Influence of Cellulose Filaments On Cement Paste and Concrete
Influence of Cellulose Filaments On Cement Paste and Concrete
Abstract: In light of the current increasing interest toward nanomaterials for concrete technology, it appears that nanocellulose (with its
incredible properties) can shape a promising sustainable candidate. This study investigates the influence of a new type of nanocellulose
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materials, namely, cellulose filaments (CF), on the properties of cement pastes and self-consolidating concrete (SCC). CFs were found
to alter mixture rheology and improve its stability because of the filaments’ hydrophilicity. While the compressive strength of CF pastes
was adversely affected (because of air entrainment and filament agglomeration), the flexural capacity was increased by up to 25%. In SCC, all
measured mechanical properties were enhanced. Strength improvements of up to 16% (in compression), 34% (in splitting tension), 22% (in
flexure), and 96% (in energy absorption) were obtained. These improvements were attributed to two effects imparted by CF: nanoreinforcing
and internal curing. The former was evidenced by microstructural analysis, while the latter was confirmed by the assessment of autogenous
shrinkage, in which CF reduced the shrinkage strains at 7 days by up to 31%. In SCC, CFs also imparted a viscosity-modifying effect,
in which the hardened properties were enhanced via improving mixture stability. DOI: 10.1061/(ASCE)MT.1943-5533.0002287.
© 2018 American Society of Civil Engineers.
Author keywords: Cement paste; Cellulose filaments; Mechanical performance; Microstructure; Nanocellulose; Self-consolidating
concrete (SCC) rheology.
obtain what is called nanomodified concrete (Jongvisuttisun used. The chemical composition determined by X-ray fluorescence
et al. 2013). for the cement includes 20.5%SiO2 , 4.0%Al2 O3 , 2.0%Fe2 O3 ,
Nanomodification of concrete refers to incorporating nanosized 63.2% CaO, 2.2% MgO, 3.4%SO3 , and 1.1%Na2 Oeq . For FA,
objects into concrete to manipulate its nanostructure and control its the chemical composition includes 53.7%SiO2 , 17.5%Al2 O3 ,
macro behavior (Jennings et al. 2008) in order to develop a new 5.6%Fe2 O3 , 12.4% CaO, 2.1% MgO, 1.4%SO3 , and 3.6%Na2 Oeq .
generation of tailored and multifunctional composites with superior The CF used in this study was manufactured and provided by
mechanical performance and durability (Sanchez and Sobolev Kruger Biomaterials (Trois-Rivières, Québec, Canada) in a semi-
2010). Published studies on nanomodification of concrete have dispersed form (a nominal moisture content of 70%). The filaments
hitherto covered nanometal oxides (e.g., nanosilica, nanotitanium were extracted from wood pulp through a process (patent pending)
dioxide, nanoiron oxide, nanoalumina, etc.); nanoclay; carbon that uses only mechanical energy. Generally, wood pulp is made of
nanofibers; and carbon nanotubes. Relevant investigations on nano- a large amount of cellulose macrofibers. The wall structure of cel-
structured cellulose are scarce. Whereas the incorporation of nano- lulose macrofibers is composed of bunches of closely stacked cel-
cellulose in polymer matrices is deep rooted (Boldizar et al. 1987; lulose macrofibrils organized around a cavity called a fiber lumen.
Favier et al. 1995; Dufresne and Vignon 1998; Al Turaif 2013), its A single cellulose macrofibril is composed of tiny bands of cellu-
applications in cement and concrete composites are still nascent. lose microfibrils, which, when peeled axially, create CFs. CFs re-
Our survey of literature has indicated that very few investigations present an intrinsic part of the hierarchical structure of cellulose
have reported on the incorporation of NFC, NCC, and BC in ce- (Fig. 1), which imparts intrinsic strength to plant-based materials.
ment composites. The extraction process of CF involves the removal of matrix impu-
In general, the available literature on the use of nanostructured rities such as lignin, pectin, wax, and soluble sugars. As a result, CF
cellulose in cement composites indicates influences on hydration contains mainly cellulose (>95%) and a small amount of hemicel-
kinetics, rheological properties, and mechanical performance. lulose (<5%). This is consistent with the two types of saccharides
Reported effects on hydration kinetics include a reduction in mix- (glucose and xylose) detected by liquid chromatography tests con-
ture conductivity, impediment of early-age hydration kinetics, and ducted on CF. Typically, the former is found in cellulose, while the
acceleration of the hydration process at later ages (Jongvisuttisun latter is found in hemicellulose.
