ALL YOU NEED IN MACHINING

Restart Guide For CNC Machines

Post Lockdown
 Ace Micromatic Group - Overview

ALL YOU NEED IN MACHINING

 Topics covered

1  Steps to be taken before Power On

2  Steps to be taken after Power On

3  Warm up

4  Contact details of Micromatic

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 Before
1 Power ON

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 1. Before turn on please practice proper safety measures
like use of Safety Goggles, Hand Gloves and wear Safety
Shoes.

2. Avoid using bare hands to touch the machine

elements and ensure electrical parts are isolated for
human safety.

1a Safety Aspects

ALL YOU NEED IN MACHINING

 Sanitize the Machine, Machine Parts and Surrounding Area

• MDI Key Sheet

1b Safety Aspects -
Sanitize the Machine • Machine Door Handles
• Machine Main On / Off Switch
• CNC On / Off Switch
• Hydraulic & Pneumatic Pressure Gauges
• Work Holding
• Cutting Tools
• Push Buttons / Selector Switches
• Frequent Touch Points by Operator / Setter

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 Guideline for Sanitization of Frequently Used Parts in CNC

Recommended Disinfection Method

1. Ensure the Machine is “Switched OFF”
2. Wipe the Area that needs Disinfection with a Cloth Soaked in
an appropriate Concentration of Disinfectant
3. Sanitization to be down before Power ON , Shift Change ,

1c Safety Aspects -
Sanitize the Machine Setting Change
Cautions
1. “Ethanol” & “Sodium hypochlorite “ are commonly used as a
disinfectant . Warnings and Instructions by the Disinfectant
manufacturer to be followed for usage & dilution ratios.
2. Disinfectant residue can possibly cause discoloration or
corrosion of metals or resins.
3. To ensure the residue is properly removed , complete the
process by wiping the surface with a cloth dampened with
ALL YOU NEED IN MACHINING
water Source : M/s. Fanuc India Ltd
 1. Check the surrounding of the machine to ensure no damages to
Electrical Cables, Hydraulic, Coolant & Pneumatic Hoses

1d Visual inspection
of Machine

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 2. Open the Electrical Cabinet , Check for any damages due to rodents /
rusting ,

1e Visual inspection
of Machine

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 3. Check the surrounding of the axis to ensure no Rodents or
Rusting

1f
Visual inspection
of Machine

1. Remove the Rusting using

any Rust Remover or WT 40
or Use “ Clean Oil “
2. Change the Damaged Cable
if any

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 4. Ensure the Incoming Air Supply should be Dry , the pressure
should be 4- 6 Bar

1g Prerequisites of Air,
Lubrication

1. Drain the Moisture at the

source at Compressor /
Reservoir
2. Replace the Drier Filters if any.
5. Clean the Tank & Replace the
3. In case of refrigerated air dryer,
need to ensure dew point of Recommended Lubrication Oil
outlet air temperature between
3 to 50 c. Servo Way 68 /Mobil Vectra No.2 ,
Ensure lubrication Level
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 6. Clean the coolant tank , Replace the coolant , Ensure coolant Level &
Concentration as per recommendation

1h Prerequisites of Coolant

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 7. Check the Oil Level and Top up if required as per Recommended Grade

 Hydraulic power pack – Servo System 68 / Mobil Nuto H 68

 Wheel head – Spin- 2 / Mobil Velocite No. 3
 Work head – Spin – 12 / Mobil Velocite No. 6
 FRL unit – Spin 12 / Mobil Velocite No. 6

1i
Prerequisites of  Lubrication tank – Servo Way 68 / Mobil Vactra No. 2
Oil level
 Turret – EP-140 / Mobilube HD 85W140
 Auto Tool Changer – EP-140 / Mobilube HD 85W140
 Index table gear box ( Pragati) – GB 100
 Conveyor gear box – as per recommendation from Mfg.
 Geared spindle – As per Recommendation
 Hydro Pneumatic cylinder – Servo System 68

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 8. Restoring the System Battery in Fanuc Systems OI-TF

Restoring of Fanuc
1j System Battery
(Applicable if removed
before shut down)

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 9. Restoring the Absolute Pulse Coder (APC) Drive Battery (6V)

Restoring of Drive
1k Battery (Applicable if
removed before shut
down)

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 10. Clean and Restore the System Cooling Fan in Fanuc System

Restoring and Clean the

1l cooling fans (Applicable
if removed before shut
down)

