Electrical Wiring Digram
Electrical Wiring Digram
A 380 A
C SWITCH OFF
POWER
C
SUPPLY
BEFORE
OPENING
THE DOOR
VRCS
D 380 GT2510-WXTBD
D
S/N-5D020327GQ50054-A
CONTROL ALARM
GEN
OFF ON ACKNOW. BUZZER ER
EM
C
E E
Y
(KEY TYPE) (24V DC) STOP
A
600 A
0
25 M.S POWDER COATED
RITTAL MAKE POWER PANEL
MAIN SWITCH
800
(PAD LOCK)
SWITCH OFF
C POWER
SUPPLY
BEFORE
OPENING
C
THE DOOR
T
ER S
"
LT AU
4
FI XH
VRCS
E
D D
PE
600
E E
0
35
A A
(CE) 21
(COM)
24
(NO)
22
(NC) PANEL
FAN
INPUT L1 L2 L3 FUSE
R1
LINE VFD
MITSUBISHI FR-E700
OMRON
K8AK-PM2
(8 PIN)
(OMRON)
(MY2N-GS)
PHASE
(FR-E740-120-E16)
CHOKE (MITSUBISHI)
3Ø380-480VAC
FAIL
RELAY
L1-L2-L3
110V AC
PHASE
INDICA.
B 3Ø 415VAC 7.5HP
S/N:B0706R009
11 12
(COM) (NC)
14
(NO) FUSE
FAIL
CONTROL
RELAY B
BLENDER
7.5HP MOTOR 7.5HP
D D
4
+/L
A1+ A1+ A1+ A1+ A1+ A1+ A1+ A1+ A1+ A1+
PLC (MITSHUBHISHI)
PWR2
-/N
+/L
2
(FX5U-32MR/ESS) A2- A2- A2- A2- A2- A2- A2- A2- A2- A2-
PWR1
-/N 1
SMPS (OMRON)
S8VK-C12024
PHOENIX RELAY
PHOENIX RELAY
PHOENIX RELAY
PHOENIX RELAY
PHOENIX RELAY
PHOENIX RELAY
PHOENIX RELAY
PHOENIX RELAY
PHOENIX RELAY
PHOENIX RELAY
SW2
SW1
S/N-*SV1DA4CZ*
OFF ON
Allen - Bradley
24V DC
24V DC
24V DC
24V DC
24V DC
24V DC
24V DC
24V DC
24V DC
24V DC
STRATIX 2000
PWR1
ANALOG
PWR2
5
I/P-2NOS
PULL
4
ANALOG SMPS
O/P-1NOS
3
INBUILD
11 11 11 11 11 11 11 11 11 11
COM COM COM COM COM COM COM COM COM COM O/P
2
MODBUS 14
NO
14
NO
14
NO
14
NO
14
NO
14
NO
14
NO
14
NO
14
NO
14
NO I/P: 100 - 240V AC
FUSE
O/P: 24V DC 5A
12 12 12 12 12 12 12 12 12 12
1
D/I-16 NOS. D/O-16 NOS. NC NC NC NC NC NC NC NC NC NC
S/N-2010240 PHOENIX CONTACT
SLIM RELAY PLC-BSC-24VDC/21
E E
STEP DOWN
CONNECTOR TERMINALS TRANSFORMER
O/P:110V AC
3A
0V
I O 55V
380 U
N
415V P T 0V
U P 55V
440V
T U
INSTRUMENT EARTH TERMINALS SH T
L1.1
A L2.1 A
L3.1
L1-L2-L3
B INDICATION
B
L1.1
L2.1 FUSE
L3.1 2A
3 POLE
MAIN L3.01
SWITCH
21 24 22
63A L1.01 L2.01 L3.01 (COM) (NO) (NC) 4 1
