SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.

00 30-Jun-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Brass / Stainless steel, Globe / Needle Valves - Material
SAIC-J-6003 24-Jul-18 INST
Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Document Review and Certification

Schedule Q
A1 Review Quality Documentation for Material Receiving.
Att. IV Sec. 3.3

Identification - Instrumentation materials shall be identified by using tags,

Schedule Q
stamps, color coding, stencils or labels. The location and the method of
A2 Att. lV
identification shall not affect the function or quality of the item being
Sec. 4.2
identified.

Schedule G
A3 New and Unused - Instrumentation materials shall be new and unused.
Sec. 2.1
As Designed - Instrumentation materials shall be in accordance with the
Schedule G
A4 Saudi Aramco-approved project-specific design drawings, diagrams,
Sec. 2
schedules, lists, databases and associated documents.

Free of Damage - Instrumentation materials shall be free of damage. All

Schedule Q
incoming materials shall be visually inspected for damage and
A5 Att. IV
conformance to all applicable inspection releases with Material Test
Sec. 3.3
Report (MTR).

QC Before Installation - Instrumentation materials shall conform to all Schedule Q

A6 applicable requirements, standards and specifications prior to release to Att. IV
be used as part of the work. Sec. 3.3

Traceability - Instrumentation materials shall be traceable from the Schedule Q

A7 manufacturer and supplier through delivery, storage, fabrication, erection, Att. IV
installation, repair, modification and use. Sec. 4.3

Verify that the contractor or it's Saudi Aramco approved third party
Schedule Q
inspector performed the quality activities at the supplier and sub-supplier
A8 Att. III
locations as required by the inspection level assigned for the materials
3.2
and equipment identified in SAEP-1150 Inspection Requirements.

B General Requirements
Individuals responsible for special handling, storage and preservation
Schedule Q
B1 shall be fully qualified to do so, and supplied with predetermined WORK
Att. IV Sec. 6.0
and inspection instructions.

The CONTRACTOR shall provide documentation that the required

Schedule Q
B2 Storage, Handling and Preservation (SHP) activities have been
Att. IV Sec. 6.0
performed.

Purchase Order and Instrument specification sheet criteria shall be

confirmed and compared with instrument stainless steel tags / labels and Schedule Q
B3
nameplates, and shipment checked for damage, prior to acceptance of the Att. lV sec.4.2
shipment

Saudi Aramco: Company General Use

 Brass - Globe / Needle Tubing Valves - Material Specification - IP-01A for Air Supply and Signal
C
Transmission Systems
Globe/Needle Valves: Tubing Valves - Brass body 1/4-inch, 3/8-inch and
PIP PCSIP 001
C1 1/2-inch tubing connections, polyfluorethylene (PTFE) packing, rated 300
Sec 4.1.4.1
psi at 250°F

Screwed Valves - Brass body to be 1/4-inch, 3/8-inch, and 1/2-inch female PIP PCSIP 001
C2
NPT connections, PTFE packing, rated 300 psi at 250°F. Sec 4.1.4.2

Ball Valves: Tubing Valves - Brass body, 1/4-inch, 3/8-inch and 1/2-inch
PIP PCSIP 001
C3 tubing connections, PTFE packing, trip-proof handle, rated 300 psi at
Sec 4.1.5.1
250°F.

Screwed Valves - Brass body, 1/4-inch, 3/8-inch and 1/2-inch female NPT PIP PCSIP 001
C4
connections, PTFE packing, trip-proof handle, rated 300 psi at 250°F. Sec 4.1.5.2

Check Valves: Tubing Valves - Brass body, 1/4-inch, 3/8-inch and 1/2-
PIP PCSIP 001
C5 inch tubing connections, rated 1105 psi at 350°F, PTFE O-ring, 1-psi
Sec 4.1.6.1
cracking pressure.

Screwed Valves - Brass body, 1/4-inch, 3/8-inch and 1/2-inch female NPT
PIP PCSIP 001
C6 connections, rated 1105 psi at 350°F, PTFE O-ring, 1-psi cracking
Sec 4.1.6.2
pressure.

Pipe Fittings and Nipples: Brass screwed fittings, couplings and unions
per ASME B31.3 and ASTM B453. Sizes 1/4-inch, 3/8-inch and 1/2-inch.
PIP PCSIP 001
C7 All NPT threads are to meet requirements of ANSI B1.20.1. All nipples are
Sec 4.1.7
brass, to be extra strong, temper reference 061.