Caution

1. Clean the System Cooling fan

with soft cloth, using
compressed Air will damage
the fins of Fan

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 11. Clean and Restore the Cooling Fans in the machines

Clean & Connect the

1m Cooling Fans
Drive Heat Sink Fan - Fanuc Drive Cooling Fan - Fanuc

Drive Heat Sink Fan- Siemens Spindle Motor Cooling Fan - Fanuc
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 11. Switch “ON” the Stabilizer and Check for the desired “Output”

1n
Switching of
Mains & Stabilizer

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 Switch “ON “the

1o machine, Check
for any Spark or
Burning of cables

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 12. Ensure the Voltage levels as applicable are within limits 220VAC
±10% (Between Phase and Neutral), 415VAC ±10% (Phase to Phase).

1p Checking of Incoming
Supply and E-N Voltage

13. Check & Ensure the Earth to Neutral voltage not to be exceed
above 3 VAC with the help of Multimeter.

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2
After Power ON,
Switch ON CNC
(Emergency Pressed
Condition)

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 Restore the System Data ,

2a
SRAM Data & Logic if it is
Erased / Corrupted . If any
Battery alarms , replace
immediately or Call
Micromatic

Caution : PCMCIA card should be inserted carefully with

Orientation
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2b Check any Alarms
related to Absolute
or Systems battery

If Alarm occurs , Fix it

as per Recommended
Procedure or Contact
Micromatic

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2c Check any Alarms
related to Absolute
or Systems battery

If Alarm occurs , Fix it

as per Recommended
Procedure or Contact
Micromatic

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 14. After clearing all alarms , JOG all axes using MPG at Lower
Feed Rate with Lubrication Inch for few minutes to lubricate
the slides .

Move the Axes at

2d Low Feed rate with
Lubrication Inch

1. Check the Phase Sequence , if

you are getting “ Low Lube
Pressure” Alarm , Reverse the
any two phases of incoming
supply
2. Recommended Lubrication Oil
Grade is Servo Way 68 / Mobil
Vactra No. 2

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2e Check the Current % of
Axes & Spindle Load

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2f Checking of
abnormal Noise

Areas to be checked for Noise

1) Axis / Telescopic Cover 5) Coolant Pump 9 ) Wheel / Work Head

2) Spindle bearing 6) Turret indexing 10) Turret indexing
3) Spindle Belt 7) ATC 11) Oil Chiller
4) Hydraulic Pump 8) APC 12) AC Unit

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2g Ensure Free Rotation
of Spindle by Hand.
Increase the RPM in
Step Wise gradually Headstock

CW

1. Clean the Labyrinth holes

provided in the bottom of
spindle to empty the
coolant stored if any by
using 3 mm align key CCW

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 Checking of other
2h functions like
Hydraulic, Coolant etc.,

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  Hydraulic Power Pack
 Clean or Replace the Suction Strainer , RLF Element , Impellers & Filters
 Replace or Top Up the Hydraulic System ( Servo System 68 , Mobil Nuto H68)
 Check the Direction of Motor & Noise in Pump & Motor
 Check for System Pressure ( Desired 30 Bar )
 Ensure no leakages in Fittings , Hoses
 Check & Clean the Radiator Fan

 Chuck
 Overhaul the Chuck & Ensure the Stroke after Mounting

2i Check all Functions of  Apply OKS 265/Molykote TP 142 Grease for smooth function
Machine  Check for Proper Clamping Pressure depends on Component
 Operate the Chuck by Footswitch , MDI & Auto .
 If Chuck actuation is happening , operate
h the DC valve manually or clean the sam

 Turret
 Replace the Turret Gear Box Oil ( EP-140 Grade / Mobilube HD 85W140 )
 Check the Turret in CW & CCW direction by commanding in Auto mode ,
MDI Mode or in Jog Mode & Ensure no noise during indexing
 Check and ensure the coolant flow , Pressure & any leakages

 Tailstock
 Check the Tailstock Pressure ( 12 bar Max) , If getting struck during
initial start up , raise the Pressure to 15 bar or further more & operate
through the Footswitch.
 Once it is started moving forward , repeat the cycle with Lubrication Inch
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 Check for any leakages in hoses of Tailstock
  Oil Skimmer
 Check for Proper Electrical connections & Ensure no damages.
 Check the belt/disc condition. & Check for proper belt tension.
 Check the direction of rotation as per function.
 Check the drain is proper & collection tray is on proper location.
 Check the oil wipers are set properly.
 Conveyor System
 Ensure Proper Position of Conveyor placed, Check and arrest
if any coolant leakages
 Check the Chain tension and Conditions

