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DGN Staging 66+800 MNB - R1

The document describes the design of pipe staging for casting an abutment cap. Pipe staging will be designed using ISMC 75 and ISMB 100 sections as per Indian codes for steel structures, construction, and temporary works. Analysis of the pipe staging is performed using STAAD to check forces and support reactions. The design is found to be adequate with load factors applied.

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Ajay Kumar Gupta
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263 views10 pages

DGN Staging 66+800 MNB - R1

The document describes the design of pipe staging for casting an abutment cap. Pipe staging will be designed using ISMC 75 and ISMB 100 sections as per Indian codes for steel structures, construction, and temporary works. Analysis of the pipe staging is performed using STAAD to check forces and support reactions. The design is found to be adequate with load factors applied.

Uploaded by

Ajay Kumar Gupta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DESIGN OF PIPE STAGING

(For Casting of Abutment Cap)

INTRODUCTION

The following document deals with the design of pipe staging for casting of Abutment Cap.

The density of green concrete is taken as 2.6t/m3.

The design has been generally done by provisions stipulated in following codes.

1 IS:800-1984 (Code of Practice for General Construction in Steel)


2 IS:1161-1998 (Steel Tubes for Structural Purpose)
3 IRC:87-2011 (Guidelines for Formwork, Falsework and Temporary Structures)
1. STAAD PLANE ANALYSIS
INPUT FILE: ISMC 75.STD
2. START JOB INFORMATION
3. ENGINEER DATE 31-AUG-21
4. END JOB INFORMATION
5. INPUT WIDTH 72
6. PAGE LENGTH 10000
7. UNIT METER MTON
8. JOINT COORDINATES
9. 1 0.000 0.000 0.000
10. 2 1.000 0.000 0.000
11. 3 2.000 0.000 0.000
12. 4 3.000 0.000 0.000
13. *
14. MEMBER INCIDENCES
15. 1 1 2 3
16. *
17. MEMBER PROPERTY INDIAN
18. 1 TO 3 TABLE ST ISMC75
19. ****
20. DEFINE MATERIAL START
21. ISOTROPIC MATERIAL1
22. E 2.04E+007
23. POISSON 0.3
24. DENSITY 7.85
25. END DEFINE MATERIAL
26. CONSTANTS
27. MATERIAL MATERIAL1 ALL
28. *
29. SUPPORTS
30. 1 PINNED
31. 2 3 4 FIXED BUT FX MZ
32. *
33. LOAD 1
34. SELFWEIGHT Y -1.1
35. *
36. LOAD 2
37. * WIDTH OF PIER CAP = 1.670M
38. * SPACING OF ISMC75 = 0.600M
39. * DENSITY OF GREEN CONCRETE = 2.6 TON/CUM
40. * MAX AREA OF PIER CAP PER METER = 1.2553 SQM
41. * WEIGHT OF CANTILEVER PIER CAP = 1.2553 X 2.6 X 1.67 = 5.451 TON
42. * WEIGHT ON EACH ISMC = 1.2553 X 2.6 X 0.6 = 1.9583 TON
43. * CONSTRUCTION LIVE LOAD/DUMPING LOAD = 360 KG/SQM
44. * LOAD OF C.L. LOAD/DUMPING LOAD ON ISMC = 0.360 X 0.600 = 0.216 TON
45. * ASSUME WEIGHT OF SHUTTER = 60 KG/SQM
46. * WEIGHT OF SHUTTER ON ISMC 75 = 0.6 X 0.06 = 0.036 TON
47. * TOTAL LOAD = 1.9583 + 0.216 + 0.036 = 2.2103 TON
48. MEMBER LOAD
49. 1 TO 3 UNI GY -2.2103
50. *
51. LOAD COMBINATION 3
52. 1 1.0 2 1.0
53. *
54. PERFORM ANALYSIS
55. LOAD LIST ALL

