JK-5000

Tel: 800-821-2177
Fax: 913-322-1729
[email protected]
[email protected]
www.MillerBevco.com

Classified Document

693-1C-02001
R

2016-1
 Contents

1. Movement of Cycle···································································································································· 1
【1】 Timing Chart············································································································································ 1
【2】 Movement of One Cycle ···················································································································· 2
2. Operation Switch ········································································································································· 3
3. Limit Switches ··············································································································································· 4
4. LED Lamp Indicator··································································································································· 5
【1】 In/Output indicator with Green Solid or Flashing or Light ················································· 5
【2】 ERROR LAMP: Solid or Flashing Light in Orange or Red···················································· 6
【3】 MONITOR ················································································································································· 7
5. Volume Adjustment/Function ··········································································································· 9
6. Standard Adjustments···························································································································12
【1】 Home Position Adjustment of Sealing Unit··············································································12
【2】 Amount of Strap in Pool Box·········································································································13
【3】 Forward Position Adjustment ········································································································14
【4】 Forward Touch Pressure Adjustment ························································································15
【5】 Reverse Position Adjustment ········································································································16
【6】 Reverse Touch Pressure Adjustment ························································································17
【7】 Tension Touch Pressure Adjustment·························································································18
【8】 V-Belt Adjustment ·····························································································································19
【9】 Slide Table and Band Guide (LH) and FR Shooter ·······························································20
【10】 RH Bandway Arm Adjustment·····································································································21
【11】 Magnetic Clutch & Brake Adjustment ·····················································································22
7. Strap Width Adjustment·······················································································································23
【1】 Sealing and Bandway ·························································································································23
【2】 Pool Box··················································································································································24
8. Replacement of Cutter Upper and Lower ·············································································27
9. Explanation of the Transmission of
Spring Force in the Feed/Reverse Mechanism·······························································28
【1】 Spring Power Transmission in the Feed Cycle ······································································28
【2】 Spring Power Transmission in the Reverse Cycle································································29
【3】 Spring Power Transmission in the Tension Cycle ································································30
10. Troubleshooting Guide ·······················································································································31
11. Wiring Diagram ··········································································································································33
【1】 North America Spec.··························································································································33
【2】 Other Countries Spec. ······················································································································35
【3】 Europe Spec. ·········································································································································37
 【1】 Timing Chart

(SEAL TIME
PROLONGATION)
1. Movement of Cycle

POWER ON START END

CAMSHAFT

CAMSHAFT
ROTATION
CAMSHAFT
ROTATION
TENSION
CAMSHAFT
ROTATION
REVERSE
2nd EFFD
ROTATION 1st EFFD

SW1(POWER)
ENERGY-SAVING
M1(MOTOR) 30 SECONDS
M2(MOTOR)
LS1(SLIDETABLE SWITCH)
① ② ③ ④ ⑤ ⑥

1
LS2(TIMING)
LS3(FORWARD/REVERSE PULSE)
LS4(POOL)
LS5(POOL PULSE)
BR1(SEALING)
CL1(SEALING)
CL2(TENSION/2nd EFFD)
CL3(REVERSE/1st EFFD)
T1(TENSION TIMER)
T2(SEAL TIME PROLONGATION)
 Direction of ③
【2】 Movement of One Cycle Rotation
②
④
①
LS2

⑤ Timing Plate

Position Movement Condition

・ Seal of CL1 is upward position (±45°)
Home
・ LS2 is at Long Hole
①
・ Starts SW (PB1) is ON.
Start
・ CL1 = ON, BR1 = OFF (Cam Shaft rotates)
・ Right Block ascends.
・ Right Bandway opening.
①～② Reverse Preparation
・ CL3 = ON
・ LS3: Starts detect Rotation Pulse
・ Touch Roller and Reverse Roller clamps the strap (Reverse Pressure)
・ LS2 goes ON (First time)
・ CL1 = OFF, BR1 = ON (Cam Shaft stops)
② Reverse ・ LS3: Detects Rotation Pulse → Pulse stops
・ CL3 = OFF (End of Reversing)
・ CL1 = ON, BR1 = OFF (Cam Shaft rotates)
・ Rotation Pulse detected by LS3 leads to loading strap.
②～③ Tension Preparation ・ Touch Roller and Reverse Roller clamps the strap firmly. (Tension Pressure)
・ LS2 goes ON (Second time)
・ CL1 = OFF, BR1 = ON (Cam Shaft stops)
・ CL2 = ON
③ Tension
・ Completion of T1 Timer or LS3: Detects Rotation Pulse → Pulse stops
・ CL2 = OFF (End of Tensioning)
・ CL1 = ON, BR1 = OFF (Cam Shaft rotates)
・ Left Block ascends
・ Release of Touch Roller
・ Strap is cut.
③～⑤ Seal ・ First Press
・ LS2 goes ON (Third time) → ④ Pass (In case of Cast Off, Cam Shaft stops until VR5 timer is
up.)
・ Second Press
・ LS2 goes ON (Fourth time)
Seal Prolongation ・ CL1 = OFF, BR1 = ON (Cam Shaft stops)
⑤
(T3=0→Pass) ・ Cam Shaft stops during T3 timer
・ CL1 = ON, BR1 = OFF (Cam Shaft rotates)
・ Three Blocks descend
・ Slide Table retreats (release of strap)
⑤～⑥ Forward Preparation
・ Band Guide and Slide Table and Right Bandway forward
・ CL3 = ON
・ Touch Roller and Forward Roller clamp the strap
・ LS2 goes ON (Fifth time)
・ CL1 = OFF, BR1 = ON (Cam Shaft stops)
・ LS3: Detects Rotation Pulse → Completion of Set Pulse
Forward
⑥ ・ CL3 = OFF (End of Forwarding)
(First and Second)
・ CL2 = ON
・ LS1 = ON, CL2 = OFF (End of Second Forwarding)
・ CL1 = ON, BR1 = OFF (Cam Shaft rotates)
・ Right Bandway opens slightly.
・ Release of Touch Roller
・ Right Bandway forwards again and holds the strap.
Return to Home
⑥～① ・ LS2 goes ON (Sixth time)
Position
・ CL1 = OFF, BR1 = ON (Cam Shaft stops)
・ End of One Cycle

2
2. Operation Switch
① Operation Ready Switch （POWER）, Reset Switch
Turn on the Power Supply Switch. The Power Indicator Lamp starts flashing slowly. Allow about 45 seconds for
Heater element to reach the operating temperature.
Quick Flashing Light························Feeding Error. (Machine doesn’t operate when Start Switch ③ is pressed.)
Push Operation Ready Switch （ＰＯＷＥＲ）① to reset.
Slow Flashing Light ··························End of Strap.
Strap is run out and the motor stops. Remove the remaining strap from Pool Box
and set a new strap coil.
● Reset Switch (RESET)
Sealing Unit returns to Home Position by pressing this switch.

* Inching Mode
Turning the Power Switch ON while the Operation Ready Switch is pressed changes into “INCHING MODE”. The
Power Indicator Lamp flash simultaneously. Unlock Stop Switch④, Each push of Reset Switch turns and stops
Sealing Head at each signal position of Timing Plate. Inching Mode is designed to adjust Reverse and Tension Touch
Pressure. To cancel the INCHING MODE, turn Off the Main Switch and turn on.