2j Check all Functions of

Machine
 Check the Gear Box Oil level and Top Up with Recommended Grade
 Check Motor Direction and Set limit switch if required
 Rotate the Conveyor in Forward/Reverse for few times
h during conveyor rotation
 Check for any abnormal noise and jerking
 Automation setting (Gantry / Robot /Auto Loader)
 Check and ensure proper fitment of all accessories
 Check all function manually with sequence
 Check input and output connection to ensure proper tightness
 Observe any abnormal noise during operating all functions
 Auto door
 Check the Air pressure on regulator ( 4 to 6 Bar)
 Check and ensure proper fitment of all pneumatic cylinder
 Check and ensure supplied Air should be dry
 Check & lubricate the Door Rollers and Guide Rod
 Check and arrest if any air leakages from Hoses and Fittings
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  Chiller Unit
 Check the Oil level and Top Up with Recommended Grade
 Check and Ensure Input & Output connection should be specified
location and arrest if any air leakages from Hoses and Connectors
 Direction of Motor Rotation and check for any abnormal Noise
 Check and Ensure Temperature should be within Specified Limit
 Coolant
 Remove Coolant from Tank and Clean the Tank Properly
 Remove the Coolant Motor and Clean the Impeller & Motor Fan.

2k Check all Functions of  Fill Fresh Coolant in Tank with DM water and Water Soluble Cutting
Machine Oil & Maintain concentration of Coolant 7 to 9 % .
 Check Direction of Coolant Pump , Flow & Pressure
 h
Clean the Y-Strainer if Pressure of Coolant from Turret is low.
 Check and Arrest if any Coolant Leakages from Hoses and Fittings
 Use DM Water for Mixing the Coolant Oil

Properties DM Water Coolant

Hardness < 200 ppm 550 to 600 PPM
Chloride < 25 ppm < 50 ppm
pH 6.5 to 7.5 8.5 to 9.5

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  Parts Catcher
 Check the Recommended Pressure of Parts Catcher
 Operate by M- Code and Check Cylinder Forward- Reverse Stroke
 Check the Pick and Drop Position of Parts
 Check and arrest if any oil leakages from Hoses and Fittings

 Steady Rest
 Check hydraulic pressure to operating steady rest arm
 Check and ensure roller condition by hand for free rotation

2l
 Operate by M- Code and check any play in arm in both open and close
Check all Functions of
conditions
Machine  Check proper lubrication function
 Check and arrest if any oil leakages fromh hoses and Fittings

 Bar Feeder
 Check the Oil Level and Top Up with Recommended Grade
 Check the Air pressure on regulator and rectify as per specified limit
 Check and Ensure supplied Air should be Dry in Nature.
 Check and Ensure Proper Fitment of all Accessories
 Check and arrest if any air or oil leakages from hoses and Fittings.
 Check & ensure the hydraulic system pressure as recommend by supplier
 Move the pusher rod to & fro manually for smooth & friction free movement.

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  ATC - Tool change cycle
1. Side Auto Tool Changer
 Check the Oil level in Arm Drive Unit (EP 140 / Mobilube HD 85W140)
 Clean the Gripper ARM , Ensure the tension of Plunger and Push Rod Spring
 Clean the Magazine Pocket , Ensure the functioning of Pocket Balls & Springs
 Check the Pocket Up/Down Function
 Index the Magazine in CW & CCW to ensure the smooth movement.

2m Check all Functions of

Machine  Fill Spin-12 Oil in FRL unit & Ensure 1 or 2 drops during tool change.
2. Front Auto Tool Changer
 Remove One Gripper Arm then move the Z axis and Check the
axis current & observe for any abnormality
 Clean the Side Cam & Face Cam and Grease the Gears in the Magazine.
 In Handle Mode, move the Z axis and Check Tool Clamp/ Declamp function
 Index the Magazine in CW & CCW to ensure the smooth movement.
 Fill Spin-12 Oil in FRL unit & Ensure 1 or 2 drops during tool change.
 Check the Tension Spring and Retainer Spring for actuation & grease it.