(SALZER) L2.01 (NC2) (NC1)
C PADLOCK X6 8
(NO2)
5
(NO1)
C
R1
L1 L2 L3 PAHSE FAIL
CONTROL RELAY
L1 L2 L3 L1.01 8 PIN (110V AC)
OMRON 24V 12
(COM2)
9
(COM1)
K8AK-PM2 14
(-)
13
(+)
3 PHASE
INDICATION L12
E (240VAC) E
L1 L2 L3 PE
MAIN INCOMING
SUPPLY
415 V / N / PE /
50/60HZ
Main Incoming Supply
4 Sq.mm 3 Core Copper Cable
L1.1
A L2.1 A
L1.1 L2.1
2.5 Sqmm
MCB 24V.1
2P 2A
B
(SIEMENS)
TRANSFORMER -
O/P:24V DC (5A)
+
B
2.5 Sqmm INPUT SUPPLY
SMPS
SMPS (OMRON)
O/P
S8VK-G12024
STEP DOWN
L1.2 L2.2 TRANSFORMER
FUSE
O/P:110V AC
3A
0V
C I O 55V C
380 U 0V 24V.2
N
415V P T
P 55V
440V U 0.75 Sqmm
T U
SH T
I/P:100-240V AC
L1.3 0 50/60HZ (1.5A)
L N
D D
CONTROL
ON/OFF
UPS I/P
L1.3 0 0
L1.4 0.0 24V
UPS O/P
E MCB MCB E
2P 3A 2P 3A
(SIEMENS)
E
(SIEMENS)
CONTROL CONTROL
N L 0.75 Sqmm
T0
TUBE LIGHT
DOOR T1
L/S T0 24V 0V
R2 T2 T1 CONTROL SUPPLY
PANEL
FAN (NO) 24V DC
(110V AC)
FAN & TUBE
4''
L12 00 110V AC LIGHT
CONTROL
R2
T3 RELAY
CONTROL SUPPLY (NO)
L1.1
A L2.1 A
L3.1
B 3 POLE 3 POLE B
MPCB NO NC MPCB NO NC
8-13A 10-16A
(SIEMENS) (SIEMENS)
X4 X4 Y2.1
12
L1.6 L2.6 L3.6 11
D 4 Sqmm C1 D
X1 3RT2018-1AF01 NO
3RT2015-1BB41 NO 16A
L1 L2 L2 7A
MAIN INCOMING SUPPLY (SIEMENS)
MITSUBISHI (SIEMENS)
FR-E700
00
(FR-E740-300-E16) 0V
(MITSUBISHI)
E 3Ø380-480VAC E
7.5HP
MOTOR SUPPLY
U V W
4 Sqmm
4 Sqmm
U2 V2 W2
U1 V1 W1 BR+ BR-
X10
X12
X16
X14
S/S
X0
X2
X6
X4
0V
A A X2 A
X11
X13
X17
X15
24V
NO.
X1
X3
X7
X5
N
L
SD CARD
BLENDER
RS+
RS-
RELAY OUTPUT
B
NC. VFD TRIP
C 24V
COM.
SD CARD
OFF
RUN
SELECTION MIDDLE
SPEED
STOP
MULTI SPEED
SELECTION HIGH RH
RESET
SPEED
SOURCE SD
CR1
CONTACT INPUT
PC STF
COMMAN 24V DC PC
POWER SUPPLY
330
STF MODBUS
FWD. ROTATION
START STF TERMINAL
CR8
110
SG SDB SDA RDB RDA
STF
STR STR
REV. ROTATION
C START
- + - + C
Y16
Y10
Y12
Y14
Y6
Y0
Y2
Y4
COM1
COM0
COM2
COM3
Y11
Y17
Y13
Y15
Y1
Y3
Y5
Y7
RUNNING RUN
MITSUBISHI FR-E700 OPEN COLLECTOR
OUTPUTCOM. SE
(FR-E740-300-E16) SINK / SOURCE COM.
