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Generator Set: 13. JPS - SOP.04 (21) .ME 03E: Factory Acceptance Test: Electrical Standby

This document outlines test procedures and requirements for the factory acceptance test of an electrical standby generator set. It includes sections for collecting details of the generator set components, testing the insulation resistance and voltage range of the alternator, testing protective devices, performing sudden load increase/decrease tests, recording alternator and engine performance under various loads, and spaces for remarks, signatures of those performing and witnessing the tests. The purpose is to ensure the generator set meets specifications before shipping.

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100% found this document useful (1 vote)
841 views4 pages

Generator Set: 13. JPS - SOP.04 (21) .ME 03E: Factory Acceptance Test: Electrical Standby

This document outlines test procedures and requirements for the factory acceptance test of an electrical standby generator set. It includes sections for collecting details of the generator set components, testing the insulation resistance and voltage range of the alternator, testing protective devices, performing sudden load increase/decrease tests, recording alternator and engine performance under various loads, and spaces for remarks, signatures of those performing and witnessing the tests. The purpose is to ensure the generator set meets specifications before shipping.

Uploaded by

WAN CHAND
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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SURAT PEKELILING JPS BILANGAN 1 TAHUN 2016

JPS MALAYSIA

13. JPS.SOP.04(21).ME 03E: Factory Acceptance Test: Electrical Standby


Generator Set

PROJECT NAME

CONTRACT NO.
CONTRACTOR’S NAME & ADDRESS

GENERATOR SET DETAILS


ENGINE REMARKS
Make
Model
Serial No.
Year od Manufacture

GOVERNOR
Make
Model
Serial No.
Year od Manufacture

FUEL PUMP
Make
Model
Serial No.
Year od Manufacture

ENGINE RADIATOR
Make
Model
Serial No.
Year od Manufacture

ALTERNATOR
Make
Model
Serial No.
Year od Manufacture

AUTOMATIC VOLTAGE REGULATOR


Make
Model
Serial No.
Year od Manufacture
TEST SITE CONDITION

205 PROSEDUR OPERASI STANDARD PENGURUSAN PEMBINAAN PROJEK


SURAT PEKELILING JPS BILANGAN 1 TAHUN 2016
JPS MALAYSIA

Before Test After Test Remarks


Pressure (mm Hg.)
Temperature
(Deg.C)
Dry
Wet
Relatuive Humidity
(%)

INSULATION RESISTANCE TEST (500v,Mohm)


Before Test After Test Remarks
ALTERNATOR
Armature
Field
EXCITER
Armature
Field
NO LOAD VOLTAGE RANGE TEST
AVR maximum set AVR minimum set Remarks
VOLTAGE (V)
RY
YB
BR
FREQUENCY (Hz)
PROTECTIVE DEVICE TEST
Set Values Test Values Remarks
Overspeed (rpm) Alarm Trip Alarm Trip
Lubricating Oil Low
Pressure (Kg/cm3)
Lubricating Oil High
Temperature
(Deg.D)
Cooling Water High
Temperature
(Deg.C)
SUDDEN LOAD INCREASE/ DECE+REASE TEST – see remark 2
Before Instant After Before Instant After

Frequency (Hz)
Voltage (V)
Engine Speed (rpm)
Time of Stability
(sec)
Remarks : (1) If not specified elsewhere, record all readings for sudden load increase:
Stage 1: 0% to 50%; Stage 2: 50% to 80% and Stage 3: 80% to 100%
(2) Use transient recorders for all parameters recordings. All recordings shall be
submitted.

206 PROSEDUR OPERASI STANDARD PENGURUSAN PEMBINAAN PROJEK


SURAT PEKELILING JPS BILANGAN 1 TAHUN 2016
JPS MALAYSIA

ALTERNATOR PERFORMANCE

Power Factor
Load (kW/%)

Output )kW)
Current (A)

Frequency
Voltage (V)
Time

(Hz)
RY YB BR R Y B

REMARKS

TEST SITE: Name and Address

207 PROSEDUR OPERASI STANDARD PENGURUSAN PEMBINAAN PROJEK


SURAT PEKELILING JPS BILANGAN 1 TAHUN 2016
JPS MALAYSIA

ENGINE PERFORMANCE

Fuel Consumption Temperature (Deg.C)

Frequency (Hz)
Power Factor
Load (kW/%)

Output )kW)
Room

Lubricating Oil
Cooling Water
Time

Litre/min or
Weght (kg)
Flowmeter
Reading

kg/min

Wet/%
Dry

REMARKS

TESTED BY: (Name and Designation) WITNESSED BY: (Name & Designation)

DATE: DATE:

208 PROSEDUR OPERASI STANDARD PENGURUSAN PEMBINAAN PROJEK

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