② Tension Dial （TENSION）

Using this dial, select the strap tension according to the type and size of the
package. 2 POWER
1
③ Start Switch （START）
This button initiates the strapping cycle. The Sealing Motor shuts off by
energy-saving circuit 30 seconds after the last cycle, To resume
operation, press the Start Switch③. 4
④ Stop Switch （STOP）
Use the Stop Switch in emergency, or whenever strapping cycle must be
interrupted. When pressed, the Stop Switch locks.
3
To resume operation, solve or remove the problem first. Then, release the
lock of Stop Switch by turning to the right (clockwise).

3
3. Limit Switches
1. LS1（Confirmation of Forwarding Completion）
This is a micro switch to detect the completion of Strap Forwarding. Unless this switch is ON, Start Switch does
not work. When LS1 doesn’t turn ON after a strapping cycle, it will show as an error.
2. LS2（Timing）
This is a proximity switch which controls the movement of Cam Shaft and the timing of Reversing, Tensioning,
Forwarding, etc. LS2 counts the holes of Timing Plate. It reads and distinguishes the size of each hole. The
switch lights at the position of holes. The correct clearance between Proximity Switch and Timing Plate is
1.0-1.2mm.
3. LS3（Strap Reversing and Forwarding Pulse）
This is a proximity switch which detects the rotation of Touch Roller, completion of Reversion and the amount of
strap feed. The distance between LS3 and Roller is 1.0 mm ± 0.1.
4. LS4（Pool）
This micro switch detects and sends signal when the amount of strap in the Pool Box is insufficient. When LS4 is
activated, the lamp (LS4) on the Control Box turns on. During the regular operation, it is programmed so that the
amount of strap replenished is the same as what was reversed. However, the strap will be replenished only when
LS4 turns ON during/after the feeding operation.
5. LS5（Pool Pulse）
This proximity switch detects Pool Pulse and Out of Strap. The clearance between the proximity switch and Lower
Roller is 0.5 mm. LS1
6. LS11 (Door Switch)
This is the Pool Door Switch. The
machine can not be operated when LS3

the Pool Door is open.

LS2

Timing Plate

LS11

LS4

LS5

Balance Bar

4
4. LED Lamp Indicator

【1】 In/Output indicator with Green Solid or Flashing or Light

① Input Indicator (LED lights when there is a signal input)
LS1 (Slidetable Switch) ············································································· Lamp lights when the switch is on.
LS2 (Timing) ··································································································· Lamp lights at holes of timing plate.
LS3 (Forward/Reverse pulse)································································· For counting Forward/Reverse pulse.
LS4 (Pool) ······································································································· Lamp lights when the switch is on.
LS5 (Pool pulse) ··························································································· For counting Pool pulse.
ＳＴＡＲＴ（START Switch） ········································································· Lamp lights when the start switch is pressed.

② Output Indicator (Solid or Flashing Light when there is a output signal)

HEATER ··········································································································· Flashing Light when getting ready, Solid Light when
ready.
M1 (Sealing Motor), M2 (Pool Motor)··················································· Lights when motor runs.
BR1 (Sealing Brake), CL1 (Sealing Clutch) CL2 (Tension/2nd Feed Clutch),
CL3 (Reverse/1st Feed Clutch) ···························································· Lights when engaged.
SFM (Smoke Fan)························································································· Lights when engaged.

③ LED Lamp 6···································································································· Lights when Pool Pulse is detected.

● When the indicator shows differently from the above, signal input/output may be incorrect or something is broken.
Find the cause and replace the applicable part, Harness and/or IC Control Box.

ＨＥＡＴＥＲ
5 1
Tel: 800-821-2177 ＬＳ１
4 6
3 7 2 ＬＳ２
Fax: 913-322-1729 2 8 3 ＬＳ３
[email protected] 1 9 4 ＬＳ４
[email protected] 0 10
5 ＬＳ５
www.MillerBevco.com ＲＥＳＥＴ 6
7 ＨＥＡＴＥＲ
8 Ｍ１
9 Ｍ２
10 ＢＲ１
ＡＲＣＨ　ＳＩＺＥ
11 ＣＬ１
12 ＣＬ２
13 ＣＬ３
14
ＶＲ０
15
16
17 ＳＦＭ
18 ＳＴＡＲＴ
19 ＥＲＲＯＲ
ＦＵＳＥ　５Ａ
20 Ａ－ＬＩＭＩＴ

ＶＲ１

ＶＲ４ ＶＲ２

ＶＲ５ ＶＲ３

5
【2】 ERROR LAMP: Solid or Flashing Light in Orange or Red
① Motor Overload and/or Breaking of Harness
■Error Lamp lights.
→ Cause 1.
Single Phase ； Current overflowin M1 motor for over 3 seconds. (Overload)
Cause 2. No current flow in M1 motor for over 5 seconds. (Broken Harness)
■Error Lamp flashes.
→ Cause 1.
Singl Phase/50Hz ； Current overflowin M2 motor for over 5 seconds. (Overload)
Singl Phase/60Hz ； Current overflowin M2 motor for over 5 seconds. (Overload)
Cause 2. No current flow in M2 motor for over 5 seconds. (Broken Harness)
The machine can be reset with Reset Switch in either case.

② Pool Error and Current Overflow

■A-LIMIT lamp lights.
→ Cause 1. Current overflow in M1 motor
*LED lamp lights but M1 does not stop.
■A-LIMIT lamp flushes. 《M2 motor stops.》
→ Cause 1. M2 Motor has run for over 5 seconds while LS4 is ON. (Pool Error)
*If Reverse Counts of the last cycle during continuous strapping operation is under 20, Poor Error doesn’t
occur.

■To clear Pool Error.

→ Press Start Switch.

6
【3】 MONITOR
＊ The JK-5000 can be placed into a diagnostic mode by switching to the Diagnostic mode which allows a technician
to use the IC Control Box LED’s to visually verify the settings for the Heater level, ARCH SIZE and VR-VR5 and
to ensure that the control potentiometers for each function is operating properly.

《1》 Switching to Monitor Display （There are 2 ways to switch to Monitor Display.）
●Pattern 1
The face plate of Control Box can be changed into the Diagnostic Mode with the following THREE steps.

２ Push the Stop Switch

Ｈ Ｅ ＡＴ Ｅ Ｒ
5
4 6 1 ＬＳ１
3 7
2 ＬＳ２
2 8
3 ＬＳ３
1 9
4 ＬＳ４
0 10
5 ＬＳ５
ＲＥ Ｓ ＥＴ 6

7 ＨＥＡＴＥＲ

8 Ｍ１

9 Ｍ２

10 ＢＲ１

LED lamp
ＡＲＣＨ　ＳＩＺＥ
11 ＣＬ１

12 ＣＬ２

13 ＣＬ３

14
ＶＲ０
15

16

17

３
ＳＦＭ

18 ＳＴＡＲＴ

19 ＥＲＲＯＲ
ＦＵＳＥ　５Ａ
20 Ａ－ＬＩＭＩＴ

Press the Reset Switch ＶＲ４

ＶＲ１

ＶＲ２

for approx.1 second.