Page 1 of 3 ISMC 75
56. PRINT SUPPORT REACTION

SUPPORT REACTIONS -UNIT MTON METE STRUCTURE TYPE = PLANE

JOINT LOAD FORCE-X FORCE-Y FORCE-Z MOM-X MOM-Y MOM Z

1 1 0.00 0.00 0.00 0.00 0.00 0.00


2 0.00 0.89 0.00 0.00 0.00 0.00
3 0.00 0.89 0.00 0.00 0.00 0.00
2 1 0.00 0.01 0.00 0.00 0.00 0.00
2 0.00 2.43 0.00 0.00 0.00 0.00
3 0.00 2.44 0.00 0.00 0.00 0.00
3 1 0.00 0.01 0.00 0.00 0.00 0.00
2 0.00 2.43 0.00 0.00 0.00 0.00
3 0.00 2.44 0.00 0.00 0.00 0.00
4 1 0.00 0.00 0.00 0.00 0.00 0.00
2 0.00 0.89 0.00 0.00 0.00 0.00
3 0.00 0.89 0.00 0.00 0.00 0.00

************** END OF LATEST ANALYSIS RESULT **************

57. LOAD LIST 1 3


58. PRINT MAXFORCE ENVELOPE

MEMB FY/ DIST LD MZ/ DIST LD


FZ DIST LD MY DIST LD FX DIST LD

1 MAX 0.89 0.00 3 0.22 1.00 3


0.00 0.00 1 0.00 0.00 1 0.00 0.00 1
MIN -1.33 1.00 3 -0.18 0.42 3
0.00 1.00 3 0.00 1.00 3 0.00 1.00 3

2 MAX 1.11 0.00 3 0.22 0.00 3


0.00 0.00 1 0.00 0.00 1 0.00 0.00 1
MIN -1.11 1.00 3 -0.06 0.50 3
0.00 1.00 3 0.00 1.00 3 0.00 1.00 3

3 MAX 1.33 0.00 3 0.22 0.00 3


0.00 0.00 1 0.00 0.00 1 0.00 0.00 1
MIN -0.89 1.00 3 -0.18 0.58 3
0.00 1.00 3 0.00 1.00 3 0.00 1.00 3

********** END OF FORCE ENVELOPE FROM INTERNAL STORAGE **********

Page 2 of 3 ISMC 75
59. *
60. PARAMETER 1
61. CODE INDIAN
62. CHECK CODE ALL

ALL UNITS ARE - MTON METE (UNLESS OTHERWISE Noted)

MEMBER TABLE
RESULT/ CRITICAL COND/ RATIO/ LOADING/
FX MY MZ LOCATION
=======================================================================

1 ST ISMC75 (INDIAN SECTIONS)


PASS IS-7.1.1(A) 0.697 3
0.00 T 0.00 0.22 1.00
2 ST ISMC75 (INDIAN SECTIONS)
PASS IS-7.1.1(A) 0.697 3
0.00 T 0.00 0.22 0.00
3 ST ISMC75 (INDIAN SECTIONS)
PASS IS-7.1.1(A) 0.697 3
0.00 T 0.00 0.22 0.00

************** END OF TABULATED RESULT OF DESIGN **************

63. STEEL TAKE OFF

STEEL TAKE-OFF

PROFILE LENGTH(METE) WEIGHT(MTON)

ST ISMC75 3.00 0.021


----------------
TOTAL = 0.021

************ END OF DATA FROM INTERNAL STORAGE ************

64. *
65. PRINT JOINT DISPLACEMENTS ALL

JOINT DISPLACEMENT (CM RADIANS) STRUCTURE TYPE = PLANE

JOINT LOAD X-TRANS Y-TRANS Z-TRANS X-ROTAN Y-ROTAN Z-ROTAN

1 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000


3 0.0000 0.0000 0.0000 0.0000 0.0000 -0.0036
2 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
3 0.0000 0.0000 0.0000 0.0000 0.0000 0.0011
3 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
3 0.0000 0.0000 0.0000 0.0000 0.0000 -0.0011
4 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
3 0.0000 0.0000 0.0000 0.0000 0.0000 0.0036

