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TOTAL Polystyrene 1441: Material Datasheet

This datasheet provides information on TOTAL Polystyrene 1441, an easy flow polystyrene for injection molding. It offers low viscosity at high shear rates, allowing for easy injectability. Applications include cutlery, household items, and toys. The datasheet includes test results for various properties like melt flow index, spiral flow, thermal properties, mechanical properties, electrical properties, density, shrinkage, and water absorption. Recommended barrel temperatures for injection molding are also provided. Safety and recycling information is given at the end.

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0% found this document useful (0 votes)
201 views3 pages

TOTAL Polystyrene 1441: Material Datasheet

This datasheet provides information on TOTAL Polystyrene 1441, an easy flow polystyrene for injection molding. It offers low viscosity at high shear rates, allowing for easy injectability. Applications include cutlery, household items, and toys. The datasheet includes test results for various properties like melt flow index, spiral flow, thermal properties, mechanical properties, electrical properties, density, shrinkage, and water absorption. Recommended barrel temperatures for injection molding are also provided. Safety and recycling information is given at the end.

Uploaded by

Albert Fortunato
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MATERIAL DATASHEET

TOTAL Polystyrene 1441


Easy Flow Polystyrene

Polystyrene Crystal 1441 is an easy flow Polystyrene for injection molding application.
It offers low viscosity at high shear rate, that allows an easy injectability, and a high softening point.

Applications:
- Cutlery
- Household
- Toy

Test Method S.I. Metric English


Properties
ISO ASTM Value Units Value Units Value Units

RHEOLOGICAL

Melt Flow Index (200 °C - 5 kg) 1133 D-1238 0.008 kg/ 10 min 8.00 g/ 10 min 1.76E-02 lb/ 10 min

Spiral Flow (220 °C) - D-3123 0.55 m 55 cm 21.65 in

THERMAL

Vicat Softening Point 10N (T increase = 50 °C/h) 306 D-1525 370 K 97 °C 207 °F

Heat Distortion Temperature 75 D-648 353 K 80 °C 176 °F

Coefficient of Linear Thermal Expansion (10-5) - D-696 8.90E-03 m/K 8.90 mm/°C 1.95E-01 in/°F

MECHANICAL

Unnotched Izod Impact Strength 180 D-256 7.00 kJ/m2 6.50 kg-cm/cm 1.19 ft-lb/in
2
Tensile Strength at Yield 527 D-638 45 MPa 450 kg/cm 6528 psi

Elongation at Break 527 D-638 2 % 2 % 2 %

Flexural Modulus 178 D-790 3050 MPa 30500 kg/cm2 442487 psi

Rockwell Hardness 2039 D-785 L-70 - L-70 - L-70 -

ELECTRICAL

Dielectric Strength - D-149 152000 kV/m 152 kV/mm 3861 kV/in


-1 -1
Surface resistivity IEC 93 - >10e+13 Ohms >10e+13 Ohms >10e+13 Ohms -1

MISCELLANEOUS

Density - D-792 1040 kg/m3 1.04 g/cm3 64.91 lb/ft3


Mold Shrinkage - D-955 0.4 - 0.7 % 0.4 - 0.7 % 0.4 - 0.7 %

Water absorption 62 D-570 0.04 % 0.04 % 0.04 %

Datasheet - TOTAL 1441


Last Updated: 07/02/2014 1/3
RECOMMENDED INJECTION MOLDING PARAMETERS
Barrel Temperature Value Units

Zone 1 150 - 180 °C

Zone 2 180 - 210 °C

Zone 3 210 - 230 °C

Zone 4 210 - 250 °C

Nozzle 210 - 250 °C

General Information :

Standard Properties: All tests are carried out at 23 °C unless otherwise stated. Mechanical properties are measured on injection moulded test specimens.
Bulk Density: Bulk Density of all Natural grades is approximately 0.6 g/cm3.
TOTAL Polystyrene 1441 should be kept in a cool and dry place. Avoid direct exposure to sunlight.

Total Refining & Chemicals Total Refining & Chemicals


Total Petrochemicals Foshan Ltd Total Petrochemicals SEA Pte Ltd
No.61, Jinben Industry Road, Sanshui District, 53 Tuas Crescent,
Foshan, Guangdong (528132), P.R. China Singapore (638732)
Tel: +86 757 8751 7888 Tel: +65 6862 1228
Fax: +86 757 8751 8084 Fax: +65 6862 3735

Information contained in this publication is true and accurate at the time of publication and to the best of our knowledge. The nominal values stated herein are obtained using laboratory test specimens.

Before using one of the products mentioned herein, customers and other users should take all care in determining the suitability of such product for the intended use. Unless specifically indicated, the

products mentioned herein are not suitable for applications in the pharmaceutical or medical sector. The companies within TOTAL REFINING & CHEMICALS do not accept any liability whatsoever arising

from the use of this information or the use, application or processing of any product described herein. No information contained in this publication can be considered as a suggestion to infringe patents. The

companies disclaim any liability that may be claimed for infringement or alleged infringement of patents.

