Technical Manual Page 1 of 16

Inverter for ventilation 20/01/14 Rev.07

Inverter for ventilation

Technical Manual

INDEX

1 PURPOSE ...............................................................................................................................................................................................................................................2
2 TECHNICAL DATA .................................................................................................................................................................................................................................2
3 INTERFACE RS485................................................................................................................................................................................................................................3
4 Read Drive .............................................................................................................................................................................................................................................3
5 Command Write ....................................................................................................................................................................................................................................3
6 Parameters and Registers Mod-Bus....................................................................................................................................................................................................3
7 DATA ACQUISITION and MONITORING ............................................................................................................................................................................................3
9 Type of access ......................................................................................................................................................................................................................................6
10 STmax ....................................................................................................................................................................................................................................................6
11 STMin .....................................................................................................................................................................................................................................................6
12 SToff.......................................................................................................................................................................................................................................................6
13 SpeedMax ..............................................................................................................................................................................................................................................6
14 SpeedMin ...............................................................................................................................................................................................................................................6
15 SaveCMD................................................................................................................................................................................................................................................6
16 Debug.....................................................................................................................................................................................................................................................6
17 STmon....................................................................................................................................................................................................................................................6
18 DigitalInput............................................................................................................................................................................................................................................6
19 Control Curve ........................................................................................................................................................................................................................................8
20 Password................................................................................................................................................................................................................................................8
21 State .......................................................................................................................................................................................................................................................8
22 Restart ...................................................................................................................................................................................................................................................9
23 PVmin(*)................................................................................................................................................................................................................................................9
24 PFmin(*) ................................................................................................................................................................................................................................................9
25 PFnom(*) ...............................................................................................................................................................................................................................................9
26 PV60hz(*) ..............................................................................................................................................................................................................................................9
27 Curva V/F(*)..........................................................................................................................................................................................................................................9
28 SSpeed1, ReverseTime ......................................................................................................................................................................................................................10
29 SSpeed2 ...............................................................................................................................................................................................................................................10
30 SFout ....................................................................................................................................................................................................................................................10
31 SVout,SVdes ........................................................................................................................................................................................................................................10
32 Release0, Release1.............................................................................................................................................................................................................................10
33 DeltaAcc, DeltaDec .............................................................................................................................................................................................................................10
34 SVac,SminB .........................................................................................................................................................................................................................................10
35 IgbtTmon.............................................................................................................................................................................................................................................11
36 SImax(*), Ibridge, MeanIbridge SogliaI2t(*), Hi2t, Li2t, I2tPike, Chopper.................................................................................................................................12
37 SpeedRefOp.........................................................................................................................................................................................................................................12
38 Fault1, Fault2, Fault3, Fault4, Fault5 ...............................................................................................................................................................................................12
39 HzCritico, DeltaHzCritico ....................................................................................................................................................................................................................12
40 DeratingStart(*), KDerating(*) .........................................................................................................................................................................................................12
41 AdcTemp1, AdcTemp2, TipoSensore1, TipoSensore2, TempSensore1, TempSensore2 ............................................................................................................12
42 Taratura1, Taratura2..........................................................................................................................................................................................................................13
43 Debug interface ..................................................................................................................................................................................................................................13
44 Calibration procedure .........................................................................................................................................................................................................................16

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 Technical Manual Page 2 of 16

Inverter for ventilation 20/01/14 Rev.07

1 PURPOSE
This document is the technical specification of a moto-inverter for driving a fan.
This inverter , denoted below as Air -drive , is powered by three-phase 400Vac and feeds a variable speed three-phase asynchronous motor 2.2kW . The speed
is set on the basis of parameters chosen by the customer and depends on the values read from two sensors .
Air -drive is equipped with an RS485 port , insulated from the main power , to communicate with a Personal Computer. This connection allows the customer to
set the operating parameters of Air -drive . In this manual is illustrated an example in which the moto-inverter is driven by temperature sensors, however, they
may be replaced by any type of analog sensor , for example absolute and / or differential , hygrometers , flow meters or air speed sensors etc. The following
picture summarily shows the way of programming the Air drive

Temperature
Sensors

USB-RS485
Adaptor
Motoinverter

PC for
Picture 1
programming

2 TECHNICAL DATA
The following table is a summary of the product technical data.
Characteristic Data Notes
Supply voltage [350-520]Vac, 47-64Hz, three phase
Maximum power drawn by the motor 2600W
Nameplate values of the coupled motor 2.2kW, 4 e 6 poles, 400Vac
Operating temperature range [-20,+50]°C Derating up to Tmax=90°C
Derating parameters ELPROMTECH has defined the derating parameters of moto-inverter in function of ambient temperature
Storage temperature range [-40, +50]°C
Pin1=DATA -
Pin2=DATA + This interface is supplied by a voltage separate
Bus 485-Connettore(1)
Pin3=Massa isolata from the power voltage
Pin4=+5V (opzionale) +/-10%, Max 100mA
Output frequency [20,60]Hz
switching frequency 8KHz
Two temperature sensors galvanically insulated from power grounding. Precision <2% (Target)Range [0, +120] °
Temperature sensors
Temperature sensors supported: NTC10K, PT1000
In the case of Moto-inverter with a single temperature sensor the adjustment is graphically represented in Figure 19
where speed of rotation of motor depends on: temperature measured by the temperature sensor parameters Toff,
Settings Tmin, Tmax, Nmax, Nmin.
in the case of Moto-inverter with two temperature sensors shall be adopted the highest temperature of the two
ones measured.
This input i Normally Open, non connected, in this
case it wont’ be used. When the input is short-
Reverse command Input photo coupled drivable free contact, insulated from
circuited the temperature sensors will be ignored
(Counter – rotation) power grounding
and the rotation will be reversed with assigned
speed, for a minimum settable time.
Non-volatile memory 512 byte available to save all the parameters settable by the user
Overvoltage (threshold = 550Vac time = instantaneous)
Undervoltage (threshold = 320Vac time = 300mS)
Phase-to-phase short circuit (threshold = 20A pike, time = instant)
Overtemperature (threshold = 90-95 ° C, time = 10 seconds)
Protections (2) Temperature sensor open (machines with single sensor) => see paragraph 17Temperature sensor short (machines
with single sensor) => see paragraph 17
I2t motor
I2t drive
Over-temperature motor windings (insulation class on the plate not survivable)
The speed controller shall adopt criteria designed to eliminate possible fluctuations in speed.
These are:
Prevention of oscillations The acceleration / deceleration time is 5 seconds.
Adoption medium circular in reading the temperature of the sensors that introduce a temporal filtering of 5 seconds
to a minimum.
Password It is defined and managed using the debugger
Fault History It is possible to record a list of errors (error history).