************** END OF LATEST ANALYSIS RESULT **************

66. FINISH

Page 3 of 3 ISMC 75
1. STAAD PLANE ANALYSIS
INPUT FILE: ISMB 100.STD
2. START JOB INFORMATION
3. ENGINEER DATE 31-AUG-21
4. END JOB INFORMATION
5. INPUT WIDTH 72
6. PAGE LENGTH 10000
7. UNIT METER MTON
8. JOINT COORDINATES
9. 1 0.000 0.000 0.000
10. 2 0.500 0.000 0.000
11. 3 1.000 0.000 0.000
12. 4 1.500 0.000 0.000
13. 5 2.000 0.000 0.000
14. *
15. MEMBER INCIDENCES
16. 1 1 2 4
17. *
18. MEMBER PROPERTY INDIAN
19. 1 TO 4 TABLE ST ISMB100
20. ****
21. DEFINE MATERIAL START
22. ISOTROPIC MATERIAL1
23. E 2.04E+007
24. POISSON 0.3
25. DENSITY 7.85
26. END DEFINE MATERIAL
27. CONSTANTS
28. MATERIAL MATERIAL1 ALL
29. *
30. SUPPORTS
31. 1 PINNED
32. 2 3 4 5 FIXED BUT FX MZ
33. *
34. LOAD 1
35. SELFWEIGHT Y -1.1
36. *
37. LOAD 2
38. * MAXIMUM REACTION FROM ISMC 75 = 2.44 TON
39. MEMBER LOAD
40. 1 CON GY -2.44 0.400
41. 2 CON GY -2.44 0.499
42. 4 CON GY -2.44 0.100
43. *
44. LOAD COMBINATION 3
45. 1 1.0 2 1.0
46. *
47. PERFORM ANALYSIS
48. LOAD LIST ALL
49. PRINT SUPPORT REACTION

Page 1 of 3 ISMB 100


SUPPORT REACTIONS -UNIT MTON METE STRUCTURE TYPE = PLANE

JOINT LOAD FORCE-X FORCE-Y FORCE-Z MOM-X MOM-Y MOM Z

1 1 0.00 0.00 0.00 0.00 0.00 0.00


2 0.00 0.31 0.00 0.00 0.00 0.00
3 0.00 0.31 0.00 0.00 0.00 0.00
2 1 0.00 0.01 0.00 0.00 0.00 0.00
2 0.00 2.38 0.00 0.00 0.00 0.00
3 0.00 2.38 0.00 0.00 0.00 0.00
3 1 0.00 0.00 0.00 0.00 0.00 0.00
2 0.00 1.96 0.00 0.00 0.00 0.00
3 0.00 1.96 0.00 0.00 0.00 0.00
4 1 0.00 0.01 0.00 0.00 0.00 0.00
2 0.00 2.37 0.00 0.00 0.00 0.00
3 0.00 2.37 0.00 0.00 0.00 0.00
5 1 0.00 0.00 0.00 0.00 0.00 0.00
2 0.00 0.31 0.00 0.00 0.00 0.00
3 0.00 0.31 0.00 0.00 0.00 0.00

************** END OF LATEST ANALYSIS RESULT **************

50. LOAD LIST 1 3


51. PRINT MAXFORCE ENVELOPE

MEMB FY/ DIST LD MZ/ DIST LD


FZ DIST LD MY DIST LD FX DIST LD

1 MAX 0.31 0.00 3 0.09 0.50 3


0.00 0.00 1 0.00 0.00 1 0.00 0.00 1
MIN -2.14 0.50 3 -0.12 0.38 3
0.00 0.50 3 0.00 0.50 3 0.00 0.50 3

2 MAX 0.25 0.00 3 0.09 0.00 3


0.00 0.00 1 0.00 0.00 1 0.00 0.00 1
MIN -2.20 0.50 3 -0.03 0.50 3
0.00 0.50 3 0.00 0.50 3 0.00 0.50 3

3 MAX 0.00 0.00 1 0.09 0.50 3


0.00 0.00 1 0.00 0.00 1 0.00 0.00 1
MIN -0.24 0.50 3 -0.03 0.00 3
0.00 0.50 3 0.00 0.50 3 0.00 0.50 3

4 MAX 2.13 0.00 3 0.09 0.00 3


0.00 0.00 1 0.00 0.00 1 0.00 0.00 1
MIN -0.31 0.50 3 -0.12 0.12 3
0.00 0.50 3 0.00 0.50 3 0.00 0.50 3

********** END OF FORCE ENVELOPE FROM INTERNAL STORAGE **********

Page 2 of 3 ISMB 100


52. *
53. PARAMETER 1
54. CODE INDIAN
55. CHECK CODE ALL

ALL UNITS ARE - MTON METE (UNLESS OTHERWISE Noted)