et al. 2013). The influences on rheological properties include an To prepare CF suspensions (with different CF concentrations),
increase in viscosity and yield stress in a shear thinning behavior the as-received CF material was added to the mixing water and
(Gómez et al. 2013; Cao et al. 2015), an increase in water and homogenized by high shear mixing. Fig. 2 shows pictures of water
superplasticizer demands, and a decrease in workability (Peters suspensions with varying CF contents, while Figs. 3 and 4 depict
et al. 2010). Nanostructured cellulose also alters the microstructure field emission gun-scanning electron microscopy (FEG-SEM)
of cement composites and influences their mechanical perfor-
mance. Onuaguluchi et al. (2014) reported increases in flexural
strength and energy absorption of cement pastes containing 0.1%
by weight NFC by approximately 106 and 184%, respectively. Cao
et al. (2015) reported improvement in flexural strength of 20–30%
at an optimum CNC dosage of 0.2% by weight due to an enhanced
degree of hydration. Peters et al. (2010) found that a NFC addition
of 0.5% by weight was optimal for improving the fracture proper-
ties of ultrahigh-performance concrete. Despite several common
features between existing nanocellulose materials and the CFs in-
vestigated herein, CFs exhibit the highest aspect ratio owing to their
micrometric length but nanometric diameter. Initial applications of
CF emerged in the paper and pulp industry, where the strength of
sheets made from Kraft pulp was improved by 250% at the addition
of 10% CF [X. Hua, M. Laleg, K. Miles, R. Amiri, L. Ettaleb, and
G. Dorris, “High aspect ratio cellulose nanofilaments and method
for their production,” U.S. Patent No. 9051684 B2 (2015)]. The
incorporation of CF in cement systems is a new endeavor addressed
in this study, in which the effect of CF at dosages of 0.1, 0.15, and
0.2% by weight on the fresh and hardened properties of paste
Fig. 1. Schematic of hierarchical structure of cellulose filaments (CFs)
and self-consolidating concrete (SCC) mixtures was investigated.
Fig. 2. Cellulose filament (CF): (a) in a semidispersed form, as received; (b) in aqueous suspensions used to prepare the mixes
Fig. 3. SEM image of a dried diluted CF aqueous suspension with Fig. 4. SEM image of a dried diluted CF aqueous suspension with
0.1% CF: CF network 0.1% CF: individual fibrils
images of a dried CF diluted suspension with 0.1% CF. The figures Table 1. Concrete Mix Proportions
illustrate the fibrillar morphology for a network of filaments (Fig. 3) Component Ref. 0.1% CF 0.15% CF 0.2% CF
and for some individual fibrils (Fig. 4). 3
Cellulose filament (kg=m ) — 0.487 0.731 0.974
In the SCC mixtures, crushed limestone coarse aggregates with Type GU cement (kg=m3 ) 365
5–14 mm maximum size, 2.77 specific gravity, and 0.52% water Class F fly ash (kg=m3 ) 122
absorption rate were used. Natural river sand with a specific Total binder (kg=m3 ) 487
gravity of 2.65 and an absorption rate of 0.9% was employed. Water (kg=m3 ) 200
A polycarboxylate-based high-range water-reducing admixture W=B 0.42
(HRWRA) with 32% solid content—fulfilling the requirements Sand, 0–5 mm (kg=m3 ) 804
of ASTM C494 Type F admixtures (2016a)—was added at a con- Coarse aggregate, 825
stant dosage of 2.5 L=m3 to secure the target flowability of 750 mm 5–14 mm (kg=m3 )
HRWRA (L=m3 ) 2.5
in the plain SCC mixture.
Note: Ref. = reference mixture.
the paste, the gauge was set centered in the mold (in all directions) pared to assess the mechanical performance. The cubes were tested
using attachment wires so as to allow it a free rotation and axial for compressive strength (f c ) at 1, 7, and 28 days according to
translation (necessary to respond to the matrix linear deformations). ASTM C109 guidelines (ASTM 2016c), while the prisms were
The fresh cement pastes were placed in the mold in two layers and tested for flexural capacity (ffl ) at 28 days according to ASTM
were consolidated following the procedures detailed in ASTM C348 guidelines (ASTM 2014c). Mechanical properties at all ages
C157 (ASTM 2014d). The molds containing the pastes were her- (under both curing regimes) were tested on a minimum of three
metically sealed with adhesive plastic wraps immediately after cast- samples. The average value was used to compare the performance
ing and remained so until demolded 24 0.5 h later. Immediately of different mixtures.