Note: The RS485 serial port connector is accessible from the outside and uses the USB-RS485-WE-1800-BT Future Technology available on the website:
http://apple.clickandbuild.com/cnb/shop/ftdichip?op=catalogue-products-null&prodCategoryID=91&title=USB-RS485+Cable

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Inverter for ventilation 20/01/14 Rev.07

3 INTERFACE RS485
The interface with which Air-drive communication is from a hardware point of view, and Mod-Bus RS485 from that software. Its settings are:
- Baud rate = 19200 bits / sec,
- Data bits = 8
- Parity = no
- Stop bits = 1
- Implemented commands: Read, Write
- Air-drive acts as slave

4 Read Drive
The aim is to read one or more registers mod-bus. The Protocol provides for the reading of a single log at a time
Air-drive riceives Air-drive transmits
Byte0=1 Address of the drive Byte0=1 Address of the drive
Byte1=3 Code of the Read command Byte1=3 Code of the Read command
Byte2=Hr Define the Modbus register number register as Byte2=2 is the number of bytes read
Byte3=Lr Hr = * 256 + Lr Byte3=Hval Hval define the value of the register::
Byte4=0 Define the number of registers to read, fixed at Byte4=Lval Value = 256 + * Hval Lval
Byte5=1 1 Byte5=0
Byte6=CrcH Define the CRC of the message, Crc = CRCH * Byte6=CrcH CRCH Define the CRC of the message, Crc =
Byte7=CrcL 256 + CrCl Byte7=CrcL CRCH * 256 + CrCl

Each register is 16 bits, then, is represented by 2 bytes.

Note: The CRC is calculated according to the algorithm defined in the standard classic Mod-Bus which should be consulted for details.

5 Command Write
The purpose is to modify a Modbus register.
Air-drive riceives Air-drive transmits
Byte0=1 Address of the drive Byte0=1 Address of the drive
Byte1=6 Code of the Write command Byte1=6 Code of the Write command
Byte2=Hr Define the Modbus register number register as Byte2=Hr Hval define the value of the register::
Byte3=Lr Hr = * 256 + Lr Byte3=Lr Value = 256 + * Hval Lval
Byte4=WrH Definiscono il valore da scrivere come Byte4=WrH Definiscono il valore da scrivere come
Byte5=WrL Valore=WrH*256+WrL Byte5=WrL Valore=WrH*256+WrL
Byte6=CrcH Define the CRC of the message, Crc = CRCH * Byte6=CrcH CRCH Define the CRC of the message, Crc =
Byte7=CrcL 256 + CrCl Byte7=CrcL CRCH * 256 + CrCl

Each register is 16 bits, then, is represented by 2 bytes.

Note: The CRC is calculated according to the algorithm defined in the standard classic Mod-Bus which should be consulted for details.

6 Parameters and Registers Mod-Bus

The communication protocol establishes a correspondence between the registers of the mod-bus, Air-drive parameters and functions such as saving
data in non-volatile memory. All this is described in the table Mod-Bus Register

Register Mod-Bus Parameter Note

1 STmax maximum temperature, Tmax in Figure 19
2 STmin minimum temperature, Tmin in Figure 19
3 SToff Temperature off, Toff in Figure 19
4 SpeedMax Maximum speed, MaxSpeed in Figure 19
5 SpeedMin Minimum speed, MinSpeed in Figure 19
6 Digital Input
Setting it to 1 is imposed on Air-drive to save the
7 save
parameters on the non-volatile memory
8 Restart
9 T, lettura attuale temperatura maximum temperature, Tmax in Figure 19

Recording on register nr 7 does not change a parameter, but that the parameters are saved in EEPROM, non-volatile memory

7 DATA ACQUISITION and MONITORING

In order to facilitate the use of motion inverter has been realized a program, as indicated in the following CVI, usable on PC operating system with XP-
32, the purpose of which is to communicate, via the bus 485, with the motion inverter. CVI allows you to make acquisitions at intervals can be set from
1 to 10 seconds, the temperature read by the drive inverter and save them to a text file.