ＶＲ５ ＶＲ３

１ Turn on the Main Switch

●Pattern 2
When each volume is turned quickly, the face plate is changed into Diagnostic mode.

《2》 Diagnostic Mode（Pattern 1） ＨＥＡＴＥＲ

５
① Heater setting is displayed first when the display is switched to Diagnostic Mode. ４ ６
３ ７
（Example）
２ ８
1. Set Heater Volume at 6 on a scale.
１ ９
０ １０

2. LED Lamp on IC Control Box lights TWELVE lamps.

It is possible to make more fine adjustment of the heater temperature ＨＥＡＴＥＲ

4
5
6 1 ＬＳ１
3 7 2 ＬＳ２

because in Diagnostic Mode, ｔhe setting is shown in the range of 20 2

1
8

9
3 ＬＳ３
4 ＬＳ４
0 10
5
instead of 10.
ＬＳ５
ＲＥＳＥＴ 6
7 ＨＥＡＴＥＲ
8 Ｍ１
9 Ｍ２
10 ＢＲ１
ＡＲＣＨ　ＳＩＺＥ
11 ＣＬ１

ＣＬ２
13 ＣＬ３
14
ＶＲ０
15
16
17 ＳＦＭ
18 ＳＴＡＲＴ
19 ＥＲＲＯＲ
ＦＵＳＥ　５Ａ
20 Ａ－ＬＩＭＩＴ

ＶＲ１

ＶＲ４ ＶＲ２

ＶＲ５ ＶＲ３

7
② Switching to the next setting
Pressing Start button switches to next setting. The desplay switch in order of LED. Display number of the diagram
below.
After VR5, it goes back to Heater.

While pushing RESET Switch, the LED lamp lights at presently adjusted item.

Note: If LED lamps are lit doisorderly, the volume may be broken.

Order of Monitor Display

LED. Display Item of adjustment

1 HEATER
2 ARCH SIZE
3 VR0 (Spare)
4 VR (Tension Timer)
5 VR1 (Spare)
6 VR2 (Seal Prolongation Timer)
7 VR3 (Heater Boost)
8 VR4 (Tension Stroke Option)
9 VR5 (Spare)

《3》 Examples of Use for Monitor Display

① With taking a note of set value of each volume, the initial setting can be recovered after the volume settings have
been adjusted or checked. (Pattern 1)
② Set each volume when IC Control Box is replaced. (Pattern 2)

8
5. Volume Adjustment/Function
1.second (s) = 1000ms.
(Example) 500ms = 0.5 second
① Heater Temperature
Heater Dial should be adjusted according to the Climate, and working environment/temperature where the
machine is used. Turn the dial clockwise to raise the temperature, and turn dial ＨＥＡＴＥＲ
５
counterclockwise to lower the temperature. To determine the best setting, start with ４ ６
３ ７
Heater Dial at position 3 or 4. Then, according to the results, gradually adjust temperature
until the strongest seal occurs consistently. Read the separate leaflet “CHECK THAT ２ ８

SEAL”. １ ９
０ １０
In order to avoid heater temperature variation, this machine is equipped with automatic
adjustment of voltage sent to the heater. For example, if the input voltage is high, the heater
control is automatically reduced. If the input voltage is low, the heater control is automatically increased.
This way, regardless of the user environment, the same
dial setting results in the same temperature.
When the machine is not being used, the heater control is automatically stepped down to keep the temperature
from going too high. The heater setting is restored when the start button is pressed.

② RESET(Reset Switch)
M1 ERROR/M2 ERROR lamp (RED) lights solid when M1/M2 Motor is overloaded.
Flashing light indicates the motor has no current. (likely wire disconnection or breakage)
Press this RESET Switch after correcting each cause of trouble.

③ ＡＲＣＨ ＳＩＺＥ（Arch Size）●As this has been set initially at factory, do not make adjustments unless needed.
Depending on the arch size, turn dial according to setting according to the chart below.

６５０W ８５０W １０５０W

４００H １ ３ ５
５００H ２ ４ ６
６００H ３ ５ ７ ＡＲＣＨ　ＳＩＺＥ

８００H ５ ７ ８

④ VR0 (Spare)

VR0

⑤ Fuse (5A)
The Fuse Holder is built into the top of the control box. Unscrew cap and replace fuse when
necessary. Replace only with a 5 ampere fuse. ＦＵＳＥ　５Ａ

⑥ VR1 (Spare) ＶＲ１

9
⑦ VR2 (Seal Prolongation Timer)
・ Range of Value: 0～512ms. (Basic initial setting is zero at the factory)
Cycle time will be longer depending the adjusted time.
ＶＲ２
・ With the following condition, turn the volume clockwise slightly.
a. To get stable strong sealing for hard or non-compressive package.
b. Use of special straps which require the extended sealing time.
c. To get stable sealing for the packages which are extremely compressible.

⑧ VR3 (Heater Boost)

・ Heater Boost Timer
ＶＲ３
(Initial setting is zero at the factory. For 15 ㎜ strap, 10 on Monitor Display)
・ Using VR3 during Hot weather or under normal condition can result in insufficient
sealing because of too high of a heater temperature.
・ The use of this volume is recommended under the condition of continuous operation or in cold environment.
・ This timer stops Heater on/off control and keeps the Heater on after the completion of second tensioning.
・
⑨ VR4（Tension Stroke Option）
This volume switches the range of Tension Stroke.
・ When VR4 setting is between 0 and 2, the stroke range is between 0 and 75 mm. ＶＲ４

・ When VR4 setting is between 2 and 8, the stroke range is between 0 and 150 mm.
・ When VR4 setting is between 8 and 10, the stroke range is between 0 and 300 mm.

⑩ VR5 (Cooling Time for Cast Off)

ＶＲ５
This timer to adjust the cooling time for Cast Off. (The time of sealing unit stopping
temporarily prior to Second Press.)
Turn VR5 up if the strap is sealed after Cast off.
・2s (Normal) + 0～2090ms(VR5 range)

⑪ VR (Tension Timer) on the Operation Panel.

・ The range of VR Tension Timer depends on VR4 setting.
・ When VR Tension Timer is set too long or when strapping small, non-compressive
packages, the strap will be pulled away from the right press, and breakage of strap may
occur.
(Depending on the size of package and the strap width.)

10
⑫ MODE SW （Rotary Dip Switch）
・ Mode Switch is a Rotary Dip Switch at the bottom of IC Control Box.
* Note: Turn off the Power when changing Mode Switch.
(Adjusted value is effective when power is turned on again.)

Dip Switch №
0 100V・With Re-Feed
1 100V・Without Re-Feed
100V・With Re-Feed・
2
ENERGY-SAVING 10sec
100V・Without Re-Feed・
3
ENERGY-SAVING 10sec
4 ―
5 ―
6 ―
7 ―
Rotary Dip Switch
8 200V・With Re-Feed
9 200V・Without Re-Feed
200V・With Re-Feed・
A
ENERGY-SAVING 10sec IC Control Box
200V・Without Re-Feed・
Ｂ
ENERGY-SAVING 10sec
C ―
D ―
E ―
F Test Mode

11
6. Standard Adjustments

【1】 Home Position Adjustment of Sealing Unit

Push Reset Switch and check the position of the Arrows when the Sealing Head has stopped. The adjustment is correct
when the Center Line between the two arrows is within the range of +-45 degrees. If it is over the range of +-45 degrees, it
is necessary to re-adjust the home position.

