Test Test conditions JSS55555 L2A Test Applicability

Remarks Indoor Outdoor

JSS55555 L2A Units Units
Vibration Frequency20-50Hz The test will be Yes Yes
conducted with the
PSDof0.02g2IHzfalli DUT hard mount or
ngto0.001g2IHzat with suitable shock
500Hz mounts depending
Duration:1 Hr /Axis upon actual fitment on
the platform
Refer Fig.1 Equipment will be ON.
Limited checks to be
carried out during Test
of each axis. Visual
examination and
performance checks
shall be carried after
recovery.
High As per Test No 17, The equipment shall Yes Yes
Temperat JSS 55555 be exposed to this
ure temperature for a
Operation Test Condition: 'K' period of 24 hours
cum Procedure 6 after the temperature
Storage Temperature: +55 of the equipment has
±3°C stabilized. The
Duration:24 Hours equipment shall be
Storage:+70 ± 3°C switched on during
Duration:24 Hours the last 30 minutes of
Ref Figure 2. the period and
performance check to
be carried out as per
Figure 2.
Visual examination
and Functional Check
to be carried out
after recovery.
Solar As Per Test (a) Equipment shall be No Yes
Radiation No.25, JSS 55555. in ‘OFF’ condition

Duration: 5 hours (b) Recovery period is 2

Temperature: Hrs.
55±3ºC (c) Visual examination
Irradiance: and performance check
1.2±0.1KW/m² to be carried out after
(a) 40-75 W/m² of recovery.
Ultraviolet.
(ii) 540-775 W/m²
of Infrared.

Test Test conditions JSS55555 L2A Test Applicability

Indoor Outdoor
JSS55555 L2A Remarks Units Units
Damp Heat As per Test No 10, 1. During last 30 min Yes Yes
JSS 55555 of period the
equipment to be
Temperature: 40 ± powered ON and
2°C RH: Not less than performance checks to
95% Duration: be Carried out.
16Hours
2. Recovery period is 2
Hrs Visual examination
and Performance
Check to be Carried
out after recovery.
Low As per Test No 20, JSS The equipment shall Yes Yes
Temperature55555 be exposed to this
Operation temperature for a
Test Condition: 'K' period of 24 hours
Temperature: -30 ± after the temperature
3°C Duration: 24 of the equipment has
Hours stabilized. The
equipment shall be
switched on during
the last 30 minutes of
the period and
performance check to
be carried out.
Visual examination
and Functional Check
to be carried out
after recovery.
Altitude As per Test No 3, 1. Adjust and stabilize Yes Yes
Test JSS 55555 the chamber altitude
TestCondition:A1 L2 to 9100M and
Procedure: 5 temperature to -
Temperature: - 30 ± 30°C.Maintain this
3°C Altitude:9100 M condition for 16Hrs.
Air Pressure:30kPa 2.Visual examination
Duration: 16hours. and Performance
Check to be carried
out after recovery.
Rain Test As per Test No 12, (a)Equipment shall be No Yes
JSS 55555 in 'OFF' condition.
Method: A (b)Recoveryperiodis2Hr
RainFall: s.
250mm/Hr Flow (c)Visual examination
rate: 450 Ltr/ Hr and performance
Staticpressure:200 Check to be carried
kpa Duration: 1Hr out after recovery.
Tropical As per Test No 27, I. During first 2 hrs of No Yes
Exposure JSS 55555 35°C period the
Temperature: 20 equipment to be
±5°C and 35±2°C powered ON and
Humidity: 95%RH performance checks to
be carried out at 7th
 1. Initially maintain and 14th cycles.
the chamber
temperature to 2.Recovery period is 2
Hrs
20°C±5°C
2.The Temperature 3.Visual examination
and relative and Performance
humidity to be Check to be carried
raised to 35°C and out after recovery.
95%RH from 20°c The above procedure
for period of 3Hrs. constitutes 1cycle.
3.The above
condition to be 4. No of cycles to be
maintained for the conducted :14 cycles
period of
12Hrs.
4.Then
temperature to be
lowered to 20°C
for period of 3 Hrs.
Then the condition
to be maintained
for 6Hrs.
Roadability Cross Country Drive Cross Country Drive Yes Yes
Test for total distance for total distance of
of 40 Km Mud & 40 Km Mud & Sand
Track. Distance: 20
Sand Track. Km, Speed: 5-10
Distance: 20 Km, Km/h, Corrugated
Speed: 5-10 Km/h, Distance: 20 Km,
Speed: 3-5 Km/h,
Corrugated Total: 01 Cycles
Distance: 20Km,
Dust Test Speed: 3-5 No
As per Test Km/h,
14, Equipment is in 'OFF' No Yes
JSS55555 Condition Recovery
Temperature:40 period is 2Hrs Visual
±3°C RH :<50% examination and
Performance Check to
Duration: 1-hour
be carried out after
circulation
recovery
1 hour settling
Fungus As per Test No.21, This test may be Yes Yes
Test/Mould JSS55555. carried out on
Growth Test Temperature: representative
29°c±1°C samples. Visual
RH Not less than: Examination to be
90% Duration carried out at end of
: 28days the test.
Corrosion As per Test No:9, This test may be Yes Yes
Test JSS 55555 carried out on
Procedure:2 representative
Exposed to Salt samples.
mist: 2 Hrs under Visual examination to
laboratory be carried out at the
conditions and end of the test.
Storage
Temperature:
35°C±2°C
Relative
Humidity: 90-95%RH
Duration: 22Hrs
The above procedure
constitutes one cycle.
The Equipment shall be
subjected to a total of 3
consecutive cycles.
Transit As Per MIL-STD-810D Equipment in packed Yes Yes
Drop Test Method516.3(d) condition during the
Procedure: IV Table test.
516.3-II Severity
Height of Drop:1meterVisual examination
and Performance
No of Drops: 26 drops.Check to be Carried
Each drop from 1meterout at the end of the
height. (One drop on test
each face, edge and
comer).
 Figure 12: Profile – random vibration (QT)

