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RTM Nagpur University Syllabus (Theory)

This document outlines the syllabus for the Manufacturing Processes course taught in the third semester. It includes: 1) An overview of the course objectives, which are to understand various manufacturing techniques like casting, joining, forming, and materials processing. 2) A breakdown of the course content across 5 units that cover topics such as pattern making, molding, casting processes, joining methods, forming processes for metals, sheet metal working, and plastics/ceramics processing. 3) Details of the practical component involving demonstrations and hands-on experience with processes like casting, welding, and plastic molding to enhance understanding of the concepts taught. The overall aim of the course is to provide

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Milind Kshirsagar
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201 views5 pages

RTM Nagpur University Syllabus (Theory)

This document outlines the syllabus for the Manufacturing Processes course taught in the third semester. It includes: 1) An overview of the course objectives, which are to understand various manufacturing techniques like casting, joining, forming, and materials processing. 2) A breakdown of the course content across 5 units that cover topics such as pattern making, molding, casting processes, joining methods, forming processes for metals, sheet metal working, and plastics/ceramics processing. 3) Details of the practical component involving demonstrations and hands-on experience with processes like casting, welding, and plastic molding to enhance understanding of the concepts taught. The overall aim of the course is to provide

Uploaded by

Milind Kshirsagar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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RTM Nagpur University

Syllabus (Theory)

Maximum Marks
Hours / Week Exam
Cre Continu Univer Duratio
Semester Course Title (Subject) al sity
dits Total n (Hrs.)
L T P Assessm Exami
ent nation
Manufacturing
III 3 00 00 3 30 70 100 3
Processes

Sr. Course Objective


No. The objective of this course is–
1 To understand the pattern making, gating system, moulding process and casting process.
2 To expose the students to the principles of the metal joining methods.
3 To study metal forming techniques, rolling, drawing, sheet metal forming, shearing operations
and knowledge about process behavior.
4 To learn about plastics, ceramics and glass along with properties, types, applications and shaping
Course Outcomes
After successful completion of this course the student will be able to:
Understand the importance of manufacturing processes, techniques of pattern making and
CO1 moulding with their properties. Design gating system along with selection of different types of
melting furnaces and special casting process.
Get acquainted with the basic concept of joining process, welding process and its types, defects
CO2
and application.
Get acquainted with the forming process for metal, mechanics of forming process along with
CO3
different types of rolling machine.
Understand and define press working process along with its classification, types and terminology,
CO4
different types of dies and introduction to shaping operation.
Understand introduction to plastics, ceramics and glasses, its properties, application, forming and
CO5
its shaping.
SYLLABUS
Contents No of hours
Unit I 10
Pattern Making & Moulding: - Pattern making: Types, materials used, Pattern
making allowances, color codes.
Moulding sand: Composition, moulding sand properties, Sand testing - Grain
fineness, moisture content, clay content and permeability test. Core making: - Types,
core material & its properties. Types of sand moulds.
Gating System & Casting Processes: - Gating design - Elements of gating systems,
riser design. Melting furnaces - Types, Electric furnace, Induction furnace, Cupola
construction & operation, Cleaning, inspection & casting defects - types, causes &
remedy. Moulding machines. Special casting processes such as Investment Casting,
Centrifugal Casting, Slush Casting, Die Casting, Shell moulding and CO2 moulding.
Unit II 09
Joining Processes: - Major grouping of joining processes, welding, brazing and
Soldering, Broad classification of welding processes, types and Principles.
Electrodes, weldability of Metals, Welding equipments. Fixtures, Arc Welding &
Gas Welding Processes, TIG Welding, MIG Welding, Spot Welding, Plasma Arc
welding and Electron Laser Beam welding.
Weld: Inspection, Defects in various joints and their remedies.
Joint through Adhesive – classification of adhesive, types of adhesive, applications.
,
Unit III 09
Forming Process for metals:- Rolling, Forging, Extrusion, Drawing, Mechanics of
forming process, Determination of Rolling pressure and roll specification force,
drive force and torque, power loss in bearing, Determination of forging forces and
stresses, Equipment (hammer/press) capacity required. (No analytical treatment)
,
Unit IV 08
Sheet metal working: - Classification, types of presses, press terminology, Force
analysis in press working, Die cutting operation, types of dies, Die and punch
allowance, introduction to shaping operations, bending, forming and drawing.
,
Unit V 09
Introduction to Plastics, Properties & types, applications, Forming & Shaping of
plastics –Extrusion, injection moulding, Blow moulding, wire drawing, Compression
moulding, Transfer moulding, Embossing, Calendaring.
Ceramic Structure, Properties, and Applications, Shaping Ceramics, Glasses
Structure, Properties, and Applications, Forming and shaping of glass, Composite
materials, Processing of metal matrix and ceramic matrix composites, Processing
semiconductors. ,
ACTIVE LEARNING ASSIGNMENTS: Preparation of power-point slides, which include
videos, animations, pictures, graphics for better understanding theory and practical work – The
faculty will allocate chapters/ parts of chapters to groups of students as assignments.