Position of Arrows Adjustment Procedure

In the range of A Loosen the center bolt fixing the Timing Plate. Turn the Timing Plate slightly in
(stops too late) the direction of C (clockwise) and fix the bolt.
In the range of B Loosen the center bolt fixing the Timing Plate. Turn the Timing Plate slightly in
(stops too soon) the direction of D (counter clockwise) and fix the bolt.

Timing Plate can be turned manually within a certain range. But, do not turn it by force.
Push the Reset Switch and check the position of the Arrows when the Timing Plate is turned by mistake.

45゜

45゜ B

D
C

Loosen this bolt

Timing Plate

12
 【2】 Amount of Strap in Pool Box
Note ： JK-5000 has “Pool Pulse Control” that the same amount of strap is loaded as much as it was reversed. The
amount of strap in Pool Box is not defined only with Balance Bar. So, do not try the following adjustment
unless necessary. Amount of Strap in Pool Box has been adjusted initially and properly at factory.

Pool Amount Detection (LS4 Adjustment)

 Turn off the Power Supply Switch. Loosen the Nut ② of the Adjust Spring
5
Hook ①.
ＬＳ４
a. If the amount of strap in the Pool Box is insufficient, turn the Adjust Spring Hook 3
counterclockwise ③. 1
b. If the amount of strap in the Pool Box is excessive, turn the Adjust Spring Hook
clockwise ④.
Tighten the Nut ② to lock the Adjust Spring Hook ① in position. 4
 LS-4 Limit Switch ⑤ 2

When the accumulated strap exceeds the adjusted amount, Balance Bar
descends and turns LS-4 off, which stops the Pool Motor. When there is not
enough strap, Balance Bar ascends and turns LS-4 on. The Pool Motor starts Balance Bar
and the strap is accumulated into the Pool Box.
 The standard of strap amount in Pool Box is around 1 meter. Too much or
insufficient strap amount might cause Feeding Error.

Lower Roller Touch Pressure Adjustment

1. Adjustment of Touch Lever Stopper
Adjust by shifting Touch Lever Stopper.
Without strap·················When Touch Lever Stopper is in contact with Touch Lever, there is 0.1 mm clearance
between Lower Roller and Drive
Lower Roller
Roller.
With Strap·······················There is a clarance between Touch
Lever Stopper and Touch lever,
and Lower Roller and Drive Roller
pinch the strap.
 When this clearance is too narrow, Out of Strap detection
Drive Roller
does not work, , and, on the other hand, when the
clearance is too wide, it causes insufficient strap feeding
Touch Lever
due to slipping.

Spring Hook Spring Touch Lever Stopper

2. When the strap is not pulled from the Reel Unit (i.e. Lower Bolt Spring Ring
Roller Touch Pressure is weak), remove the Spring Ring and hook the Spring directly to the Hook Bolt.

13
 【3】 Forward Position Adjustment Note ：Do not make this adjustment unless necessary.

3. Turn the Main Switch on while pushing the Reset Switch. (INCHING Mode. The Green Power Lamp and Red Error
Lamp flash Simultaneously.)
4. Press Reset Switch 5 times
(Cam stops at Forwarding. Following Fig.)

FR Cam

Cam Follower

FR Control Arm
* Following adjustment is not required when the clearance between both Forwarding Roller / Touch Roller and FR Cam /
Cam Follower are ZERO (at the position of Forwarding Cycle
FR Roller Control Rod Set
and NO strap).
5. Turn Forward Nut by hand while shaking FR Roller Touch Roller Arm
Control Rod Set and bring Touch Roller Arm upward.
Turn up the nut until Forward Roller and Touch Roller
touch each other. Do not use any tool. Do not turn by
Touch Roller
force.
Forward Nut Ａ
6. Hold Forward Nut and lock with Nut. Check the
Forward Nut does not turn. (pay attention: sometimes,
Control Rod Holder Fixing Nut gets loose)
7. Check there is no clearance between FR Cam and Cam
Follower.
8. Insert 0.3 mm Spacer between Forwarding Roller and
Touch Roller. Then, FR Control Arm goes downward.
Nut
Check there is a clearance between FR Cam and Cam
Follower of FR Control Arm. Forward Roller
*Remove A section and adjust when above procedure gives
Control Rod Holder
difficulty.
Fixing Nut
○ When Forward Nut is below than it should be, there is a
clearance between Touch Roller and Forward Roller during forwarding cycle.
→Touch Pressure does not go up even the Forward Spring adjustment. Thus, there will be insufficient forwarding.
○ When Forward Nut is above than it should be, there is a firm touch of Touch Roller and Forward Roller during forwarding
cycle.
→Touch Pressure does not go up even the Reverse Spring adjustment. Thus, there will be insufficient reversing or
tensioning.

14
 【4】 Forward Touch Pressure Adjustment
 This is a unit to adjust Forward Touch Pressure. Depending on strap size, adjust C Dimension.
* C Dimension is from the top of Spring Adjust Bracket ③ to the top of Spring Adjust Bolt ②.
Touch Pressure Adjustment during Strap Forwarding
Forwarding Touch Pressure Adjustment procedure
Weak (to make stronger) Turn the Nut ① in the direction of A, and move up the Adjust Bolt ②.
Strong (to make weaker) Turn the Nut ① in the direction of B, and lower the Adjust Bolt ②.

Ａ B Strap Size C Dimension

2 15.5mm 20mm
9-12mm 15mm

1 5-6mm 10mm

3
C

Forward Spring

15
 【5】 Reverse Position Adjustment Note ：Do not make this adjustment unless necessary.
Ｇ
Ｆ

Ｂ
Ｃ A

Ｅ
Ｈ

※ Normally, distance A should be 1.75 mm during the Reversing Cycle (without strap setting)
Reversing Adjustment procedure
Touch Stroke
① Turn the Main Switch on while pushing the Operation Ready Switch. (INCHING Mode.
The Power Indicator Lamp flash Simultaneously.)
② Push the Operation Ready Switch ONCE.
③ Turn OFF the Main Switch.
④ Turn the Spring Adjust Nut D in the direction of E until it stops. (For easier adjustment, by
turning D the Reverse Spring is released)
⑤ Loosen the Nut B. Turn the Control Rod Top Nut C in the direction of E until it touches
slightly with Reverse Spring Bolt G. This minimizes the distance A into 0 (zero). (This is
the position when Reverse Roller and Touch Roller touch each other)
When adjusting
⑥ * Without strap between Reverse roller and Touch roller.
standard distance of
From ⑤, turn the Control Rod Top Nut C 1 and 3/4 times in the direction
1.75 mm
of F. And, tighten the Nut B.

* With strap between Reverse roller and Touch roller.

From ⑤, turn the Control Rod Top Nut C 3/4 times in the direction of F.
And, tighten the Nut B.

⑦ Turn the Main Switch ON and push the Reset Switch to return the Sealing Head into Home
Position.
⑧ Return the Spring Adjust Nut D to the original position (refer Reverse Touch Pressure
Adjustment).