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  Tool Clamp / De-Clamp
1. Pneumatic Cylinder
 Check Air pressure (5 Bar) & Clean the Silencer
 Check any Air leakages in the hoses and lines
 Check Tool Ejection (0.7 to 0.9mm)
 Clean the Spindle Taper Nose & Tool Holders with soft cloth
2. Hydro Pneumatic Cylinder

2n Check all Functions of

Machine 1. Check Oil Level (Servo system 68 / Nuto H 68) & Top Up If Required.
2. Clean the silencer (filter) & ensure no oil Leakages.
3. Check Tool Ejection (0.7 to 0.9mm)
3. Hydraulic cylinder
1. Check system pressure (55 to 60 kg/cm2)
2. Check the Direction of Hydraulic Motor
3. Check the Oil level (Servo system 68 / Nuto H 68) and Top Up If required.
4. Ensure to no leakages in fittings and hoses
5. Check Tool Ejection (0.7 to 0.9mm)

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  APC - Pallet change cycle
1. Linear Automatic Pallet Changer (LAPC)
 Check for Proper Functioning of Pallet Clamp/ De Clamp Cylinders, Solenoids
and its Pressure Switch Setting
 Check & Clean the Rest Pads, Locating Pin and Bush
 Check the Guide Rollers manually if struck then replace it in the pallet &
Command M80 for Pallet Change

2o Check all Functions of

Machine  Check the APC auto door function and Ensure no noise during Pallet Change
2. Rotary Automatic Pallet Changer (RAPC)
 Ensure the Proper System Pressure for Pallet function
 Check the Pull Stud condition of Cone Clamping
 Clean the Pallet ARM and Resting area & Ensure Air Seat Sensor working.
 Command M80 , Check Pallet Change Function & Ensure no noise.

 Index table / Rotary table

 Replace oil / grease or Top Up if required
 Rotate the Index Table in CW & CCW, MDI mode or in Jog mode
 Check the Power Cable and Feedback Cable condition for tightness
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  Hydraulic Power Pack
 Check & Replace the oil or Top Up (Servo system 68 / Nuto H 68)
 Clean the Radiator Cooling Fan
 Clean or Replace the Suction Strainer & Return Line Filter
 Check the Pump or Motor for Noise and its direction of Rotation
 Ensure no leakages in Fittings and Hoses

2p Check all Functions of

Machine
 Check the System Pressure (P1 - 45 to 50 kg/cm2 | P2 - 55 to 60 kg/cm2)
 Fixture
 Clean the all rest pads and locating Pins
 Check any Oil leakages & Puenamatic Hose connections
 Check the Clamping Pressure of Each Cylinder and Sequence of Operation.
 Automation setting(Gantry/Robot/Auto loader)
 Check and ensure proper fitment of all accessories
 Check all function manually with sequence
 Check input and output connection to ensure proper tightness
ALL YOU NEED IN MACHINING  Observe for any noise & Ensure the Actuator & Cylinders are in Home
  Conveyor System
 Check the gear box oil level, If required Top Up (Servo way 150)
 Check the Motor direction & Check the O/L limit Switch Setting
 Clean the Conveyor & Drum Filter Mesh

 Coolant
 Clean the Coolant Tank and Replace the coolant
 Clean the Y strainer & Intermediate Mesh Filters

2q Check all Functions of

Machine
 Check the Push / Flush / Flood Coolant Pressure & Clean the delivery Pipes
 Concentration of Coolant Should be 7 to 9 %
Properties DM Water Coolant
Hardness < 200 ppm 550 to 600 ppm
Chloride < 25 ppm < 50 ppm
pH 6.5 to 7.5 8.5 to 9.5
 Oil Skimmer
 Check for Proper Electrical connections & Ensure no damages.
 Check the belt/disc condition. & Check for proper belt tension.
 Check the direction of rotation as per function.
 Check the drain is proper & collection tray is on proper location.
ALL YOU NEED IN MACHINING
 Check the oil wipers are set properly.
  Coolant Through Spindle ( CTS)
1. Clean the Suction Strainer & Bag Filter ( F1 & F2)
2. Check Clog Meter Indicator to be at Green level on CTS machine
3. Check the Flow Switch Setting as per Procedure
4. Check the leakage in Rotary Joint & CTS Pin Locator

 Auto Door Function

2r Check all Functions of
Machine 1. Check the Air Pressure in Regulator Valve ( 4 to 6 Bar)
2. Clean the Silencer and Door rollers
3. Command Auto Door M-Code and Check for smooth Movement.
4. Check & Lubricate the Door Roller and Guide Rod
5. Check & Arrest the Leakages in the hoses and fittings.