PWR2
SAFETY STOP INPUT
CHANNEL -2 S2 -/N 3
COMMAN
PWR1
SW2
ALLEN-BRADLEY
SW1
OFF ON
Allen - Bradley
STRATIX 2000
PWR1
E
POTIENTIOMETER
1KΩ
2 RS+ BLENDER
5
ANALOG
FREQUENCY
VFD COMMON 5 RS- WRITE GT2510-WXTBD 4
MODBUS TERMINAL FOUR
INPUT (CURRENT 4
TERMINAL INPUT)
3
AM
RJ45
2
24V 0V 1
FROM PAGE NO-5
CONTROL SUPPLY
24V DC
24V
0V
A A
110 330 RESET RUN
SD CARD
OFF
SD CARD
STOP
SG SDB SDA RDB RDA
V1+ V2+
ANALOG I/P
TERMINAL
AD
-
TERMINAL
MODBUS
B B
+
V-
RS+ BLENDER
TERMINAL
-
V+
ANALOG
DA
O/P
FREQUENCY
+
V-
RS- WRITE
FROM PAGE NO-5
CONTROL SUPPLY
24V DC
L L12 24V 0V
COM0
C Y0
N 00
C
Y1
S/S
Y2
Y3
0V
COM1 24V
(NO)
X0
Y4 X0
EMG.STOP P.B(NC)
HOME POSITION SENSOR
X1
Y5 X1 EMERGENCY STOP P.B
D Y6 X2
VFD RELAY (NO) D
X2
MPCB (NO)
BLENDER VFD TRIP
Y7 X3
X3
(NO) VACUUM MOTOR TRIP
X4
X4
(NO)
BLENDER MPCB FEEDBACK
COM2 X5
X5
R1(NO)
SAFETY RAILING CLOSE SENSOR
Y10 X6
X6
(NO)
MAIN INCOMING POWER FAIL RELAY
Y11
X7
Y12
X7
(NO)
PTS IN-POSITION SENSOR
X10
X10 AIR PRESSUR OK SWITCH
E Y13
X11
PB.(NO)
E
X11
R2 (NO)
ALARM ACK P.B
X12
COM3 X12
(NO)
PANEL DOOR CLOSE L/S
X13
Y14 X13
(NO)
SPARE
X14
Y15 X14
(NO)
SPARE
Y16 X15
X15
(NO)
SPARE
Y17 X16
X16
(NO)
SPARE
X17
X17 SPARE
SD CARD
C 24V
OFF
SD CARD
(MPCB PLC-BSC-24VDC/21
STOP
O/L NC) 0V A1-
24V DC NC
C1
12
ANALOG I/P
CR3 NO 00
TERMINAL
Y2.1
A1+ VACUUM PUMP RUN
PHOENIX RELAY
AD
-
TERMINAL
C
MODBUS
L12
PLC-BSC-24VDC/21
0V A1-
+
V-
24V DC NC
B SV1 B
TERMINAL
SV1
-
V+
ANALOG
CR4 NO 0V
A1+
DA
O/P
+
V-
C 24V
PLC-BSC-24VDC/21
0V A1-
24V DC NC
SV2
CR5 SV2 0V
A1+ NO
L12 L PHOENIX RELAY VENT VALVE OPEN
C 24V
COM0 24V PLC-BSC-24VDC/21
Y0 Y0 0V A1-
24V DC NC
C 00 N
Y1 Y1 CR6 NO SV3 SV3
0V
C
S/S Y2
A1+ PURGING VALVE OPEN
Y2 PHOENIX RELAY
C 24V
Y3 PLC-BSC-24VDC/21
0V
Y3
0V A1-
24V DC NC
BUZZER
CR7 13
24V COM1 24V A1+ NO 0V
Y4 PHOENIX RELAY BUZZER
X0 Y4 C 24V
PLC-BSC-24VDC/21
X1 Y5 Y5 0V A1-
24V DC NC
Y6
D X2 Y6
Y7 A1+
CR8 NO STR D
X3 Y7 PHOENIX RELAY BLENDER RUN REV.
C STF
PLC-BSC-24VDC/21
X4
COM2
0V A1-
24V DC NC
X5
24V
Y10 Y10 CR9 NO
X6 A1+
Y11 Y11 PHOENIX RELAY
C
X7 PLC-BSC-24VDC/21
X10
Y12 0V A1-
24V DC NC
Y13 SPARE
CR10 NO
E X11 A1+
PHOENIX RELAY
E
X12 COM3 24V C
SPARE PLC-BSC-24VDC/21
X13 Y14 0V A1-
24V DC NC
X14 Y15
X15 Y16
Y17
X16
X17
1 2 3 4 5 1 2 3 4 5 6 7 8 9 1 2 3 4 5
E 24V 24V.2 X1 13 X0 X5 X7 X10 X13 X14 X15 X16 X17 SV1 SV2 SV3
0V 24V X11 0V 24V 24V 24V 24V 24V 24V 24V 24V 24V 0V 0V 0V
0V 0V 0V 0V 0V 0V 0V 0V 0V
ALARM ACK.