16
 【6】 Reverse Touch Pressure Adjustment
This is how to adjust Touch Roller Pressure during a reversing cycle.
*Adjustment of the Reverse Touch Pressure should be done at the Home Position.
Caution: Do not loosen the Lock Nut
Reversing Touch Pressure Adjustment Procedure
Weak (to make stronger) Turn the Spring Adjust Nut ① into the direction of A, to compress the Reverse Spring ②.
Strong (to make weaker) Turn the Spring Adjust Nut ① into the direction of B, and release the Reverse Spring ②.
Adjustment of Reverse Touch Pressure is required when
 Strap is sealed before reversing is complete (incomplete reversing). → Higher Reversing Touch Pressure is
required.
 Strapping an elastic package with soft tensioning. → Lower Reversing Touch Pressure is required. (excess
lowering pressure cause the insufficient reversing)
Adjustment
1. Loosen Spring Adjust Nut ③ by turning to the direction “B”. Note: Hold Spring Adjust Nut ①. Reverse Spring
Bolt ④ should not be turned while Spring Adjust Nut is being turned.
2. Turn Spring Adjust Nut ①, and adjust the distance “C” according to the strap size.
3. Tighten Spring Adjust Nut ③ by turning to the direction” A”. Note: Spring Adjust Nut ① and Reverse Spring
Bolt ④ should not be turned.
Lock Nut
Caution : Do not loosen the Lock Nut

2
Strap Size C distance (standard)
C
B １５．５ｍｍ １５ｍｍ

1 １２～９ｍｍ １６ｍｍ
Ａ 3 ６～５ｍｍ １８ｍｍ
4

17
【7】 Tension Touch Pressure Adjustment
This Spring Adjust is for the Touch Pressure during the Tensioning.
(Please note that this is normally adjusted at our Shipping Section)

Std. Clearance
26 mm

* If Tensioning is weak, refer “Reverse Position Adjustment”

18
 【8】 V-Belt Adjustment
Remarks: Excess tightening of V-belt causes the excess load on Bearing. Thus, it leads to damage or noise of
Bearing.

1. V-Belt for Sealing M-25/26

Adjust with loosening 4 bolts, which secure the Sealing Motor and Main Body.
An appropriate tension of belt is as follows. By pushing the Belt between Pulleys with a finger, V-Belt bends 6 –
7 mm (about the thickness of V-belt)/10N (approx. 1 kgf).
2. V-Belt for Feed/Reverse M-27
Adjust with Belt Tensioner (Bearing).
An appropriate tension of belt is as follows. By pushing the Belt between Pulleys, V-Belt bends 12 – 13 mm /10N
(approx. 1 kgf).

Gear Mission Pulley

6-7mm/10N(1kgf)
12-13mm/10N(1kgf)

V-Belt
V-Belt M-26(50Hz)
M-27 M-25(60Hz)
FR Pulley Motor Pulley

Belt Tension Bracket

Rear View

19
【9】 Slide Table and Band Guide (LH) and FR Shooter
Band Guide (LH)

45mm 0.1mm

Slide Table
RH Frame

FR Shooter
0.1-0.2mm

When fixing Slide Table, push the Slide Table against RH Frame and fix (rear side should be leveled with Frame). And,
set Band Guide (LH) with a spacer of 0.1 mm from Slide Table. Fix Band Guide (LH) with the distance of 45 mm from
the rear end of Slide Table to front end of Band Guide (LH).

Set FR Shooter with spacer so that there is 0.1～0.2 mm clearance between Slide Table and FR Shooter. When this
clearance is too wide, the strap couldn’t be cast off correctly.

If there is no 0.1 mm space, the movement of Slide Table is not smooth.

20
 【10】 RH Bandway Arm Adjustment
A
A dimension at correct condition is;
Movement Strap Size Ａ distance
FR Shooter Right Bandway Base Home Position Common 0mm
Reversing Position Common 17mm
Forwarding 12-15.5mm 2-3mm
Position 5-9mm 1-2mm

Right Bandway Joint

Stopper Plate
Cam Follower

Adjust Bolt

Arm Open/Close Plate

Stopper Bolt

At Home position and without strap threaded in machine, loosen the two bolts securing the Right Bandway Base, the two
bolts securing the Arm Open/Close plate, Adjusting Bolt and Stopper Bolt.
1. Secure the right Bandway Base and Right Bandway Joint so that the outside edges are aligned flush with each
other. (Confirm that the Right Bandway is now on a parallel plane with FR Shooter.)
2. Secure Adjusting Bolt and Right Bandway Arm temporally where both are on a parallel line with each other.
3. Push the stopper Plate against the Cam Follower and secure with the two bolts on the Arm Open/Close Plate.
4. While holding open the RH Bandway Arm, adjust and set the Stopper Bolt to achieve “A” distance on diagram above
at Reverse Position.
5. Feed strap under the Feed Roller (Thread the strap into machine and manually turn the reverse Gear).
6. Rotate the Cam to the Forwarding cycle position. (If rotating the Cam by inching mode, press Operation Ready
Switch repeatedly until the Cam is in Forwarding position and turn off the power supply.)
7. Depending on strap size, adjust and set the Adjusting Bolt to achieve A distance on diagram above at Forwarding
Position.

21
 【11】 Magnetic Clutch & Brake Adjustment

One Way Clutch Holder

③　CL2 FR Clutch End Collar

④　CL3
HBS M6x10
0.2-0.3

0.15-0.25

②　CL1

0.2-0.25

①　BR1
HBS M4x10

① BR1 (Sealing Brake)

Loosen and Adjust HBS M4x10, which fixes Armature.
② CL1 (Sealing Clutch)
Remove HBS M6x10, which is at the end shaft. Remove Gear Mission Pulley and adjust with Shim.
③ CL2 (Tension & Secondary Forwarding Clutch)
Remove One-way Clutch and FR Clutch End Collar, and remove Clutch itself. And, adjust with Shim.
④ CL3 (Reversing & Primary Forwarding Clutch)
Remove FR Clutch End Collar, and remove Clutch itself. And, adjust with Shim.

Note: It is necessary to check the Home position when BR1 and/or CL1 were adjusted.

22
7. Strap Width Adjustment

【1】 Sealing and Bandway

1. Loosen the fixing bolts of Band Width Block ①, Band Guide Upper Plate ② and Band Guide Plate ③.
(Note: Make sure to hold onto the Rear Nut when disassembling Band Guide Plate ③.)
2. Set up the distance A as strap width plus 1mm. Fix the Band Width Block ① with Bolts.
3. Fix the Band Guide Plate ③ while pushing it in the direction B and C.
4. Push Band Guide Upper Plate ② toward Band Width Block ① and tighten bolts.

15.5mm Pull to far end

12mm Level with Right Hand Bandway

6 mm Level with Right Hand Bandway
9mm Level with Right Hand Bandway
5mm Push to far end

5. Loosen fixing bolts of Band Adjuster ④. Adjustment of Band Adjuster is shown below.
6. Position of the Flap Spring ⑤ for “Flap, Entrance”
5～6ｍｍ 9ｍｍ 12ｍｍ 15.5ｍｍ
Required Required Required Not required

5 A 2

Required
Not required

B
C

4
3

Rear Nut

23
 【2】 Pool Box “C”

Stopper Bolt Door Hinge

(Top and Bottom)

Lead Switch Bracket

Magnet

“B”

Door Handle
“A”

Door Hinge
Pool Shooter
Guide(In)

Band Keeper

1. Adjustment of Pool Shooter Guide (In)

Adjust by pushing, pulling or turning over the Pool Shooter Guide (In).