after demolding (within 2 1=2 min), the specimens were sealed Microstructural Analysis. A high-resolution field emission gun
with an adhesive aluminum foil and kept in a controlled environ- (FEG) scanning electron microscopy (SEM) of type Hitachi
ment (50% RH and 22°C) for 7 þ days [Fig. 5(b)]. Data were auto- S-4700 (Tokyo, Japan) equipped with an Oxford energy dispersive
matically recorded via an acquisition system at a 30 min frequency spectroscopy (EDS) of type X-Max (Oxford Instruments, Abing-
during the first day and 4 h frequency thereafter. don, United Kingdom) was employed to analyze the microstructure
Parallel to the measurements of autogenous deformations, of cement pastes. Analysis was conducted on fresh fractured sur-
the setting time of the tested paste mixtures was determined by faces to promote the visibility of CF. Test specimens were coated
the Vicat needle test [ASTM C191 (ASTM 2013)]. The final setting with gold palladium for 60 s to assuage the effect of surface charges
time was used as a datum for the readings of autogenous induced by the ultrahigh-energy electron beam. A double-faced ad-
hesive carbon film was placed between the specimen and the
specimen-holding plate to foster conductivity. A secondary electron
(SE) detector, operated at 2.0 or 3.0 kV accelerating voltage and an
emission current of 10 μA, was adopted for the analysis of the frac-
tured specimens.
Autogenous Shrinkage
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adsorption whereby water molecules adhere peripherally to CFs, Table 4 presents some of the fresh and hardened properties for the
thereby fixing some of the mixing water. This is confirmed by pastes considered for autogenous shrinkage. Results from the Vicat
the water absorption capacity of CF described in the previous sec- setting time indicate that mixtures with CF exhibited some slight
tion where CF can imbibe water up to 80% of its mass within 1 h retardation. Referring to the aforementioned results of isothermal
and more than 100% of its mass by 6 h. Additionally, the nanomet- calorimetry where mixtures with CF exhibited slightly higher heat
ric fibrillar structure, flexibility, and high aspect ratio of CF pro- release, the retardation experienced herein may be attributable to
mote the intertwining and entanglement of individual filaments the effect of HRWRA. While the increasing dosage of HRWRA
and/or the formation of filament networks, which can increase in pastes with CF enabled attaining the target slump flow diameter
mixture viscosity and enhance its stability. Such effects on mixture of 250 15 mm, it may have been responsible for the observed
flow and rheology have also been observed in some polysaccharide retardation. Such effects are well reported for increasing dosages
of polycarboxylate-based HRWRAs (Zingg et al. 2009).
viscosity-modifying agents (VMAs) with a microbial source, such
Results of autogenous shrinkage measurements showed that the
as welan gum (Khayat 1995). On the other hand, whereas the ad-
incorporation of CF altered the early-age deformations in the
dition of CF increased the viscosity, it was observed that mixtures
cementitious matrix. Fig. 11 shows that paste mixtures with CF
with CF exhibited higher air content. For the three tested CF dos-
exhibited lower autogenous shrinkage at all ages. At 7 days, for
ages (0.1, 0.15, and 0.2%), the amount of entrapped air was respec-
instance, the reference paste recorded a shrinkage strain of 366 με.
tively 1.7, 2.8, and 3.2 times that of the reference paste. While this
This value was reduced to 340, 257, and 235 με when CF was
entrapped air could contribute to attenuating the sharp rise in
incorporated at dosages of 0.1, 0.15, and 0.2%, respectively. This
viscosity (Struble and Jiang 2004) caused by CF, it may lead to
corresponds to a reduction in autogenous shrinkage strains of 8, 31,
adverse effects on mechanical performance.
and 36% for the three respective CF addition rates.
The observed reduction in autogenous shrinkage deformations
Isothermal Calorimetry in pastes with CF may be associated with an internal curing effect
imparted by CF. The CF’s hydrophilic and hygroscopic features
Heat evolutions in the different paste mixtures are depicted in (discussed earlier) can provide a sort of internal water reservoir.