References:
Text Books Recommended:
1. Workshop Practice, H. S. Bawa, Tata Mc-Graw Hill
2. Manufacturing Engineering & Technology, Kalpakjian, Pearson
3. Modern Materials and Manufacturing Process, R. Gregg Bruce, John E. Neely,Pearson
Education
4. Degarmon’s Materials and Processes in Manufacturing, 11th Ed. Black, Ronald A Kohser, Wiley India
5. Workshop Technology (Volume I), Hajra Chaudhary, Media Promoters &Publishers
6. Workshop Technology (Vol. I & II), B. S. Raghuwanshi, Dhanpat Rai & Co.
7. Manufacturing technology (Vol. I), P. N. Rao, Tata Mc-Graw Hill
8. Manufacturing Science, Ghosh & Malik, East West Press.
9. Textbook of Production Engineering, P.C. Sharma, S. Chand & Co.
10. “ASM Metals Hand Book on Casting”, 1992.
11.Parmer R.S; “Welding Processes& Technology”, Khanna Publishers, 1994.
12.Lancaster J.F., George Allen and Unwin, 1991, “Metallurgy of Welding”.
13.Metals Hand Book, Vol 6,8th edition, ASM, 1971.
14.AWS Welding Hand Book,Vol 1 to 4 AWS.

Reference Books Recommended:


1. Workshop Technology, Vol I & II, WAJ Chapman, Elsevier Butterworth-Heinemann.
2. Manufacturing Processes, M. Begman.
3. Processes & Materials of Manufacturing, R. Lindberg, Allyn & Bacon.
RTM Nagpur University
Syllabus (Practical)

Hours / Maximum Marks


Course Week
Semester Credits
Title(Subject) Continual University
L T P Total
Assessment Examination
Manufacturing
III 00 00 2 1 25 25 50
Processes

Course Outcomes
After successful completion of this course the student will be able to:
Think in core concept of their engineering application by studying various topics involved in branch
CO1
specific applications.
Understand the relevance and importance of the Different manufacturing techniques and real life
CO2
application in industry.
CO3 Design the gating and riser system needed for casting and requirements to achieve defect free casting.
Analyze the welding process behavior and requirements to achieve sound welded joint while welding
CO4
different similar and dissimilar engineering material
CO5 Understand the plastic, glass and ceramic Processing

List of Practical’s

Sr.
List of Practical’s
No.
01 Study of Cupola Furnace.
02 Study of Moulding Techniques
03 Study of Casting Process
04 Study of Pattern Making
05 Study of Joining Processes
06 Study of Forming Processes
07 Study of Drawing Processes
08 One Job – Pattern Making
09 One Job – Casting
10 One Job – on TIG/ MIG/ Resistance welding
11 Demonstration on Plastic, Glass and Ceramic Processing ( Industrial Visit)
Suggested References:

1. Workshop Technology, Vol I & II, WAJ Chapman, Elsevier Butterworth-Heinemann.


2. Manufacturing Processes, M. Begman.
3. Processes & Materials of Manufacturing, R. Lindberg, Allyn & Bacon.

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