Positioning and Direction “A” section

１５．５ｍｍ ９ｍｍ

５,６ｍｍ
１２ｍｍ
１／４ｉｎｃｈ

2. Adjustment of Band Keeper

Adjust “A” distance according to the chart below and fix Band Keeper with bolts.

Strap Size A distance

A
15.5mm 17mm
12mm 14mm
9mm 11mm
5-6mm 7mm
Band Keeper
Top View “A”

24
3. Adjustment of Door Hinge （Top and Bottom）
Adjust with setting position of Door Hinge. Note： Secure this holizontally and vertically square.
Fixing Position “C” section

１５．５ｍｍ ９ｍｍ

５,６ｍｍ
１２ｍｍ
１／４ｉｎｃｈ

4. Adjustment of Door Handle

Adjust with bolting position.
Fixing Position “B” section

１５．５ｍｍ ９ｍｍ

５,６ｍｍ
１２ｍｍ
１／４ｉｎｃｈ

25
5. Stopper Bolt and Magnet Adjustments
Adjust Stopper Bolt height to “b” distance.
When Pool Door contacts Stopper Bolt, Magnet is attached to Door handle. Then, secure Magnet at the rear side of
the machine. As Magnets contain a spring, don’t press Magnet too much.
Pool Box b

Strap Size b distance

15.5mm 17mm
12mm 14mm
9mm 11mm
5-6mm 7mm
Stopper Bolt
(Top and Bottom)

Door Handle
Magnet

6. Adjustment of Lead Switch Bracket

The center of Lead Switch and Magnet should align. Also, adjust the position of Lead Switch Bracket so that the
gap is approx. 1mm between Lead Switch and Magnet.
* The Lead Switch does not work when the direction of Magnet is changed.
The White painted surface (A surface) should point to Right direction when the replacement of Magnet is required.

A surface
Magnet
Center

Approx. 1mm

Lead Switch

Lead Switch Bracket

26
8. Replacement of Cutter Upper and Lower
① Cutter Upper
Cutter Upper is assembled with 2 bolts of HBS M4x10 on Cutter Upper
Right Block.
Note that there must be no clearance between the lower
face of Cutter Upper and Right Block. Vise is not required
when replacing. HBS M4x10

② Cutter Lower
1. Remove Center Block. Right Block
2. Place a Jig on the left side of Right Block and insert
Center Block. (Jig=Spacer)
3. With placing the Jig, Right Block and Left Block are
positioned apart. At the stage, place Spring Hook
and Cutter Lower on Center Block. And, bring
HBS M5x15
Cutter Lower to the right to make the close contact Cutter Lower
with Cutter Upper and tighten with HBS M5x15.
(Place the Spring Hook lastly for the machine on
Jig

which Spring Hook is on Left end.)

4. Remove Center Block and take the Jig away. Put Spring Hook
Spring Set in and Insert the Center Block into Guide
Box. Center Block
* Check the smooth movement of Center and Right
Blocks.
5. Set the Block Tension Spring. Right Frame

Parallel to
Right Frame

27
9. Explanation of the Transmission of Spring Force in the Feed/Reverse Mechanism

【1】 Spring Power Transmission in the Feed Cycle

1. The Feed Spring force (determined by the Feed Spring Adjust Bolt setting) is transferred to the FR Control Rod via
the FR Control Arm.
2. This upward force on the FR Control Rod lifts the Touch Roller Arm through the Feed Nut causing the Touch Roller
to lower against the driven Feed Roller. This is the Feed Touch Pressure.

FR Control Rod
Touch Roller Arm

Touch Roller

Feed Spring
A clearance when strap
is loaded.
(FR Cam and Bearing)
Feed Roller

Forward Nut FR Control Arm

28
 【2】 Spring Power Transmission in the Reverse Cycle
1. The FR Control Arm is pushed down a set distance by the FR Cam. The FR Control Rod and the Control Rod Top
Nut are then forced down by the FR Control Arm.
2. By pulling down the Control Top Nut, the Reverse Spring is compressed. This creates the Primary Reversing
pressure.
3. The Reverse Spring force (Created by the compression of the Reverse Spring) is transferred to Touch Roller Arm
via the Spring Adjust Nut. This force pushes down the Touch Roller Arm, which then raises the Touch Roller
against Reverse Roller (Primary Reverse Pressure).

NOTE: There is no contact between the Reverse Spring bolt (Inside spring coil) and lower surface of the Control Rod
Top Nut to allow for compression of the Reverse Spring.

Control Rod Top Nut

Reverse Spring There is no contact between Control

Rod Top Nut and Reverse Spring bolt.

Reverse Roller
Touch Roller

Spring Adjust Nut

FR Cam

Touch Roller Arm

FR Control Rod

FR Control Arm
(lowered by FR Cam)

29
 【3】 Spring Power Transmission in the Tension Cycle
1. The FR Cam will further lower the FR Control Arm, FR Control Rod and Control Rod Top Nut to their lowest
position for Tensioning (Lower position than Reversing Cycle position).
2. By further lowering the Control Rod Top Nut, the uppermost surface of the Reverse Spring Bolt and the bottom
surface of the Control Rod Top Nut contact each other. As a result, the downward pressure compresses the
Tension Spring since there is no clearance for compression at the Reverse Spring.
3. The compression of the Tension Spring creates the force for Tensioning.
4. The Tension Spring force exerts downward pressure on the Touch Roller Arm through the Spring Adjust Nut.
5. By pushing down the Touch Roller Arm, the Touch Roller is raised and compressed against the Reverse Roller
(Tension Touch Pressure).

Control Rod Top Nut

No Clearance.
Control Rod Top Nut and
Reverse Spring Bolt contact
each other.
Reverse Roller
Touch Roller

Tension Spring
FR Cam

Spring Adjust Nut

Touch Roller Arm

FR Control Rod

FR Control Arm
(this arm is forced down to it lowest
point during the Tension Cycle).

30
10. Troubleshooting Guide
 If you experience a problem, refer to the following table for suggestions. If you are unable to resolve the problem,
contact a Strapack distributor.

【1】 Machine does not work when Start Switch is pressed

Phenomenon Cause Countermeasures
Power does not come to the electrical outlet. Check voltage of power supply.
Fuse is removed or improperly connected. Check and replace.
Power Lamp does not turn
Broken cable. Check and replace.
on
Low voltage. Check voltage of power supply.
Malfunction of Control Transformer. Check and replace.
Heater is warming up and the machine is not Start switch does not work during heating up time (45
ready to operate. sec after Main switch is turned on).
Improper fixing of Timing Plate. Refer to "Home Position Adjustment"
Malfunction of LS2. Check and replace.
Motor overload. Solid light of LED ERROR lamp indicates the
Power Lamp flashes
malfunction of M1.
Flashing light indicates the malfunction of M2.
Push the Reset Switch on the Control Box.
Circuit Protector is OFF (only CE certified Turn Circuit Protector switch ON. If it goes OFF
machines). frequently, check the current.
Strap coil runs out.…End of strap. Change Strap coil.
Power Lamp slowly flashes
There is remaining strap Adjust Touch Lever Stopper, or adjust/replace LS5.
Timing Plate is not at Home Position. Push Reset Switch to return to Home position.
Power Lamp lights
One further push makes strap forwarding.

