified
calculation methods for unreinforced masonry structures
BS EN 13162 : 2012 + A1 : 2015 Thermal insulation products for buildings — Factory made mineral wool (MW) products
— Specification
BS EN 13501-1 : 2007 + A1 : 2009 Fire classification of construction products and building elements — Classification
using test data from reaction to fire tests
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BS EN ISO 6946 : 2017 Building components and building elements — Thermal resistance and thermal transmittance —
Calculation method
BS EN ISO 10211 : 2017 Thermal bridges in building construction — Heat flows and surface temperatures — Detailed
calculations
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Conditions of Certification
17 Conditions
17.1 This Certificate:
• relates only to the product/system that is named and described on the front page
• is issued only to the company, firm, organisation or person named on the front page – no other company, firm,
organisation or person may hold or claim that this Certificate has been issued to them
• is valid only within the UK
• has to be read, considered and used as a whole document – it may be misleading and will be incomplete to be
selective
• is copyright of the BBA
• is subject to English Law.
17.2 Publications, documents, specifications, legislation, regulations, standards and the like referenced in this
Certificate are those that were current and/or deemed relevant by the BBA at the date of issue or reissue of this
Certificate.
17.3 This Certificate will remain valid for an unlimited period provided that the product/system and its manufacture
and/or fabrication, including all related and relevant parts and processes thereof:
• are maintained at or above the levels which have been assessed and found to be satisfactory by the BBA
• continue to be checked as and when deemed appropriate by the BBA under arrangements that it will determine
• are reviewed by the BBA as and when it considers appropriate.
17.4 The BBA has used due skill, care and diligence in preparing this Certificate, but no warranty is provided.
17.5 In issuing this Certificate the BBA is not responsible and is excluded from any liability to any company, firm,
organisation or person, for any matters arising directly or indirectly from:
• the presence or absence of any patent, intellectual property or similar rights subsisting in the product/system or any
other product/system
• the right of the Certificate holder to manufacture, supply, install, maintain or market the product/system
• actual installations of the product/system, including their nature, design, methods, performance, workmanship and
maintenance
• any works and constructions in which the product/system is installed, including their nature, design, methods,
performance, workmanship and maintenance
• any loss or damage, including personal injury, howsoever caused by the product/system, including its manufacture,
supply, installation, use, maintenance and removal
• any claims by the manufacturer relating to CE marking.
17.6 Any information relating to the manufacture, supply, installation, use, maintenance and removal of this
product/system which is contained or referred to in this Certificate is the minimum required to be met when the
product/system is manufactured, supplied, installed, used, maintained and removed. It does not purport in any way to
restate the requirements of the Health and Safety at Work etc. Act 1974, or of any other statutory, common law or
other duty which may exist at the date of issue or reissue of this Certificate; nor is conformity with such information to
be taken as satisfying the requirements of the 1974 Act or of any statutory, common law or other duty of care.
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