Fig. 10. The figure reveals two behaviors where the effect of The latter regulates the matrix’s internal moisture, which could
CF varies from insignificant during the first 7 h to a relatively slight have otherwise been destabilized by the water loss as cement hy-
increase in heat flow later. The figure also shows slightly higher and dration proceeds. On the other hand, the extremely small size of CF
broader silicate hydration peaks in the mixtures incorporating CF. coupled with the omnipresence of hydroxyl groups on its surface
This is further confirmed by the cumulative heat release whereby may promote CF interactions with the cementitious matrix such
the total released heat was slightly higher in all CF mixtures com- that CFs retain water and dispatch it to the matrix to partially re-
pared to that of the reference mixture. The mixture with 0.15% CF, plenish the emptying cement pores. This reduces self-desiccation
for instance, exhibited 7% higher cumulative heat release than that and attenuates early-age deformations, in consequence. This is
of the reference mixture. Such a trend is common in nanocellulose analogous to the well-reported effect of lightweight aggregates
(LWA) and superabsorbent polymers (SAP) on reducing shrinkage
deformations in cementitious systems. In this regard, conditional to
adequate CF dosage and dispersion, the effectiveness of CFs could
be even better. This can be justified by the fact that when CF is
used in this perspective, its advantage is twofold. This is because
Fig. 12. Compressive strength (f c ) in pastes: (a) moist curing; (b) sealed curing
Microstructural Analysis
Microstructure investigations conducted using FEG-SEM on fresh
fractured paste samples revealed that CFs adhere well to the struc-
ture of the cementitious matrix. Fig. 14 shows several CFs ce-
mented into the CSH from one side and connected to parts of
the matrix from another side. The bottom of the figure also shows Fig. 16. SEM image of a paste mixture with 0.2% CF
several CFs well integrated in the matrix while bridging two parts
of the hydrated system and interfering with matrix pores. The ad-
herence of CF in the matrix is further supported by the SEM image The high surface area of CF and its extremely small size render
of Fig. 15. Moreover, Fig. 16 shows few CFs with protruding ends, the dispersion a difficult task, particularly as CF dosage increases.
which may have been cut during specimen fracture. The figure This consequently jeopardizes mechanical performance (particu-
shows a filament in the middle with an indented cross section, larly in compression) and may result in the reduction in f c observed
which seems to support the hygroscopic character of CF. The in- in paste mixtures. Under compression, CF entanglements such as
teraction of CFs with the hydrated system may contribute to ex- the ones depicted in Fig. 17(b) lead to increasing the porous net-
plaining the enhancement in mechanical properties, particularly work, thereby reducing f c . However, this adverse effect may not
f sp and ffl in CF-containing cement systems—elaborated in the be the same in flexural loading, where pulling out the entangled
previous section. On the other hand, Fig. 17(a) shows some spots filaments or fracturing them necessitates additional energy.
in the mixture with 0.2% CF, where CF clumps were observed. This builds up the matrix fracture resistance through the FRC
mechanism.
Fig. 17. SEM image of a paste with 0.2% CF: (a) CF agglomeration spots; (b) CF entanglements
increase in the yield stress (τ 0 ) and plastic viscosity (μpl ). For CF pulverized or streamlined in the direction of flow, thereby leading
dosages of 0.1, 0.15, and 0.2%, the values of τ 0 were, respectively, to the attenuated rise in viscosity.
2, 5, and 8 times greater than that of the reference mixture. This
reflects the increased stability and the consequent high energy nec-
essary to start the flow when CFs are used. Nonetheless, once the Mechanical Properties
flow starts, the increments in μpl are relatively smaller, as Fig. 18 Fig. 19 presents the results of the compressive strength (fc ) of all
shows. The figure indicates increments in μpl of 1.5, 1.8, and 2.1 concrete mixtures where the influence of CF varies from no effect
times that of the reference mix for CF dosages of 0.1, 0.15, and at 1 day, to a marginal effect at 7 days, and to a moderate effect (up
0.2%, respectively. These are, in fact, lower than the corresponding to 16% increase) at 28 days. It is observable that the trend of fc in
aforementioned increments in τ 0 . This indicates the reduced mix- concrete mixtures is opposite to the decreasing trend noticed in
ture resistance to flow once the latter starts. cement pastes. This could be attributable to the fact that the fine
The observed trend of a sharp increase in τ 0 while μpl remained and coarse aggregates in concrete mixtures may have partially con-
relatively attenuated is often associated with high apparent viscos- tributed to increasing the shear mixing energy (imparted by only