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8 Parameters list

PARAMETERES LIST

NUMBER
MINIMUN MAXIMUM DEFAULT KIND PARAGRAPH
PARAMETER (REGISTER OR
VALUE VALUE VALUE OF ACCESS RIFERIMENTO
PARAMETER)

STmax 1 0 1200(1) 900 R,W,S 10 19

STmin 2 0 1000(1) 500 R,W,S 10 19

10 19
SToff 3 0 800(1) 50 R,W,S

1310 3932 3276(2)

SpeedMax 4 R,W,S 10 19
(20Hz) (60Hz) (50Hz)

1310 3475 1638(2)

SpeedMin 5 R,W,S 10 19
(20Hz) (53Hz) (25Hz)

DigitalInput 6 0 7 ---- R 10

SaveCMD 7 0 1 0 R,W 15

Restart 8 --- --- --- R 22

STmon 9 0 1300 --- R 17

Password 10 0 32767 0 R,W 20

Stato 11 0 255 51 R 21

3316 2200
PVmin 12 0 R,W0,PSW,S 23
[60 vac] [40vac]

131 524 327

PFmin 13 R,W0,PSW,S 24
(2Hz) (8Hz) (5Hz)

2621 32767 4587

PFnom 14 R,W0,PSW,S 25
(40Hz) (500Hz) (70hz)

12000 30000 28500

PV60hz 15 R,W0,PSW,S 26
[217vac] [542vac] [480Vac]

1310 3932 3276

SSpeed1 16 R,W,S 28
(20Hz) (60Hz) (50Hz)

Debug2 17 --- --- --- R 29

SFout 18 32767 0 R 30
0

SVout 19 0 32767 0 R 31

Release0 20 0 32767 0 R 32

Release1 21 0 32767 0 R 32

DeltaAcc 22 1 400 8 R,W0,PSW,S 33

DeltaDec 23 1 400 8 R,W0,PSW,S 33

VacIn 24 0 32767 --- R 33

IgbtTmon 25 0 32767 ---- R 35

Ibridge 26 0 32767 0 R 36

SImax 27 500 7500 5800 R,W,PSW,S 36

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Inverter for ventilation 20/01/14 Rev.07

Speed RefOp 0
28 0 32767 R 37
(debug parameter)

Vout Wanted 0
29 0 32767 R 31
(debug parameter )

SminB 0
30 0 32767 R 0
(parametro di debug)

Threshold IxIT 31 0 32767 30000 R,W,S,PSW 36

0 36
HIxIT 32 0 ---- R

0 36
LIxIT 33 0 ---- R

0
I2t Pike 34 0 ---- R 36

Chopper
35 0 32767 32767 R 36
(variable di debug)

AdcTemp1 36 0 1023 ---- R

AdcTemp2 37 0 1023 ---- R

Fault1 38 0 32767 0 R 38

Fault2 39 0 32767 0 R 38

Fault3 40 0 32767 0 R 38

Fault4 41 0 32767 0 R 38

Fault5 42 0 32767 0 R 38

1376 4587 4587

Hz Critical 43 R,W,S 39
(21Hz) (70Hz) (70Hz)

65 655 65
DeltaHz Critical 44 R,W,S 39
(1Hz) (10Hz) (1Hz)

Start Derating 45 25 120 85 R,W,S,PSW 40

KDerating 46 1 10 10 R,W,S,PSW 40

SensorType1 47 0 2 2 R,W,S,PSW 41

SensorType2 48 0 2 2 R,W,S,PSW 41

TempSensor1 50 -500 1500 --- R 41

TempSensor2 51 -500 1500 --- R 41

SMeanIbridge 49 0 32767 0 R 12

Taratura1 52 0 20 0 R,W,S,T 42

Taratura2 53 800 1500 1023 R,W,S,T 42

ReverseTime 54 10 3600 60 R,S,W 10

NOTE (1): verify always that Stoff <STmin <STmax

NOTE (2): verify always that SPeedMin <SpeedMax

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Inverter for ventilation 20/01/14 Rev.07

9 Type of access
The parameters are accessible in several ways:
- A: the parameter can be read
- W: the parameter can be always changed
- W0: the parameter can be changed only if the register 1, the drive status is 0
- SW: The parameter to be changed requires password = 740
- T: calibration parameter changes reserved, requires password = 2323. Note that the value of the password also allows editing of the parameters
that require passwords = 740

10 STmax
This parameter sets the maximum temperature Tmax = STmax/10: To set Tmax = 43 ° C must be set STmax = 430.
When you set this parameter must be respected: Stoff <STmin <STmax.

Back to list parameters 8

11 STMin
This parameter sets the minimum temperature Tmin = STmin/10 : To set the Tmin = 23 ° C must be set STmin = 230 .
When you set this parameter must be respected : Stoff < STmin < STmax .

Back to list parameters 8

12 SToff
This parameter sets the switch-off temperature , according to the report Toff Toff = SToff/10 . Example: To set Toff = 10 ° C must be set Stoff =
100.
When you set this parameter must be respected : Stoff < STmin < STmax .

Back to list parameters 8

13 SpeedMax
Set the maximum output frequency , Fmax , the drive delivers the engine: Fmax = SpeedMax * 500/32767 [Hz] .
Example: SpeedMax = 1310 implies Fmax = 20Hz .
When you set SpeedMax must always be respected SpeedMax > SpeedMin .

Back to list parameters 8

14 SpeedMin
Sets the minimum output frequency , Fmin , the drive delivers the engine: Fmin = SpeedMin * 500/32767 [Hz] .
Example: SpeedMin = 1310 implies Fmin = 20Hz .
When you set SpeedMin must always be respected SpeedMax > SpeedMin .