Figure 13: Profile of High temperature

operation and storage

Figure 14: Profile – Damp Heat/Humidity

 9.2 EMI/EMC Test Requirements of LRUs and Sub systems
The EMI/EMC specification as per MIL STD 461 “E“. The list
is given below:

S. No Test Test Title

1. CE102 Conducted Emissions, Power Leads, 10 kHz to
10MHz
2. CE106 Conducted Emissions, Antenna Terminal, 10
kHz to 40 GHz
3. CS101 Conducted Susceptibility, Power Leads, 30 Hz
to 150 kHz
4. CS114 Conducted Susceptibility, Bulk Cable Injection,
10 kHz to 200 MHz
5. CS115 Conducted Susceptibility, Bulk Cable Injection,
Impulse Excitation
6. RE102 Radiated Emissions, Electric Field, 10 kHz to
7. RS103 18 GHz Susceptibility, Electric Field, 2 MHz
Radiated
to 40 GHz
9.3 Power Compatibility Test Specifications
Power supply test as per IEC/EN61000 (Electrical Fast
Transients/Burst and surge susceptibility Immunity tests) The
following parameters to be tested
1) Line Regulation
2) Load Regulation
3) Ripple and noise
9.4 Screening Test Specifications
Following screening tests have to be carried out on the Non-
MIL grade components/PCBs as per the Screening Test
Plan (STP) approved by CEMILAC/RCMA and DGAQA.

S.No Requiremen Test Name Test Specifications

. t No.
01 ST-01 Initial VisualCarryout Physical/Visual
/Physical Examination of the assembled
(VE) and PCB for non-conformities/
Functional abnormalities and correct the
Tests. same. Carry the Performance
Check of the PCBs.
02 ST-02 High As per Test No. 22 of JSS 50101
Temperature Temp: +850C with tolerance
Storage Test +50C/-00C.
(Stabilizatio Duration: Expose the assembled
n Bake) PCB for 24 hours continuously.
Operation: OFF condition VE and
PC are to be carried out at
03 ST-03 Thermal ambient
As per Testtemperature.
No. 20 of JSS Record
50101
Shock Test Low Temperature: -400C with
tolerance of -00C /-50C.
High Temperature: +850C with
tolerance -00 C / +50C.
Period of Exposure: 30 minutes
No. of Cycle: 10
Operation: OFF condition
PCB assembly must be free from
any visual damages or
distortions namely cracking and
de-lamination of finishes,
cracking and crazing of
embedding and encapsulating
compounds, opening of thermal
seals and case seams, leakage
of filling materials, rupturing or
cracking of hermetic seals and
changes in electrical
characteristics due to
mechanical displacement or
rupture of conductors or of
insulating materials. Transition
to high temperature from low
temperature and back should
not be in more than 3 minutes.
04 ST-04 Power Burn As per the Power Burn In test
In Test profile of ESS tests after
assembling the PCBs in the unit.