DC Motor
DC Motor
• Advantages of a brushed DC motor include low initial cost, high reliability, and simple control
of motor speed. Disadvantages are high maintenance and low life-span for high intensity uses.
Maintenance involves regularly replacing the carbon brushes and springs which carry the
electric current, as well as cleaning or replacing the commutator. These components are
necessary for transferring electrical power from outside the motor to the spinning wire windings
of the rotor inside the motor.
• Brushes are usually made of graphite or carbon, sometimes with added dispersed copper to
improve conductivity. In use, the soft brush material wears to fit the diameter of the
• Brushless
• Main articles: Brushless DC electric moto and Switched reluctance motor
• Typical brushless DC motors use one or more permanent magnets in the rotor
and electromagnet on the motor housing for the stator. A motor controller converts
DC to AC. This design is mechanically simpler than that of brushed motors
because it eliminates the complication of transferring power from outside the motor
to the spinning rotor. The motor controller can sense the rotor's position via Hall
effec sensorsor similar devices and can precisely control the timing, phase, etc., of
the current in the rotor coils to optimize torque, conserve power, regulate speed,
and even apply some braking. Advantages of brushless motors include long life
span, little or no maintenance, and high efficiency. Disadvantages include high
initial cost, and more complicated motor speed controllers. Some such brushless
motors are sometimes referred to as "synchronous motors" although they have no
external power supply to be synchronized with, as would be the case with normal
AC synchronous motors.
PERMANENT MAGNET STATORS
• A PM motor does not have a field winding on the stator frame, instead relying on PMs to
provide the magnetic field against which the rotor field interacts to produce torque.
Compensating windings in series with the armature may be used on large motors to improve
commutation under load. Because this field is fixed, it cannot be adjusted for speed control. PM
fields (stators) are convenient in miniature motors to eliminate the power consumption of the
field winding. Most larger DC motors are of the "dynamo" type, which have stator windings.
Historically, PMs could not be made to retain high flux if they were disassembled; field
windings were more practical to obtain the needed amount of flux. However, large PMs are
costly, as well as dangerous and difficult to assemble; this favors wound fields for large
machines.
• To minimize overall weight and size, miniature PM motors may use high energy magnets made
with neodymium or other strategic elements; most such are neodymium-iron-boron alloy. With
• Wound stator
• A field coil may be connected in shunt, in series, or in compound with the armature of a DC machine (motor
or generator) here are three types of electrical connections between the stator and rotor possible for DC
electric motors: series, shunt/parallel and compound (various blends of series and shunt/parallel) and each
has unique speed/torque characteristics appropriate for different loading torque profiles/signatures.
• Series connection
• A series DC motor connects the armature and field winding in series with a common D.C. power source.
The motor speed varies as a non-linear function of load torque and armature current; current is common to
both the stator and rotor yielding current squared (I^2) behaviour.A series motor has very high starting
torque and is commonly used for starting high inertia loads, such as trains, elevators or hoists.This
speed/torque characteristic is useful in applications such as dragline excavators where the digging tool
moves rapidly when unloaded but slowly when carrying a heavy load.
• A series motor should never be started at no load. With no mechanical load on the series motor, the current
is low, the counter-Electro motive force produced by the field winding is weak, and so the armature must
turn faster to produce sufficient counter-EMF to balance the supply voltage. The motor can be damaged by
overspeed. This is called a runaway condition.
• Series motors called universal motors can be used on alternating current. Since the armature voltage and
the field direction reverse at the same time, torque continues to be produced in the same direction.
However they run at a lower speed with lower torque on AC supply when compared to DC due to reactance vo
drop in AC which is not present in DC.[3]Since the speed is not related to the line frequency, universal