Back to list parameters 8

15 SaveCMD
SaveCMD (* ) is used to execute a command : SaveCMD is set to 1 when all the parameters that can be saved in non-volatile memory are stored and
SaveCMD is reset to 0 .
( * ) This conversion is necessary for compatibility with previous products .

Back to list parameters 8

16 Debug
Parameter reserved.

Back to list parameters 8

17 STmon
This is the temperature of the fluid to be cooled .
If you are working with only one sensor then STmon coincides with the temperature measured by this sensor , if you are working with two sensors
STmon is the maximum temperature of the two .
Criteria for faulty sensors : if the sensor is not present, then it is ignored so it can never be faulty, if the sensor is PT1000 it is faulty when it is read
continuously for 5 seconds under 300 ( short ) or above 700 (open), if the sensor is NTC10K then he is declared dead if for 5 seconds is read
continuously lower than 250 (short). Unfortunately, since the resistance of the NTC10K very high at low temperatures, it is not possible to
discriminate in a reliable way in the case where the probe NTC10K is open from the case in which works properly and measure a temperature below
0 ° C.
Management of faulty sensors: for machines with two sensors if one of them is dead is ignored if both are dead you set a safe speed. In machines
with a single sensor fails when these sets a safe speed

Back to list parameters 8

18 DigitalInput
This allows you to read the status of the digital inputs which are available on connector J6 shown in the following page:

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Inverter for ventilation 20/01/14 Rev.07

The numbering of J1 and ': pin 1 and' the rightmost then going to the left we have 2,3 and 4.
Is shown schematically below the connector and shows the various combinations of its inputs

4 3 2 1

DigitalInput = 4 * Sw1 Sw2 +2 * +1 * Sw3

SW1, SW2, Sw3 are the switches and the previous formula are
worth 1 if open, 0 if closed.

SW1 is'used to control the reverse rotation of the fan: activated

when SW1 is closed between pin 1 and pin 2.

SW2 is used to protect the motor between pin 3 and pin 1: SW2
indicates the engine and opened' overheated and this brings in
the Motor Overtemperature protection, see the Status parameter.

Sw3
Sw2
Sw1
SW3 between pin 4 and pin 1 and 'ignored at the time: it can be
used for future use to define.

Back to list parameters 8

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Inverter for ventilation 20/01/14 Rev.07

19 Control Curve
The figure below shows the control curve.
For temperature of the system having two temperature sensors is the maximum temperature read by the two sensors.

[rpm]

MaxSpeed

Toff<Tmin<Tmax
21hz<=MinSpeed<MaxSpeed<=60hz

MinSpeed

0
0 Toff Tmin Tmax 130 [°C]

20 Password
Default value =0
To change the parameters with PSW need Password = 740

Back to list parameters 8

21 State
This parameter can only be accessed for reading and describes the behavior of the drive.

STATE DESCRIPTION NUMBER

Stopped not protected 0,5,51

Acceleration, not protected 11,1

Constant speed not protected 2

Deceleration, not protected 3

In stop not protected 4

Stopped , protected for Over Voltage
100
Threshold = 510VAC (infinite restart)
Stopped, protected for Under Voltage
101
Threshold =353Vdc=250Vac(infinite restart)
Stopped, , protected for over current OCFF(only 5 restart) 102,105
Stopped , protected for Over temperature
103
Temp >= 95°C (infinite restart)
F<=17Hz for at least 1sec, Overload (only 5 restart) 104

I2t(only 5 restart) 106

Software Overcurrent (only 5 restart) 107

Derating temperature: when the reference frequency, due to the derating , <= 19Hz
108
(infinite restart)
Configuration error, TypeSensor1=TypeSensore2=0
109
(restart from this protection, when is defined at leats one sensor for at least 10sec)
Motor over temperature
This protection intervenes when contact SW2 opens for at least 10 sec (see Digital Input). 110
This protection is not provided of a restart.

Necessary condition so that the drive starts ( from state to state = 0 steps = 11.1) is that the temperature of the IGBT is lower than +60 ° C. This
condition has been added to properly handle the derating .
When STATUS >= 100 the drive is in protection and the motor stops . If the protection is self-resetting protection wait for the restore.
If the protection is not self-resetting cut off the power and wait a minute before reconnecting .
The self-restoring protections are generally those that do not harm when engaging the drive: for example, the self-resetting overcurrent protection is
self-resetting only for a maximum of 5 times, as when intervenes, it cause a damage , though slight , of the drive. When this occurs it is good to try to
make reboot the machine but only a limited number of times (not more than 5 in all) .
The self-resetting is obtained waiting 10 seconds with motoinverter off. Make sure that the protections are no longer active , that voltage/temperature
... are in range , the temperature of the IGBT has dropped below 60 ° C then the drive again.
Some protections allow an unlimited number of Self-resetting, others only up to 5 .

Back to list parameters 8

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Inverter for ventilation 20/01/14 Rev.07

22 Restart
This parameter allows to read how many restarts have been made : if it arrives to 5, no more restart are allowed and the piece remains in protection .
To start it is necessary to cut off the power supply.
This counter is not incremented by the protections which have infinite restart, furthermore after 5 minutes of operation without the intervention of
protection is reduced by 1 down to 0.

