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Commissioning Service Department Commissioning Standard Test Formats Description: Ring Main Unit Test

This document provides a standard test format for commissioning a ring main unit. It includes sections to record general data, perform mechanical and visual inspections, electrical tests including insulation resistance tests, contact resistance tests, high voltage tests, and tests for cable ring current transformers and earth fault indicators. The format is 4 pages and includes spaces to record measurements, settings, results and remarks for each test.

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342 views

Commissioning Service Department Commissioning Standard Test Formats Description: Ring Main Unit Test

This document provides a standard test format for commissioning a ring main unit. It includes sections to record general data, perform mechanical and visual inspections, electrical tests including insulation resistance tests, contact resistance tests, high voltage tests, and tests for cable ring current transformers and earth fault indicators. The format is 4 pages and includes spaces to record measurements, settings, results and remarks for each test.

Uploaded by

ajaypooppallil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Commissioning Service Department

Commissioning Standard Test Formats

Description: RING MAIN UNIT TEST Record No.:


Bay no.: Drawing ref.: Sheet: 1 of 4
Contractor: Contract no.: Substation No :

1. GENERAL DATA & INFORMATION:

Sl no. :
Make :
Type :
Capacity :
Voltage rating :
Phase connection :
Frequency : 60 HZ

2. MECHANICAL CHECK AND VISUAL INSPECTION:

(As Per TCS – P – 105 Rev – 01,Item 3.40.1)

Item Description Remarks


1 Check for Damage/Defects to the body or fuses
2 Check Nameplates Information For Correctness
3 Check Quality For Paint Work
Check Tightness Of All Bolted Connections (by Torque wrench
4
method)
5 Check That All Grounding Are Securely Connected
6 Check the interlock system
7 Check the level of insulation medium (SF6,OIL,..etc)

3. ELECTRICAL TEST:

(As Per TCS – P – 105 Rev – 01,Item 3.40.2)

3.1. INSULATION RESISTANCE TEST

Insulation Checked with 5kv for 1 Min and measured values in (MΩ)

R phase - earth Y phase - earth B Phase - earth. Remarks

Criteria:

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:


Commissioning Service Department
Commissioning Standard Test Formats

Description: RING MAIN UNIT TEST Record No.:


Bay no.: Drawing ref.: Sheet: 2 of 4
Contractor: Contract no.: Substation No :

3.2. CONTACT RESISTANCE TEST:

Connection points Phases Measured resistance at 100 ADC Remarks

Criteria:

3.2.1. INSULATION RESISTANCE BEFORE AND AFTER H.V. TEST ( 5 KV ):

Ite Value in G Ω
Description
m Before After
1 With all switches closed, test between poles and earth
2 With all switches closed, test between 2 poles and 3rd earth
3 Test across opened switching device (one side ground )
injection bay at 1 in closed position
4 Injection at bay 1 in opened position bay 2 in closed position &
grounded

Criteria:

3.2.2. HIGH VOLTAGE TEST:

Injecting phase Applying Voltage Leakage Current Time Remarks


R  
Y 30 KV   60 sec
B  

* Voltage should carry out at 80% applied at the approved Factory Test
Result.
Criteria:

4. TESTING FOR CABLE RING CURRENT TRANSFORMER


Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:


Commissioning Service Department
Commissioning Standard Test Formats

Description: RING MAIN UNIT TEST Record No.:


Bay no.: Drawing ref.: Sheet: 3 of 4
Contractor: Contract no.: Substation No :

4.1. GENERAL DATA & INFORMATION:

Type:
Aux. Supply:
Manufacturer:
Contact no.:
Current range:

4.2.INSULATION RESISTANCE TEST:

Applied 1000 V in Measured value in


Remarks
secondary 1 min (MΩ)

5. EARTH FAULT INDICATOR:

Current injected check earth fault indicator

25 A operated

Check earth fault indicator flag reset by depressing the reset Plunger

5.1. GENERAL DATA & INFORMATION:

Type:
Aux. Supply:
Manufacturer:
Contact no.:
Current range:

5.2. PICK UP TEST

Setting ( A ) Pick - Up value ( A )


50

25

5.3. TIMING TEST:

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:


Commissioning Service Department
Commissioning Standard Test Formats

Description: RING MAIN UNIT TEST Record No.:


Bay no.: Drawing ref.: Sheet: 4 of 4
Contractor: Contract no.: Substation No :

Optd. Time (ms) Flag reset time (sec)


Injected current (A)
Setting Meas. Limit Meas.
50    
100 10> t <30sec
25    

'- Time taken at contact 9, 10 N/O


'- Alarm check on Annunciator at Control Panel ____

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

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