 Air Drier
1. Replace the Air drier Filter
2. Check the Auto drain solenoid function

ALL YOU NEED IN MACHINING 3. Ensures the Clean & Dry Air supply from Drier
  Work Head
 Check Work Head Lubrication Oil level.
 Replace or Top up with Spin 12 oil.
 Check the Orientation Proximity Switch & Dog is properly set.
 Rotate the Work Head Spindle by Inching in Jog mode.
Check any abnormal Noise
 Check the Pulley , Belt & its tension , if it not sufficient adjust the same.

2s
Check all Functions of  Spindle Taper needs to be cleaned if it is rusted.
Machine  Wheel Head
 Check the Oil level, replace or Top Up with Spin 2 Oil
 Check the Condition & Clean the Filter mounted in the Wheel Head.
 Ensure the Grinding Wheel is Balanced & Properly tightened
 Rotate the Wheel Head Spindle by hand & then inch in jog mode
 Check for Air Bubbles in oil Sight glass to Ensure proper flow of oil.
 Check for any abnormal noise during Wheel Started rotating.
 Check for Pulley & Belt Condition , adjust the tension if it is low.
 Check for any oil leakages in face Seal mounting area.

ALL YOU NEED IN MACHINING  Clean the Wheel Head Motor Fan
  In Process Gauge ( IPG)
 Check the Hydraulic /Air Hose condition & its Pressure
 Check all Hydraulic / Electrical Connections & Fittings
 Check the Stroke of IPG cylinder for free movement.
 Check the Proximities setting for Forward & Reverse condition
 Check the Gauge Fingers for free Open and Close Movement.
 Check the repeatability of gauge reading with Master Component

2t
Check all Functions of
Machine  Flagging Unit
 Check Hydraulic Hose Connections and tightness of fittings.
 Check and ensure the free movement of Flagging Cylinder
 Check the Proximities setting for Up & Down sensing
 Check the Probe Signal & Repeatability of Flagging Reading

 Tailstock
 Check the Tailstock quill by manually with lubrication on Top of Quill
 Check and adjust the Spring if required.
 Check the Pressure if Tailstock is operated through Hydraulic.

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 Set the Proximity Switches as per Component
  Dressing Unit
 Check the Condition of Dresser & Replace if required
 Ensure Blade Dresser/Disc Dresser is tightened Properly.
 Check the Position of Coolant Nozzles to ensure proper flow on to the
dresser Tip
 If Diaroll Dresser is used , Check the free rotation of spindle by hand & then
noise or vibration in Jog Mode.

2u
Check all Functions of
Machine  Check the Belt Condition of Diaroll dresser
 Ensure the slide movement of dresser axis is smooth .

 Hydraulic Power pack

 Check or Clean or replace the Return Line Filter element & Suction Strainer .
 Check the Oil condition, Replace or Top up it with Servo Way H 68.
 Check the Motor direction and Clean the Fan of Motor
 Check and tight the Hydraulic Hose fittings to avoid leakages.
 Check for any abnormal noise from Pump & Motor
 Check the System Pressure ( 10-12 Bar) in Hydraulic Grinders

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  Table
 Remove the Telescopic Guard & Check for the Ball Screw condition.
 Check the lubrication in all Cartridge points
 Check the oil level in sight glass
 Check the full stroke of table by rotating manually.
 Clean & Lubricate the surface of table before moving the Work head,
Tailstock ,Dresser and Steady Rest.
2v
Check all Functions of
Machine  Coolant
• Use of Non Synthetic Coolant , Water based Oil Emulsion to be ensured.
• Concentration of Coolant 3 to 5 % ( also depends on Component)
Properties DM Water Coolant
Hardness < 200 ppm 550 to 600 ppm
Chloride < 25 ppm < 50 ppm
pH 6.5 to 7.5 8.5 to 9.5
• Check and tight all coolant hoses and fittings to avoid leakage
• If Paper Band Filtration is used, Check the Paper is Replaced & moving with
signal. Check for any abnormal Noise from coolant pump & motor.
• Check and Adjust proper coolant pressure from all nozzles.
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  Oil Skimmer
 Check for Proper Electrical connections & Ensure no damages.
 Check the belt/disc condition. & Check for proper belt tension.
 Check the direction of rotation as per function & Set the Wiper Blades
 Check the drain is proper & collection tray is on proper location.