23 PVmin(*)
This parameter sets the output voltage from the drive, VoutMin , when he delivers Fmin .
VoutMin = ( Vmin * 592.8 ) / 32767 [ Vac]
This parameter changes the V / F curve of the motor. The not correct setting could compromise the motor performance and the functionality of the
current protection of the drive. It is suggested not to change this parameter, in case only after consultation with ELPROMTECH srl .
Example: to have 16Vac to Fmin = Vmin ( VoutMin/592.8 ) * 884 = 32767

Back to list parameters 8

24 PFmin(*)
This parameter sets the minimum output frequency from the drive, Fmin .
PFmin = ( Fmin/500 ) * 32767 Fmin in [ Hz] .
(*) This parameter changes the V / F curve of the motor. The not correct setting could compromise the motor performance and the functionality of the
current protection of the drive. It is suggested not to change this parameter, in case only after consultation with ELPROMTECH srl .
Example: to have Fmin = 5Hz you must have PFmin = 327.

Back to list parameters 8

25 PFnom(*)
This parameter sets the output frequency from the drive, Fnom , in correspondence of which the V/F curve imposes an output voltage of 550Vac .
PFmin = ( Fnom/500 ) * 32767 Fnom in [ Hz] .
(*) This parameter changes the V / F curve of the motor. The not correct setting could compromise the motor performance and the functionality of the
current protection of the drive. It is suggested not to change this parameter, in case only after consultation with ELPROMTECH srl .
Example: to have Fnom = 70Hz you must have PFnom = 4587 .

Back to list parameters 8

26 PV60hz(*)
This parameter sets the output voltage of the drive to 60Hz, V60hz ,
PV60hz = 32767 * ( V60hz/592.8 ) .
(*) This parameter changes the V / F curve of the motor. The not correct setting could compromise the motor performance and the functionality of the
current protection of the drive. It is suggested not to change this parameter, in case only after consultation with ELPROMTECH srl .
Example: to have V60hz = 500Vac you must have PV60hz = 27635 .

Back to list parameters 8

27 Curva V/F(*)

This section describes how you set the V / F curve of the drive using the parameters defined above. This curve is defined by three points P1, P2 and P3 .
P1 = [ Fmin , Vmin ] , P2 = [ 60hz , V60hz ] , P3 = [ Fnom , 550Vac ]

[vac]

550
P3
V60hz
P2

Vmin
P1

0 Fmin 60hz Fnom [hz]

(*)The not correct setting could compromise the motor performance and the functionality of the current protection of the drive. It is suggested not to
change this parameter, in case only after consultation with ELPROMTECH srl .

Back to list parameters 8

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Inverter for ventilation 20/01/14 Rev.07

28 SSpeed1, ReverseTime
SSpeed1 sets the frequency of rotation, Frot , is activated when the rotation reverse : Frot = 500 * ( SSpeed1/32767 ) or SSpeed1 = 32767 * ( Frot/500
) with Frot in [ Hz ] .
ReverseTime sets the time during which the drive rotates in reverse direction at the frequency defined by SSpeed1 , this time starts when the switch
Sw1 , see digital input, is closed for at least 1 second. ReverseTime is in seconds.
Example: Frot = 60Hz => SSpeed1 = 3932 .

Back to list parameters 8

29 SSpeed2
Free parameter.

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30 SFout
Parameter to read the current output frequency of the drive, Fout .
SFout = 32767 * ( Fout/500 ) .
This parameter can be used to calculate the rpm by : [rpm] = Fout * ( 60 / ( p / 2 )) where p = number of motor poles .
Example: Fout = 100 => SFout = 6553 , p = 6 then if [rpm] = 2000 .

Back to list parameters 8

31 SVout,SVdes
SVdes allows to calculate the volateg, Vdes in [Vac], that the curve V/F would impose.
Vdes=592.8*(SVdes/32767)
SVout allows to calcolate the volatege, Vout in [Vac], really supplied by the motor drive.
Vout=592.8*(SVout/32767)
Example: SVout = 1000 => Vout = 18.09Vac .
Example: SVdes = 30000 => = vdes 542.74Vac

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32 Release0, Release1

The parameters Release0 Release 1 and are used to read the software version: * Release0 = RelNumber*32+RelDay , Release 1 =
RelMonth*32+RelYear where:
RelNumber = [ 0,7 ] version of the day
RelDay = [ 0.31 ] day of the month in which it was compiled software
RelMonth = [ 1.12 ] month of the year in which it was compiled software
RelYear = [ 0.15 ] year , reduced by 2007, which was compiled software .

Back to list parameters 8

33 DeltaAcc, DeltaDec
DeltaAcc defines the time required to increase the speed from 0 to 60Hz Tacc = 39.32 / DeltaAcc .
DeltaDec defines the time that the drive uses to decrease the speed from 60Hz to zeroTdec = 39.32/DeltaDec .
Example: DeltaAcc = 100 implies that the acceleration time is 0.3932 [ Sec ]
Example: DeltaDec = 7 implies that the deceleration time is 5.6 [ sec ]

Note(1): during the deceleration the firmware controls that the voltage of bulk does not become dangerous for the drive itself and , in case of neeed ,
the same deceleration ramp is interrupted . Therefore, the deceleration time is subject to increments when needed.

Back to list parameters 8

34 SVac,SminB
SVAC , parameter to measure the input voltage of the drive, Vac [ flat ] .
Vac = 592.8 * ( SVac/32767 ) [ Vrms ] .
SminB , parameter to measure the minimum voltage of bulk MINB in [ vdc ] .
MINB = 838 * ( SminB/32767 ) [ vdc ]
Example: SVAC = 20000 => Vac = 361.82 [ Vrms ]

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35 IgbtTmon
Parameter to measure Tmon, the temperature in °C of IGBT module.