MEMBER TABLE
RESULT/ CRITICAL COND/ RATIO/ LOADING/
FX MY MZ LOCATION
=======================================================================

1 ST ISMB100 (INDIAN SECTIONS)


PASS SHEAR-Y 0.446 3
0.00 T 0.00 0.09 0.50
2 ST ISMB100 (INDIAN SECTIONS)
PASS SHEAR-Y 0.459 3
0.00 T 0.00 -0.03 0.50
3 ST ISMB100 (INDIAN SECTIONS)
PASS IS-7.1.1(A) 0.154 3
0.00 T 0.00 0.09 0.50
4 ST ISMB100 (INDIAN SECTIONS)
PASS SHEAR-Y 0.445 3
0.00 T 0.00 0.09 0.00

************** END OF TABULATED RESULT OF DESIGN **************


56. STEEL TAKE OFF

STEEL TAKE-OFF

PROFILE LENGTH(METE) WEIGHT(MTON)

ST ISMB100 2.00 0.018


----------------
TOTAL = 0.018

************ END OF DATA FROM INTERNAL STORAGE ************


57. *
58. PRINT JOINT DISPLACEMENTS ALL

JOINT DISPLACEMENT (CM RADIANS) STRUCTURE TYPE = PLANE

JOINT LOAD X-TRANS Y-TRANS Z-TRANS X-ROTAN Y-ROTAN Z-ROTAN

1 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000


3 0.0000 0.0000 0.0000 0.0000 0.0000 -0.0003
2 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
3 0.0000 0.0000 0.0000 0.0000 0.0000 0.0004
3 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
3 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
4 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
3 0.0000 0.0000 0.0000 0.0000 0.0000 -0.0004
5 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
3 0.0000 0.0000 0.0000 0.0000 0.0000 0.0003

************** END OF LATEST ANALYSIS RESULT **************


59. FINISH

Page 3 of 3 ISMB 100


Design of Pipe Staging for Casting of Abutment Cap of MNB 66+800

Maximum Spacing of Pipe = 1.000 m


(considering maximum spacing of pipes as 1.000x0.500m)

From STAAD analysis file tittled "ISMB100")


Maximum reaction on each steel tube (with construction live load/Dumping load) = 2.380 t
Self weight of pipe per meter (As per IRC:87-2018 Cl. 6.3.2.1.3) = 0.000459 t
Maximum selfweight on each vertical pipe (including vertical & horizontal pipe) = 0.0087 t
Total selfweight on each pipe (As per IRC:87-2018 Cl. 6.3.2.1.4) = 0.0105 t
(Increasing the 20% of selfweight for connection arrangement of pipe)
Maximum reaction on each steel tube = 2.390 t

Capacity of Each 40NB (M) Steel Tube

Properties of each pipe


(As per Table 1 of page-2 of IS 1161:1998)

Nominal Dia = 40 mm
Thickness = 3.2 mm
Class = Medium
Weight = 3.56 kg/m
2
Area of X-Section, Ax = 4.53 cm
4
Moment of Inertia, I = 11.59 cm
3
Modulus of Section, Z = 4.80 cm
Radius of Gyration, r = 1.59 cm
Grade = Yst 240

Effective length of steel tube, Leff = 1.00 m


(As maximum c/c distance between horizontal bracing provided = 1.00m)

Slenderness ratio, ʎ = 62.893

As per table 7.1 of IS:800-2007,


Permissible axial compression, ac = 158.660 Mpa

Permissible bending stress, bc = 158.40 Mpa (fy = 240Mpa)


Assumed Capacity of each steel tube = P t

Considering Maximum free length of pipe above top bracing and


= 0.600 m
bottom horizontal

Minimum lateral force to be considered as per cl. 6.3.3.2.8 of = 3% of vertical load


page 17 of IRC:87-2018
= 0.03P t
Capacity of Each Steel Tube
(As per IS:800-2007)
P (0.03xPx0.600*) = 1
+
(4.53E-4x102x158.66) (4.80E-6x102x158.40)

0.1364 P + 0.2321 P = 1
Capacity of each steel tube (P) = 2.714 t
> 2.390 t
ok
* Maximum free length of pipe above top bracing and bottom horizontal should not more than 600mm.

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