Thread Sealant/Lubricant: White-thickened PTFE dispersion, no metallic PIP PCSIP 001

C8
fillers, certified nontoxic. Sec 4.1.8

Stainless Steel - Globe / Needle Valves - Material Requirements for: IP-12P Type 304 Stainless Steel
D
Tubing
Globe/Needle Valves: Tubing Valves - Type 316 stainless steel body,
1/4-inch, 3/8-inch and 1/2-inch tubing connections, PTFE packing rated PIP PCSIP 001
D1
5000 psi at 100°F, with a maximum pressure/temperature rating of 4130 Sec 4.4.4.1
psi at 450°F.

Screwed Valves - Type 316 stainless steel body, 1/4-inch, 3/8-inch and
PIP PCSIP 001
D2 1/2-inch female NPT connections, PTFE packing rated 5000 psi at 100°F,
Sec 4.4.4.2
with a maximum pressure/temperature rating of 4130 psi at 450°F.

Check Valves: Tubing Valves - Type 316 stainless steel body, 1/4-inch,
PIP PCSIP 001
D3 3/8-inch and 1/2-inch tubing connections, rated 2185 psi at 350° F, PTFE
Sec 4.4.5.1
O-ring, 1-psi cracking pressure.

Screwed Valves - Type 316 stainless steel body, 1/4-inch, 3/8-inch and
PIP PCSIP 001
D4 1/2-inch female NPT connections, rated 2185 psi at 350°F, PTFE O-ring,
Sec 4.4.5.2
1-psi cracking pressure.

Manifold Valves: Three-Valve Manifold - Type 316 stainless steel,

three-valve (3-valve) manifold with mounting bracket kit for 2-inch pipe
stand mounting. 1/2-inch NPT inlet with flanged transmitter connection. PIP PCSIP 001
D5
Ball/stem design, 316 stainless steel stem, 316 stainless steel ball, PTFE Sec 4.4.6.1
packing. Pressure rating at maximum temperature 6000 psi at 200°F,
4000 psi at 500°F.

Two-Valve Manifold - Type 316 stainless steel, two-valve (2-valve)

manifold with mounting bracket kit for 2-inch pipe stand mounting. 1/2-
PIP PCSIP 001
D6 inch NPT inlet with flanged transmitter connection. Ball/stem design, 316
Sec 4.4.6.2
stainless steel stem, 316 stainless steel ball, PTFE packing. Pressure
rating at maximum temperature 6000 psi at 200°F, 4000 psi at 500°F.

Saudi Aramco: Company General Use

 Pipe Fittings and Nipples: Type 304 stainless steel 3000# forged alloy
screwed fittings, couplings, and unions per ASME B31.3 and ASTM A182.
PIP PCSIP 001
D7 Sizes 1/4-inch, 3/8-inch and 1/2-inch. All NPT threads are to meet
Sec 4.4.7
requirements of ANSI B1.20.1. All nipples are 304 stainless steel,
schedule 80 minimum.

Thread Sealant/Lubricant: White-thickened PTFE dispersion, no metallic PIP PCSIP 001

D8
fillers, certified nontoxic. Sec 4.4.8

Brass- Screwed / Ball Valves - IP-02A Polyvinyl Chloride-Coated Copper Tubing Components for Air
E
Supply and Signal Transmission Systems
Globe/Needle Valves: Tubing Valves - Brass body 1/4-inch, 3/8-inch and
PIP PCSIP 001
E1 1/2-inch tubing connections, polyfluorethylene (PTFE) packing, rated 300
Sec 4.2.4.1
psi at 250°F.

Screwed Valves - Brass body to be 1/4-inch, 3/8-inch and 1/2-inch female PIP PCSIP 001
E2
NPT connections, PTFE packing, rated 300 psi at 250°F. Sec 4.2.4.2

Ball Valves: Tubing Valves - Brass body, 1/4-inch, 3/8-inch and 1/2-inch
PIP PCSIP 001
E3 tubing connections, PTFE packing, trip-proof handle, rated 300 psi at
Sec 4.2.5.1
350°F.

Screwed Valves - Brass body, 1/4-inch, 3/8-inch and 1/2-inch female NPT PIP PCSIP 001
E4
connections, PTFE packing, trip-proof handle, rated 300 psi at 250°F. Sec 4.2.5.2

Check Valves: Tubing Valves - Brass body, 1/4-inch, 3/8-inch and 1/2-
PIP PCSIP 001
E5 inch tubing connections, rated 1105 psi at 350°F, PTFE O-ring, 1-psi
Sec 4.2.6.1
cracking pressure.

Screwed Valves - Brass body, 1/4-inch, 3/8-inch and 1/2-inch female NPT
PIP PCSIP 001
E6 connections, rated 1105 psi at 350°F, PTFE O-ring, 1-psi cracking
Sec 4.2.6.2
pressure.