 Linear Scale
 Ensure dry air is supplied to linear scale & pressure with in 0.8 to 1 bar.

2w
Check all Functions of
 Check and Ensure no damage to Air hose & no leakages.
Machine
 Ensure linear scale protection guard is properly mounted.

 .Automation (Gantry, Robot, Autoloader)

 Check the interlocks are working properly from machine side.
 Cross check the setting of automation from authorized person.
 Check & ensure the Actuator & Cylinders are in home condition.
 Mist Collector
• Check for the electrical connections is proper.
• Check the Suction of air from machine inlet & Clean the filter mesh
• Check for any vibration or noise from blower or motor.
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• Check the Oil Collection Pipe Condition & Oil Collector.
  Coolant Chiller Unit
 Check the Electrical connection & Ensure no loose connection or cable
damages.
 Check the specified coolant temperature is set. (Generally 2 degree less than
room temperature)
 Check for any abnormal noise during chiller function.

 Auto Door
2x
Check all Functions of
Machine  Check the air pressure and no leakages of air to be ensured.
 Check & Lubricate the Door rollers and guide Rod.
 Check the Door operation in Jog mode. Pl ensure that there should not any
body part will be in between the door operating area.
 Cross check the door function by using M code.

 Steady Rest
 Check the Hydraulic Pressure and hose connections are properly connected.
 Check Full Stroke of Steady Rest Cylinder .
 Check & Replace the Steady Tip/Rollers if any damages or Rollers jam.
 Check the Steady Clamp & Declamp signals.
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 After Successful Initial Power Up

It’s time to warm up.

3 Warm Up

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  After Successful Initial Power up it’s time to Warm Up.
 Run a Small program of axis moving in full stroke with 25%
Rapid, Inching lubrication on push button for self-lubrication
on guide ways and ball screw end area for 15 minutes and
increase to 50 % for another 30 minutes.
 Check and ensure that the current percentage and machine
Warm Up Program
3a
functions are working in specified limits.
running with all function  Check proper lubrication flow throughout on machine
with Minimum Rapid
lubrication
 Put back the cutting tools in the respective tool pockets on
the turret and perform tools change. .
 Overhauling of Chuck if is required before starting production.
 Take tool & work offsets before cutting the component.
 Run the first components in single auto mode and ensure that
there is no abnormal noise and current drawn by the motors.
After that you can put back the machine for regular production.

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 O0001;
T0000;
G91 G28 G0 X0.0 Z0.0;
T0100;
G4 X5.0;
M03 S500;
G4 X2.0;
M03 S1000:
G4 X2.0:
M03 1500:
Sample Warm Up Program G4 X2.0;

3b (Only for Reference) M05 S0;

M04 S500;
G4 X2.0;
M04 S1000;
G4 X2.0 ;
M04 S1500;
G4 X2.0;
G91 G00 Z-300.0; ( Stroke of Machine*)
G4 X2.0
G91 G00 X-320.0; ( Stroke of Machine*)
G04 X5.0;
M05 S0 ;
T0000;
G91 G28 X0.0 Z 0.0 ;
M99;
* Stroke Limit will be deferred based on the Machine Model , utmost
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care to be taken while executing this program
  After Successful initial power up it’s time to Warm Up.
 Run a Small program of axis moving in full stroke with 25% rapid,
inching lubrication on push button for self-lubrication on guide ways
and ball screw end area for 15 minutes and increase to 50 % for
another 30 minutes.
 Check and ensure that the current percentage and machine functions
Warm Up Program running
3c with all function with
Minimum Rapid
are working in specified limits.
 Check proper lubrication flow throughout on machine lubrication
area.
 Lubricate the telescopic Cover with Lubrication Oil
 Clean the Spindle Taper , Tool Holders , Tool Pockets etc. before
the tool Change,
 Take Tool & work offsets before cutting the component.
 Run the first components in single auto mode and ensure that
there is no abnormal noise and current drawn by the motors.
 After that you can put back the machine for regular production.