0 0
ity (μapp ) at low values of γ , but low μapp as γ increases. Such a the mixer in the case of pastes). The effect of aggregates and the
behavior describes a high degree of pseudoplasticity (or shear thin- overall gradation of mixture constituents on increasing the shear
ning behavior), which is an interesting feature in flowable concrete. mixing energy can favor disintegrating CF clumps and/or aligning
0
This is because the increased μapp at low values of γ contributes to them in the flow direction. This promotes CF dispersion, which in
maintaining mixture constituents in suspension (hence more turn, contributes to the improvement in f c . This is consistent with
homogenous and stable mixtures). On the other hand, the attenu- the observations made in the previous section on CF-concrete mix-
0
ated μapp at high values of γ facilitates pumping and consolidation tures exhibiting a high degree of shear thinning behavior, where
0
(Ghio and Monteiro 1997). Such a rheological response in mixtures μapp was high at low values of γ (due to the propensity of CF
with CF suggests that the high τ 0 is attributed to the hydrophilic to water and to the formation of CF networks), but decreased with
0
nature of CF, leading to moisture absorption, and to the high aspect increasing γ (due to the breakage of filament networks and/or
ratio and flexibility of CFs, leading to the creation of filament net- alignment of individual fibrils in the direction of flow). The shear
0
works. This increases the viscosity buildup at low levels of γ . At thinning behavior imparted by CF increases the mixture’s ability to
0
high levels of γ , however, CF networks are more likely to be either
Fig. 18. Flow curves fitted to Bingham model for SCC mixtures Fig. 19. Compressive strength (f c ) of SCC mixtures
Fig. 25. SEM image illustrating the presence of CFs in the ITZ in the
Fig. 23. SEM image of a fractured SCC specimen 0.2% CF SCC with 0.15% CF
Fig. 24. SEM image illustrating the presence of CFs in the ITZ in the
SCC with 0.1% CF Fig. 26. SEM image illustrating the presence of CFs in the ITZ in the
SCC with 0.2% CF
pull the filaments out from the cracked surfaces) and reflects the
composite’s relatively increased fracture resistance. matrix (Ollivier et al. 1995; Wang et al. 2009; Erdem et al.
Nonetheless, the toughening effect imparted by CF remains re- 2012). This is generally associated to the wall effect, in which
strained by the CFs’ size. While the filaments’ micrometric size the aggregates appear locally flat relative to the cement grains,
may allow bridging nano/microcracks, the formation of macro- which disrupts cement packing (Scrivener et al. 2004), or to the
cracks causes an abrupt matrix rupture. As a result, the degradation microbleeding effect that leads to the accumulation of mixture
in the load-carrying capacity (once it starts) has never been gradual water beneath the aggregates during consolidation (Goldman
(in any CF-containing specimen) as the typical behavior encoun- and Bentur 1992). This makes the ITZ the weakest link of the mi-
tered in conventional FRC. Hence, a blend of CF and macrofibers crostructural system, where cracking initiates, and thus it has a phe-
is expected to possibly result in a synergetic effect, such that both nomenal effect on the mechanical and transport properties of
prepeak and postpeak behaviors are improved. concrete (Nemati et al. 1998; Wong et al. 2009). In this regards,
the addition of CFs appears to reinforce the ITZ, thereby contrib-
uting to the improved mechanical properties. This could substan-
Microstructural Analysis tiate the enhancement in f sp and ffl in CF mixtures elaborated
earlier.
The microstructure investigations of concrete mixtures are shown
in Figs. 23–26. Fig. 23 shows a mixture with 0.2% CF, exhibiting
several CFs with their fibrillar morphology quite evident, several Conclusions
protruding ends of CFs that may have been cut during sample frac-
turing, and a set of traces of filament pullout. This indicates a This study investigated the influence of a new type of nanocellulose
potential underlying filament bridging/fracturing mechanism con- materials, namely cellulose filaments, on the performance of ce-
tributing to enhancing the mechanical performance. On the other ment and concrete systems. The effects of CF addition at 0, 0.1,
hand, Figs. 24–26 show the presence of several CFs in the inter- 0.15, and 0.2% by weight on the properties of cement pastes
facial transition zone (ITZ) in the SCC mixtures with 0.1, 0.15, and and SCC mixtures were examined. In paste systems, the mechani-
0.2% CF, respectively. The ITZ is generally perceived to have lower cal properties were examined in a function of the curing regime
structural properties, much coarser pores, and easily cleavable (moist versus sealed). The results indicated that CFs altered mixture
highly soluble CH crystals compared to the bulk cementitious rheology and improved the stability of SCC mixtures owing to CF’s
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