25000 °C PTC(°C) Par14

-40 480 7635

-35 520 8114

-30 560 8575

20000
-25 600 9018

-20 640 9446

-15 680 9859

15000
-10 720 10257

-5 760 10642

0 800 11014
10000 5 840 11374

10 880 11722

15 920 12058

5000 20 960 12384

25 1000 12700

30 1040 13007

35 1080 13304
0
-50 0 50 100 150 200 40 1120 13592

45 1160 13872

50 1200 14144

The IGBT temperature calculation shall be done using the table and graphic in thsi page. 55 1245,249 14442
Example: IGBT Tmon=1335 means Tmon=+65°C 60 1290,498 14731

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65 1335,747 15011

70 1380,995 15282

75 1426,244 15546

80 1474,984 15820

85 1523,723 16086

90 1572,463 16344

95 1621,202 16594

100 1669,942 16837

105 1723,942 17097

110 1777,942 17349

115 1831,942 17593

120 1885,942 17830

125 1939,942 18059

130 1993,942 18281

135 2047,942 18497

140 2101,942 18706

145 2155,942 18909

150 2209,942 19107

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36 SImax(*), Ibridge, MeanIbridge SogliaI2t(*), Hi2t, Li2t, I2tPike, Chopper

SImax , parameter to set the maximum current , Imax , of the motor. Imax is Q15 ( 37Arms ) Example: if it is 32767 then the maximum current of the
motor is 37Arms : Imax = 37 * ( Simax / 32767) [ Arms ] .
IBridge , parameter to measure the current , Ifase, of the motor and if Q15 ( 37Arms ) : Ifase = 37*( Ibridge/32767 ) [ Arms ] .
MeanIbridge is the average of IBridge of 32 samples ( for testing), is Q15 ( 37Arms ) . The average phase current = MeanIbridge * 37/32767 .
Chopper is a debug parameter

Protection I*I*T:

62.5 times per second is evaluated DeltaI = iBridge - Imax and updates the counter: I2t = [ Hi2t , Li2t ] = I2t (+ or -) * DeltaI Deltai
Using ( + ) if DeltaI > 0 vice versa the ( - ) . Then I2t contains the sum of the squares of the excess current . If DeltaI = +885 means that the motor is
using 1Arms more than the maximum allowed, in this condition I2t increased by approximately 48951562 in 1 second.
SogliaI2t , is used to set the maximum limit allowed before I2t I2t protection.
When Hi2t = ( i2t/65536 ) > = SogliaI2t the I2t protection intervenes.
The default value of SogliaI2t is set so that the protection i2t intervenes after 40 seconds for 1Arms of excess or after 160secondi in case of 0.5Arms of
excess or after 40 /100 = 0.4secondi if excess current is 10Arms .
I2tPicco is a debug parameter : record the maximum value reached by Hi2t and is used to assess the operating margin of the intervention of the I2t
protection .
Chopper is a debug parameter

(*) The not correct setting of this parameters, could compromise the motor performance and the functionality of the current protection of the drive. It
is suggested not to change this parameter, in case only after consultation with ELPROMTECH srl .

Example: Ibridge=20000 => Ifase=22.58 [Arms]

Example: SImax=15000 => Imax=16.93 [Arms]
Example: : Imax=8 [ Arms ] and overload protection must intervene 1 minute after the motor has absorbed 1 ampere in excess. Simax = 32767 * 8/ 37
= 7084 , Excess 1Ampere = 7084/8 = 885, SogliaI2t = (60 * 885 * 885 * 62.5 ) / 65536 = 44816 .
Note: this protection, in the case that the excess current is 5 [ Arms ], intervenes after 60/25 = 2.4 seconds. Similarly intervenes after 60/100 = 0.6 [
seconds] if the excess current is 10 [ Arms ] .

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37 SpeedRefOp
Parameter to calculate the current speed reference of the drive, Speed in Hz :
Spd = 500 * ( SpeedRefOp / 32767 ) [Hz] .
Example: SpeedRefOp = 2000 => Spd = 30,318 [ Hz ]

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38 Fault1, Fault2, Fault3, Fault4, Fault5

FaultX , with X = 1,2,3,4,5 , contains information about the last 5 faults. They are ordered in time and the most recent file is Fault1 while the oldest is
Fault5 .
FaultX = StPrima * 256 + StDopo with StPrima , StDopo = [ 0,255 ]
StPrima is the value of the parameter state before the failure , StDopo is the value of the state after the fault.
Example: Fault2 = 23370 => = 2 and StPrima StDopo = 26368 = 103 * 256 , the sense is the protection status = 103 , overtemperature , intervened
while the drive was running at a constant speed .

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39 HzCritico, DeltaHzCritico
HzCritico = ( Hz/500 ) * 32767 and DeltaHzCritico = ( Hz/500 ) * 32767.
HzCritico and DeltaHzCritico define a range of frequencies [ HzCritico , HzCritico + DeltaHzCritico ] that the regulator tends to avoid : When adjusting
the drive calculates Fwork, the frequency of rotation of the drive. This is only accepted if it is less than HzCritico or if greater than
HzCritico+DeltaHzCritico .
If the current output frequency of the drive is less than HzCritico and Fwork become greater than HzCritico+DeltaHzCritico we would be the area of
critical frequencies and Fout will be positioned above the critical area . The same, in case when Fwork falls below the critical zone .
Example: if we want to find an area of critical frequencies in the range [ 33,37 ] Hz we should set : HzCritico = (33 /500) * 2162 = 32767 and
DeltaHzCritico = ( ( 37-33 ) / 500) * 32767 = 262 .
To disable critical hz critics simply set HzCritico to its default value .