ALL YOU NEED IN MACHINING

 O0001; O0002 (Spindle Warm Up Solution)
G90 G21 G94 G54 G80; G91 G28 X0 Y0 Z0;
G91 G28 X0 Y0 Z0; (Home position) M6 T1:
T1M06 ; M03 S200;
G4 X2.0; G04 X10.0;
T5M06 ; M03 S500;
G04 X10.0;
3d
Sample Warm Up Program G4 X2.0;
( Only For Reference) T7M06 ; M03 S1000;
G4 X2.0; G04 X5.0;
G91 G00 X-300.0; M03 S1500;
(Stroke of Machine* ) G04 X5.0;
G91 G00 Y-300.0; M03 S2000;
G91 G00 Z-200.0; G04 X5.0;
G04 X5.0; M05 S0;
M99; M30;

* Stroke Limit will be deferred based on the Machine Model , utmost

care to be taken while executing this program
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  After successful initial power up & cross check all the functions,
it’s time to warm up.
 Take all offset of dresser, Grind touch, flag touch.
 Run a Small warm up program (Standard Warm Up Program is
given for reference. Use only Verified Program available in
machine Program directory) with 25% rapid of machine for 15 min and
Warm Up Program running
3e
increase to 50 % for another 30 minute.
with all function with
 Check and ensure that the current percentage and machine
Minimum Rapid
functions are working in specified limits.
 Check proper lubrication flow throughout on machine lubrication area.
 Do the component setting start from set up program.
 Run the first components in single auto mode and ensure that
there is no abnormal noise and current drawn by the motors.
Cross check for corrections if any & do corrections.
 After that you can put back the machine for regular production.

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 O0200(WARM UP PROG) N130G01X45.0F2000M08
G98 N135M95
M64 N140G31P4X42.50F10M07
M28 N145G04X5
M74 N170G01X45.0F50
M73 N175G10P0X0Z0Y0
M11 N180G54T0M09
N15M98P9126 N185M05
N20IF[ABS[#516]GT1.0]GOTO5000 M29
N25IF[ABS[#517]GT1.0]GOTO5000 N190G01X500F8000M19

3f
N30IF[#513NE1]GOTO7000 N195 M65
Sample Warm Up Program N35IF[#514NE1]GOTO8000 N197 M75
( Only for Reference ) N40IF[#522NE2]GOTO4000 N199M10
N55 N205#515=1
N60G10P0X0Z0Y0 N210/M99
N65G54T0 N220M02
N67G01X500.0F8000 N4000#3000=20(WRONG JOB CODE)
N70M98P9138 M02
N75#640=#640+#516 N5000M00
N80#641=#641+#517 (MORE CORRECTION)
N85#516=0 M02
N90#517=0 N6000M00 (WRONG JOB SELECTED)
N100G10P0X#640W#641 M02
N105M62 N7000M00 (RUN GRIND TOUCH PROG)
N110M03S100 M02
N115G56T1 N8000M00 (RUN MASTER FLAG PROG)
ALL YOU NEED IN MACHINING N120G01Z0.0F8000 M02
N125G01X48.0F8000
 East Zone
Kolkata Jamshedpur
+91 9830110933 +91 9934318648
[email protected] [email protected]

North Zone

Contact Details Bhiwadi Chandigarh

4a of East & North

Zone
+91 8955973270
[email protected]
+91 9914791058
[email protected]

Delhi Faridabad
+91 8130366188 +91 129 4047000 / 9650767755
[email protected] [email protected]

Gurgaon Ludhiana
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[email protected] [email protected]

Rohtak Rudrapur
+91 9991777255 +91 9720106535
[email protected] [email protected]
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 South Zone
Ambattur Belgaum
+91 9840785520 +91 8316535838 / 9845995432
[email protected] [email protected]

Bommasandra Coimbatore
+91 9900844430 +91 9843265430

4a
[email protected] [email protected]
Contact Details
of South Zone
Hyderabad Peenya
+91 9000986417 +91 80 41171919 / 9980038038
[email protected] [email protected]

Ranipet Sriperumpudur
+91 9444049364 +91 9840755350
[email protected] [email protected]

Tambaram Trichy
+91 9840785523 +91 9786016543
[email protected] [email protected]
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 West Zone
Ahmedabad Aurangabad
+91 8140755655 +91 9890623391
[email protected] [email protected]

Chakan Chinchwad
+91 9890623205 +91 9890623217

4a
[email protected] [email protected]
Contact Details
of West Zone
Indore Kolhapur
+91 7389939191 +91 9503040941
[email protected] [email protected]

Mumbai Nashik
+91 9004652709 +91 9004652710
[email protected] [email protected]

Rajkot Shirwal
+91 7698200079 +91 7499157409
[email protected] [email protected]
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MACHINING