Pipe Fittings and Nipples: Brass screwed fittings, couplings and unions
per ASME B31.3 and ASTM B453. Sizes 1/4-inch, 3/8-inch, and 1/2-inch. PIP PCSIP 001
E7
All NPT threads are to meet requirements of ANSI B1.20.1. All nipples are Sec 4.2.7
brass, to be extra strong, temper reference 061.

Thread Sealant/Lubricant: White-thickened PTFE dispersion, no metallic PIP PCSIP 001

E8
fillers, certified nontoxic. Sec 4.2.8

Stainless Steel - Globe / Needle Valves - IP-03A Type 316 Stainless Steel Tubing Components for Air
F
Supply and Signal Transmission Systems

Globe/Needle Valves: Tubing Valves - Type 316 stainless steel body, PIP PCSIP 001
F1
tubing connections, PTFE packing rated 300 psi at 250°F. Sec 4.3.4.1

Screwed Valves - Type 316 stainless steel body, female NPT

PIP PCSIP 001
F2 connections, PTFE packing rated 300 psi at 250°F.
Sec 4.3.4.2

Ball Valves: Tubing Valves - Type 316 stainless steel body, 1/4-inch, 3/8-
PIP PCSIP 001
F3 inch and 1/2-inch tubing connections, trip-proof handle, PTFE packing
Sec 4.3.5.1
rated 300 psi at 250°F.

Screwed Valves - Type 316 stainless steel body, 1/4-inch, 3/8-inch and
PIP PCSIP 001
F4 1/2-inch female NPT connections, trip-proof handle, PTFE packing rated
Sec 4.3.5.2
300 psi at 250°F.

Check Valves: Tubing Valves - Type 316 stainless steel body, 1/4-inch,
PIP PCSIP 001
F5 3/8-inch and 1/2-inch tubing connections, rated 2185 psi at 350° F, PTFE
Sec 4.3.6.1
O-ring, 1-psi cracking pressure.

Screwed Valves - Type 316 stainless steel body, 1/4-inch, 3/8-inch and
PIP PCSIP 001
F6 1/2-inch female NPT connections, rated 2185 psi at 350° F, PTFE O-ring,
Sec 4.3.6.2
1-psi cracking pressure.

Saudi Aramco: Company General Use

 Pipe Fittings and Nipples: 304 stainless steel 3000# forged alloy
screwed fittings, couplings, and unions per ASME B16.11, ASTM A182,
PIP PCSIP 001
F7 and ASTM A276. Sizes 1/4-inch, 3/8-inch and 1/2-inch. All NPT threads
Sec 4.3.7
are to meet requirements of ANSI B1.20.1. All nipples are 304 stainless
steel, 80S per ASME B36.19, minimum.

Thread Sealant/Lubricant: White-thickened PTFE dispersion, no metallic PIP PCSIP 001

F8
fillers, certified nontoxic. Sec 4.3.8

Stainless Steel Valves - IP-13P Type 316 Stainless Steel Tubing Components for Instrument Process
G
Connections

Globe/Needle Valves: Tubing Valves - Type 316 stainless steel body,

1/4-inch, 3/8-inch and 1/2-inch tubing connections, PTFE packing rated PIP PCSIP 001
G1
6000 psi at 100°F, with a maximum pressure/temperature rating of 4130 Sec 4.5.4.1
psi at 450°F.

Screwed Valves - Type 316 stainless steel body, 1/4-inch, 3/8-inch and
PIP PCSIP 001
G2 1/2-inch female NPT connections, PTFE packing rated 6000 psi at 100°F,
Sec 4.5.4.2
with a maximum pressure/temperature rating of 4130 psi at 450°F.

Check Valves: Tubing Valves - Type 316 stainless steel body, 1/4-inch,
PIP PCSIP 001
G3 3/8-inch and 1/2-inch tubing connections, rated 2185 psi at 350° PTFE O-
Sec 4.5.5.1
Ring, 1-psi cracking pressure.

Screwed Valves - Type 316 stainless steel body, 1/4-inch, 3/8-inch and
PIP PCSIP 001
G4 1/2-inch female NPT connections, rated 2185 psi at 350°F, PTFE O-ring,
Sec 4.5.5.2
1-psi cracking pressure.

Manifold Valves: Three-Valve Manifold - Type 316 stainless steel,

three-valve (3-valve) manifold with mounting bracket kit for 2-inch pipe
stand mounting. 1/2 inch NPT inlet with flanged transmitter connection. PIP PCSIP 001
G5
Ball/stem design, 316 stainless steel stem, 316 stainless steel ball, PTFE Sec 4.5.6.1
packing. Pressure rating at maximum temperature 6000 psi at 200° F,
4000 psi at 500°F.