40 DeratingStart(*), KDerating(*)
DeratingStart, allows to define the temperature Tstart of IGBT, in °C, in corrispondence of which derating starts.
KDerating, defines in which percentage to reduce Fout for each exceeding degree of the temperature from the beginning of derating.
To disable the temperature derating just set DeratingStart > 100 .
Operation: derating means the reduction of the frequency output from the drive in function of the temperature of the IGBT , the purpose of this
algorithm is to prevent the intervention of the protection of the drive Overtemperature, reducing , in the case of high temperature, the power supplied
by the drive using the formula: - KDerating Fout1 = Fout * ( Tigbt - DeratingStart ) for Tigbt > DeratingStart and Fout1 = Fout otherwise . Where
KDerating = [ Hz / ° C] and DeratingStart = [ ° C] .
When Fout1 drops below the frequency corresponding to SNmin the drive turns off.
Nota(*): the setting of these parameters must be carried out under the supervision of ELPROMTECH srl .

41 AdcTemp1, AdcTemp2, TipoSensore1, TipoSensore2, TempSensore1, TempSensore2

AdcTemp1 , the voltage value read from the temperature sensor n.1 : the one connected between pin 1 and pin 2 of J24 .
AdcTemp2 , the voltage value read from the temperature sensor n. 2: the one connected between pin 1 to pin 2 of J24 and J23 .
The temperature sensors are defined by SSensorType which is divided into two parts: SSensorType = [ * 2 + type1 t ype2 ] with tipo1/tipo2 described
in the following table :

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TipoSensore1 Sensore n.1

0 Absent

1 PT1000

2 NTC10K

TipoSensore2 Sensore n.2

0 Absent

1 Absent (1)

2 NTC10K

Note: when TipoSensore1=TipoSensore2=0 the drive stay still as intervenes the protection 109.
TempSensore1 and TempSensore2 are the temperatures measured by sensors 1 and 2 expressed in [0.1°C]
Note (1): Sensore 2 or is disabled or is NTC10K, it can’t be PT1000. when Sensore 1 is PT1000 the Sensore2 has to be connected a resistance 1k/1%
at least 250mW.

Back to list parameters 8

Sensore Sensore
°C
(PT1000) (NTC10K)
-50 455,6438 1019,909
-45 461,8063 1018,887 These columns describe the relationship between the value of the
-40 467,8364 1017,602 SensoreTemp1 and SensoreTemp2 [° C] in function of the type of
-35 473,7383 1015,95 sensor.
-30 479,4871 1013,89
-25 485,1168 1011,299
-20 490,6311 1008,109
-15 496,0064 1004,198
-10 501,3008 999,4665
-5 506,4377 993,6877
0 511,5 986,826
5 516,439 978,6182
10 521,2835 969,0443
15 526,0362 957,7992
20 530,676 944,8487
25 535,23 930
30 539,7005 913,1535
35 544,0898 894,1587
40 548,3781 873,1538
45 552,5903 849,9328
50 556,7284 824,7442
55 561,1281 797,4709
60 564,7488 768,5224
65 568,6564 737,8829
70 572,4781 706,0855
75 576,2361 672,6575
80 579,9319 639,5667
85 583,567 605,6193
90 587,1244 571,5437
95 590,6247 537,7059
100 594,0692 504,5003
105 597,4415 472,1115
110 600,7787 440,7575
115 604 414,0714
120 607 386,4101
125 610,5 360,4352
130 613,6 335,7309

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42 Taratura1, Taratura2
These two parameters are used for calibration dell'ADConverter.
Taratura1 has to be calibrated so to have sensor1 which correctly reads at 100°C, Taratura2 has to be calibrated so to have sensor1 which correctly
reads at 100°C.

43 Debug interface
This section describes the Interface Debugging which use should be permitted only to ELPROMTECH and its own direct customer. For the end users
there is another interface called User Interface.
The Debug Interface allows you to set each parameter of the machine and perform data acquisition.
Below the panel of this interface.

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Use:
- Select the serial port (COM1 to COM20, GREEN MENU)
- Enable the serial port (by pressing Start Comm, GREEN MENU)
If the motor inverter is powered on and connected the LED "communication" of the window PURPLE begins to flash.
If it does not communicate, you can select a different serial port and press Start Comm again.
To exit, press QUIT in the MENU GREEN.
RED MENU "Regulator Parameter":
Its purpose is to set the parameters used for the controller . These parameters can be read by pressing the "READ" button . The “Write&Save” button
is used to modify and simultaneously save the parameters in non-volatile memory .
MENU “REGULATION PARAMETER”
Used to read and set the operating parameters of the temperature controller. Whenever you want to change them you have to press "Write & Save"
button and to verify is suggested to press "Read" to check if the set value is really the one desired .
MENU “Continuously updated data”:
Its purpose is only to read the current value of some parameters.
MENU “DRIVE SPECIFIC PARAMETER”
The values are updated only when you press " Update." Used to read as it is set the drive.
MENU “Fault window”:
Each time you press the button "UPDATE VALUES " asks the current value of fault.
MENU “READING AND WRITING ANY PARAMETER”
This menu allows you to access any parameter of the machine according to the procedures laid down in this manual.
MENU “ACQUISITION MENU”:
Is used to enable or disable the data acquisition in which you save the information to a text file. This file, called Measure.Txt , is located in the
directory where you installed the program interface . Measure.Txt can also be opened by Excel , using # as a separator .
If the file does not exist it is created , if there is information on exhibit.
The red LED flashes when the acquisition is in progress.
Sampling time in seconds used to define the sampling time .
MENU “COM-PORT”:
It is used to enable and disable communication . To exit you press "QUIT" . To start select the serial port ( COMx ) and then press the "RESET PORT "

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 Technical Manual Page 15 of 16

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CURVA V/F
This section explains how the V / F is set and how it can be modified.