Datasheet - TOTAL 1441


Last Updated: 07/02/2014 2/3
Safety and Material Handling

TOTAL REFINING & CHEMICALS offers a precautions should be observed in the handling and However, Polystyrene offers many possibilities for
comprehensive range of TOTAL POLYSTYRENE fabrication of plastic materials. post consumer recycling such as: (1) Energy
(PS) specially formulated to suit different needs. recycling using heat recovery systems for urban
This extensive line includes impact polymers, either Noise is a common problem in the molding and and industrial heating systems, (2) Material
natural or with additives, with equally wide-ranging compounding process. If possible, no worker should be recycling. Polystyrene should be recycled
properties to fulfill all customer expectations in exposed to excessive noise (Leq8hours 85dBA). Proper whenever possible. Because of their high energy
terms of fire resistance, appearance, cost and hearing protectors should be provided for workers, content, plastics can help the entire waste mix burn
processing. Its tremendous ease of processing and coupled with regular audiometric examinations. hotter and more completely in a waste-to-energy
its low cost make it one of the most commonly used incinerator.
polymers in the food packaging, audio/video, Air borne dusts often result from sawing, filing, and
household appliances and construction industries. sanding of plastic parts in post-moulding operations.
These may cause irritation to eyes and the upper Care for the Environment
TOTAL REFINING & CHEMICALS is committed to respiratory tract. Processing may also release fumes, PS must not be discarded indiscriminately into the
providing information to assist our customers in which may contain irritating decomposition products. waterways nor land.
reducing the risks of handling and using our Adequate exhaust ventilation is recommended. Good
products. This bulletin sheet is intended to be a housekeeping and controlling of dusts are necessary for Heavy metals are not used in the manufacture of
quick reference guide for TOTAL REFINING & safe handling of product. Workers should use approved TOTAL POLYSTYRENE. As such, disposal of
CHEMICALS customers to store, handle and use respirators. If vapours cause irritation to eyes, a full-face HIPS via convention methods would be safe for the
our products safely and in an environmentally sound respirator is recommended. Avoid accumulation of static environment. Incineration of HIPS would not emit
manner. We aim to minimize the impact on mankind charges during transfers in metallic systems. heavy metals or deleterious dioxins into the
and the environment during production, storage, environment. There would be no leaching of heavy
transportation, sale, use and disposal of our Workers should be protected from the possibility of metals into the earth when the incineration ash is
products. contact with molten PS during fabrication. Molten material land filled.
may causes burns. Wash affected areas abundantly and
Safety Data Sheets are updated regularly, to reflect thoroughly with water. In case of adhesion, do not try to
changes and updates on information in an SDS. remove product. Treat the affected areas as burns.
Before handling or using any product, please Customer Notice
request and assess the most current Safety Data Proper manual handling practices should be observed in TOTAL REFINING & CHEMICALS stresses the
Sheets. The information provided below is the lifting and transportation of PS packages. importance of health and environmental protection
appropriate only to TOTAL REFINING & Occurrences in back and arm injuries are common in during the entire lifetime of all TOTAL REFINING &
CHEMICALS ’s products as delivered. In the course erroneous lifting techniques. CHEMICALS 's products, and calls for TOTAL
of fabrication, many additives and ingredients may REFINING & CHEMICALS to cooperate closely
be added before the finished product. These must with its customers and partners. To help ensure
be explored thoroughly for their respectively health that TOTAL REFINING & CHEMICALS ’s products
and safety considerations. are not used improperly, TOTAL REFINING &
CHEMICALS’s personnel will assist customers in
dealing with product safety, health and
environmental considerations.

Product Stewardship Program Flammability and Combustibility


The aim of the product stewardship code of the Thermal decomposition at 200 oC gives off flammable and
responsible care initiative, which makes health, harmful products such as styrene, ketones, toluenes and
safety and environmental protection an integral alcohol. There would be formation of toxic products, such
part of designing, manufacturing, marketing, as carbon oxides through combustion.
distributing, using, recycling and disposing our
products. Successful implementation of these In fighting fire, wear a self-contained breathing apparatus
initiatives is a shared responsibility that includes all and protective suit. Water or water fog are the preferred
who come into contact with a product. TOTAL extinguishing media. Foam, alcohol resistant foam,
REFINING & CHEMICALS will work with carbon dioxide, or dry chemicals may also be used.
customers to help ensure that all who use and
handle our products follow safe and
environmentally sound practices.

General Safe Handling Information Safe Disposal


TOTAL POLYSTYRENE are relatively inert and Disposal methods must be in compliance with
have a very low degree of toxicity under normal international, national and local laws and regulations.
conditions of use. TOTAL REFINING & Destroy the product by incineration at an approved waste
CHEMICALS should be kept in cool and dry place. disposal site.
Avoid direct exposure to sunlight. Keep at room
temperature. Nevertheless, safety and health

This information is provided for GENERAL INFORMATION ONLY. TOTAL REFINING & CHEMICALS and its affiliates provide a Safety Dat a Sheet (SDS) for this
product, in the appropriate language, according to applicable laws and regulations.

Anyone using this product should carefully review the SDS, as well as any other applicable precautions and instructions for u se. No liability whatsoever can be
accepted by TOTAL REFINING & CHEMICALS and its affiliates with regard to the handling, processing or use of the product or pr oducts concerned which must in all
cases be used in accordance with all applicable laws and regulations.

The information contained in this document is based on trials carried out by our Research Centers and data selected from the literature. To the best of our knowledge
and at the time of publication, this information is true and accurate. It shall, however, in no event be held to constitute o r imply any warranty, undertaking express or
implied commitment from our part. TOTAL REFINING & CHEMICALS and its affiliates disclaim any liability that may be claimed f or infringement or alleged
infringement of patents.

Datasheet - TOTAL 1441


Last Updated: 07/02/2014 3/3

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