【2】 Machine can be operated, but insufficient forwarding problem occurs

(Operation Ready Switch is blinking quickly.).
Phenomenon Cause Countermeasures
Malfunction of LS3. Refer to "Limit Switch"
Turn Touch Roller by hand (while Power is ON), and
confirm LS3 lamp flashes or not. If it does not, replace.
Insufficient Forwarding Touch Pressure. Refer to "Forward Touch Pressure Adjustment"
Incorrect Strap Threading. Refer to “Loading Strap, Setting Coil, Threading,
Removing”.
No Forwarding Grease on Forwarding Roller or Touch Roller. Remove grease completely.
Something is caught in the strap path. Remove obstacles
Strap did not reach the Forwarding Roller after Refer to “Loading Strap, Setting Coil, Threading,
the strap loading procedure. Removing”.
Improper adjustment of Strap Width. Refer to "Strap Width Adjustment"
Malfunction of CL2. Replace CL2.
Malfunction of CL3. Replace CL3.

Tel: 800-821-2177
Fax: 913-322-1729
[email protected]
[email protected]
www.MillerBevco.com

31
 Phenomenon Cause Countermeasures
Malfunction of LS3. Refer to "Limit Switch"
Turn Touch Roller by hand (while Power is ON), and
confirm LS3 lamp flashes or not. If it does not, replace.
Insufficient Forwarding Touch Pressure. Refer to "Forward Touch Pressure Adjustment"
Excess Camber of Strap. Do not use poor quality strap.
Grease on Forwarding Roller or Touch Roller. Remove grease completely.
Strap does not reach Slide Improper adjustment of Strap Width. Refer to "Strap Width Adjustment"
Table Malfunction of CL2. Replace CL2.
Too much strap in Pool Box. Confirm and adjust ARCH SIZE volume.
Test Balance Bar movements.
Adjust Band Keeper, Pool Door Hinge, and Stopper
Bolt.
Insufficient strap in Pool Box. Confirm and adjust ARCH SIZE volume.
Test Balance Bar performance.
Check or Replace LS4.
Strap reaches Slide Table, Malfunction of LS1. Replace LS1.
but re-feed starts
Obstacles in the strap path. Remove Obstacles.
Strap comes out from arch Breakage of Arch Flap Spring. Replace Arch Flap Spring.
Excessive Forwarding Touch Pressure. Refer to "Forward Touch Pressure Adjustment"

【3】 Pushing Start Switch initiates a strapping cycle, but insufficient reversing or
tension problem occurs.
Phenomenon Cause Countermeasures
Insufficient Reversing Touch Pressure. Refer to "Reverse Touch Pressure Adjustment"
Incorrect Home Position, Improper adjustment Refer to "Home Position Adjustment"
of Timing Plate.
No Reversing (Strap does
Grease on Reversing Roller or Touch Roller. Remove grease completely.
not come out of arch)
Malfunction of LS3. Refer to "Limit Switch"
Turn Touch Roller by hand (while Power is ON), and
confirm LS3 lamp flashes or not. If it does not, replace.
Insufficient Reversing Touch Pressure. Refer to "Reverse Touch Pressure Adjustment"
Grease on Reversing Roller or Touch Roller. Remove grease completely.
Malfunction of LS3. Refer to "Limit Switch"
Turn Touch Roller by hand (Power is ON), and confirm
Reverses little, but seals
LS3 lamp flashes or not. If it does not, replace.
without complete reversing
Improper adjustment of Strap Width. Refer to "Strap Width Adjustment"
or tensioning
Too much strap in Pool Box. Confirm and adjust ARCH SIZE volume.
Test Balance Bar movements.
Adjust Band Keeper, Pool Door Hinge, and Stopper
Bolt.

【4】 By pushing Start Switch, machine starts to work, but insufficient sealing
problem occurs.
Phenomenon Cause Countermeasures
Malfunction of Heater. Replace Heater.
Malfunction of Heater Transformer.
No Sealing Improper adjustment of Heater Temperature. Re-adjust Heater Temperature (refer to Check the
Seal).
Excessive Tension setting. Lower Tension volume.

32
 CN2 CN3
OPTION (DLI-20P) (DLI-8P)
CN1
OPTION
(DLI-12P) 3 FSW 1 P1(+24V) P(+24V)
FOOT SWITCH 1 4
LS1
1 21(IN LS1) 31 (COMPLETE STRAPPING) -
1 2 FEED 1 R + DC24V
BSS LS11 COMPLETE
11. Wiring Diagram

2 37 N(-) 32(ERROR)
2 STOP 11 2 - R + DC24V
DOOR SWITCH
3 BS1 P1(+24V) 35(OUT OF STRAP) -
3 START 3 BN 6 R + DC24V
22(IN LS2) BK TIMING 33(SPARE 1)
4 12 LS2 3 - R + DC24V
【1】 North America Spec.

N(-) 34(SPARE 2)
5 13 BU 5 - R + DC24V
PB
6 P1(+24V) 36(COUNTER)
6 RESET 5 BN 7 1
C H7EC-N
23(IN LS3) BK F/R PULSE N(-)
7 4 LS3 8 2
9 PL N(-)
9 POWER 19 BU

33
10 9
LS4
8 24(IN LS4)
8 14 POOL
1
11 2 N(-)
11 TENSION 15
VR 3
12 P1(+24V)
12 7 BN
25(IN LS5) BK POOL PULSE
6 LS5
N(-)
17 BU

20

16

18

10
 CN 5
CN 4 (MIC-7P )
(DLI-16P ) IC CONTROL BOX
BACK VIEW
V1 V
+ P 5
1 M1 SEALING MOTO R
BR 1 BRAK E W1 U 200W-4 P
- N1 FOR GEAR BO X 1 E
9 CN1
E CN4
+ P 6 12 9 1
2 V2 Z2W 2 5 11 10 2
CL 1 CLUTC H 6 4 10 11 3
- N2 FOR GEAR BO X M2 POOL MOTO R 3 9 12 4
10 W2 V2 2 8 13 5
3 E 90W-4 P 7
W2 1 U2 14 6
+ P E 15 7
3 C2 16 8
CL 2 CLUTC H 7
- N3 FOR 2ND F/ R
11
4
CON

+ P
OPTION

4
CL 3 CLUTC H 2 CN5
- N4 FOR 1ST F/ R CN2 4 7
12 3
10 20 2 6
CN 6 9 19
5 8 18 1 5
(MIC-9P ) POWER S W 7 17
F1 S S0
S 6 16
13 POWE R 5 15
S1 1φ 4 14
6 T1 T0 3 13
AC110,115,120 V