The red curve is the default operation one. The

300Vac green is to test the drive at 50Hz and is fixed: 10%
voltage Vout [0-100%]

of booster, Fmin = 5Hz, for F> 48Hz Vout = Vmax

V60Hz
Vmin

Fstart 60Hz 100Hz 131Hz 200Hz

Fstart = minimum frequency applied to the motor (default = 5Hz )

Vmin = voltage applied to the motor Fstart , [ flat ] , normalized to 592Vac
V60Hz = voltage applied to the motor at 60Hz , [ Q15 normalized to 592vac ]
Fnom = frequency beyond which is applied to the motor the theoretical maximum voltage of 550Vac , the desired voltage is saturated to that available
Fmax = maximum payable frequency, fixed to 200Hz
The motor must have V/F constant equal to 380Vac/4860Hz , since the input voltage is 220- 230Vac follows that such a relationship , apart from the ripple
voltage on the bulk , can be maintained up to about 100Hz . Above this frequency is not guaranteed sufficient voltage to the motor.
The adjustment of the voltage on the motor is designed in such a way as to provide the required voltage to these where possible. In case of under-supply
voltage is the maximum voltage supplied to the net ripple bulk (not to distort the current) .
The hatched area is to indicate that the output voltage varies with the supply voltage .
The green hatched area indicates the frequency range in which the motor works after the initial hint . Are highlighted Fmin , the range of variation of LowSpeed
and to change HighSpeed .
Fmin = frequency below which the motor turn off for overload
LowSpeed = low frequency
HighSpeed = high frequency
LowSpeed and HighSpeed are the frequencies at which the motor must be running and are selected from the inputs Dir, LowHigh , RunStop .
As soon as the motor has started, the Overload protection is activated : if the power supplied to the motor is too high will be reduced the frequency applied to
the motor . When this frequency becomes smaller than Fmin , the motor is turned off.

320,0
300,0
280,0
260,0 Fout Vout desired
[Hz] [Vac]
240,0 10 43,4
220,0 20 62,7

200,0 30 82,0
40 101,0
180,0
48 116,8
160,0 50 120,6
140,0 60 140,0

120,0 80 185,0
100 230,0
100,0
120 275,0
80,0
130 297,6
60,0 140 300,0
40,0 150 300,0
190 300,0
20,0
0,0
0 20 40 60 80 100 120 140 160 180 200

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44 Calibration procedure
Questo paragrafo descrive come usare la Interfaccia di Debug per tarare correttamente il motoinverter. Devono essere tarate le letture dei sensori di
temperatura, i parametri di derating ed il limite in corrente.
This section describes how to use the Debug Interface to calibrate correctly motoinverter . Have to be calibrated, temperature sensor readings, derating
parameters and the current limit .
Step 1: launch the debugger program and establish its communication with the drive
Setp 2: with purple menu " PARAMETER READING AND WRITING " set parameter 10 , password , in 2323
Step 3: Make sure that the sensors are declared both present and both of PT1000 type as shown by the blue arrow . Otherwise set accordingly the parameters
47 and 48 .
Step 4: connect in the place of the sensor 1 a resistance 1337R equal to PT1000 at 100°C
Step 5: set parameter 52 to 0.
Step 6: wait 5 seconds to stabilize the sensor reading , read the field “Adc temp.1 [0,1023]”(see purple arrow)
Step 7:. Set parameter 53 to the value read in Step 6 minus 594, wait 5 seconds, verify that now in the field indicated by the purple arrow worth 594. As a result
of setting the field "Sensor Temp.1 [° C] " ( pink arrow ) should indicate 100 . As verification connect instead of the resistance of value 1337R another
one of value 1119R that corresponds to the value of the PT1000 at 30°C : if the setting is OK , after 5 seconds , it should read 28-30 ° C over the range
indicated by the pink arrow.
Step 8: connect in the place of the sensor 2 a resistance 1337R equal to PT1000 at 100°C
Step 9: : set parameter 53 to 0.
Step 10: wait 5 seconds to stabilize the sensor reading , read the field “Adc temp.2 [0,1023]”(see dark green arrow)
Step 11: Set parameter 53 to the value read in Step 6 minus 594, wait 5 seconds, verify that now in the field indicated by the dark green arrow worth 594. As a
result of setting the field "Sensor Temp.1 [° C] " ( pink arrow ) should indicate 100 . As verification connect instead of the resistance of value 1337R
another one of value 1119R that corresponds to the value of the PT1000 at 30°C : if the setting is OK , after 5 seconds , it should read 28-30 ° C over the
range indicated by the light green arrow
Step 12: the parameter 27 has to be 5313. default value
Step 13: the parameter 45 has to be 85, default value
Step 14: the parameter 46 has to be set to 10
Step 15: to save the parameters in non-volatile memory push the "Write & Save" button indicated by the red arrow
Step 16: end of the procedure.

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