Manifold Valves: Two-Valve Manifold - Type 316 stainless steel, two-

valve (2-valve) manifold with mounting bracket kit for 2-inch pipe stand
mounting. 1/2 inch NPT inlet with flanged transmitter connection. PIP PCSIP 001
G6
Ball/stem design, 316 stainless steel stem, 316 stainless steel ball, PTFE Sec 4.5.6.2
packing. Pressure rating at maximum temperature 6000 psi at 200°F,
4000 psi at 500°F.

Pipe Fittings and Nipples: Type 316 stainless steel 3000# forged alloy
screwed fittings, couplings and unions per ASME B31.3 and ASTM A276. PIP PCSIP 001
G7
Sizes 1/4, 3/8, and 1/2 inch. All NPT threads are to meet requirements of Sec 4.5.7
ANSI B1.20.1. All nipples are 316 stainless steel, schedule 80 minimum.

Thread Sealant/Lubricant: White-thickened PTFE dispersion, no metallic PIP PCSIP 001

G8
fillers, certified nontoxic. Sec 4.5.8

H Globe / Screwed Valves - IP-14P Monel 400 Tubing Components for Instrument Process Connections

Globe Valves: Tubing Valves - Monel 400 body, 1/4-inch, 3/8-inch and
PIP PCSIP 001
H1 1/2-inch tubing connections, PTFE packing, rated 5000 psi at 100°F, with
Sec 4.6.4.1
a maximum pressure/temperature rating of 3970 psi at 450°F.

Screwed Valves - Monel 400 body, 1/4-inch, 3/8-inch and 1/2-inch female
PIP PCSIP 001
H2 NPT connections, PTFE packing, rated 5000 psi at 100°F, with a
Sec 4.6.4.2
maximum pressure/temperature rating of 3970 psi at 450°F

Check Valves: Tubing Valves - Monel 400 body, 1/4-inch, 3/8-inch and
PIP PCSIP 001
H3 1/2-inch tubing connections, rated 2185 psi at 350°F, PTFE O-Ring, 1-psi
Sec 4.6.5.1
cracking pressure.

Saudi Aramco: Company General Use

 Screwed Valves - Monel 400 body, 1/4-inch, 3/8-inch and 1/2-inch female
PIP PCSIP 001
H4 NPT connections, rated 2185 psi at 350°F, PTFE O-Ring, 1-psi cracking
Sec 4.6.5.2
pressure.

Manifold Valves: Three-Valve Manifold - Monel 400 body, three-valve

(3-valve) manifold with mounting bracket kit for 2-inch pipe stand
PIP PCSIP 001
H5 mounting. 1/2-inch NPT inlet with flanged transmitter connection.
Sec 4.6.6.1
Ball/stem design, Monel 400 stem, Monel ball, PTFE packing. Pressure
rating at maximum temperature 5300 psi at 200°F, 4000 psi at 500°F.

Manifold Valves: Two-Valve Manifold - Monel 400 body, two-valve (2-

valve) manifold with mounting bracket kit for 2-inch pipe stand mounting.
PIP PCSIP 001
H6 1/2-inch NPT inlet with flanged transmitter connection. Ball/stem design,
Sec 4.6.6.2
Monel stem, Monel ball, PTFE packing. Pressure rating at maximum
temperature 5300 psi at 200°F, 4000 psi at 500°F.

Pipe Fittings and Nipples: Monel 400, 3000# forged alloy screwed
fittings, couplings and unions per ASME B31.3 and ASTM B165. Sizes PIP PCSIP 001
H7
1/4-inch, 3/8-inch and 1/2-inch. All NPT threads are to meet requirements Sec 4.6.7
of ANSI B1.20.1. All nipples are Monel 400, schedule 80 minimum.

Thread Sealant/Lubricant: White-thickened PTFE dispersion, no metallic PIP PCSIP 001

H8
fillers, certified nontoxic. Sec 4.6.8
REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract)
2. Schedule Q - Quality Requirements (Pro Forma Contract)
3. SAES-J-100 - Process Flow Metering, 1 January 2018
4. PIP PCSIP001 - Instrument Piping and Tubing Systems Specifications, Oct. 2002
5. PIP PCCIP001 - Instrument Piping and Tubing Systems Criteria, Oct. 2002
6. O Brien Tracepak Instructions. http://www.obcorp.com/WebPages/literatu.htm
ATTACHMENTS:
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).

3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or
services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.

4. Labeled - Equipment or materials to which has been attached a label, symbol or other identifying mark of an approved qualified organization
concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
manufacturer indicates compliance with appropriate standards or performance in a specified manner.

5. Remarks: O'Brien is taken as a sample manufacturer. The Vendor has to be approved by the proponent and CSD per standards. The most
frequently used tubes and Valves are given here. Please use the appropriate Section of the PIP for other type of valve and tube material.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use