34
6 2 12
T1 PE 60H z 1 11
1 PE
14

F(5 A)
CN6
SW
MODE

7 S2 5 9
110 V TR 2 1.4 V X3
7 CN3 4 8
15 H HEATE R 3
W4 0V 0V Y3 4 8 2 7
3 3 7 1 6
+ P HEATE R 2 6
8 T1 TRANSFORME R 1 5
SF M SMOKE FA N 2
- N8 TR 1 20 V
16
SOL 5 9 110 V
0V
5 9.6 V
0V
* F1 15 A SETTING MODE SWI TCH
8 0V ACCORDING T O
CONTRO L POWER-SUPPLY VOL TAG E
4 TRANSFORME R
Y2
X2
Y1
X1
 CN2 CN3
OPTION (DLI-20P) (DLI-8P)
CN1
OPTION
(DLI-12P) 3 FSW 1 P1(+24V) P(+24V)
FOOT SWITCH 1 4
LS1
1 21(IN LS1) 31 (COMPLETE STRAPPING) -
1 2 FEED 1 R + DC24V
BSS LS11 COMPLETE
2 37 N(-) 32(ERROR)
2 STOP 11 2 - R + DC24V
DOOR SWITCH
3 BS1 P1(+24V) 35(OUT OF STRAP) -
3 START 3 BN 6 R + DC24V
22(IN LS2) BK TIMING 33(SPARE 1)
4 12 LS2 3 - R + DC24V
【2】 Other Countries Spec.

N(-) 34(SPARE 2)
5 13 BU 5 - R + DC24V
PB
6 P1(+24V) 36(COUNTER)
6 RESET 5 BN 7 1
C H7EC-N
23(IN LS3) BK F/R PULSE N(-)
7 4 LS3 8 2
9 PL N(-)
9 POWER 19 BU

35
10 9
LS4
8 24(IN LS4)
8 14 POOL
1
11 2 N(-)
11 TENSION 15
VR 3
12 P1(+24V)
12 7 BN
25(IN LS5) BK POOL PULSE
6 LS5
N(-)
17 BU

20

16

18

10
 CN 5
CN 4 (MIC-7P )
(DLI-16P ) IC CONTROL BOX
BACK VIEW
V1 V
+ P 5
1 M1 SEALING MOTO R
BR 1 BRAK E W1 U 200W-4 P
- N1 FOR GEAR BO X 1 E
9 CN1
E CN4
+ P 6 12 9 1
2 V2 Z2W 2 5 11 10 2
CL 1 CLUTC H 6 4 10 11 3
- N2 FOR GEAR BO X M2 POOL MOTO R 3 9 12 4
10 W2 V2 2 8 13 5
3 E 90W-4 P 7
W2 1 U2 14 6
+ P E 15 7
3 C2 16 8
CL 2 CLUTC H 7
- N3 FOR 2ND F/ R
11
4
CON

+ P
OPTION

4
CL 3 CLUTC H 2 CN5
- N4 FOR 1ST F/ R CN2 4 7
12 3
10 20 2 6
CN 6 9 19
5 8 18 1 5
(MIC-9P ) POWER S W 7 17
F1 S S
S0 6 16
13 POWE R 5 15
S1 1φ 4 14
6 T1 T0 3 13
AC220,230,240 V

36
6 2 12
T1 PE 50H z 1 11
1 PE
14

F(5 A)
CN6
SW
MODE

7 S2 5 9
230 V TR 2 1.4 V X3
7 CN3 4 8
15 H HEATE R 3
W4 0V 0V Y3 4 8 2 7
3 3 7 1 6
+ P HEATE R 2 6
8 T1 TRANSFORME R 1 5
SF M SMOKE FA N 2
- N8 TR 1 20 V
16
SOL 5 9 230 V
0V
5 9.6 V
0V
* F1 10 A SETTING MODE SWI TCH
8 0V ACCORDING T O
CONTRO L POWER-SUPPLY VOL TAG E
4 TRANSFORME R
Y2
X2
Y1
X1
 CN2 CN3
OPTION (DLI-20P) (DLI-8P)
CN1
OPTION
(DLI-12P) 3 FSW 1 P1(+24V) P(+24V)
FOOT SWITCH 1 4
LS1
1 21(IN LS1) 31 (COMPLETE STRAPPING) -
1 2 FEED 1 R + DC24V
【3】 Europe Spec.

BSS LS11 COMPLETE

2 37 N(-) 32(ERROR)
2 STOP 11 2 - R + DC24V
DOOR SWITCH
3 BS1 P1(+24V) 35(OUT OF STRAP) -
3 START 3 BN 6 R + DC24V
22(IN LS2) BK TIMING 33(SPARE 1)
4 12 LS2 3 - R + DC24V
N(-) 34(SPARE 2)
5 13 BU 5 - R + DC24V
PB
6 P1(+24V) 36(COUNTER)
6 RESET 5 BN 7 1
C H7EC-N
23(IN LS3) BK F/R PULSE N(-)
7 4 LS3 8 2
9 PL N(-)
9 POWER 19 BU

37
10 9
LS4
8 24(IN LS4)
8 14 POOL
1
11 2 N(-)
11 TENSION 15
VR 3
12 P1(+24V)
12 7 BN
25(IN LS5) BK POOL PULSE
6 LS5
N(-)
17 BU

20

16

18

10
 CN 5
CN 4 (MIC-7P )
(DLI-16P ) IC CONTROL BOX
BACK VIEW
V1 A CP1(5A ) V1 V
+ P 5
1 M1 SEALING MOTO R
BR 1 BRAK E W1 U 200W-4 P
- N1 FOR GEAR BO X 1 E
9 CN1
E CN4
+ P CP2(2A ) 6 12 9 1
2 V2 A V2 Z2W 2 5 11 10 2
CL 1 CLUTC H 6 4 10 11 3
- N2 FOR GEAR BO X M2 POOL MOTO R 3 9 12 4
10 W2 V2 2 8 13 5
3 E 90W-4 P 7
W2 1 U2 14 6
+ P E 15 7
3 C2 16 8
CL 2 CLUTC H 7
- N3 FOR 2ND F/ R
11
4
CON

+ P
OPTION

4
CL 3 CLUTC H 2 CN5
- N4 FOR 1ST F/ R CN2 4 7
12 3
10 20 2 6
CN 6 9 19
5 8 18 1 5
(MIC-9P ) POWER S W 7 17
F1 S S0
S 6 16

38
13 POWE R 5 15
S1 1φ 4 14
6 T1 T0 3 13
AC220,230,240 V 2 12
6 PE 50H z 1 11
T1 PE
1
14

F(5 A)
CN6
SW
MODE

7 S2 F3 5 9
230 V TR 2 1.4 V X3
7 S2B CN3 4 8
15 H HEATE R 3
W4 0V 0V Y3 4 8 2 7
3 3 7 1 6
+ P HEATE R 2 6
8 T1 TRANSFORME R 1 5
SF M SMOKE FA N 2
- N8 TR 1 20 V
16
SOL 5 9 F2 230 V
S2A 0V
5 9.6 V
0V
* F1 10 A SETTING MODE SWI TCH
8 0V * F2 0.3 A ACCORDING T O
CONTRO L * F3 0.5 A POWER-SUPPLY VOL TAG E
TRANSFORME R * F4 1A
4
Y2
X2 F4
X2A
Y1
X1
 6209A Richards Drive
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Tel: 800-821-2177
Fax: 913-322-1729
[email protected]
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