EMERGENCY
EARTHING
VALVE OPEN
VALVE OPEN
VENT VALVE
CONTROL
STOP P.B
+24V DC
BUZZER
-24V DC
-24V DC
ON/OFF
PURGING
SUCTION
RAILING CLOSE
PT IN-POSITION
B B
AIR PRESSUR
POSITION
OPEN
OK SWITCH
SENSOR
SPARE
SPARE
SPARE
SPARE
SPARE
SENSOR
SENSOR
SAFETY
HOME
TO OPERATING PANEL SPARE
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
2 Core Shield
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
0.75 Sqmm
C C
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
D D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
L1.3 0 E L1.4 0.0 U1 V1 W1 E BR+ BR- U2 V2 W2 E L1 L2 L3 E
EARTHING
EARTHING
EARTHING
EARTHING
E E
LINE - 1
LINE - 1
LINE - 1
LINE - 2
LINE - 2
LINE - 3
LINE - 2
LINE - 3
UPS OUTPUT BREAK
UPS INPUT SUPPLY BELNDER VACUUM PUMP MAIN INCOMING SUPPLY
SUPPLY CONTROL
110V AC MOTOR 7.5HP 7.5HP (DOL) 3ɸ 415V AC 50/60HZ
110V AC SUPPLY
CTS 6U CTS 6U CTS 6U CTS 10U
1.5 Sqmm
1.5 Sqmm 3 Core 1.5Sqmm 2 Core 1.5 Sqmm 4 Sqmm 4 Sqmm
Shield Copper 2 Core Copper
Shield Copper Cable 4 Core Copper Cable Cable 4 Core Copper Cable 4+1 Core Copper Cable
Cable
A A
B B
CONTROL TERMINALS
(TO OPERATING PANEL TERMINALS 24V DC)
C C
1 2 3 4 5 6 7 8 9 10
E 24V 0V 24V.1 24V X1 X11 13 0V
EMERGENCY
EARTHING
+24V DC
BUZZER
-24V DC
-24V DC
STOP P.B
SPARE
ACK P.B
ALARM
D D
CONTROL ON/OFF
E CTS 4UN E
0.5 / 0.75 Sqmm 10 Core Shield Cable
A A
POWER SUPPLY TERMINALS (415V AC)(TB1)
1 2 3 4 5 6 7 8 9 10
U1 V1 W1 E BR+ BR- U2 V2 W2 E
EARTHING
EARTHING
LINE - 1
LINE - 1
LINE - 2
LINE - 2
LINE - 3
B B
BREAK
BELNDER VACUUM PUMP
CONTROL
MOTOR 7.5HP 7.5HP (DOL)
SUPPLY
CTS 6U CTS 6U
1.5 Sqmm
1.5 Sqmm 4 Sqmm
2 Core Copper
4 Core Copper Cable 4 Core Copper Cable
C Cable C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
D X0 24V 0V X5 24V 0V X7 24V 0V X10 24V 0V X13 24V 0V SV1 0V SV2 0V SV3 0V D
+24V DC
+24V DC
+24V DC
+24V DC
+24V DC
DIGITAL
DIGITAL
DIGITAL
DIGITAL
DIGITAL
-24V DC
-24V DC
-24V DC
-24V DC
-24V DC
-24V DC
-24V DC
-24V DC
INPUT
INPUT
INPUT
INPUT
INPUT
SAFETY RAILING CLOSE AIR PRESSUR SUCTION VENT VALVE PURGING
E HOME POSITION SENSOR
SENSOR
PT IN-POSITION SENSOR
OK SWITCH SPARE VALVE OPEN OPEN VALVE OPEN E
CTS 4UN
DIGITAL INPUT LIST (I/P :16NOS.) DIGITAL OUTPUT LIST (O/P :16NOS.)
1. HOME POSITION SENSOR 1. BLENDER RUN
2. EMERGENCY STOP P.B 2. BRAKE
3. BLENDER VFD TRIP 3. VACUUM PUMP RUN
4. VACUUM MOTOR TRIP 4. SUCTION VALVE OPEN